1. DL manuals
  2. XCell
  3. Motorized Toy Car
  4. Razor 600E
  5. Assembly Manual

XCell Razor 600E Assembly Manual

Summary of Razor 600E

  • Page 1

    Created: 2/18/2007 copyright miniature aircraft us this document may not be distributed without permission of miniature aircraft usa xcell razor 600e assembly manual version 1.0

  • Page 2

    Xcell razor 600e assembly manual page 2 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa for more information contact: miniature aircraft usa 31713 long acres drive sorrento, fl 32776 usa phone 352-383-3201 f...

  • Page 3

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 3 of 110 this document may not be distributed without permission of miniature aircraft usa table of contents revisions to this manual................................................................................

  • Page 4

    Xcell razor 600e assembly manual page 4 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 4a) - skids/battery plate – bag #4 .......................................................................................

  • Page 5: Revisions to This Manual

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 5 of 110 this document may not be distributed without permission of miniature aircraft usa revisions to this manual r1.0 • 12/11/06 – revisions for final kitting modifications • 12/22/06 – added full completed ...

  • Page 6: I. Kit Introduction

    Xcell razor 600e assembly manual page 6 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa i. Kit introduction r/c helicopter safety a radio controlled model helicopter is a technically complex device that must...

  • Page 7

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 7 of 110 this document may not be distributed without permission of miniature aircraft usa x-cell limited warranty the warranty covers defects in material or workmanship or missing components to the original pu...

  • Page 8: II. Kit Prerequisites

    Xcell razor 600e assembly manual page 8 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa ii. Kit prerequisites in order to assemble this kit, you will need a number of additional supplies and tools to ensure ...

  • Page 9

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 9 of 110 this document may not be distributed without permission of miniature aircraft usa tools needed for assembly m5 nut driver m5.5 nut driver m7 nut driver m4 nut driver 1.5mm allen driver 2.0mm allen driv...

  • Page 10

    Xcell razor 600e assembly manual page 10 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa additional components needed gyro – heading hold battery – nicad nimh/lipo 800mah a or aa cells switch receiver gyro s...

  • Page 11

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 11 of 110 this document may not be distributed without permission of miniature aircraft usa documentation the most recent version of all of the documentation can be found on the website: www.Miniatureaircraftus...

  • Page 12: III. Kit Assembly Process

    Xcell razor 600e assembly manual page 12 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa iii. Kit assembly process assembly tips • please note that this assembly manual consists of a photographic journal of ...

  • Page 13

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 13 of 110 this document may not be distributed without permission of miniature aircraft usa fastener guide the next two pages contains a list of all of the threaded fasteners in this kit. They will print at act...

  • Page 14

    Xcell razor 600e assembly manual page 14 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa fasteners – threaded bolts part # description actual size 0059-1 m2.5 x 6 socket bolt ---------------- 0059-2 m2.5 x 8...

  • Page 15

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 15 of 110 this document may not be distributed without permission of miniature aircraft usa step #1 – tail boom/tail rotor assembly 1a) t/r transmission - bag #1a #127-13 t/r fin 1 each #127-11 left t/r plate 1...

  • Page 16

    Xcell razor 600e assembly manual page 16 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1a.1 - assemble t/r transmission parts relationship #127-13 #127-21 #127-16 #0077 (4) #0060-1 #0060-1 #127-11 #127-10 ...

  • Page 17

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 17 of 110 this document may not be distributed without permission of miniature aircraft usa 1a.1.A 1a.1.B 1a.1.C 1a.1.D 1a.1.E 1a.1.F 1a.1.G 1a.1.H 1a.1.I building notes – engage dog-point screw into indentatio...

  • Page 18

    Xcell razor 600e assembly manual page 18 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1a.1.J 1a.1.K 1a.1.L 1a.1.G 1a.1.H 1a.1.I 1a.1.J 1a.1.K 1a.1.L #127-11 pulley towards bearing flange thread belt as sh...

  • Page 19

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 19 of 110 this document may not be distributed without permission of miniature aircraft usa a.1.M building notes – do not fully tighten bolts or apply loctite until the final step of the assembly. Otherwise it ...

  • Page 20

    Xcell razor 600e assembly manual page 20 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1a.2.F 1a.2.G 1b) t/r pitch yoke/bellcrank - bag #1b #0101 m2 x 5 threaded ball – short 1 each #0103 m2 x 5 threaded b...

