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XCell Ion-X2 Assembly Manual

Summary of Ion-X2

  • Page 1

    Created: 8/25/2007 copyright miniature aircraft us this document may not be distributed without permission of miniature aircraft usa x-cell ion-x 2 assembly manual version 1.0 revision date: 08/22/2007.

  • Page 2

    Xcell ion-x 2 assembly manual page 2 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa for more information contact: miniature aircraft usa 31713 long acres drive sorrento, fl 32776 usa phone 352-383-3201 fax ...

  • Page 3

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 3 of 123 this document may not be distributed without permission of miniature aircraft usa table of contents revisions to this manual...................................................................................

  • Page 4

    Xcell ion-x 2 assembly manual page 4 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5b) battery/speed control mounts – bag #5b ..................................................................................

  • Page 5: Revisions to This Manual

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 5 of 123 this document may not be distributed without permission of miniature aircraft usa revisions to this manual r1.0 • 08/12/07 – revisions for final kitting modifications • 08/17/07 – corrected document forma...

  • Page 6: I. Kit Introduction

    Xcell ion-x 2 assembly manual page 6 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa i. Kit introduction r/c helicopter safety a radio controlled model helicopter is a technically complex device that must be...

  • Page 7

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 7 of 123 this document may not be distributed without permission of miniature aircraft usa x-cell limited warranty the warranty covers defects in material or workmanship or missing components to the original purch...

  • Page 8: II. Kit Prerequisites

    Xcell ion-x 2 assembly manual page 8 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa ii. Kit prerequisites in order to assemble this kit, you will need a number of additional supplies and tools to ensure the...

  • Page 9

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 9 of 123 this document may not be distributed without permission of miniature aircraft usa tools needed for assembly m5 nut driver m5.5 nut driver m7 nut driver m4 nut driver 1.5mm allen driver 2.0mm allen driver ...

  • Page 10

    Xcell ion-x 2 assembly manual page 10 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa additional components needed electronics rotor blades main rotor blades 700-720mm 5mm blade bolt 14mm blade root tail rot...

  • Page 11

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 11 of 123 this document may not be distributed without permission of miniature aircraft usa power system main batteries documentation the most recent version of all of the documentation can be found on the website...

  • Page 12: III. Kit Assembly Process

    Xcell ion-x 2 assembly manual page 12 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa iii. Kit assembly process assembly tips • please note that this assembly manual consists of a photographic journal of the...

  • Page 13

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 13 of 123 this document may not be distributed without permission of miniature aircraft usa fastener guide the next two pages contain a list of all of the threaded fasteners in this kit. They will print at actual ...

  • Page 14

    Xcell ion-x 2 assembly manual page 14 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa fasteners – threaded bolts part # description actual size 0059-1 m2.5 x 6 socket bolt ------------------- 0061 m3 x 8 soc...

  • Page 15

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 15 of 123 this document may not be distributed without permission of miniature aircraft usa assembly components – unbagged parts decals building notes – these parts will be found in the kit box. They are not part ...

  • Page 16

    Xcell ion-x 2 assembly manual page 16 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa assembly components – long parts bag building notes – these parts are bagged together due to their size and will be used ...

  • Page 17

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 17 of 123 this document may not be distributed without permission of miniature aircraft usa step #1 – locate main drive components 1a-s) drive train components - bag #1a – single gear building notes: if you have o...

  • Page 18

    Xcell ion-x 2 assembly manual page 18 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 1a-d) drive train components - bag #1a – double gear building notes: if you have ordered the optional “ultimate 3d kit”, ...

  • Page 19

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 19 of 123 this document may not be distributed without permission of miniature aircraft usa 1b) primary drive - bag #1b building notes: the part numbers for these will vary depending on the drive ratio chosen for ...

  • Page 20

    Xcell ion-x 2 assembly manual page 20 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa step #2 – main frame assembly 2a) major frame components - bag #2a #124-130 cf left main frame 1 each #124-132 cf right m...

  • Page 21

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 21 of 123 this document may not be distributed without permission of miniature aircraft usa 2b) chassis components - bag #2b #0169 bellcrank stud 1 each #0874-1 swashplate guide 1 each #115-20 frame spacer 3 each ...

