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Xerox DocuColor 12/DCCS50 Service Manual

Summary of DocuColor 12/DCCS50

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    January 2005 docucolor 12/dccs50 service manual caution certain components in the docucolor 12/ dccs50 are susceptible to damage from electro- static discharge. Observe all esd procedures to avoid component damage..

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    Prepared by: xerox corporation 800 phillips road bldg. 845-17s webster, new york 14580-9791 usa © 2001, 2002, 2004 by xerox corporation. Xerox® and the document company® are trademarks of xerox corporation. Xerox product names mentioned in this publication are trademarks of the xerox corporation. No...

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    1/05 i docucolor 12/dccs50 introduction reissue introduction introduction ..................................................................................................................... Iii about this documentation...................................................................................

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    1/05 ii docucolor 12/dccs50 reissue introduction manuals4you.Com manuals4you.Com.

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    1/05 iii docucolor 12/dccs50 introduction reissue introduction safety warning the docucolor 12/dccs50 contains an invisible laser. There is no visual indication that the laser beam is present. During servicing, the docucolor 12/dccs50 is a class 3b product because of the invisible laser. The laser b...

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    1/05 iv docucolor 12/dccs50 reissue introduction about this documentation this service manual is part of the multinational documentation system for the docucolor 12/ dccs50 machine. This manual will help in the isolation and repair of faults that may occur in the machine. Organization in printed for...

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    1/05 v docucolor 12/dccs50 introduction reissue section 3. Image quality repair analysis procedures (iq raps) this section contains the repair analysis procedures (raps) necessary to repair the image quality faults. When using a rap, always exit the procedure when the fault is fixed. Do not per- for...

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    1/05 vi docucolor 12/dccs50 reissue introduction reference symbology figure 1 general information manuals4you.Com manuals4you.Com.

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    1/05 vii docucolor 12/dccs50 introduction reissue figure 2 general information.

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    1/05 viii docucolor 12/dccs50 reissue introduction figure 3 general information manuals4you.Com manuals4you.Com.

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    1/05 ix docucolor 12/dccs50 introduction reissue ac and dc voltage nomenclature ach is used in the documentation to designate the hot, or power, side of the ac line. The volt- age level on this line depends upon the local ac power supplied to the machine. Warning for some installations, (typically x...

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    1/05 x docucolor 12/dccs50 reissue introduction publication information warning this equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions documentation, may cause inter- ference to radio communications. It has been tested...

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    1/05 xi docucolor 12/dccs50 introduction reissue tension cc doivent être testés. Faire très attention en vérifiant ces circuits. Ne pas toucher le multimètre ou ses fils pendant les tests des circuits. Iq 40 2nd btr hvps rap warning electrical shock hazard. In the following procedure, high dc voltag...

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    1/05 xii docucolor 12/dccs50 reissue introduction warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 2.8.1 tray 1 feed-out sensor, t/a sensor warning turn power off and disconnect the power plug. Danger: mettre la mac...

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    1/05 xiii docucolor 12/dccs50 introduction reissue warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 2.23.1 inverter 1 warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débr...

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    1/05 xiv docucolor 12/dccs50 reissue introduction warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 5.3.4 cleaning blade warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et dé...

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    1/05 xv docucolor 12/dccs50 introduction reissue ou un module développeur est brûlé, il y a des risques d'explosion et d'accidents cor- porels. Rep 6.7.1 rotary auger (cyan, magenta, yellow, black) warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débranche...

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    1/05 xvi docucolor 12/dccs50 reissue introduction rep 8.3.4 pressure roll heater rod warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 8.3.5 heat roll stripper finger warning turn power off and disconnect the power p...

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    1/05 xvii docucolor 12/dccs50 introduction reissue rep 11.1.1 platen cushion warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. 12. Dadf rep 12.1.1 dadf warning turn power off and disconnect the power plug. Danger: mettre...

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    1/05 xviii docucolor 12/dccs50 reissue introduction rep 12.9.1 exit motor warning turn power off and disconnect the power plug. Danger: mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 12.10.1 platen belt warning turn power off and disconnect the power plug. Danger: mettre la ...

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    1/05 xix docucolor 12/dccs50 introduction reissue 8 accessories/options hcf rep 2.7.5 hcf assembly warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. Danger: afin d'éviter tout risque d'électrocution, mettre la machine sur arrêt et débrancher le cordon...

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    1/05 xx docucolor 12/dccs50 reissue introduction débrancher le cordon d'alimentation. Rep 2.8.41 hcf feed clutch warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. Danger: afin d'éviter tout risque d'électrocution, mettre la machine sur arrêt et débran...

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    1/05 xxi docucolor 12/dccs50 introduction reissue ule de finition. Mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 15.1.11 decurler drive roll 1 warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the...

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    1/05 xxii docucolor 12/dccs50 reissue introduction rep 15.2.2 stacker tray assembly warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. Danger: afin d'éviter des accidents ou une électrocution, débran...

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    1/05 xxiii docucolor 12/dccs50 introduction reissue warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. Danger: afin d'éviter des accidents ou une électrocution, débrancher la prise du mod- ule de fin...

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    1/05 xxiv docucolor 12/dccs50 reissue introduction to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. Danger: afin d'éviter des accidents ou une électrocution, débrancher la prise du mod- ule de finition. Me...

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    1/05 xxv docucolor 12/dccs50 introduction reissue the machine power and disconnect the machine power cord. Danger: afin d'éviter des accidents ou une électrocution, débrancher la prise du mod- ule de finition. Mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 15.3.10 left upper...

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    1/05 xxvi docucolor 12/dccs50 reissue introduction ule de finition. Mettre la machine sur arrêt et débrancher le cordon d'alimentation. Rep 15.3.25 decurler door interlock switch warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disc...

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    1/05 1-1 docucolor 12/dccs50 service call procedures reissue 1 service call procedures service strategy ............................................................................................................. 1-3 initial actions .....................................................................

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    1/05 1-2 docucolor 12/dccs50 reissue service call procedures manuals4you.Com manuals4you.Com.

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    1/05 1-3 docucolor 12/dccs50 service strategy , initial actions service call procedures reissue service strategy the service strategy of the docucolor 12 copier/printer is to perform any high frequency ser- vice item (hfsi) actions before attempting to repair any problems. Some problems will be cor-...

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    1/05 1-4 docucolor 12/dccs50 initial actions, call flow reissue service call procedures lighter/darker to auto contrast sharpness to normal preset color balance normal color shift to normal color saturation to normal copy position to no shift variable color balance normal b. Run four copies of the c...

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    1/05 1-5 docucolor 12/dccs50 call flow service call procedures reissue go to the rap in section 8 for the displayed fault code. The image quality of the copies produced is acceptable. Y n go to the iq 1 image quality troubleshooting entry rap . The machine is a dccs50 or a dc12 c/p with dfe. Y n go ...

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    1/05 1-6 docucolor 12/dccs50 detailed maintenance activities reissue service call procedures detailed maintenance activities (hfsi) procedure 1. Clean the adc sensor ( pl 7.5 ) on every call. 2. Check developer housings for loose bearings or worn shaft at every service call 3. Enter diagnostics and ...

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    1/05 1-7 docucolor 12/dccs50 detailed maintenance activities service call procedures reissue 010-800 heat roll total sheets through fuser 80k replace the heat roll ( pl 8.3 ) and reset the counter. 010-802 pressure roll total sheets through fuser 80k replace the pressure roll ( pl 8.3 ) and reset th...

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    1/05 1-8 docucolor 12/dccs50 cleaning procedures, final actions reissue service call procedures cleaning procedures purpose these cleaning procedures are to be performed at every call. Procedure caution do not use any solvents unless directed to do so by the service manual. General cleaning use a dr...

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    1/05 2-1 docucolor 12/dccs50 status indicator raps reissue 2 status indicator raps standby power 1-300 front door interlock open rap ............................................................................ 2-5 1-304 l/h cover interlock open rap ......................................................

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    1/05 2-2 docucolor 12/dccs50 reissue status indicator raps 6-345 pre ips eeprom failure rap............................................................................. 2-56 6-355 ips fan fail rap.................................................................................................. 2-56 ...

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    1/05 2-3 docucolor 12/dccs50 status indicator raps reissue 9-614 vclean out of range rap................................................................................... 2-132 9-619 vclean trc out of range rap .......................................................................... 2-132 9-634 a...

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    1/05 2-4 docucolor 12/dccs50 reissue status indicator raps 11-918 bin 8 full stack rap........................................................................................... 2-211 11-919 bin 9 full stack rap............................................................................................

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    1/05 2-5 docucolor 12/dccs50 1-300 front door interlock open rap, 1-304 l/h status indicator raps reissue 1-300 front door interlock open rap the control logic has detected that the front door cover is open. Initial actions • refer to bsd 1.4 in the following procedure • visually inspect the front d...

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    1/05 2-6 docucolor 12/dccs50 +3.5 vdc power (iit/ips lvps) rap, +5 vdc power reissue status indicator raps +3.5 vdc power (iit/ips lvps) rap this rap is used to repair failures in the +3.5 vdc power (iit/ips lvps) circuit when directed by another rap. Initial actions • use bsd 1.3 in the following p...

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    1/05 2-7 docucolor 12/dccs50 +5 vdc power (iit/ips) rap, +12 vdc power (iot status indicator raps reissue +5 vdc power (iit/ips) rap this rap is used to repair failures in the +5 vdc power circuit (iit lvps) when directed by another rap. Initial actions • use bsd 1.3 in the following procedure: proc...

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    1/05 2-8 docucolor 12/dccs50 -12 vdc power (iot lvps) rap, +13.3 vdc power reissue status indicator raps -12 vdc power (iot lvps) rap this rap is used to repair short circuits in the -12 vdc power circuit when directed by another rap. Initial actions • use bsd 1.2 in the following procedure: procedu...

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    1/05 2-9 docucolor 12/dccs50 +24 vdc power (iot lvps) rap status indicator raps reissue +24 vdc power (iot lvps) rap this rap is used to repair short circuits in the +24 vdc power circuit when directed by another rap. Initial actions • use bsd 1.2 in the following procedure: procedure disconnect p/j...

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    1/05 2-10 docucolor 12/dccs50 +24 vdc power (iit/ips lvps) rap, ac power rap reissue status indicator raps +24 vdc power (iit/ips lvps) rap this rap is used to repair failures in the +24 vdc power (iit/ips lvps) circuit when directed by another rap. Initial actions • use bsd 1.3 in the following pro...

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    1/05 2-11 docucolor 12/dccs50 ac power rap, interlock relay failure rap status indicator raps reissue replace the main power switch ( pl 9.1 ). Interlock relay failure rap this rap is used to repair +24 vdc interlock relay (located on the ac driver pwb) failures. Initial actions • refer to bsd 1.4, ...

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    1/05 2-12 docucolor 12/dccs50 power save and led rap reissue status indicator raps power save and led rap this rap is used to repair failures in the power save and led circuit. Initial actions • use bsd 2.3 in the following procedure: • check if the power save mode activates continuously or will not...

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    1/05 2-13 docucolor 12/dccs50 2-310 ui panel fail rap, 2-340 ui ram fail rap status indicator raps reissue 2-310 ui panel fail rap this fault code indicates that the ui panel failed. Initial actions • refer to bsd 2.1, control panel (ui panel) switches and leds, in the following proce- dure: • obser...

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    1/05 2-14 docucolor 12/dccs50 dark screen rap, reissue status indicator raps dark screen rap this rap is used to analyze and repair a dark screen at the ui. If the ui is still illuminated, but no customer message is displayed go to of19-1 idfe fault entry rap . Initial actions • refer to bsd 2.2 ui ...

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    1/05 2-15 docucolor 12/dccs50 3-311 iot-sys logic fail rap, 3-315 iot/ips com- status indicator raps reissue 3-311 iot-sys logic fail rap the iot-sys software logic failure was detected after a certain time period (the nvm value). Initial actions • refer to bsd 3.12 monitoring in this procedure: pro...