  • Page 21

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 21 of 110 this document may not be distributed without permission of miniature aircraft usa 1b.1 - assemble t/r pitch yoke/bellcrank parts relationship 1b.1.A 1b.1.B 1b.1.C #0437 #0101 #0439 (2) #0435 #0445 #04...

  • Page 22

    Xcell razor 600e assembly manual page 22 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1b.1.D 1b.1.E 1b.1.F 1b.1.G 1b.1.H 1b.1.I 1b.1.J 1b.1.K 1b.1.L the yoke must remain free with no bearing binding. The ...

  • Page 23

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 23 of 110 this document may not be distributed without permission of miniature aircraft usa 1b.1.M 1b.1.N 1b.1.O 1b.2 - install t/r pitch yoke 1b.2.A 1b.2.B 1b.2.C #0159 #0562-1 #0093 #0019.

  • Page 24

    Xcell razor 600e assembly manual page 24 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1c) tail rotor hub - bag #1c 1c.1 – assemble tail rotor hub parts relationship #122-65 tail rotor hub 1 each #0873-1 t...

  • Page 25

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 25 of 110 this document may not be distributed without permission of miniature aircraft usa 1c.1.A 1c.1.B 1c.1.C 1c.1.D 1c.1.E 1c.1.F 1c.1.G 1c.1.H 1c.1.I #0873-1 #120-39 #127-30 large diameter race #127-30 bea...

  • Page 26

    Xcell razor 600e assembly manual page 26 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1c.1.J 1c.1.K 1c.1.L 1c.1.M #0049 #0361 #0056 #0056 use center hole in grips.

  • Page 27

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 27 of 110 this document may not be distributed without permission of miniature aircraft usa 1c.2 – install tail rotor blades (optional - not included) 1c.2.A 1c.2.B 1c.2.C 1c.2.D 1c.3 – install tail rotor hub 1...

  • Page 28

    Xcell razor 600e assembly manual page 28 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1d) tail boom - bag #1d #121-5 m3 x 42 control rod 2 each #0868-5 pushrod guide 1 each #0477 pushrod guide clamp 1 eac...

  • Page 29

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 29 of 110 this document may not be distributed without permission of miniature aircraft usa parts relationship 1d.1 – secure tail rotor transmission 1d.1.A 1d.1.B 1d.1.C building notes: first drill through the ...

  • Page 30

    Xcell razor 600e assembly manual page 30 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1d.1.D 1d.1.E 1d.2 – assemble tail boom supports 1d.2.A 1d.2.B 1d.2.C 1d.2.D 1d.2.E #0100 #0127-22a #0872-8 #0872-8 (2...

  • Page 31

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 31 of 110 this document may not be distributed without permission of miniature aircraft usa 1d.3 – install tail boom supports 1d.3.A 1d.3.B 1d.3.C 1d.3.D 1d.4 – assemble/install t/r pushrod guide parts relation...

  • Page 32

    Xcell razor 600e assembly manual page 32 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 1d.4.A 1d.4.B 1d.5 – assemble/install t/r control rod 1d.5.A 1d.5.B 1d.5.C 1d.5.D 1d.5.E 1d.5.F forward 14-3/4” from b...

  • Page 33

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 33 of 110 this document may not be distributed without permission of miniature aircraft usa 1d.5.G 1d.5.H 1d.5.I building notes: total length – end to end including ball links – 30-5/8” #133-1 approx 8 mm.

  • Page 34

    Xcell razor 600e assembly manual page 34 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #2 – locate large sized components 2a) large sized components - bag #2 #127-29 tail boom 28.85” 1 each #127-22a t...

  • Page 35

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 35 of 110 this document may not be distributed without permission of miniature aircraft usa step #3 – main frame 3a) assemble main frame - bag #3a #127-36 c/f midplate w/bearings 1 each #127-39 c/f upper vertic...

  • Page 36

    Xcell razor 600e assembly manual page 36 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa parts relationship #0061 #0064 (4) #127-46 #127-46 #127-40 #127-40 #127-39 #127-39 #127-42 #127-36 #0069 #0009 #127-43...

  • Page 37

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 37 of 110 this document may not be distributed without permission of miniature aircraft usa 3a.1 – assemble mid-plate 3a.1.A 3a.1.B 3a.1.C 3a.1.D 3a.1.E 3a.1.F 3a.1.G 3a.1.H #127-36 #0060-1 #0060-1 #127-44 #127...

  • Page 38

    Xcell razor 600e assembly manual page 38 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 3a.2 – install rudder servo plate 3a.2.A 3a.2.B 3a.1.C 3a.1.D 3a.3 – install rear vertical plate 3a.3.A 3a.3.B 3a.3.C ...