  • Page 22

    Xcell ion-x 2 assembly manual page 22 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2b.1 - assemble left frame parts relationship # 0874-1 # 0061 ( 2 ) # 0061 ( 3 ) # 0061 ( 2 ) # 125-65 # 124-34 # 115-20 ...

  • Page 23

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 23 of 123 this document may not be distributed without permission of miniature aircraft usa 2b.1.A 2b.1.B 2b.1.C 2b.1.D 2b.1.E 2b.1.F 2b.1.G #0060-1 #0060-1 #0169 #0060-1 #0060-1 #0169 #115-20 install here for 120...

  • Page 24

    Xcell ion-x 2 assembly manual page 24 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2b.1.H 2b.1.I 2b.1.J 2b.1.K 2b.1.L building notes: note orientation and position of the vertical and horizontal rails 2b....

  • Page 25

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 25 of 123 this document may not be distributed without permission of miniature aircraft usa 2b.1.P 2b.1.Q 2b.1.R 2b.1.S 2b.1.T 2b.1.U 2b.1.V 2b.1.W building notes: do not tighten the front bearing block mount bolt...

  • Page 26

    Xcell ion-x 2 assembly manual page 26 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2c) drive train components - bag #2c #0866-15 main shaft 1 each #0232 15 tooth pinion gear 1 each #0866-5 70 tooth crown ...

  • Page 27

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 27 of 123 this document may not be distributed without permission of miniature aircraft usa 2c.1 assemble constant drive unit 2c.1.1 single gear constant drive parts relationship #0866-10 #0866-11 #0866-13 #0866-6...

  • Page 28

    Xcell ion-x 2 assembly manual page 28 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2c.1.1.A 2c.1.1.B 2c1.1.C 2c.1.1.D 2c.1.1.E 2c1.1.F 2c.1.1.G 2c.1.1.H 2c1.1.I #0866-13 #0866-10 #0866-11 #0866-10 #0866-1...

  • Page 29

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 29 of 123 this document may not be distributed without permission of miniature aircraft usa 2c.1.2 double gear constant drive parts relationship 2c.1.1.A 2c.1.1.B 2c1.1.C #0866-10 #0866-11 #0866-13 #0866-6 #0866-5...

  • Page 30

    Xcell ion-x 2 assembly manual page 30 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2c.1.1.D 2c.1.1.E 2c1.1.F 2c.1.1.G 2c.1.1.H #0866-13 #0866-10 #0866-11 #0866-10 #0866-11 #0866-12.

  • Page 31

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 31 of 123 this document may not be distributed without permission of miniature aircraft usa 2c.2 install drive train components parts relationship #124-38 #0866-15 #120-12 #120-8 #0866-12 #0840-6 #0057 #120-9 #123...

  • Page 32

    Xcell ion-x 2 assembly manual page 32 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2c.2.A 2c.2.B 2c.2.C 2c.2.D 2c.2.E 2c.2.F building notes: first clean the main shaft and t/r input shaft to remove the pr...

  • Page 33

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 33 of 123 this document may not be distributed without permission of miniature aircraft usa 2c.2.J 2c.2.K 2c.2.L building notes: align the holes in the main shaft, autorotation unit and retaining collar and slide ...

  • Page 34

    Xcell ion-x 2 assembly manual page 34 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa left frame fastener map – inside view # 0061 # 0061.

  • Page 35

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 35 of 123 this document may not be distributed without permission of miniature aircraft usa left frame fastener map – outside view # 0 061 # 0061 # 0060-1 # 0061 # 0032 # 0060-1 # 0063 # 0003.

  • Page 36

    Xcell ion-x 2 assembly manual page 36 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2d) drive train components - bag #2d #0105 m3 x 4.5 threaded ball 2 each #0019 m3 locknut 5 each #0107 m3 x 6 threaded ba...

  • Page 37

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 37 of 123 this document may not be distributed without permission of miniature aircraft usa 2d.1 install right frame parts relationship 2d.1.A 2d.1.B 2d.1.C #0060-1 (3) #0060-1 (4) #0061 #0061 #0169 #0032 (2) #006...

  • Page 38

    Xcell ion-x 2 assembly manual page 38 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2d.1.D 2d.1.E 2d.1.F 2d.1.G 2d.1.H building notes: don’t tighten the two bolts for the front bearing block until step 4 2...