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    1/05 2-16 docucolor 12/dccs50 3-317 ui/iot communications fail rap, 3-318 iot/ips reissue status indicator raps 3-317 ui/iot communications fail rap this fault code indicates that a communications failure between the ui pwb and the iot pwb was detected. Initial actions • refer to bsd 3.1 pwb communi...

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    1/05 2-17 docucolor 12/dccs50 3-319 mailbox communication failure rap, 3-327 status indicator raps reissue 3-319 mailbox communication failure rap the 3-319 fault code indicates a communication failure between the iot pwb and the mail- box pwb. Note: if this machine has a finisher/sorter accessory, ...

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    1/05 2-18 docucolor 12/dccs50 3-328 ddi ioss communication failure rap, 3-329 reissue status indicator raps 3-328 ddi ioss communication failure rap • the 3-328 fault code indicates that a communication failure between the iot pwb and the ddi iiss was detected. • the 3-328 fault code indicates that ...

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    1/05 2-19 docucolor 12/dccs50 3-330 2nd ddi iiss communication failure rap, 3- status indicator raps reissue 3-330 2nd ddi iiss communication failure rap • 3-330 fault code indicates that a communication failure between the iot pwb and the ddi iiss was detected. Initial actions refer to bsd 16.1, pr...

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    1/05 2-20 docucolor 12/dccs50 3-340 iot ram fail rap, 3-356 iot nvm failure rap reissue status indicator raps 3-340 iot ram fail rap this fault code indicates that it was detected at power on that the iot pwb ram test failed. Initial actions • refer to bsd 3.12 monitoring in this procedure: • check ...

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    1/05 2-21 docucolor 12/dccs50 3-380 tr0 fail rap status indicator raps reissue 3-380 tr0 fail rap a 3-380 fault indicates that the tr0 signal was not received on time. Initial actions • refer to bsd 9.8 for the following procedure. • ensure that the tr0 patch (reflector) on the ibt belt is clean and...

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    1/05 2-22 docucolor 12/dccs50 3-393 half-tone eep-rom limit failure rap, 3-394 reissue status indicator raps 3-393 half-tone eep-rom limit failure rap this fault code is declared when the limit of the allowable number of times to write on to the eep-rom of the half-tone pwb is reached. Initial actio...

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    1/05 2-23 docucolor 12/dccs50 3-395 half-tone eep-rom r/w failure rap, 3-396 status indicator raps reissue 3-395 half-tone eep-rom r/w failure rap this fault code is declared when writing to the eep-rom of the half-tone pwb failed. Initial actions • refer to bsd 3.12 monitoring in this procedure: • ...

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    1/05 2-24 docucolor 12/dccs50 3-397 x id data ng failure rap, 3-510 aps ng-im- reissue status indicator raps 3-397 x id data ng failure rap the machine serial number and billing data are stored in three locations: • iot nvm pwb • iot cpu pwb • half tone pwb this fault is declared when the data store...

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    1/05 2-25 docucolor 12/dccs50 3-511 aps ng-not in position rap, 3-512 aps ng- status indicator raps reissue 3-511 aps ng-not in position rap the 3-511 fault code indicates that the tray selected by the aps was not in position. Initial actions refer to the user guide in this procedure. Procedure po/p...

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    1/05 2-26 docucolor 12/dccs50 3-518 aps mix ng image loss rap, 3-527 original reissue status indicator raps 3-518 aps mix ng image loss rap the 3-518 fault code indicates that the tray selected by the aps had no paper. Initial actions refer to the user guide in this procedure. Procedure po/po the ma...

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    1/05 2-27 docucolor 12/dccs50 3-528 platen document size unknown rap, 3-529 status indicator raps reissue 3-528 platen document size unknown rap the 3-528 fault code indicates that the machine does not recognize the document size auto- matically detected. Initial actions refer to the user guide in t...

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    1/05 2-28 docucolor 12/dccs50 3-530 ams ng rap, 3-535 whole image ng rap reissue status indicator raps 3-530 ams ng rap the 3-530 fault code indicates that the result of the magnification calculation was outside of the range of 25%~400%. Initial actions refer to the user guide in this procedure. Pro...

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    1/05 2-29 docucolor 12/dccs50 3-536 platen no original, 3-537 repeat ng - num- status indicator raps reissue 3-536 platen no original the 3-536 fault code indicates that no original is on the platen. Initial actions refer to the user guide in this procedure. Procedure po/po the machine. Fault code 3...

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    1/05 2-30 docucolor 12/dccs50 3-538 repeat ng-mag rap, 3-539 mpe mag ng rap reissue status indicator raps 3-538 repeat ng-mag rap the 3-538 fault code indicates that no image fit to paper. Initial actions refer to the user guide in this procedure. Procedure po/po the machine. Fault code 3-538 is sti...

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    1/05 2-31 docucolor 12/dccs50 3-541 aps ng rap, 3-542 ams ng rap status indicator raps reissue 3-541 aps ng rap the 3-541 fault code indicates that the tray corresponding to the standard size of paper slightly larger than the size of the image did not exist while executing the aps. Initial actions r...

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    1/05 2-32 docucolor 12/dccs50 3-543 rotation ng rap, 3-550 original patch not ex- reissue status indicator raps 3-543 rotation ng rap the 3-543 fault code indicates that the rotation could not be done because the magnification exceeded 100%. Initial actions refer to the user guide in this procedure....

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    1/05 2-33 docucolor 12/dccs50 3-560 copy limit exceed rap, 3-580 iot system status indicator raps reissue 3-560 copy limit exceed rap the 3-560 fault code indicates that it reached the pre-set copy limit value (specified for/by the user password at the auditron administrator mode) during the copying...

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    1/05 2-34 docucolor 12/dccs50 3-581 dead cycle fail rap, 3-600 billing adjust nvm reissue status indicator raps 3-581 dead cycle fail rap the dead cycle continued for more than two minutes. Initial actions • refer to bsd 3.12 monitoring in this procedure: procedure po/po the machine. Fault code is s...

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    1/05 2-35 docucolor 12/dccs50 3-601 billing adjust ioss failure rap, 3-602 billing status indicator raps reissue 3-601 billing adjust ioss failure rap after the job ended, the billing mismatch occurred, and automatic correction implemented. Initial actions • refer to bsd 3.12 monitoring in this proc...

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    1/05 2-36 docucolor 12/dccs50 3-601 billing adjust ioss failure rap, 3-602 billing reissue status indicator raps manuals4you.Com manuals4you.Com.

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    1/05 2-37 docucolor 12/dccs50 of4-001 main motor rap status indicator raps reissue of4-001 main motor rap this rap is used to repair the main motor and drum motor circuit failures when directed by another rap. Initial actions • refer to bsd 4.1, main and drum drive control, in the following procedur...

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    1/05 2-38 docucolor 12/dccs50 of4-002 drum motor rap reissue status indicator raps of4-002 drum motor rap this rap is used to repair the main motor and drum motor circuit failures when directed by another rap. Initial actions • refer to bsd 4.1, main and drum drive control, in the following procedur...

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    1/05 2-39 docucolor 12/dccs50 5-110 dadf registration sensor on dynamic jam status indicator raps reissue 5-110 dadf registration sensor on dynamic jam rap the dadf registration sensor did not actuate within 650 msec after the dadf transport motor was energized. Initial actions check for the followi...

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    1/05 2-40 docucolor 12/dccs50 5-110 dadf registration sensor on dynamic jam reissue status indicator raps • replace the set gate solenoid ( pl 12.5 ). • obstructions in the document path. • sufficient normal force at the nudger rolls • nudger rolls and feed rolls that are glazed or contaminated 5-11...

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    1/05 2-41 docucolor 12/dccs50 5-111 dadf registration sensor off dynamic jam status indicator raps reissue enter dc330 005-055 belt motor cw . Approximately +23 vdc is measured between pins 2, 3, 4, and 5 of p/j595 and gnd y n replace the dadf control pwb ( pl 12.3 ). Replace the dadf belt motor ( p...

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    1/05 2-42 docucolor 12/dccs50 5-113 dadf registration sensor off dynamic jam reissue status indicator raps 5-113 dadf registration sensor off dynamic jam (during original reverse) rap the dadf registration sensor did not actuate within 1,150 msec. After the dadf transport motor was energized during ...

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    1/05 2-43 docucolor 12/dccs50 5-115 dadf exit sensor on dynamic jam rap, 5- status indicator raps reissue • exit roll • exit pinch roll • document belt platen glass enter dc330 005-115 exit sensor . Press start. Block the dadf exit sensor. The display changed from l to h. Y n with paper at the dadf ...

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    1/05 2-44 docucolor 12/dccs50 5-116 dadf exit sensor off dynamic jam rap, 5- reissue status indicator raps • exit pinch roll • document belt enter dc330 005-115 exit sensor . Press start. Block the dadf exit sensor. The display changed from l to h. Y n with paper at the dadf exit sensor, less than +...

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    1/05 2-45 docucolor 12/dccs50 5-195 no mix - size mismatch jam rap, 5-196 status indicator raps reissue 5-195 no mix - size mismatch jam rap the dadf control pwb detected different sized documents when the mixed sized feature has not been selected. Procedure this is a message fault and requires oper...

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    1/05 2-46 docucolor 12/dccs50 5-197 dadf registration sensor static jam rap, 5- reissue status indicator raps 5-197 dadf registration sensor static jam rap the dadf registration sensor has detected the presence of a document after the power was switched on and the dadf top cover was closed. Initial ...

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    1/05 2-47 docucolor 12/dccs50 5-199 dadf duplex sensor static jam rap, 5-274 status indicator raps reissue 5-199 dadf duplex sensor static jam rap the dadf duplex has detected the presence of a document after the power was switched on and the dadf top cover was closed. Refer to bsds 5.3 for the foll...

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    1/05 2-48 docucolor 12/dccs50 5-274 original size sensor fail rap, 5-275 dadf reissue status indicator raps replace the dadf size sensor 2 (front) ( pl 12.5 ). Go to flag 4 on bsd 5.3 and check the wire for an open circuit. Replace the dadf control pwb ( pl 12.3 ). Replace the dadf control pwb ( pl ...

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    1/05 2-49 docucolor 12/dccs50 5-275 dadf ram check fail rap, 5-301 top cover status indicator raps reissue replace the dadf size sensor 2 (front) ( pl 12.5 ). Go to flag 4 on bsd 5.3 and check the wire for an open circuit. Replace the dadf control pwb ( pl 12.3 ). Replace the dadf control pwb ( pl 1...

  • Page 86

    1/05 2-50 docucolor 12/dccs50 5-500 dadf no originals rap, 5-501 dadf document reissue status indicator raps 5-500 dadf no originals rap the dadf control pwb detected that the original was removed from the entrance tray after the dadf started operating. Initial actions return the removed originals t...

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    1/05 2-51 docucolor 12/dccs50 5-501 dadf document size irregular rap, 5-503 status indicator raps reissue go to flag 4 on bsd 5.3 and check the wire for an open circuit. Replace the dadf control pwb ( pl 12.3 ). Replace the following until the problem is resolved • dadf control pwb ( pl 12.3 ). • da...

  • Page 88

    1/05 2-52 docucolor 12/dccs50 5-999 adf document misfeed rap, of5-1 dadf jam reissue status indicator raps 5-999 adf document misfeed rap a document misfeed occurred during or after adf jam recovery. Procedure • check the set of originals for torn or damaged documents. Replace or recreate the origi-...

  • Page 89

    1/05 2-53 docucolor 12/dccs50 6-275 angle sensor fail rap status indicator raps reissue 6-275 angle sensor fail rap the control logic has detected the platen angle sensor is not in the correct state for the job programed. Initial actions • refer to bsd 6.2 and bsd 6.7 in the following procedure. • c...

  • Page 90

    1/05 2-54 docucolor 12/dccs50 6-277 iiss - dadf communications fault rap, 6-300 reissue status indicator raps 6-277 iiss - dadf communications fault rap the pre ips pwb detected a communication fault between the dadf control pwb and the pre ips pwb. Initial actions • refer to bsd 3.3 in the followin...