  • Page 39

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 39 of 110 this document may not be distributed without permission of miniature aircraft usa 3a.3.D 3a.3.E 3a.4 – install upper vertical plates 3a.4.A 3a.4.B 3a.4.C 3a.4.D 3a.4.E #127-39 #127-39 #127-45 (2) #006...

  • Page 40

    Xcell razor 600e assembly manual page 40 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 3a.5 – install lower vertical plates 3a.5.A 3a.5.B 3a.5.C 3a.5.D 3a.5.E 3a.5.F 3a.5.G 3a.5.H #127-40 #0064 (4) #127-46...

  • Page 41

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 41 of 110 this document may not be distributed without permission of miniature aircraft usa 3a.5a – optional large battery spacer pack parts relationship 3a.5a.A 3a.5a.B #0073 m3 x 20 socket bolts 4 each #127-4...

  • Page 42

    Xcell razor 600e assembly manual page 42 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 3b) assemble t/r belt tensioner - bag #3b parts relationship #127-48b c/f upper tension plate 1 each #127-48a c/f lowe...

  • Page 43

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 43 of 110 this document may not be distributed without permission of miniature aircraft usa 3b.1 - assemble tail belt tensioner 3b.1.A 3b.1.B 3b.1.C 3b.2 - install tail belt tensioner 3b.2.A 3b.1.B 3b.1.C build...

  • Page 44

    Xcell razor 600e assembly manual page 44 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 3c) assemble boom clamps - bag #3c #0077 m3 x 30 socket bolt 4 each #0186 boom clamp halves 2 each #127-49 c/f gyro pl...

  • Page 45

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 45 of 110 this document may not be distributed without permission of miniature aircraft usa parts relationship 3c.1 - assemble tail boom clamps 3c.1.A 3c.1.B 3c.1.C #0077 #0077 #0077 #0077 #0186 #0186 #127-49 #...

  • Page 46

    Xcell razor 600e assembly manual page 46 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 3c.1.D 3c.1.E 3c.1.F building notes: don’t fully tighten these bolts or apply thread lock yet ridge.

  • Page 47

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 47 of 110 this document may not be distributed without permission of miniature aircraft usa step #4 – skids/battery plate 4a) - skids/battery plate – bag #4 #127-54 struts 2 each #127-54a skid plugs 4 each #127...

  • Page 48

    Xcell razor 600e assembly manual page 48 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 4a.1 - install battery plate/struts parts relationship 4a.1.A 4a.1.B 4a.1.C building notes: locate the molded bosses o...

  • Page 49

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 49 of 110 this document may not be distributed without permission of miniature aircraft usa 4a.1.D 4a.1.E 4a.1.F 4a.1.G 4a.1.H 4a.1.I 4a.1.J 4a.1.K 4a.1.L building notes: combine middle frame with battery plate...

  • Page 50

    Xcell razor 600e assembly manual page 50 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 4a.1.M 4a.1.N 4a.1.O 4a.1.P 4a.1.Q 4a.1.R building notes: these four bolts can’t be final tightened until the batterie...

  • Page 51

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 51 of 110 this document may not be distributed without permission of miniature aircraft usa 4a.2 – assemble/install skids 4a.2.A 4a.2.B 4a.2.C 4a.2.D 4a.2.E 4a.2.F 4a.2.G 4a.2.H #127-54a #127-53 building notes:...

  • Page 52

    Xcell razor 600e assembly manual page 52 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 4a.3 – install tail boom 4a.3.A 4a.3.B 4a.3.C building notes: insert with t/r on left side of model. Make sure “top” d...

  • Page 53

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 53 of 110 this document may not be distributed without permission of miniature aircraft usa 4a.3.G 4a.3.H 4a.3.I 4a.3.J 4a.3.K 4a.3.L building notes: tighten bolts and apply thread lock 4a.3.M building notes: s...

  • Page 54

    Xcell razor 600e assembly manual page 54 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #5 – upper frame assembly 5a) - assemble upper frame – bag #5 #127-57 c/f upper left frame 1 each #127-59 c/f ant...

  • Page 55

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 55 of 110 this document may not be distributed without permission of miniature aircraft usa 5a.1 - assemble upper frame parts relationship #0075 #0075 #0075 #0075 #0061 #0061 #0060-1 #0061 #0061 (2) #127-64 #12...