  • Page 39

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 39 of 123 this document may not be distributed without permission of miniature aircraft usa 2d.1.L 2d.1.M 2d.1.N 2d.1.O 2d.1.P 2d.1.Q 2d.1.R 2d.1.S 2d.1.T #0061 #0060-1 #115-40 #0061 #0061 #0186 (2) #0077 (4).

  • Page 40

    Xcell ion-x 2 assembly manual page 40 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2d.1.U #0077 (4).

  • Page 41

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 41 of 123 this document may not be distributed without permission of miniature aircraft usa frame bolt map – right view # 0061 # 0061 # 0060-1 # 0 061 # 0032 # 0060-1 # 0060-1 # 0063.

  • Page 42: Frame Bolt Map – Left View

    Xcell ion-x 2 assembly manual page 42 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa frame bolt map – left view # 0061 # 0061 # 0063 # 0060-1 # 0060-1 # 0061 # 0077.

  • Page 43

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 43 of 123 this document may not be distributed without permission of miniature aircraft usa 2d.2 assemble bellcranks parts relationship #0169 #0169 #0112 #0107 #0112 #0113 #0171 #0171 #0051 #0051 #0159 #0159 #0159...

  • Page 44

    Xcell ion-x 2 assembly manual page 44 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2d.2.A 2d.2.B 2d.2.C 2d.2.D 2d.2.E 2d.2.F 2d.2.G 2d.2.H 2d.2.I right bellcrank #0167 #0107 #0112 left bellcrank milled fl...

  • Page 45

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 45 of 123 this document may not be distributed without permission of miniature aircraft usa 2d.2.J 2d.2.K 2d.2.L 2d.2.M 2d.2.N 2d.2.O 2d.3 install bellcranks 2d.3.A 2d.3.B 2d.3.C front bellcrank #0009 (2) #0113 #0...

  • Page 46

    Xcell ion-x 2 assembly manual page 46 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 2d.3.D 2d.3.E 2d.3.F 2d.3.G 2d.3.H 2d.3.I 2d.3.J front bellcrank installation order.

  • Page 47

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 47 of 123 this document may not be distributed without permission of miniature aircraft usa step #3 – skids/battery plate 3a) landing gear - bag #3a #124-152 cf reinforcement plate 1 each #127-54a skid plugs 4 eac...

  • Page 48

    Xcell ion-x 2 assembly manual page 48 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 3a.1 assemble landing gear parts relationship 3a.1.A 3a.1.B 3a.1.C building notes: locate the molded bosses on each of th...

  • Page 49

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 49 of 123 this document may not be distributed without permission of miniature aircraft usa 3a.1.D 3a.1.E 3a.1.F 3a.1.G 3a.1.H 3a.1.I 3a.1.J 3a.1.K 3a.1.L #127-54 #0058-1 building notes: tighten only until set scr...

  • Page 50

    Xcell ion-x 2 assembly manual page 50 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 3a.1.M 3a.1.N 3a.1.O 3a.1.P 3a.1.Q 3a.1.R 3a.1.M 3a.1.N building notes: slide skids in from front #127-54a #127-53 #124-1...

  • Page 51

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 51 of 123 this document may not be distributed without permission of miniature aircraft usa step #4 – belt drive/motor assembly 4a) belt drive - bag #4a #0078-5 m4 x 10 socket bolt 4 each #124-158 c/f motor mount ...

  • Page 52

    Xcell ion-x 2 assembly manual page 52 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 4a.1 assemble primary belt drive parts relationship #0083/#0084 #124-156 #124-154 #124-157 #0075 #0075 #0075 #0075 #0073 ...

  • Page 53

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 53 of 123 this document may not be distributed without permission of miniature aircraft usa 4a.1.A 4a.1.B 4a.1.C 4a.1.D 4a.1.E 4a.1.F 4a.1.G 4a.1.H 4a.1.I #0077 #0077 #0077 #0077 #124-160 #0586-16 #0586-16 #125-56...

  • Page 54

    Xcell ion-x 2 assembly manual page 54 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 4a.1.J 4a.1.K 4a.1.L 4a.1.M 4a.1.N 4a.1.O 4a.1.P 4a.1.Q 4a.1.R building notes: insert the primary drive assembly through ...