  • Page 91

    1/05 2-55 docucolor 12/dccs50 6-312 memory hotline fail rap, 6-340 pre ips ram status indicator raps reissue 6-312 memory hotline fail rap the control logic has detected a communication error between the post ips pwb and the mem sys pwb. Initial actions • refer to bsd 3.2 and bsd 6.7 in the followin...

  • Page 92

    1/05 2-56 docucolor 12/dccs50 6-345 pre ips eeprom failure rap, 6-355 ips fan reissue status indicator raps 6-345 pre ips eeprom failure rap a failure was detected when writing to the nvm and a communication failure with the eeprom when writing into the pre ips pwb nvm. Initial actions • refer to bs...

  • Page 93

    1/05 2-57 docucolor 12/dccs50 6-355 ips fan fail rap, 6-360 carriage position status indicator raps reissue y n replace the pre ips pwb ( pl 3.5 ). + 5vdc is measured at p/j523 -3 and gnd on the driver pwb. Y n go to flag 4 on bsd 6.1 and check the wire for an open or short. If the wire is ok, repla...

  • Page 94

    1/05 2-58 docucolor 12/dccs50 6-361 scan initialize regi sensor failure rap reissue status indicator raps 6-361 scan initialize regi sensor failure rap the iit driver pwb detected an inability to control the carriage during carriage during initial- ization. Initial actions • refer to bsd 6.3 and bsd...

  • Page 95

    1/05 2-59 docucolor 12/dccs50 6-371 exposure lamp fail rap, 6-389 carriage status indicator raps reissue 6-371 exposure lamp fail rap the iit driver pwb detected a control error caused by an exposure lamp power failure. Initial actions refer to bsd 6.1 and bsd 6.7 in the following procedure. Procedu...

  • Page 96

    1/05 2-60 docucolor 12/dccs50 6-390 carriage overrun fail (home end) rap, 6 391 reissue status indicator raps 6-390 carriage overrun fail (home end) rap the iit regi (registration) sensor detected an overrun during full rate return. Initial actions • refer to bsd 6.3 and bsd 6.7 in the following pro...

  • Page 97

    1/05 2-61 docucolor 12/dccs50 6-500 lamp not ready rap, 6-615 b* failure rap status indicator raps reissue 6-500 lamp not ready rap the control logic has detected that the exposure lamp light did not reach the specified value at start. Initial actions • refer to bsd 6.1 and bsd 6.7 in the following ...

  • Page 98

    1/05 2-62 docucolor 12/dccs50 6-620 reflection rate failure rap reissue status indicator raps 6-620 reflection rate failure rap the control logic has detected that the measured reflective rate for each color is out of the specific range. Initial actions • refer to bsd 6.1 and bsd 6.7 in the followin...

  • Page 99

    1/05 2-63 docucolor 12/dccs50 status indicator raps reissue 7-281 tray 1 lift motor failure rap the tray 1 stack height sensor failed to change state within the specified time after tray 1 feed/lift motor was energized. Initial actions • refer to bsd 7.5 and bsd 7.10 for the following procedure. • e...

  • Page 100

    1/05 2-64 docucolor 12/dccs50 reissue status indicator raps replace the tray 1 no paper sensor ( pl 2.5 ). Go to flag 6 on bsd 7.5 and check the wires for an open or short circuit. If the wires are ok, replace the iot drive pwb ( pl 9.2 ). Check/replace the following parts in the order listed until ...

  • Page 101

    1/05 2-65 docucolor 12/dccs50 status indicator raps reissue caution do not operate the component control more than twice before resetting paper position. To lower the paper from the feed position, pull out respective tray. If the tray is overdriven, it will be hard to pull out and may cause componen...

  • Page 102

    1/05 2-66 docucolor 12/dccs50 reissue status indicator raps 7-283 tray 3 lift motor failure rap the tray 3 stack height sensor (pl 2.5) failed to change state within the specified time after tray 3 feed/lift motor was energized. Initial actions • refer to bsd 7.7 and bsd 7.10 for the following proce...

  • Page 103

    1/05 2-67 docucolor 12/dccs50 status indicator raps reissue y n go to the +5 vdc power (iot lvps) rap . +5 vdc is measured between p/j803b -8 on the tray pwb and p/j21 -5 on the iot lvps. Y n replace the tray 3 no paper sensor ( pl 2.5 ). Go to flag 2 on bsd 7.7 and check wires for an open circuit. ...

  • Page 104

    1/05 2-68 docucolor 12/dccs50 reissue status indicator raps caution do not operate the component control more than twice before resetting paper position. To lower the paper from the feed position, pull out respective tray. If the tray is overdriven, it will be hard to pull out and may cause componen...

  • Page 105

    1/05 2-69 docucolor 12/dccs50 status indicator raps reissue 7-286 tray 5 broken (up) rap the tray 5 stack up sensor failed to change state within 3 seconds after the tray 5 feed/lift motor up was energized. Initial actions • refer to bsd 7.9 and bsd 7.10 for the following procedure. • ensure the tra...

  • Page 106

    1/05 2-70 docucolor 12/dccs50 reissue status indicator raps caution do not operate the component control more than twice before resetting paper position. To lower the paper from the feed position, pull out respective tray. If the tray is overdriven, it will be hard to pull out and may cause componen...

  • Page 107

    1/05 2-71 docucolor 12/dccs50 status indicator raps reissue 7-287 tray 5 broken (down) rap the tray 5 stack down sensor failed to change state within 3 seconds after the tray 5 feed/ lift motor down was energized. Initial actions • refer to bsd 7.9 and bsd 7.10 for the following procedure. • ensure ...

  • Page 108

    1/05 2-72 docucolor 12/dccs50 reissue status indicator raps y n go to the +24 vdc power (iot lvps) rap . Go to flag 5 on bsd 7.9 and check the harness and connectors. If the harness and connectors are ok, replace the tray 5 lift motor ( pl 2.12 ). Replace the iot drive pwb ( pl 9.2 ). Enter dc330 00...

  • Page 109

    1/05 2-73 docucolor 12/dccs50 status indicator raps reissue y n +24 vdc is measured between p/j23 -3 and gnd on the iot lvps. Y n go to the +24 vdc power (iot lvps) rap . Go to flag 1 on bsd 1.2 and check for an open wiring. If the wiring is ok, replace the tray pwb ( pl 9.3 ). Replace the tray pwb ...

  • Page 110

    1/05 2-74 docucolor 12/dccs50 reissue status indicator raps y n check for +xvdc (refer to table 2 for the dc voltages) +xvdc is measured at p/j415b -14 on the iot drive pwb. Y n go to the +5 vdc power (iot lvps) rap . Go to flag 1 and flag 2 on bsd 7.2 and check the harness and connectors. If the ha...

  • Page 111

    1/05 2-75 docucolor 12/dccs50 status indicator raps reissue 7-501 tray no paper rap the machine detected no paper in the paper tray selected. Note: this rap should be used when the presence of paper is not detected in any of the paper trays or if the paper tray selected ran out of paper and the auto...

  • Page 112

    1/05 2-76 docucolor 12/dccs50 reissue status indicator raps replace the tray 4 no paper sensor ( pl 2.5 ). Replace the iot drive pwb ( pl 9.2 ). Check/replace the following parts in the order listed until the problem is resolved. Replace any parts that are worn, broken, binding, or missing. • tray 4...

  • Page 113

    1/05 2-77 docucolor 12/dccs50 status indicator raps reissue 7-503 tray 5 paper size mismatch (length) rap the machine detected that the paper size length is not being detected correctly for tray 5. Initial actions • perform adj 9.1.17 . • refer to bsd 7.4 for the following procedure. • check for obs...

  • Page 114

    1/05 2-78 docucolor 12/dccs50 reissue status indicator raps 7-504 tray size change during job rap the machine detected that the paper size changed during the job. Initial actions • refer to bsd 7.1 through bsd 7.4 for the following procedure. • ensure the tray attributes selected match the paper loa...

  • Page 115

    1/05 2-79 docucolor 12/dccs50 status indicator raps reissue 8.5 x 14 sef 215.9 x 355.6 l l h l 3.99 a3 sef 297 x 420 l h l l 3.37 b4 sef 257 x 364 l l h h 11 x 17 sef 279.4 x 431.8 l l l h 4.31 a4 sef 210 x 297 h h h l 2.14 b5 lef 257 x 182 h l h h b4 sef 257 x 364 l l h h 8.5 x 11 sef 8.5 x 11 sef ...

  • Page 116

    1/05 2-80 docucolor 12/dccs50 reissue status indicator raps 7-600 tray 5 adjustment side guide out of specified range rap the machine detected that tray 5 side guide was outside the specified range. Initial actions • refer to bsd 7.4 for the following procedure. • check for obstructions in the paper...

  • Page 117

    1/05 2-81 docucolor 12/dccs50 8-104 tray 1 prefeed sensor on jam rap status indicator raps reissue 8-104 tray 1 prefeed sensor on jam rap the tray 1 prefeed sensor did not detect paper within the specified time after the prefeed started. Initial actions • ensure that the no paper sensor is properly ...

  • Page 118

    1/05 2-82 docucolor 12/dccs50 8-105 tray 1 feed out sensor on jam rap reissue status indicator raps 8-105 tray 1 feed out sensor on jam rap the tray 1 feed out sensor did not detect paper within the specified time after the prefeed started. Initial actions • refer to bsd 8.1 and bsd 8.10 for the fol...

  • Page 119

    1/05 2-83 docucolor 12/dccs50 8-107 tray 1 feed out sensor on rap, 8-109 tray status indicator raps reissue 8-107 tray 1 feed out sensor on rap the tray 1 feed out sensor detected paper when closing the front cover or when power was switched on. Initial actions • refer to bsd 8.1 and bsd 8.10 for th...

  • Page 120

    1/05 2-84 docucolor 12/dccs50 8-109 tray 2 prefeed sensor on jam rap, 8-110 tray reissue status indicator raps there is +24 vdc at p/j803 -2 on the tray pwb. Y n go to flag 7 on bsd 7.6 and check the harness for an open circuit. If the harness is good, replace the tray 2 nudger solenoid ( pl 2.5 ). ...

  • Page 121

    1/05 2-85 docucolor 12/dccs50 8-110 tray 2 feed out sensor on jam rap, 8-112 status indicator raps reissue y n there is +5 vdc between p/j801b -8 on the tray pwb and gnd. Y n go to flag 6 on bsd 8.2 and check the harness for an open circuit. If the har- ness is good, replace the iot drive pwb ( pl 9...

  • Page 122

    1/05 2-86 docucolor 12/dccs50 8-114 tray 3 prefeed sensor on jam rap reissue status indicator raps 8-114 tray 3 prefeed sensor on jam rap the tray 3 prefeed sensor did not detect paper within the specified time after the prefeed started. Initial actions • ensure that the no paper sensor is properly ...

  • Page 123

    1/05 2-87 docucolor 12/dccs50 8-115 tray 3 feed out sensor on jam rap status indicator raps reissue 8-115 tray 3 feed out sensor on jam rap the tray 3 feed out sensor did not detect paper within the specified time after the prefeed started. Initial actions • refer to bsd 7.7, bsd 8.3, and bsd 8.10 f...

  • Page 124

    1/05 2-88 docucolor 12/dccs50 8-117 tray 3 feed out sensor on rap, 8-119 tray 4 reissue status indicator raps 8-117 tray 3 feed out sensor on rap the tray 3 feed out sensor detected paper when closing the front cover or when power was switched on. Initial actions • refer to bsd 8.3 and bsd 8.10 for ...

  • Page 125

    1/05 2-89 docucolor 12/dccs50 8-119 tray 4 prefeed sensor on jam rap, 8-120 status indicator raps reissue there is +24 vdc at p/j804 -2 on the tray pwb. Y n go to flag 7 on bsd 7.8 and check the harness for an open circuit. If the harness is good, replace the tray 4 nudger solenoid ( pl 2.5 ). Press...