  • Page 56

    Xcell razor 600e assembly manual page 56 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 5a.1.A 5a.1.B 5a.1.C 5a.1.D 5a.1.E 5a.1.F 5a.1.G 5a.1.H 5a.1.I #127-63 #0061 #127-65 #0061 #127-61 fully tighten both ...

  • Page 57

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 57 of 110 this document may not be distributed without permission of miniature aircraft usa 5a.1.J 5a.1.K 5a.1.L building notes: set the assembly on a flat surface and tighten the channel bolts fully 5a.1.M 5a....

  • Page 58

    Xcell razor 600e assembly manual page 58 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 5a.1.S 5a.1.T 5a.1.U 5a.1.V building notes: insert antirotation bracket into right upper frame as shown 5a.2 - install...

  • Page 59

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 59 of 110 this document may not be distributed without permission of miniature aircraft usa 5a.2.D building notes: fully tighten the four front bolts and secure with thread lock.

  • Page 60

    Xcell razor 600e assembly manual page 60 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #6 – drive train 6a) drive train – bag #6a #127-75 main shaft 1 each #127-77 60t plastic pulley 1 each #127-74 m1...

  • Page 61

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 61 of 110 this document may not be distributed without permission of miniature aircraft usa 6a.1 – assemble/install main gear/pulley 6a.1.A 6a.1.B 6a.1.C building notes: remove tape from drive belt and insert m...

  • Page 62

    Xcell razor 600e assembly manual page 62 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 6a.1.D 6a.1.E 6a.1.F building notes: tighten landing gear bolts as shown and then remove the batteries building notes:...

  • Page 63

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 63 of 110 this document may not be distributed without permission of miniature aircraft usa 6a.1.M 6a.1.N 6a.1.O 6a.1.P 6a.1.Q 6a.1.R 6a.1.S 6a.1.T 6a.1.U #127-77 #127-78 #127-74 #127-81 #0865-6 #127-81 #0059-1.

  • Page 64

    Xcell razor 600e assembly manual page 64 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 6a.1.V 6a.1.W 6a.1.X 6a.1.Y 6a.1.Z 6a.1.Aa building notes: lift main gear using fingers placed as shown to position up...

  • Page 65

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 65 of 110 this document may not be distributed without permission of miniature aircraft usa 6a.2 – assemble/install primary gear/pulley parts relationship 6a.2.A 6a.2.B 6a.2.C 6a.2.C 6a.2.D 6a.2.E #127-82 #0051...

  • Page 66

    Xcell razor 600e assembly manual page 66 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 6a.2.F 6a.2.G 6a.2.H building notes: lift shaft upward by pulley using your fingers. Hold it firmly against the bearin...

  • Page 67

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 67 of 110 this document may not be distributed without permission of miniature aircraft usa 6b) motor – bag #6b 6b.1 – motor mount options building notes: depending on which power system you’ve chosen, the exac...

  • Page 68

    Xcell razor 600e assembly manual page 68 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 6b.1.D 6b.1.E 6b.1.F 6b.1.G 6b.1.H 6b.1.I 6b.1.J 6b.1.K 6b.1.L kontronik power system note plate and pem position 3mm ...

  • Page 69

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 69 of 110 this document may not be distributed without permission of miniature aircraft usa 6b.2 – install motor 6b.1.A 6b.1.B 6b.1.C 6b.1.D 6b.1.E 6b.1.F 6b.1.G 6b.1.H 6b.1.I building note: the correct belt te...

  • Page 70

    Xcell razor 600e assembly manual page 70 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #7 – washout mixer/swashplate 7a) washout mixer/swashplate assembly – bag #7 #0107 m3 x 4 threaded ball 3 each #0...

  • Page 71

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 71 of 110 this document may not be distributed without permission of miniature aircraft usa parts relationship #0097 #0097 #106-08 #106-08 #106-08 #106-08 #0869 #0869 #0109 #0109 #0219 #0159 #0159 #0221 #0221 #...

  • Page 72

    Xcell razor 600e assembly manual page 72 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 7a.1 - assemble swashplate 7a.2 – swashplate control rods 7a.2.A 7a.2.B #0065 #0159 #0597-4 #0217 #0107 #0107 #0107 #0...

  • Page 73

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 73 of 110 this document may not be distributed without permission of miniature aircraft usa 7b.1 - assemble washout mixer parts relationship 7b.1.A 7b.1.B 7b.1.C #0109 #0221 #0597-2 #0159 #0219 #0221 #0221 #009...