  • Page 55

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 55 of 123 this document may not be distributed without permission of miniature aircraft usa 4a.1.S 4a.1.T 4a.1.U 4a.1.V 4a.1.W 4a.1.X 4a.1.Y 4a.1.Z 4a.1.Aa building notes: tighten the set screw against the shaft f...

  • Page 56

    Xcell ion-x 2 assembly manual page 56 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 4a.1.Bb 4a.1.Cc building notes: tighten the set screw against the shaft flat while pushing the pulley down against the lo...

  • Page 57

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 57 of 123 this document may not be distributed without permission of miniature aircraft usa 4a.2.G 4a.2.H 4a.2.I 4a.2.J 4a.2.K 4a.2.L building notes: align one set screw with the flat on the motor shaft. If there ...

  • Page 58

    Xcell ion-x 2 assembly manual page 58 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 4a.3 connect esc 4a.3.A 4a.2.B 4a.3.C 4a.3.D 4a.3.E 4a.3.F 8a.6.D building notes: using optional jumper and power plug ki...

  • Page 59

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 59 of 123 this document may not be distributed without permission of miniature aircraft usa 4a.4 install motor 4a.4.A 4a.4.B 4a.4.C 4a.4.D 4a.4.E 4a.4.F 4a.4.G 4a.4.H building notes: depending on the drive ratio, ...

  • Page 60

    Xcell ion-x 2 assembly manual page 60 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 4a.4.I 4a.4.J 4a.4.K building notes: using an allen driver, tighten the belt adjustment mechanism until the drive belt wi...

  • Page 61

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 61 of 123 this document may not be distributed without permission of miniature aircraft usa step #5 – control system/canopy 5a) washout mixer/swashplate assembly – bag #5a #0107 m3 x 4 threaded ball 3 each #0109 m...

  • Page 62

    Xcell ion-x 2 assembly manual page 62 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa parts relationship #0097 #0097 #106-08 #106-08 #106-08 #106-08 #0869 #0869 #0109 #0109 #0219 #0159 #0159 #0221 #0221 #015...

  • Page 63

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 63 of 123 this document may not be distributed without permission of miniature aircraft usa 5a.1 - assemble swashplate 5a.1.A 5a.1.B 5a.1.C building notes: thread set screws into the bearing tension holes on the b...

  • Page 64

    Xcell ion-x 2 assembly manual page 64 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5a.2 – swashplate control rods 5a.2.A 5a.2.B 5a.2 - assemble washout mixer parts relationship #0219 #0221 #0221 #0097 #00...

  • Page 65

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 65 of 123 this document may not be distributed without permission of miniature aircraft usa 5a.2.A 5a.2.B 5a.2.C 5a.2.D 5a.2.E 5a.2.F 5a.2.G 5a.2.H 5a.2.I #0109 #0221 #0597-2 #0159 #0159 #106-07 #106-08.

  • Page 66

    Xcell ion-x 2 assembly manual page 66 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5a.2.J 5a.2.K 5a.2.L building notes: heat plastic with heat gun until hot and then move the link back and forth until it ...

  • Page 67

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 67 of 123 this document may not be distributed without permission of miniature aircraft usa 5a.3 - install swashplate/washout mixer 5a.3.A 5a.3.B 5a.3.C 5a.3.D 5a.3.E 5a.3.F 5a.3.G 5a.3.H 5a.3.I c1 e1 c1 e1 c1 sho...

  • Page 68

    Xcell ion-x 2 assembly manual page 68 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5b) battery/speed control mounts – bag #5b threaded balls used for swashplate/mixer assembly prints actual size #0107 #01...

  • Page 69

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 69 of 123 this document may not be distributed without permission of miniature aircraft usa 5b.1 – mount speed controller 5b.1.A 5b.1.B 5b.1.C 5b.1.D 5b.2 – prepare battery mounts 5b.2.A 5b.2.B 5b.2.C.

  • Page 70

    Xcell ion-x 2 assembly manual page 70 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5b.2.D 5b.2.E 5b.2.F 5b.2.G.

  • Page 71

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 71 of 123 this document may not be distributed without permission of miniature aircraft usa 5c) install servos/electronics – bag #5c 5c.1 – install servos #0103 m2 x 5 long threaded ball 4 each #0038 m2.5 x 8 phil...