  • Page 126

    1/05 2-90 docucolor 12/dccs50 8-120 tray 4 feed out sensor on jam rap, 8-122 reissue status indicator raps y n there is +5 vdc between p/j801b -6 on the tray pwb and gnd. Y n go to flag 6 on bsd 8.4 and check the harness for an open circuit. If the har- ness is good, replace the iot drive pwb replac...

  • Page 127

    1/05 2-91 docucolor 12/dccs50 8-135 tray 5 feed out sensor on jam rap status indicator raps reissue 8-135 tray 5 feed out sensor on jam rap the tray 5 feed sensor did not detect paper within the specified time after the feed started initial actions • refer to bsd 7.9, bsd 8.5 and bsd 8.10 for the fo...

  • Page 128

    1/05 2-92 docucolor 12/dccs50 8-139 tray 5 feed out sensor on rap, 8-147 tray 1 reissue status indicator raps 8-139 tray 5 feed out sensor on rap the tray 5 feed sensor detects paper at all times. Initial actions • refer to bsd 8.5 and bsd 8.10 for the following procedure. • open the tray 5 assembly...

  • Page 129

    1/05 2-93 docucolor 12/dccs50 8-147 tray 1 takeaway sensor on jam rap, 8-148 status indicator raps reissue press the start button. The voltage at p/j414b -12 goes to less than +2.0 vdc. Y n replace the iot drive pwb ( pl 9.2 ). Replace the tray 1 takeaway feed clutch ( pl 1.5 ). Check/replace the fo...

  • Page 130

    1/05 2-94 docucolor 12/dccs50 8-148 tray 2 takeaway sensor on jam rap, 8-149 reissue status indicator raps press the start button. The voltage at p/j802b -13 goes to approximately 0 vdc. Y n go to flag 5 on bsd 8.2 and check the harness and connectors. If the harness and connectors are good, replace...

  • Page 131

    1/05 2-95 docucolor 12/dccs50 8-149 tray 3 takeaway sensor on jam rap, 8-150 status indicator raps reissue press start . The voltage at p/j802b -11 goes to approximately 0 vdc. Y n there is +5 vdc at p/j801b -7 on the tray pwb. Y n go to flag 6 on bsd 8.3 and check the harness for an open circuit. I...

  • Page 132

    1/05 2-96 docucolor 12/dccs50 8-150 tray 4 takeaway sensor on jam rap, 8-152 reissue status indicator raps press the start button. The voltage at p/j802b -9 goes to approximately 0 vdc. Y n there is +5 vdc between p/j801b -6 on the tray pwb and gnd. Y n go to flag 6 on bsd 8.4 and check the harness ...

  • Page 133

    1/05 2-97 docucolor 12/dccs50 8-154 pre registration sensor on rap, 8-157 reg- status indicator raps reissue 8-154 pre registration sensor on rap the pre registration sensor detected paper when closing the front cover or when power was switched on. Initial actions • refer to bsd 8.8 and bsd 8.10 for...

  • Page 134

    1/05 2-98 docucolor 12/dccs50 8-158 pre ibt sensor on jam rap, 8-163 pre ibt sen- reissue status indicator raps 8-158 pre ibt sensor on jam rap the pre ibt sensor detected paper when closing the front cover or when power was switched on. Initial actions • refer to bsd 8.8 and bsd 8.10 for the follow...

  • Page 135

    1/05 2-99 docucolor 12/dccs50 8-171 tray 1 pre registration sensor on jam rap, status indicator raps reissue 8-171 tray 1 pre registration sensor on jam rap the pre registration sensor did not actuate with 80 - 180 msec after the feed started from tray 1. Initial actions • refer to bsd 8.8 and bsd 8...

  • Page 136

    1/05 2-100 docucolor 12/dccs50 8-173 tray 3 pre registration sensor on jam rap, 8- reissue status indicator raps 8-173 tray 3 pre registration sensor on jam rap the pre registration sensor did not actuate with 520 - 620 msec after the feed started from tray 3. Initial actions • refer to bsd 8.8 and ...

  • Page 137

    1/05 2-101 docucolor 12/dccs50 8-175 tray 5 registration sensor on jam rap, 8- status indicator raps reissue 8-175 tray 5 registration sensor on jam rap the registration sensor did not actuate with 562 - 1010 msec after the feed started from tray 5. Initial actions • refer to bsd 8.8 and bsd 8.10 fo...

  • Page 138

    1/05 2-102 docucolor 12/dccs50 8-177 tray 2 registration sensor on jam rap, 8-178 reissue status indicator raps 8-177 tray 2 registration sensor on jam rap the registration sensor did not actuate with 556 - 656 msec after the feed started from tray 2. Initial actions • refer to bsd 8.8 and bsd 8.10 ...

  • Page 139

    1/05 2-103 docucolor 12/dccs50 8-179 tray 4 registration sensor on jam rap, 8- status indicator raps reissue 8-179 tray 4 registration sensor on jam rap the registration sensor did not actuate with 956 - 1056 msec after the feed started from tray 4. Initial actions • refer to bsd 8.8 and bsd 8.10 fo...

  • Page 140

    1/05 2-104 docucolor 12/dccs50 8-306 drawer interlock open rap, main motor 2 rap reissue status indicator raps 8-306 drawer interlock open rap the drawer interlock is detected open. Initial actions refer to bsd 1.4 and bsd 8.10 for the following procedure. Procedure enter dc330 008-306 drawer interl...

  • Page 141

    1/05 2-105 docucolor 12/dccs50 takeaway motor rap, registration motor rap status indicator raps reissue takeaway motor rap the takeaway motor is inoperative. Initial actions refer to bsd 8.7 for the following procedure. Procedure enter dc330 008-025 take away motor . Press start . The takeaway motor...

  • Page 142

    1/05 2-106 docucolor 12/dccs50 takeaway motor rap, registration motor rap reissue status indicator raps manuals4you.Com manuals4you.Com.

  • Page 143

    1/05 2-107 docucolor 12/dccs50 9-271 yellow toner empty rap, 9-272 magenta status indicator raps reissue 9-271 yellow toner empty rap control logic has detected that the yellow dispenser is empty. Initial actions this is a message fault only. An operator action is required note: if this code doesn’t...

  • Page 144

    1/05 2-108 docucolor 12/dccs50 9-273 cyan toner empty rap, 9-274 black toner reissue status indicator raps 9-273 cyan toner empty rap control logic has detected that the cyan dispenser is empty. Initial actions this is a message fault only. An operator action is required note: if this code doesn’t c...

  • Page 145

    1/05 2-109 docucolor 12/dccs50 9-311 xerographic cru (drum) type mismatch status indicator raps reissue 9-311 xerographic cru (drum) type mismatch rap xerographic cru (drum) type mismatch. The control logic detected that the xerographic cru (drum) that is installed in the machine is not the correct ...

  • Page 146

    1/05 2-110 docucolor 12/dccs50 9-342/9-432 2nd btr contact fail rap, 9-343/9-433 reissue status indicator raps go to flag 2 on bsd 9.10. Check the wires for an open circuit or a short circuit. If the wires are good, replace the iot drive pwb ( pl 9.2 ). If the problem con- tinues, replace the 2nd bt...

  • Page 147

    1/05 2-111 docucolor 12/dccs50 9-344/9-434 ibt cleaner contact fail rap status indicator raps reissue 9-344/9-434 ibt cleaner contact fail rap the control logic has detected that the ibt cleaner failed to contact the ibt. Initial actions • refer to bsd 9.11 and bsd 9.15 for the following procedure. ...

  • Page 148

    1/05 2-112 docucolor 12/dccs50 9-345/9-435 ibt cleaner retract fail rap, 9-354 yel- reissue status indicator raps 9-345/9-435 ibt cleaner retract fail rap the control logic has detected that the ibt clean blade failed to retract from the ibt. Initial actions • refer to bsd 9.11 and bsd 9.15 for the ...

  • Page 149

    1/05 2-113 docucolor 12/dccs50 9-354 yellow toner dispenser broken rap status indicator raps reissue y n replace the iot drive pwb ( pl 9.2 ) replace the dispense pwb ( pl 6.4 ) go to flag 5 on bsd 9.4. Check the wires for an open circuit or a short circuit. If the wires are good, replace the cartri...

  • Page 150

    1/05 2-114 docucolor 12/dccs50 9-355 magenta toner dispenser broken rap reissue status indicator raps 9-355 magenta toner dispenser broken rap this fault code appears when any one of the following conditions occurs: the low toner sensor detects that there is no toner for a period of 2 seconds; the l...

  • Page 151

    1/05 2-115 docucolor 12/dccs50 9-355 magenta toner dispenser broken rap, 9-356 status indicator raps reissue y n connect the meter between p/j432 -2 and gnd. The meter reads a constant +5 vdc. Y n go to flag 3 on bsd 9.5 and check the wire for an open circuit or a short circuit to ground. If the wir...

  • Page 152

    1/05 2-116 docucolor 12/dccs50 9-356 cyan toner dispenser broken rap reissue status indicator raps go to flag 5 on bsd 9.5. Check the wires for an open circuit or a short circuit. If the wires are good, replace the cartridge motor (c). (pl 6.3) note: the dispense motor is only energized for 10 secon...

  • Page 153

    1/05 2-117 docucolor 12/dccs50 9-357 black toner dispenser broken rap status indicator raps reissue 9-357 black toner dispenser broken rap fault code appears when any one of the following conditions occurs: the low toner sensor detects that there is no toner for a period of 2 seconds; the low toner ...

  • Page 154

    1/05 2-118 docucolor 12/dccs50 9-357 black toner dispenser broken rap, 9-358 reissue status indicator raps vacuum the black dispense housing. Reinstall the black toner cartridge. Enter dc330. Stack the codes [009-031 dispense motor k] and [009-255 low toner sen- sor k]. The sensor changes state as t...

  • Page 155

    1/05 2-119 docucolor 12/dccs50 9-363 rotary home position fail rap status indicator raps reissue 9-363 rotary home position fail rap control logic detected that the rotary did not reach the home position initial actions • refer to bsd 9.2 and bsd 9.15 for the following procedure • ensure that p/j420...

  • Page 156

    1/05 2-120 docucolor 12/dccs50 9-365/9-450 toner dispenser near broken yellow reissue status indicator raps 9-365/9-450 toner dispenser near broken yellow rap control logic has detected that the yellow dispenser is almost empty. Initial actions this is a message fault only. An operator action is req...

  • Page 157

    1/05 2-121 docucolor 12/dccs50 9-367/9-452 toner dispenser near broken cyan status indicator raps reissue 9-367/9-452 toner dispenser near broken cyan rap control logic has detected that the cyan dispenser is empty. Initial actions this is a message fault only. An operator action is required procedu...

  • Page 158

    1/05 2-122 docucolor 12/dccs50 9-369 rotary lock fail rap reissue status indicator raps 9-369 rotary lock fail rap the control logic has detected that the rotary latch solenoid failed to lock initial actions refer to bsd 9.2 and bsd 9.15 for the following procedure. Ensure that p/j412a and p/j418a o...

  • Page 159

    1/05 2-123 docucolor 12/dccs50 9-370 rotary release fail rap status indicator raps reissue 9-370 rotary release fail rap the control logic has detected that the rotary latch solenoid failed to unlock initial actions refer to bsd 9.2 and bsd 9.15 for the following procedure. Ensure that p/j412a and p...

  • Page 160

    1/05 2-124 docucolor 12/dccs50 9-372 xerographic cru (drum) not in position rap, reissue status indicator raps 9-372 xerographic cru (drum) not in position rap xerographic cru (drum) not in position. The control logic detected that the xerographic cru (drum) is not installed in the machine. Initial ...

  • Page 161

    1/05 2-125 docucolor 12/dccs50 9-376 waste bottle full rap, 9-378 xerographic status indicator raps reissue 9-376 waste bottle full rap waste bottle full. This status code is declared when the number of copies reach a specific count after the waste toner full sensor has detected a full toner bottle....