  • Page 74

    Xcell razor 600e assembly manual page 74 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 7b.1.D 7b.1.E 7b.1.F 7b.1.G 7b.1.H 7b.1.I 7b.1.J 7b.1.K 7b.1.L building notes: heat plastic with heat gun until hot an...

  • Page 75

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 75 of 110 this document may not be distributed without permission of miniature aircraft usa 7b.1.M 7b.2 - install swashplate/washout mixer 7b.2.A 7b.2.B 7b.2.C #0219 #0097 #0097 #0597-2 #0159 threaded balls - p...

  • Page 76

    Xcell razor 600e assembly manual page 76 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #8 – control systems 8a) – servo mounting – bag #8 #127-94a 1” x 12” loop adhesive velcro 1 each #127-94b 1” x 12...

  • Page 77

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 77 of 110 this document may not be distributed without permission of miniature aircraft usa 8a.1 – locate servo mounts 8a.1.A 8a.1.B 8a.1.C 8a.2 – install elevator servo parts relationship – futaba parts relati...

  • Page 78

    Xcell razor 600e assembly manual page 78 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 8a.2.A 8a.2.B 8a.2.C 8a.2.D 8a.2.E 8a.2.F 8a.3 – install aileron/pitch servo parts relationship elevator servo channel...

  • Page 79

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 79 of 110 this document may not be distributed without permission of miniature aircraft usa 8a.3.A 8a.3.B 8a.3.C 8a.3.D 8a.3.E 8a.3.F 8a.3.G 8a.3.H 8a.3.I building notes: position aileron servo as shown aileron...

  • Page 80

    Xcell razor 600e assembly manual page 80 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 8a.3.J 8a.3.K 8a.3.L 8a.3.J 8a.3.K 8a.3.L 8a.3.M 8a.3.N 8a.3.O pitch servo channel #0064-1 #0063 #0390 #0390 #127-89 #...

  • Page 81

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 81 of 110 this document may not be distributed without permission of miniature aircraft usa 8a.3.P 8a.3.Q` 8a.3.R 8a.4 – install radio system 8a.4.A 8a.4.B 8a.4.C 8a.4.D 8a.4.E 8a.4.F #0063 #0390 #0390 rudder s...

  • Page 82

    Xcell razor 600e assembly manual page 82 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 8a.4.G 8a.4.H 8a.4.I 8a.4.J 8a.4.K 8a.5 – install battery mounting 8a.5.A 8a.5.B 8a.5.C building notes: #127-94b cut i...

  • Page 83

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 83 of 110 this document may not be distributed without permission of miniature aircraft usa 8a.6 – install speed controller 8a.6.A 8a.6.B 8a.6.C building notes: install speed controller according to the manufac...

  • Page 84

    Xcell razor 600e assembly manual page 84 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 8a.7 – connect and route wiring 8a.7.A building notes: carefully route and bundle radio wiring and the receiver antenn...

  • Page 85

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 85 of 110 this document may not be distributed without permission of miniature aircraft usa 8a.8.D 8a.8.E 8a.8.F 8a.8.G 8a.8.H 8a.8.I building notes: install gyro control ball according to the manufacturers ins...

  • Page 86

    Xcell razor 600e assembly manual page 86 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #9 – rotor head 9a) head block/blade grips - bag #9a #0109 m3 x 8 threaded ball 2 each #0113 double threaded ball...

  • Page 87

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 87 of 110 this document may not be distributed without permission of miniature aircraft usa 9a.1 – assemble bell mixer parts relationship 9a.1.A 9a.1.B 9a.1.C #0113 #0109 #0334 #0159 #0597-1 do not overtighten!...

  • Page 88

    Xcell razor 600e assembly manual page 88 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9a.1.D 9a.2 – install bell mixers 9a.2.A 9a.2.B 9a.2.C building notes - select the bell mixer with the inserted bolt a...

  • Page 89

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 89 of 110 this document may not be distributed without permission of miniature aircraft usa 9a.3 – assemble blade arms 9a.3.A 9a.3.B 9a.3.C 9a.3.D 9a.3.E 9a.3.F 9a.3.G 9a.3.H #0319 #0840-10 #0319 locate large d...

  • Page 90

    Xcell razor 600e assembly manual page 90 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9a.4 - head block assembly parts relationship #127-132 #0509-1 #0113 #0597-1 #0067 #0065 #0597-1 #0113 #0067 #127-134 ...

  • Page 91

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 91 of 110 this document may not be distributed without permission of miniature aircraft usa 9a.4.A 9a.4.B 9a.4.C 9a.4.D 9a.4.E 9a.4.F building notes – do not lubricate the axle or dampers building notes – slide...