  • Page 72

    Xcell ion-x 2 assembly manual page 72 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5c.1.1 – install pitch servo parts relationship 5c.1.1.A 5c.1.1.B #0367 #0133 #0133 #0103 #0015 #0038 (2) #0038 (2) #0038...

  • Page 73

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 73 of 123 this document may not be distributed without permission of miniature aircraft usa 5c.1.2 – install elevator servo parts relationship 5c.1.2.A 5c.1.2.B 5c.1.2.C #0337 #0133 #0133 #0103 #0015 #0560-1 #0560...

  • Page 74

    Xcell ion-x 2 assembly manual page 74 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5c.1.3 – install aileron servo parts relationship 5c.1.3.A 5c.1.3.B #0367 #0133 #0133 #0103 #0015 #0038 (2) #0038 (2) #00...

  • Page 75

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 75 of 123 this document may not be distributed without permission of miniature aircraft usa 5c.1.4 – install rudder servo parts relationship 5c.1.4.A 5c.1.4.B 5c.1.4.C #0575-1 #0575-1 #0015 #0103 #0039-1 (2) #0039...

  • Page 76

    Xcell ion-x 2 assembly manual page 76 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5c.1.5 – check servo orientation 5c.1.5.A 5c.1.5.B 5c.1.5.C 5c.1.5.D rudder servo aileron servo 120° elevator servo pitch...

  • Page 77

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 77 of 123 this document may not be distributed without permission of miniature aircraft usa 5c.2 – install electronics 5c.2.A 5c.2.B 5c.2.C 5c.2.D 5c.2.E 5c.2.F 5c.2.G 5c.2.H 5c.2.I #0390 #0390 #0390

  • Page 78

    Xcell ion-x 2 assembly manual page 78 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5c.3 – install servo control rods 5c.3.A 5c.3.B 5c.3.C 5c.3.D 5c.3.E 5c.3.F 5c.3.G 5c.3.H #0103 #0015 #0103 #0015 #0133 #...

  • Page 79: Pitch

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 79 of 123 this document may not be distributed without permission of miniature aircraft usa servo control rod lengths e2 c2 c2 c1 c1 e1 #0367 #0367 #0337 #0133 #0133 #0133 #0133 #0133 #0133 #0133 #0133 #0133 #0133...

  • Page 80

    Xcell ion-x 2 assembly manual page 80 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 5d) install canopy – bag #5d 5d.1 – prepare canopy #115-94 rubber grommet - small 2 each #106-22 rubber grommet – large 2...

  • Page 81

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 81 of 123 this document may not be distributed without permission of miniature aircraft usa 5d.1.A 5d.1.B 5d.1.C 5d.1.D 5d.1.E building notes: at this point you can prepare the canopy by either painting it or appl...

  • Page 82

    Xcell ion-x 2 assembly manual page 82 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa step #6 – rotor head 6a) assemble rotor head – bag #6a #0844-a head block assembled 1 each #0509-1 head button 1 each #01...

  • Page 83

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 83 of 123 this document may not be distributed without permission of miniature aircraft usa 6a.1 - head block assembly 6a.1.A 6a.1.B 6a.2 – assemble bell mixer parts relationship #120-18 #106-02 #0115 #0112 #0597-...

  • Page 84

    Xcell ion-x 2 assembly manual page 84 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 6a.2.A 6a.2.B 6a.2.C 6a.2.D #0112 #0109 #123-26 #106-02 #0597-3 #106-02.

  • Page 85

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 85 of 123 this document may not be distributed without permission of miniature aircraft usa 6a.3 – install bell mixers 6a.3.A 6a.3.B building notes - select the bell mixer with the inserted bolt and thread it into...

  • Page 86

    Xcell ion-x 2 assembly manual page 86 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 6a.4 - blade arm assembly parts relationship 6a.4.1 – assemble blade arms 6a.4.1a 6a.4.1.B 6a.4.1.C #120-5 #0844-12 #0324...

  • Page 87

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 87 of 123 this document may not be distributed without permission of miniature aircraft usa 6a.4.1.D 6a.4.1.D 6a.4.1.D 6a.4.1.E 6a.4.1.F 6a.4.1.G 6a.4.1.H 6a.4.1.I #0840-12 middle bearing #0844-12 rounded edge #12...