  • Page 162

    1/05 2-126 docucolor 12/dccs50 9-379 trickle bottle full rap, 9-400 black toner near reissue status indicator raps 9-379 trickle bottle full rap trickle bottle full. This status code is declared when the number of copies reach a specific count after the trickle toner full sensor has detected a full ...

  • Page 163

    1/05 2-127 docucolor 12/dccs50 9-402 yellow toner near empty rap, 9-403 magen- status indicator raps reissue 9-402 yellow toner near empty rap control logic has detected that the yellow dispenser is almost empty. Initial actions this is a message fault only. An operator action is required procedure ...

  • Page 164

    1/05 2-128 docucolor 12/dccs50 9-404 cyan toner near empty rap, 9-410 xerograph- reissue status indicator raps 9-404 cyan toner near empty rap control logic has detected that the cyan dispenser is almost empty. Initial actions this is a message fault only. An operator action is required procedure th...

  • Page 165

    1/05 2-129 docucolor 12/dccs50 9-420 waste bottle near full rap, 9-423 trickle status indicator raps reissue 9-420 waste bottle near full rap control logic has detected that the waste bottle is almost full. Initial actions this is a message fault only. An operator action is required procedure this f...

  • Page 166

    1/05 2-130 docucolor 12/dccs50 9-424 cleaning auger near full rap, 9-601 humidity reissue status indicator raps 9-424 cleaning auger near full rap control logic has detected that the cleaning auger is almost full. Initial actions this is a message fault only. An operator action is required procedure...

  • Page 167

    1/05 2-131 docucolor 12/dccs50 9-610 vpatch out of range rap, 9-612 trc radc status indicator raps reissue 9-610 vpatch out of range rap the measured toned adc patch was to light. Initial actions • refer to bsd 9.8 and bsd 9.15 for the following procedure. • clean the adc sensor. • clean the ibt bel...

  • Page 168

    1/05 2-132 docucolor 12/dccs50 9-614 vclean out of range rap, 9-619 vclean trc reissue status indicator raps 9-614 vclean out of range rap the measured untoned adc patch was out of range. Initial actions • refer to bsd 9.8 and bsd 9.15 for the following procedure. • clean the adc sensor. • clean the...

  • Page 169

    1/05 2-133 docucolor 12/dccs50 9-634 adc out of range rap, 9-662 ld out of status indicator raps reissue 9-634 adc out of range rap the selected gain for adc was out of range. Initial actions • refer to bsd 9.8 and bsd 9.15 for the following procedure. • clean the adc sensor. • clean the ibt belt. •...

  • Page 170

    1/05 2-134 docucolor 12/dccs50 9-667 vh/vm out of range rap reissue status indicator raps 9-667 vh/vm out of range rap the selected ld value was out of range. Initial actions • refer to bsd 9.1 and bsd 9.15 for the following procedure. • clean the esv sensor. • check that p/j141 on the esv sensor, a...

  • Page 171

    1/05 2-135 docucolor 12/dccs50 10-102 pre fuser sensor on jam rap, 10-103 pre status indicator raps reissue 10-102 pre fuser sensor on jam rap the pre fuser sensor did not actuate within the specified time after the pre ibt sensor actu- ated. Initial actions refer to bsd 10.1 and 10.12 for the follo...

  • Page 172

    1/05 2-136 docucolor 12/dccs50 10-105 fuser exit sensor on jam rap reissue status indicator raps 10-105 fuser exit sensor on jam rap the fuser exit sensor did not actuate within the specified time after the ibt entrance sensor actuated. Initial actions • refer to bsd 10.7, 10.12 and 10.4 for the fol...

  • Page 173

    1/05 2-137 docucolor 12/dccs50 10-106 fuser exit sensor off jam rap status indicator raps reissue 10-106 fuser exit sensor off jam rap the fuser exit sensor did not deactuate within the specified time after the registration feed started. Initial actions refer to bsd 10.7, 10.12 and 10.9 for the foll...

  • Page 174

    1/05 2-138 docucolor 12/dccs50 10-107 fuser exit sensor on rap, 10-110 machine reissue status indicator raps 10-107 fuser exit sensor on rap the fuser exit sensor detected paper when closing the front cover or when power was switched on. Initial actions refer to bsd 10.7 and 10.12 for the following ...

  • Page 175

    1/05 2-139 docucolor 12/dccs50 10-110 machine exit sensor on jam rap status indicator raps reissue y n the display indicates a constant h. Y n go to flag 1 on bsd 10.7 and check the harness for a short circuit. If the harness is good, replace the fuser exit sensor ( pl 8.10 ). Connect the meter from...

  • Page 176

    1/05 2-140 docucolor 12/dccs50 10-111 machine exit sensor off jam rap reissue status indicator raps 10-111 machine exit sensor off jam rap when using either the inversion path or exit path, the machine exit sensor did not deactuate within the specified time after it actuated. Initial actions refer t...

  • Page 177

    1/05 2-141 docucolor 12/dccs50 10-112 machine exit sensor on rap, 10-115 exit status indicator raps reissue 10-112 machine exit sensor on rap the machine exit sensor detected paper when closing the front cover or when power was switched on. Initial actions refer to bsd 10.7 and 10.12 for the followi...

  • Page 178

    1/05 2-142 docucolor 12/dccs50 10-115 exit path sensor on jam rap, 10-117 exit reissue status indicator raps y n press stop . + 5 vdc is measured between p/j417b -11 and gnd on the iot drive pwb. Y n +5 vdc is measured between p/j42 -8 and p/j42 -7 on the distribution pwb. Y n replace the distributi...

  • Page 179

    1/05 2-143 docucolor 12/dccs50 10-120 inverter path sensor on jam rap, 10-125 status indicator raps reissue 10-120 inverter path sensor on jam rap the inverter path sensor detected paper when closing the inverter cover or when the power was switched on. Initial actions refer to bsd 10.8 and 10.12 fo...

  • Page 180

    1/05 2-144 docucolor 12/dccs50 10-125 inverter path sensor on jam rap reissue status indicator raps y n replace the iot drive pwb ( pl 9.2 ). Go to flag 4 on bsd 10.8 and check the harness for an open circuit. If the harness is good, replace the release solenoid ( pl 2.24 ). Press start . The voltag...

  • Page 181

    1/05 2-145 docucolor 12/dccs50 10-126 inverter path sensor on jam rap status indicator raps reissue 10-126 inverter path sensor on jam rap the inverter path sensor did not deactuate within the specified time after the fuser exit sen- sor deactuated. Initial actions refer to bsd 10.8, 10.9, 10.11 and...

  • Page 182

    1/05 2-146 docucolor 12/dccs50 10-127 duplex registration sensor on jam rap reissue status indicator raps 10-127 duplex registration sensor on jam rap the registration sensor did not actuate within the specified time after the start of paper feed in duplex mode. Initial actions refer to bsd 8.8 and ...

  • Page 183

    1/05 2-147 docucolor 12/dccs50 10-128 duplex pre regi. Sensor on jam rap status indicator raps reissue 10-128 duplex pre regi. Sensor on jam rap the pre registration sensor did not actuate within the specified time after the start of paper feed in duplex mode. Initial actions refer to bsd 8.8, 8.9, ...

  • Page 184

    1/05 2-148 docucolor 12/dccs50 10-130 duplex in sensor on jam rap reissue status indicator raps 10-130 duplex in sensor on jam rap the duplex in sensor did not actuate within the specified time after the start of reverse feed. Initial actions refer to bsd 10.8, 10.9, and 10.12 for the following proc...

  • Page 185

    1/05 2-149 docucolor 12/dccs50 10-132 duplex path sensor on jam rap status indicator raps reissue 10-132 duplex path sensor on jam rap the duplex path sensor did not actuate within the specified time after the start of reverse feed. Initial actions refer to bsd 10.8, 10.9, 10.10, and 10.12 for the f...

  • Page 186

    1/05 2-150 docucolor 12/dccs50 10-133 duplex out sensor on jam rap reissue status indicator raps 10-133 duplex out sensor on jam rap the duplex out sensor did not actuate within the specified time after the start of reverse feed. Initial actions refer to bsd 10.8, 10.9, and 10.12 for the following p...

  • Page 187

    1/05 2-151 docucolor 12/dccs50 10-160 duplex in sensor on jam rap, 10-162 du- status indicator raps reissue 10-160 duplex in sensor on jam rap duplex in sensor paper static jam. Initial actions refer to bsd 10.10 and 10.12 for the following procedure. Check for the following: • clean the duplex in s...

  • Page 188

    1/05 2-152 docucolor 12/dccs50 10-163 duplex out sensor on jam rap, 10-280 oct reissue status indicator raps 10-163 duplex out sensor on jam rap duplex out sensor paper static jam. Initial actions refer to bsd 10.10 and 10.12 for the following procedure. Check for the following: • clean the duplex o...

  • Page 189

    1/05 2-153 docucolor 12/dccs50 10-280 oct offset sensor failure rap, 10-300 in- status indicator raps reissue connect the meter from p/j422a -9 on the iot pwb to gnd. Manually move the stacker tray toward the rear until it stops, and then toward the front, until it stops. The voltage at p/j422a -9 g...

  • Page 190

    1/05 2-154 docucolor 12/dccs50 10-341 fuser oil empty rap, 10-342 fuser web reissue status indicator raps 10-341 fuser oil empty rap fuser oil empty. This status code is declared when approximately 2000 - 4000 pages (prints or copies) have been made since oil near empty condition. Note: the oil near...

  • Page 191

    1/05 2-155 docucolor 12/dccs50 10-355 external heat roll contact failure rap status indicator raps reissue 10-355 external heat roll contact failure rap the external heat roll retract sensor did not go l within 5 seconds after the external heat roll retract motor started rotating. Initial actions re...

  • Page 192

    1/05 2-156 docucolor 12/dccs50 10-356 external heat roll retract failure rap reissue status indicator raps 10-356 external heat roll retract failure rap the external heat roll retract sensor did not go h within 5 seconds after the external heat roll retract motor started rotating. Initial actions re...

  • Page 193

    1/05 2-157 docucolor 12/dccs50 10-359 heat roll control thermistor failure rap, status indicator raps reissue 10-359 heat roll control thermistor failure rap the heat roll control thermistor detected an abnormal resistance value continuously for more than 1500 msec (heat roll control thermistor disc...

  • Page 194

    1/05 2-158 docucolor 12/dccs50 10-361 power on heat roll not ready rap, 10-362 reissue status indicator raps 10-361 power on heat roll not ready rap the heat roll did not reach the ready temperature within 12 minutes after power on. Initial actions refer to bsd 10.2 and 10.12 for the following proce...

  • Page 195

    1/05 2-159 docucolor 12/dccs50 10-363 job complete heat roll not ready rap, 10- status indicator raps reissue 10-363 job complete heat roll not ready rap the heat roll lamp was on continuously for 3 minutes after the current job completed, but the heat roll did not reach operating temperature. Initi...

  • Page 196

    1/05 2-160 docucolor 12/dccs50 10-366 heat roll control thermistor overheat failure reissue status indicator raps 10-366 heat roll control thermistor overheat failure rap the heat roll control thermistor detected a temperature in excess of 230 ° c (446 ° f) on the heat roll. Note: this status code i...

  • Page 197

    1/05 2-161 docucolor 12/dccs50 10-367 heat roll overheat thermistor overheat status indicator raps reissue 10-367 heat roll overheat thermistor overheat failure rap heat roll overheat thermistor detected a temperature in excess of 230 ° c (446 ° f) on the heat roll. Note: this status code is stored ...

  • Page 198

    1/05 2-162 docucolor 12/dccs50 10-368 pressure roll control thermistor failure rap, reissue status indicator raps 10-368 pressure roll control thermistor failure rap the pressure roll control thermistor detected an abnormal resistance value continuously for over 1500 msec (pressure roll control ther...

  • Page 199

    1/05 2-163 docucolor 12/dccs50 10-370 power on pressure roll not ready rap, 10- status indicator raps reissue 10-370 power on pressure roll not ready rap the pressure roll did not reach the ready temperature within 8 minutes after power on. Initial actions refer to bsd 10.2 and 10.12 for the followi...