  • Page 92

    Xcell razor 600e assembly manual page 92 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9a.4.G 9a.4.H 9a.4.I building notes – slip retaining clip over the opposite side of the axle. Using the installation t...

  • Page 93

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 93 of 110 this document may not be distributed without permission of miniature aircraft usa 9a.5.D 9a.5.E 9a.5.F building notes – fully tighten the blade axle bolts however it is not necessary to overtighten th...

  • Page 94

    Xcell razor 600e assembly manual page 94 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9a.6 – complete head block 9a.6.A 9a.6.B 9a.6.C building notes – do not tighten these bolts until the rotor head is in...

  • Page 95

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 95 of 110 this document may not be distributed without permission of miniature aircraft usa 9b) flybar carrier - bag #9b #0113 m3 x 9 double threaded ball 2 each #0133 ball links 8 each #0135 ball links short 8...

  • Page 96

    Xcell razor 600e assembly manual page 96 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9b.1 – assemble/install flybar carrier #0113 #0113 #0597-1 #0597-1 #0337 #0337 #0133 #0133 #0133 #0133 #0063 #0063 #00...

  • Page 97

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 97 of 110 this document may not be distributed without permission of miniature aircraft usa 9b.1.A 9b.1.B 9b.1.C 9b.1.D 9b.1.E 9b.1.F 9b.1.G 9b.1.H 9b.1.I bevel towards inside #127-46 f #0113 #0597-1 inside hol...

  • Page 98

    Xcell razor 600e assembly manual page 98 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9b.1.J 9b.1.K 9b.1.L 9b.1.M 9b.1.N 9b.1.O 9b.1.P 9b.1.Q 9b.1.R building notes – before tightening the four bolts for t...

  • Page 99

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 99 of 110 this document may not be distributed without permission of miniature aircraft usa 9b.1.S 9b.1.T 9b.1.U building notes – to simplify flybar installation, make a simple length template out of a plastic ...

  • Page 100

    Xcell razor 600e assembly manual page 100 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9b.3 – install flybar paddles 9b.3.A 9b.3.B 9b.3.C 9b.3.D building notes – make sure that when fully threaded on, the...

  • Page 101

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 101 of 110 this document may not be distributed without permission of miniature aircraft usa 9b.4 – assemble/install flybar bell links rod lengths 9b.4.A 9b.4.B 9b.4.C 9b.4.C 9b.4.D 9b.4.E m l #0313 #0135 #0135...

  • Page 102

    Xcell razor 600e assembly manual page 102 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 9d.5 – install rotor head 9d.5.A 9d.5.B 9d.5.C 9d.5.D 9d.5.E 9d.5.F 9d.5.G 9d.5.H 9d.5.I align with main shaft hole #...

  • Page 103

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 103 of 110 this document may not be distributed without permission of miniature aircraft usa 9d.6 – install rotor blades 11c.3.A 11c.3.B building notes – tighten each blade equally. The blade should be tight en...

  • Page 104

    Xcell razor 600e assembly manual page 104 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa step #10 – canopy 10a) – canopy mount – bag #10 10a.1 – assemble canopy knobs #122-99 #0053-5 #106-22 rubber grommets...

  • Page 105

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 105 of 110 this document may not be distributed without permission of miniature aircraft usa 10a.2 – canopy preparation 10a.2.A 10a.2.B 10a.2.C 10a.2.D 10a.2.E 10a.2.F 10a.2.G 10a.2.H 10a.2.I #106-22 #115-94 cu...

  • Page 106

    Xcell razor 600e assembly manual page 106 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa 10a.3 – decals 10a.3.A 10a.3.B building notes – this is the suggested layout for decals (right side shown). Use soapy...

  • Page 107

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 107 of 110 this document may not be distributed without permission of miniature aircraft usa 10a.4 – complete canopy standoffs 10a.4.A 10a.4.B 10a.5 – install canopy 10a.5.A 10a.5.B 10a.5.C #122-99 #0109.

  • Page 108

    Xcell razor 600e assembly manual page 108 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa.

  • Page 109

    Xcell razor 600e assembly manual created: 2/18/2007 copyright miniature aircraft usa page 109 of 110 this document may not be distributed without permission of miniature aircraft usa.

  • Page 110

    Xcell razor 600e assembly manual page 110 of 110 copyright miniature aircraft usa created: 2/18/2007 this document may not be distributed without permission of miniature aircraft usa.