  • Page 88

    Xcell ion-x 2 assembly manual page 88 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 6a.5 – install blade arms 6a.5.A 6a.5.B 6a.5.C 6b) assemble flybar – bag #6b #0871-7 flybar paddle 2 each #121-4 m3 x 30 ...

  • Page 89

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 89 of 123 this document may not be distributed without permission of miniature aircraft usa parts relationship 6b.1 – assemble/install flybar control system 6b.1.A 6b.1.B 6b.1.C #126-88 #126-88 #126-88 #126-88 #00...

  • Page 90

    Xcell ion-x 2 assembly manual page 90 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 6b.1.D 6b.1.E 6b.1.F 6b.1.G 6b.1.H 6bd.1.I 6b.1.G 6b.1.H #126-88 bevel towards inside #126-90 #0049-3 #126-90 #126-90 #00...

  • Page 91

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 91 of 123 this document may not be distributed without permission of miniature aircraft usa 6b.2 – assemble/install flybar bell links 6b.2.A 6b.2.B building notes – snap one end of the assembled link onto the doub...

  • Page 92

    Xcell ion-x 2 assembly manual page 92 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 6b.4 – install flybar paddles 6b.4.A 6b.4.B 6b.4.C 6b.4.D building notes – make sure both flybar paddles are parallel to ...

  • Page 93

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 93 of 123 this document may not be distributed without permission of miniature aircraft usa 6d.5.D 6d.5.E 6d.5.F 6d.5.G 6d.5.H 6d.5.I #0057 #121-4 (2) #121-6 (2) #0133-1 61 mm #121-6 (2) b b f.

  • Page 94: Rods Print Actual Size

    Xcell ion-x 2 assembly manual page 94 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa rotor head control rod lengths #0133-1 #0133-1 #0133-1 #0133-1 #0133-1 #0133-1 #0133-1 #0133-1 #0135 #0135 #0135 #0135 # ...

  • Page 95

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 95 of 123 this document may not be distributed without permission of miniature aircraft usa step #7 – tail rotor 7a) tail rotor hub – bag #7a #122-65 tail rotor hub 1 each #0873-1 t/r blade grips 2 each #120-39 m5...

  • Page 96

    Xcell ion-x 2 assembly manual page 96 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 7a.1 – assemble tail rotor hub parts relationship #122-65 #0457 #0457 #120-39 #120-39 #0446-4 #0446-4 #0021 #0021 #0019 #...

  • Page 97

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 97 of 123 this document may not be distributed without permission of miniature aircraft usa 7a.1.A 7a.1.B 7a.1.C 7a.1.D 7a.1.E 7a.1.F 7a.1.G 7a.1.H building notes: tighten the retaining nut carefully until it is s...

  • Page 98

    Xcell ion-x 2 assembly manual page 98 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 7a.1.I 7a.2 – install tail rotor blades 7a.2.A 7a.2.B 7a.2.C #0097 (2) #0019 (2) balance t/r using a balancing device.

  • Page 99

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 99 of 123 this document may not be distributed without permission of miniature aircraft usa 7b) tail rotor control – bag #7b #120-14 pitch yoke 1 each #0443 m6 retaining clip 2 each #0056 m3 x 5 dog point set scre...

  • Page 100

    Xcell ion-x 2 assembly manual page 100 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 7b.1 – assemble tr pitch yoke parts relationship 7b.1.A 7b.1.B 7b.1.C #0439 #0439 #0435 #0437 #0101 #120-14 #0443 (2) #0...

  • Page 101

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 101 of 123 this document may not be distributed without permission of miniature aircraft usa 7b.1.D 7b.1.E 7b.1.F 7b.1.G 7b.1.H 7b.1.I #120-14 #0443 #0443 #0015 #0049 press until seated.

  • Page 102

    Xcell ion-x 2 assembly manual page 102 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 7b.2 – assemble t/r bellcrank parts relationship 7b.2.A 7b.2.B 7b.2.C #0445 #0103 #0015 #0159 #0597-3 #123-95 #0097 #001...

  • Page 103

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 103 of 123 this document may not be distributed without permission of miniature aircraft usa 7b.2.D 7b.3 – install t/r bellcrank 7b.3.A 7b.3.B #0159 #0097 #0019-2.

  • Page 104

    Xcell ion-x 2 assembly manual page 104 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 7b.3 – install t/r pitch yoke 7bc.3.A 7b.3.B 7b.3.C 7bc.3.A #0056 #0049 #0049.