  • Page 200

    1/05 2-164 docucolor 12/dccs50 10-372 job complete pressure roll not ready rap, reissue status indicator raps 10-372 job complete pressure roll not ready rap the pressure roll lamp was on continuously for 3 minutes after the current job completed, but the pressure roll did not reach operation temper...

  • Page 201

    1/05 2-165 docucolor 12/dccs50 10-375 pressure roll control thermistor overheat status indicator raps reissue 10-375 pressure roll control thermistor overheat failure rap the pressure roll control thermistor detected a temperature in excess of 230 ° c (446 ° f) on the pressure roll. Note: this statu...

  • Page 202

    1/05 2-166 docucolor 12/dccs50 10-376 pressure roll overheat thermistor overheat reissue status indicator raps 10-376 pressure roll overheat thermistor overheat failure rap the pressure roll overheat thermistor detected a temperature in excess of 230 ° c (446 ° f) on the pressure roll. Note: this st...

  • Page 203

    1/05 2-167 docucolor 12/dccs50 10-377 external heat roll control thermistor fail- status indicator raps reissue 10-377 external heat roll control thermistor failure rap the external heat roll control thermistor detected an abnormal resistance value continuously for 1500 msec (external heat roll cont...

  • Page 204

    1/05 2-168 docucolor 12/dccs50 10-379 power on external heat roll not ready rap reissue status indicator raps 10-379 power on external heat roll not ready rap the external heat roll did not reach the ready temperature within 5 minutes after power on. Initial actions refer to bsd 10.2, 10.3, and 10.1...

  • Page 205

    1/05 2-169 docucolor 12/dccs50 10-382 stand by external heat roll not ready rap, status indicator raps reissue 10-382 stand by external heat roll not ready rap the external heat roll lamp was on continuously for 1 minute during the standby mode, but the external heat roll did not reach operating tem...

  • Page 206

    1/05 2-170 docucolor 12/dccs50 10-384 job incomplete external heat roll not ready reissue status indicator raps 10-384 job incomplete external heat roll not ready rap the external heat roll declared not ready during a job and the external heat roll lamp was on continuously for 3 minutes after the ma...

  • Page 207

    1/05 2-171 docucolor 12/dccs50 10-386 external heat roll control thermistor over- status indicator raps reissue 10-386 external heat roll control thermistor overheat failure rap the external heat roll control thermistor detected a temperature in excess of 230 ° c (446 ° f) on the external heat roll....

  • Page 208

    1/05 2-172 docucolor 12/dccs50 10-387 external heat roll overheat thermistor over- reissue status indicator raps 10-387 external heat roll overheat thermistor overheat failure rap the external heat roll overheat thermistor detected a temperature in excess of 230 ° c (446 ° f) on the external heat ro...

  • Page 209

    1/05 2-173 docucolor 12/dccs50 10-389 fuser nip contact failure rap status indicator raps reissue 10-389 fuser nip contact failure rap the nip sensor did not go l within 5 seconds after the fuser nip clutch was energized (pres- sure roll started moving against the heat roll). Initial actions refer t...

  • Page 210

    1/05 2-174 docucolor 12/dccs50 10-390 fuser nip retract failure rap reissue status indicator raps 10-390 fuser nip retract failure rap the nip sensor did not go h within 5 seconds after the fuser nip clutch was energized to retract the pressure roll. Initial actions refer to bsd 10.6, bsd 10.9, and ...

  • Page 211

    1/05 2-175 docucolor 12/dccs50 10-391 fail unit failure rap, 10-398 fuser fan fail- status indicator raps reissue 10-391 fail unit failure rap the failure detection circuit (hardware) indicated an abnormal operation but a failure did not occur for the heat roll, pressure roll and external heat roll....

  • Page 212

    1/05 2-176 docucolor 12/dccs50 10-399 fuser intake fan failure rap, 10-421 fuser oil reissue status indicator raps 10-399 fuser intake fan failure rap the fuser intake fan failed. Note: this status code is stored in nvm location 772-018 and cannot be reset by power off/ on. To reset this code, enter...

  • Page 213

    1/05 2-177 docucolor 12/dccs50 10-422 web cru rap, 10-500 fuser web cru not status indicator raps reissue 10-422 web cru rap a faulty connection has occurred between the web cru and the iot drive pwb. Note: a legitimate fuser web near empty condition occurs when 1458 minutes of web on time has been ...

  • Page 214

    1/05 2-178 docucolor 12/dccs50 10-900 fuser cycle down rap, of10-1 oct detec- reissue status indicator raps 10-900 fuser cycle down rap the fuser temperature fell below the normal value during the job. The machine cycled down and temporarily stopped the copying job; and when it reached the operating...

  • Page 215

    1/05 2-179 docucolor 12/dccs50 of10-2 fuser oil pump rap, of10-3 heat roll ac status indicator raps reissue of10-2 fuser oil pump rap the fuser oil pump is not dispensing fuser oil. Initial actions refer to bsd 10.5 and 10.12 for the following procedure. Procedure enter dc330 010-033 oil pump . Pres...

  • Page 216

    1/05 2-180 docucolor 12/dccs50 of10-3 heat roll ac power rap reissue status indicator raps y n go to flag 8 ( flag 18 w/ tag p31 ) on bsd 10.2 and check for an open circuit. If the wires are ok, replace the iot drive pwb ( pl 9.2 ). There is approximately +4.3 vdc between p/j105 -4 on the ssr and gn...

  • Page 217

    1/05 2-181 docucolor 12/dccs50 of10-4 pressure roll ac power rap status indicator raps reissue of10-4 pressure roll ac power rap the pressure roll did not reach the ready temperature within 8 minutes after power on. Initial actions refer to bsd 10.2 and 10.12 for the following procedure. • open the ...

  • Page 218

    1/05 2-182 docucolor 12/dccs50 of10-5 external heat roll ac power rap reissue status indicator raps of10-5 external heat roll ac power rap the external heat roll lamp was on continuously for 1 minute during the standby mode, but the external heat roll did not reach operating temperature. Initial act...

  • Page 219

    1/05 2-183 docucolor 12/dccs50 of 10-6 fuser out of oil rap status indicator raps reissue of 10-6 fuser out of oil rap the purpose of this rap is to resolve problems where the machine runs out of fuser oil with- out declaring a low oil or out of oil fault. Note: to decrease the interval between dete...

  • Page 220

    1/05 2-184 docucolor 12/dccs50 of 10-6 fuser out of oil rap reissue status indicator raps manuals4you.Com manuals4you.Com.

  • Page 221

    1/05 2-185 docucolor 12/dccs50 11-107 oct exit sensor on jam long rap status indicator raps reissue 11-107 oct exit sensor on jam long rap the oct exit sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detected the lead edge of the same paper. ...

  • Page 222

    1/05 2-186 docucolor 12/dccs50 11-107 oct exit sensor on jam long rap, 11-108 reissue status indicator raps • check the paper path for any obstructions that could cause the paper to enter the vertical transport. • ensure that the oct gate moves freely. If the problem continues replace the oct gate (...

  • Page 223

    1/05 2-187 docucolor 12/dccs50 11-108 oct exit sensor off jam rap, 11-109 oct status indicator raps reissue • check the drive belt tension roll for proper tension. • check the drive belt for damage • check that the gear pulleys are properly fastened to the drive rolls check the following parts for w...

  • Page 224

    1/05 2-188 docucolor 12/dccs50 11-109 oct exit sensor on jam short rap reissue status indicator raps replace the mail box drive motor ( pl 13.10 ). Ensure that the mail box drive motor pulley is fastened to the motor shaft. • check the drive belt tension roll for proper tension. • check the drive be...

  • Page 225

    1/05 2-189 docucolor 12/dccs50 11-110 paper remains at decurler exit sensor status indicator raps reissue 11-110 paper remains at decurler exit sensor long rap the control logic detected that paper remained on the decurler exit sensor at power on. Note: if this machine has a finisher/sorter accessor...

  • Page 226

    1/05 2-190 docucolor 12/dccs50 11-115 mail box vertical sensor / bin 1 sensor on reissue status indicator raps 11-115 mail box vertical sensor / bin 1 sensor on jam rap the mail box vertical sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor det...

  • Page 227

    1/05 2-191 docucolor 12/dccs50 11-116 mail box vertical sensor / bin 1 sensor off status indicator raps reissue 11-116 mail box vertical sensor / bin 1 sensor off jam rap the mail box vertical sensor did not detect the trail edge of the paper within the specified time after the mail box vertical sen...

  • Page 228

    1/05 2-192 docucolor 12/dccs50 11-142 v-tra in sensor on jam long rap reissue status indicator raps 11-142 v-tra in sensor on jam long rap the v-tra in sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detected the lead edge of the same paper. ...

  • Page 229

    1/05 2-193 docucolor 12/dccs50 11-142 v-tra in sensor on jam long rap, 11-143 status indicator raps reissue check the drive belt tension roll for proper tension. Enter dc330 011-142 vertical transport in sensor. Manually actuate the v-tra in sensor actuator. The display changes from l to h to l as t...

  • Page 230

    1/05 2-194 docucolor 12/dccs50 11-143 v-tra in sensor off jam rap, 11-144 v-tra in reissue status indicator raps y n replace the mail box control pwb ( pl 13.10 ) replace the mail box drive motor ( pl 13.10 ). Ensure that the mail box drive motor pulley is fastened to the motor shaft. • check the dr...

  • Page 231

    1/05 2-195 docucolor 12/dccs50 11-144 v-tra in sensor on jam short rap status indicator raps reissue go to flag 6 on bsd 11.4. Check the wires for an open circuit. If the wires are good, ensure that the oct gate is connected to the oct gate sole- noid and that it moves freely. If the problem continu...

  • Page 232

    1/05 2-196 docucolor 12/dccs50 11-145 decurler exit sensor on jam long rap reissue status indicator raps 11-145 decurler exit sensor on jam long rap the decurler exit sensor did not detect the lead edge of the paper within the specified time after the m/c exit sensor detected the lead edge of the sa...

  • Page 233

    1/05 2-197 docucolor 12/dccs50 11-145 decurler exit sensor on jam long rap status indicator raps reissue y n approximately +23 vdc is measured between p/j653 -3, 4, 5, 6 and gnd. Y n replace the decurler control pwb ( pl 13.12 ). Replace the decurler stepping motor ( pl 13.14 ). Check the following ...

  • Page 234

    1/05 2-198 docucolor 12/dccs50 11-146 decurler exit sensor on jam short rap reissue status indicator raps 11-146 decurler exit sensor on jam short rap the decurler exit sensor did not detect the lead edge of the paper within the specified time after the mc exit sensor detected the lead edge of the s...

  • Page 235

    1/05 2-199 docucolor 12/dccs50 11-146 decurler exit sensor on jam short rap status indicator raps reissue y n approximately +23 vdc is measured between p/j653 -3, 4, 5, 6 and gnd. Y n replace the decurler control pwb ( pl 13.12 ). Replace the decurler stepping motor ( pl 13.14 ). Check the following...

  • Page 236

    1/05 2-200 docucolor 12/dccs50 11-190 paper remains on v-tra in sensor rap, 11- reissue status indicator raps 11-190 paper remains on v-tra in sensor rap the control logic detected that paper remained on the v-tra in sensor at power on. Note: if this machine has a finisher/sorter accessory, go to se...

  • Page 237

    1/05 2-201 docucolor 12/dccs50 11-192 paper remains at oct exit sensor rap, 11- status indicator raps reissue 11-192 paper remains at oct exit sensor rap the control logic detected that paper remained on the oct exit sensor at power on. Note: if this machine has a finisher/sorter accessory, go to se...

  • Page 238

    1/05 2-202 docucolor 12/dccs50 11-273 mail box oct offset fail rap reissue status indicator raps 11-273 mail box oct offset fail rap the control logic determined that either the offset home sensor or the offset position sensor did not detect the oct position within 600msec. For three consecutive att...