  • Page 105

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 105 of 123 this document may not be distributed without permission of miniature aircraft usa step #8 – tail boom 8.1 – install tube drive 8a.1.A building notes – before inserting the tube drive into the tail boom ...

  • Page 106

    Xcell ion-x 2 assembly manual page 106 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a) tail boom – bag #8a #123-86a gear box and fin mount 1 each #123-86b gear box mount 1 each #0870-2 horizontal fin mou...

  • Page 107

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 107 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.1 – install vertical fin mount/fin parts relationship #124-180 #123-86a #123-86b #0061 #0063 (2) #0063 #0063 (2) #006...

  • Page 108

    Xcell ion-x 2 assembly manual page 108 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.1.A 8a.1.B 8a.1.C 8a.1.D 8a.1.E 8a.1.F 8a.1.G #123-86b #0061 #0009 #0006 #0017 (6) #123-86a #0017 (2) #0061 #0009 #00...

  • Page 109

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 109 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.2 – install horizontal fin mount/fin parts relationship 8a.2.A 8a.2.B #0019 #0003 #0065 #124-182 #0870-2 #0027 #0027 ...

  • Page 110

    Xcell ion-x 2 assembly manual page 110 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.2.A 8a.2.B 8a.2.C 8a.2.D 138.5 mm #0019 #0009 #0065 #0027 #124-182 front.

  • Page 111

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 111 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.3 – install tail rotor 8a.3.A 8a.3.B 8a.3.C 8a.3.D use inside hole #0056.

  • Page 112

    Xcell ion-x 2 assembly manual page 112 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.4 – assemble/install t/r pushrod parts relationship #0015 m2 hex nut 1 each #0043 m2 x 10 slotted bolt 1 each #0020 m...

  • Page 113

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 113 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.5 – assemble/install t/r pushrod guide 8a.5.A 8a.5.B 8a.6 – install tailboom 8a.6.A 8a.6.B 8a.6.C 8a.6.D building not...

  • Page 114

    Xcell ion-x 2 assembly manual page 114 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.7 – assemble t/r pushrod 8a.7.A 8a.7.B 8a.7.C 8a.7.D 8a.7.E 8a.7.F 8a.7.G 8a.7.H #0868-14 #133-1 #121-5 #0868-14 #121...

  • Page 115

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 115 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.8 – install t/r pushrod 8a.8.A 8a.8.B 8a.8.C 8a.8.D 90° 90°.

  • Page 116

    Xcell ion-x 2 assembly manual page 116 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.9 – assemble tail boom supports parts relationship #0872-7 #0872-7 #0872-7 #0872-7 #0048 #0048 #0048 #0048 #0003 #000...

  • Page 117

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 117 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.9.A 8a.9.B 8a.9.C 8a.9.D 8a.9.E 8a.9.F 8a.9.G 8a.9.H 8a.9.I #0048 #0872-9 #0081 #0004 #0872-8 (2) bolts go this way w...

  • Page 118

    Xcell ion-x 2 assembly manual page 118 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.10 – install tail boom supports 8a.10.A 8a.10.B 8a.10.C 8a.10.D 8a.10.E 8a.10.F #0081 #0081 #0004.

  • Page 119

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 119 of 123 this document may not be distributed without permission of miniature aircraft usa 8a.11 – install vertical fin 8a.11.A 8a.11.B 8a.12 – balance model 8a.12.A 8a.12.B 8a.12.C 8a.12.D 8a.12.E building note...

  • Page 120

    Xcell ion-x 2 assembly manual page 120 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa 8a.12.F 8a.12.G 8a.12.H 8a.12.I 8a.13 – install main rotor blades 8a.13.A 8a.13.B building notes – tighten each blade eq...

  • Page 121

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 121 of 123 this document may not be distributed without permission of miniature aircraft usa completed model – right view.

  • Page 122

    Xcell ion-x 2 assembly manual page 122 of 123 copyright miniature aircraft usa created: 8/25/2007 this document may not be distributed without permission of miniature aircraft usa completed model – left view.

  • Page 123

    Xcell ion-x 2 assembly manual created: 8/25/2007 copyright miniature aircraft usa page 123 of 123 this document may not be distributed without permission of miniature aircraft usa.