  • Page 239

    1/05 2-203 docucolor 12/dccs50 11-273 mail box oct offset fail rap, 11-301 front status indicator raps reissue the offset catch tray offset function appears to be functioning correctly. Check the sensors for intermittent operation. Ensure that the offset motor gear and rack are not damaged or bind- ...

  • Page 240

    1/05 2-204 docucolor 12/dccs50 11-302 front cover b interlock open rap, 11-303 reissue status indicator raps 11-302 front cover b interlock open rap front cover b interlock open failure. This status code is declared when the mail box front cover is open. Note: if this machine has a finisher/sorter a...

  • Page 241

    1/05 2-205 docucolor 12/dccs50 11-350 decurler 1 fail rap status indicator raps reissue 11-350 decurler 1 fail rap this status code is declared when the decurler cam position sensor did not energize within the specified time (1400msec) after the decurler clutch is energized. Note: if this machine ha...

  • Page 242

    1/05 2-206 docucolor 12/dccs50 11-350 decurler 1 fail rap reissue status indicator raps y n replace the decurler control pwb ( pl 13.12 ). Replace the decurler stepping motor ( pl 13.14 ). Enter dc330 011-012 decurler stepping motor speed 220 . The decurler stepping motor rotates. Y n approximately ...

  • Page 243

    1/05 2-207 docucolor 12/dccs50 11-512 offset catch tray / simple catch tray full status indicator raps reissue 11-512 offset catch tray / simple catch tray full stack rap the control logic detected that the offset catch tray/simple catch tray is full. Note: if this machine has a finisher/sorter acce...

  • Page 244

    1/05 2-208 docucolor 12/dccs50 11-912 bin 2 full stack rap, 11-913 bin 3 full stack reissue status indicator raps 11-912 bin 2 full stack rap the control logic detected that bin 2 is full. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-912 bin 2 full stack rap to trouble...

  • Page 245

    1/05 2-209 docucolor 12/dccs50 11-914 bin 4 full stack rap, 11-915 bin 5 full stack status indicator raps reissue 11-914 bin 4 full stack rap the control logic detected that bin 4 is full. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-914 bin 4 full stack rap to trouble...

  • Page 246

    1/05 2-210 docucolor 12/dccs50 11-916 bin 6 full stack rap, 11-917 bin 7 full stack reissue status indicator raps 11-916 bin 6 full stack rap the control logic detected that bin 6 is full. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-916 bin 6 full stack rap to trouble...

  • Page 247

    1/05 2-211 docucolor 12/dccs50 11-918 bin 8 full stack rap, 11-919 bin 9 full stack status indicator raps reissue 11-918 bin 8 full stack rap the control logic detected that bin 8 is full. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-918 bin 8 full stack rap to trouble...

  • Page 248

    1/05 2-212 docucolor 12/dccs50 11-920 bin 10 full stack rap, 11-921 offset catch reissue status indicator raps 11-920 bin 10 full stack rap the control logic detected that bin 10 is full. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-920 bin 10 full stack rap to trouble...

  • Page 249

    1/05 2-213 docucolor 12/dccs50 11-922 sorter stacker full rap status indicator raps reissue 11-922 sorter stacker full rap the control logic has determined that bin 10 is full while operating in the stack mode. Note: if this machine has a finisher/sorter accessory, go to section 8d, 11-921 offset ca...

  • Page 250

    1/05 2-214 docucolor 12/dccs50 11-922 sorter stacker full rap reissue status indicator raps manuals4you.Com manuals4you.Com.

  • Page 251

    1/05 2-215 docucolor 12/dccs50 14-372 ros motor fail rap, 14-376 half tone pwb status indicator raps reissue 14-372 ros motor fail rap the sos sensor did not go low within a specified time after the polygon motor energized. Initial actions • refer to bsd 6.5, bsd 6.6, and bsd 6.7 in the following pr...

  • Page 252

    1/05 2-216 docucolor 12/dccs50 14-380 sos fail 1 rap, 14-384 sos fail 2 rap reissue status indicator raps 14-380 sos fail 1 rap the sos interval became longer than normal while the polygon motor was energized. Initial actions • refer to bsd 6.5, bsd 6.6, and bsd 6.7 in the following procedure. • ver...

  • Page 253

    1/05 2-217 docucolor 12/dccs50 14-388 xpc asic fail rap status indicator raps reissue 14-388 xpc asic fail rap the control logic detected a ros pickup asic failure initial actions • refer to bsd 1.1, bsd 6.6 and bsd 6.7 in the following procedure: • ensure that p/j398 on the halftone pwb and the p/j...

  • Page 254

    1/05 2-218 docucolor 12/dccs50 14-388 xpc asic fail rap reissue status indicator raps manuals4you.Com manuals4you.Com.

  • Page 255

    1/05 2-219 docucolor 12/dccs50 15-270 coordinate bus fail rap, 15-281 pre-ips x status indicator raps reissue 15-270 coordinate bus fail rap communication failure between ips and ui at power-on when an edit pad is installed. Note: this fault code is not displayed on the ui; it is logged into the pws...

  • Page 256

    1/05 2-220 docucolor 12/dccs50 15-284 post ips x recognize fail rap, 15-342 ips reissue status indicator raps 15-284 post ips x recognize fail rap the br pwb detected currency on the platen during the 2nd scan. Note: the fault code is not displayed on the ui, but is recorded in the dc120 fail counte...

  • Page 257

    1/05 2-221 docucolor 12/dccs50 15-361 post ips pwb fail (self test) rap, 15-362 status indicator raps reissue 15-361 post ips pwb fail (self test) rap the post ips pwb i/o port reported an error at power on. Initial actions • refer to bsd 6.7 in the following procedure. • procedure po/po the copier/...

  • Page 258

    1/05 2-222 docucolor 12/dccs50 15-363 iit memory fail rap, 15-365 x comm fail rap reissue status indicator raps 15-363 iit memory fail rap the control logic detected a memory clearance error. Initial actions • refer to bsd 6.7 in the following procedure: • ensure that p/j514 on the pre ips pwb and t...

  • Page 259

    1/05 2-223 docucolor 12/dccs50 15-367 x - fail 4 rap, 15-370 x - fail 5 rap status indicator raps reissue 15-367 x - fail 4 rap the control logic on the pre ips pwb detected a hardware failure. Initial actions • refer to bsd 6.7 in the following procedure: • ensure that p/j560 on the pre ips pwb and...

  • Page 260

    1/05 2-224 docucolor 12/dccs50 15-371 x - fail 6rap, 15-380/15-381 / 15-382 / 15-383 / reissue status indicator raps 15-371 x - fail 6rap the control logic on the pre ips pwb detected a hardware failure. Initial actions • refer to bsd 6.7 in the following procedure: • ensure that p/j560 on the pre i...

  • Page 261

    1/05 2-225 docucolor 12/dccs50 15-380/15-381 / 15-382 / 15-383 / 15-384 / 15-385 status indicator raps reissue po/po the machine. If the fault continues, ensure that the p/j514 on the pre ips pwb and mem sys pwb, p/j560 on the mem sys pwb and post ips pwb are fully seated. If the fault continues, re...

  • Page 262

    1/05 2-226 docucolor 12/dccs50 15-560 expected time margin fault rap reissue status indicator raps 15-560 expected time margin fault rap the control logic determined that the image output was requested during the transaction of the post ips pwb. Initial actions • refer to bsd 6.7 in the following pr...

  • Page 263

    1/05 2-227 docucolor 12/dccs50 of19-1 idfe fault entry rap status indicator raps reissue of19-1 idfe fault entry rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagnostic leds. Early versions have 5 le...

  • Page 264

    1/05 2-228 docucolor 12/dccs50 of19-1 idfe fault entry rap reissue status indicator raps figure 1 idfe (gl2) diagnostic leds table 2 network/connectivity hardware tests (gl2) fault indication fault go to rap: type of fault comments green link led is de-energized. Network connection fault 19-012 netw...

  • Page 265

    1/05 2-229 docucolor 12/dccs50 of19-1 idfe fault entry rap status indicator raps reissue procedure (product code mfy) note: before evaluating the fault indicated by the diagnostic leds, allow 70-180 seconds to pass for the diagnostic leds to come to a steady state condition after the idfe has been s...

  • Page 266

    1/05 2-230 docucolor 12/dccs50 of19-1 idfe fault entry rap, 19-001 dc power fault reissue status indicator raps figure 2 idfe (mfy) diagnostic leds 19-001 dc power fault rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and b...

  • Page 267

    1/05 2-231 docucolor 12/dccs50 19-002 bios/self-test fault rap, 19-003 hard disk status indicator raps reissue 19-002 bios/self-test fault rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagnostic leds...

  • Page 268

    1/05 2-232 docucolor 12/dccs50 19-004 printer ddi communication fault 1 rap, 19- reissue status indicator raps 19-004 printer ddi communication fault 1 rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of di...

  • Page 269

    1/05 2-233 docucolor 12/dccs50 19-006 scanner ddi communication fault 1 rap, status indicator raps reissue 19-006 scanner ddi communication fault 1 rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagno...

  • Page 270

    1/05 2-234 docucolor 12/dccs50 19-012 network connection fault rap reissue status indicator raps 19-012 network connection fault rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagnostic leds. Early ve...

  • Page 271

    1/05 2-235 docucolor 12/dccs50 19-013 network connection fault rap status indicator raps reissue 19-013 network connection fault rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagnostic leds. Early ve...

  • Page 272

    1/05 2-236 docucolor 12/dccs50 19-014 ethernet speed detection fault rap reissue status indicator raps 19-014 ethernet speed detection fault rap note: there are two configurations of the idfe for this machine. They are identifiable by the product code on the id tag and by the number of diagnostic le...

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    1/05 2-237 docucolor 12/dccs50 19-015 token ring speed detection fault rap, 19- status indicator raps reissue 19-015 token ring speed detection fault rap note: there are two configurations of the idfe for this machine. However, this rap applies only to the idfe with the gl2 product code. Note: this ...

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    1/05 2-238 docucolor 12/dccs50 19-015 token ring speed detection fault rap, 19- reissue status indicator raps manuals4you.Com manuals4you.Com.

  • Page 275

    1/05 3-1 docucolor 12/dccs50 image quality reissue 3 image quality image quality raps introduction ..................................................................................................................... 3-3 iq 1 image quality troubleshooting entry rap......................................

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    1/05 3-2 docucolor 12/dccs50 reissue image quality manuals4you.Com manuals4you.Com.

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    1/05 3-3 docucolor 12/dccs50 introduction, iq 1 image quality troubleshooting image quality reissue introduction the image quality raps section contains all the raps used in troubleshooting image quality problems. Note: when this procedure refers you to an image quality defect sample, or the image q...

  • Page 278

    1/05 3-4 docucolor 12/dccs50 iq 1 image quality troubleshooting entry rap, iq reissue image quality 3. If you can identify the defect by name, go to the iq 2 defect listing . 4. If you are not sure what the defect is, or if you prefer, use the iq isolation rap to isolate your image quality problem. ...

  • Page 279

    1/05 3-5 docucolor 12/dccs50 iq 2 defect listing image quality reissue iq 2 defect listing background background (description/specification) • cyan (or other colors) - defect samples 26 • high monochrome - defect sample 11 • high 4-color - defect sample 10 iq 15 background rap bands, lines, smears, ...

  • Page 280

    1/05 3-6 docucolor 12/dccs50 iq 2 defect listing reissue image quality misregistration (color-to-color) misregistration (color-to-color) (description/specification) • process direction - defect sample 1 • perpendicular to process direction - defect sample 2 iq 27 color-to-color misregistration rap m...

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    1/05 3-7 docucolor 12/dccs50 image quality reissue defect description background description - cyan (or other colors): low or medium density background usually of one color, but possible in more than one color. Description - high monochrome : high density background of a single color covering the en...

  • Page 282

    1/05 3-8 docucolor 12/dccs50 reissue image quality specification - highlight : color test pattern; the 10% patches should be visible and the 5% patches should be barely visible or not visible on the test pattern copy (except for the bottom row). Description - line : the inability to adequately repro...

  • Page 283

    1/05 3-9 docucolor 12/dccs50 iq 3 geometric rap image quality reissue spots description - “barcode” marks (or spots): an image defect that has the appearance of a small barcode symbol that is read by a barcode scanner. The marks usually appear in a group of four, and each mark is a different primary...

  • Page 284

    1/05 3-10 docucolor 12/dccs50 iq 3 geometric rap, iq 4 developer checkout proce- reissue image quality y n go to the paper feeder checkout procedure the problem is with lead edge registration y n the problem is with color to color misregistration. Y n go to adj 9.1.10 , lead/side edge adjustment go ...

  • Page 285

    1/05 3-11 docucolor 12/dccs50 iq 5 xerographic subsystem checkout procedure image quality reissue iq 5 xerographic subsystem checkout procedure this procedure is used to isolate image quality faults in the xerographic subsystem. Initial actions if the problem is density or background related, perfor...

  • Page 286

    1/05 3-12 docucolor 12/dccs50 iq 5 xerographic subsystem checkout procedure, reissue image quality go to flag 7 on bsd 9.1 and check for an open circuit or a short circuit to ground. Go to flag 6 on bsd 9.1 and check for an open circuit or a short circuit to ground. If the wire is ok, replace the es...

  • Page 287

    1/05 3-13 docucolor 12/dccs50 iq 7 idfe / network checkout procedure, iq 8 re- image quality reissue iq 7 idfe / network checkout procedure idfe / network checkout. This rap is used when the image quality problem only occurs in the printer mode and can help isolate the source of the problem to eithe...

  • Page 288

    1/05 3-14 docucolor 12/dccs50 iq 8 residual image rap, iq 9 uneven density rap reissue image quality y n the problem is in the fuser. Disassembly the fuser and carefully inspect the follow- ing parts for damage or toner buildup. • pressure roll ( pl 8.3 ) • heat rolls ( pl 8.3 ) • web cru ( machine ...

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    1/05 3-15 docucolor 12/dccs50 iq 9 uneven density rap, iq 10 low image density image quality reissue • replace the ros ( pl 4.1 ). Figure 1 registration drive gear iq 10 low image density rap low image density rap. This rap is used when the output image shows image density that is lower than the spe...

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    1/05 3-16 docucolor 12/dccs50 iq 11 high image density rap, iq 12 bands, lines, reissue image quality iq 11 high image density rap iot high image density rap. This rap is used when the output image shows image density the is higher than the specification. Initial actions this problem can be caused b...

  • Page 291

    1/05 3-17 docucolor 12/dccs50 iq 12 bands, lines, smears, or streaks rap image quality reissue y n replace the cleaner assembly ( pl 7.1 ) check the ibt belt for scratches lines or band. The ibt belt is good. Y n replace the ibt belt ( pl 7.5 ). Choose iot test pattern #11 from the ui, or test patte...

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    1/05 3-18 docucolor 12/dccs50 iq 13 white, black or colored spots rap reissue image quality iq 13 white, black or colored spots rap iot white, black or colored spots rap. This rap is used when the iot output print has white, black, or colored spots. Initial actions note: if the image defect appears ...

  • Page 293

    1/05 3-19 docucolor 12/dccs50 iq 14 iot solid black (or color) copy rap, iq 15 image quality reissue iq 14 iot solid black (or color) copy rap iot solid black copy rap. This rap is used when the copy is solid black with no original doc- ument image seen in the copy. Initial actions because the ros e...

  • Page 294

    1/05 3-20 docucolor 12/dccs50 iq 16 blank (or nearly blank) copy rap reissue image quality iq 16 blank (or nearly blank) copy rap this rap is used when the output copy is completely blank, or has extremely low image den- sity. Initial actions • ensure that j572 is firmly connected to the post ips pw...

  • Page 295

    1/05 3-21 docucolor 12/dccs50 iq 17 deletions rap image quality reissue iq 17 deletions rap iot deletions rap. This rap is used when the output copy is experiencing deletions. Initial actions note: if the deletions look like mottle and are most noticeable in the high density areas of an image, go to...

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    1/05 3-22 docucolor 12/dccs50 iq 17 deletions rap reissue image quality 7. When the gear starts to rotate, remove the interlock cheater. 8. Extend the paper handling drawer. 9. Remove the two screws that secure the ibt front frame and turn ibt handle down. 10. Extend the ibt drawer to the service po...

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    1/05 3-23 docucolor 12/dccs50 iq 18 iot missing colors rap, iq 19 bead carryout image quality reissue iq 18 iot missing colors rap iot missing colors rap. This rap is used when the output copy exhibits a consistent loss of one of the cyan, magenta, yellow, or black toners. Initial actions • check th...

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    1/05 3-24 docucolor 12/dccs50 iq 19 bead carryout rap reissue image quality y n set nvm to “1”. The value in nvm location 773-121 is between 5 and 95 (this number represents the per- centage of room humidity). Y n replace the humidity sensor ( pl 7.1 ). Record the adc target values from nvm location...

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    1/05 3-25 docucolor 12/dccs50 iq 19 bead carryout rap, iq 20 iot graininess image quality reissue • replace the problem developer housing ( pl 6.6 ) iq 20 iot graininess rap iot graininess rap. This rap is used when the output copy shows graininess, or a sandy, tex- tured appearance. Procedure • pap...

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    1/05 3-26 docucolor 12/dccs50 iq 21 blurred or fuzzy image rap, iq 22 mottle rap reissue image quality iq 21 blurred or fuzzy image rap images that are not clear, or appear out of focus. Initial actions clean the top and bottom of the document glass, lens and mirrors with a lint free cloth and lens ...

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    1/05 3-27 docucolor 12/dccs50 iq 22 mottle rap, iq 23 poor color balance rap image quality reissue • go to the iq 41 1st btr hvps rap . If the 1st btr power supply is good, replace the 1st btr ( pl 7.6 ). The problem is present in all four colors y n this appears to be a “mottle-like” bead carryout ...

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    1/05 3-28 docucolor 12/dccs50 iq 24 back side or side two copy contamination reissue image quality iq 24 back side or side two copy contamination rap procedure • clean all paper / copy transports. • clean/replace the ibt belt. • clean/inspect 2nd btr roll • clean/inspect vacuum transport assembly cl...

  • Page 303

    1/05 3-29 docucolor 12/dccs50 iq 26 low contrast reproduction rap, iq 27 color- image quality reissue iq 26 low contrast reproduction rap procedure • clean both sides of the document glass. • replace developer material if near or over hfsi threshold. ( machine consumables ) • perform adj 9.1.1 max s...

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    1/05 3-30 docucolor 12/dccs50 iq 28 moire rap, iq 29 newton rings rap reissue image quality iq 28 moire rap moire can occur when the original is a halftone or contains a halftone. The halftone screen in the original can interfere with the halftone screens being generated by the copier. Procedure per...

  • Page 305

    1/05 3-31 docucolor 12/dccs50 iq 30 fuser offsetting rap image quality reissue iq 30 fuser offsetting rap toner that was not cleaned off the heat roll offsets onto the front or back side of copies. Note: offsetting is most likely to occur when running long jobs of high area coverage, trans- parencie...

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    1/05 3-32 docucolor 12/dccs50 iq 30 fuser offsetting rap, iq 31 fuser oil streak reissue image quality iq 31 fuser oil streak rap process direction streaks that show up first on transparencies or coated paper as low gloss streaks in solid areas. In severe cases, oil streaks can show up on paper as l...

  • Page 307

    1/05 3-33 docucolor 12/dccs50 iq 32 ros borders rap, iq 33 solid area repro- image quality reissue iq 32 ros borders rap intentional border deletions that exceed specifications (refer to ros borders for details). Procedure perform the adj 9.1.10 side/lead edge registration (dc129: system registratio...

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    1/05 3-34 docucolor 12/dccs50 iq 34 text / image separation rap, iq 35 toner star- reissue image quality iq 34 text / image separation rap when using the original type options of photo and text or text, the copier attempts to discrim- inate between text and photo areas within the original. It then a...

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    1/05 3-35 docucolor 12/dccs50 iq 36 unfused copy rap, iq 37 developer bias image quality reissue iq 36 unfused copy rap unfused image usually occurs because of lack of heat/pressure in the fuser, or because of excess toner on the copy. Initial actions • ensure that the correct paper mode (i.E normal...

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    1/05 3-36 docucolor 12/dccs50 iq 37 developer bias hvps rap, iq 38 charge reissue image quality y n press stop . Approximately +3.2 vdc is measured at p/j418a -10 on the iot drive pwb when start is pressed. Y n replace the iot drive pwb ( pl 9.2 ). Approximately +3.2 vdc is measured at p/j91 -4 on t...

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    1/05 3-37 docucolor 12/dccs50 iq 38 charge corotron hvps rap, iq 39 preclean image quality reissue press stop . Perform the following: • set the meter to measure micro amps. • disconnect the charge output connector from the cc/pcc hvps. • connect one meter lead to the supply side of the connector an...

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    1/05 3-38 docucolor 12/dccs50 iq 40 2nd btr hvps rap reissue image quality iq 40 2nd btr hvps rap this rap is used to isolate the cause of missing or out-of-range voltages and current. Procedure warning electrical shock hazard. In the following procedure, high dc voltage circuits will be tested. Use...

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    1/05 3-39 docucolor 12/dccs50 iq 41 1st btr hvps rap image quality reissue iq 41 1st btr hvps rap this rap is used to isolate the cause of missing or out-of-range voltages. Procedure warning failure to operate all the dc330 output components listed below will result in perma- nent damage to the phot...

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    1/05 3-40 docucolor 12/dccs50 iq 42 dts hvps rap, iq 43 paper feed checkout reissue image quality iq 42 dts hvps rap this rap is used to isolate the cause of missing voltages. Procedure make one full-color copy. Approximately +3.8 vdc is measured at p/j419a -7 on the iot drive pwb near the end of th...

  • Page 315

    1/05 3-41 docucolor 12/dccs50 iq 44 registration checkout procedure, iq 45 wrin- image quality reissue iq 44 registration checkout procedure this procedure is used to isolate the cause of registration problems for which no faults are declared. Initial actions • check for bent or damaged baffles and ...

  • Page 316

    1/05 3-42 docucolor 12/dccs50 iq 46 black bead carryout rap reissue image quality iq 46 black bead carryout rap this rap is used when the copy is experiencing bead carryout (bco) for the color black. This defect looks like mottle and is most noticeable in the high density areas. Bco is caused by low...

  • Page 317

    1/05 3-43 docucolor 12/dccs50 iq 47 atc sensor rap image quality reissue iq 47 atc sensor rap the purpose of the automatic toner concentration sensor, atc, is to detect toner concentra- tions within the color developer housings (y, m, and c). The dc12 process controls use the input from the atc sens...

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    1/05 3-44 docucolor 12/dccs50 iq 47 atc sensor rap reissue image quality 009-038 (atc_led): actuates the led on/off. 009-039 (opening/closing of the shutter and tc measurement): measurement of the tc: nvm 775-982 (this function requires that the desired developer housing is facing the atc sensor. Pe...

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    1/05 3-45 docucolor 12/dccs50 iq 47 atc sensor rap image quality reissue atc sensors result judgment of tc (ok or ng, see step 4) nvm counter for tc measurement failure. (see appendix 3c) atc sensor tc reading results. (see value range description detailed in step 8f). Appendix 1. Atc set-up procedu...

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    1/05 3-46 docucolor 12/dccs50 iq 47 atc sensor rap reissue image quality 6. Mix developer by executing three (3) internal test pattern #10 from the ui diagnostics or test pattern #99 “other halftones” 0% cin (blank print) from pws. 7. Execute dc922 trc control – ignore tone-up or down result. 8. Che...

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    1/05 3-47 docucolor 12/dccs50 image quality specifications image quality reissue image quality specifications refer to the hard copy supplement for image quality specifications (701p15670)..

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    1/05 3-48 docucolor 12/dccs50 image quality specifications reissue image quality manuals4you.Com manuals4you.Com.

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    1/05 3-49 docucolor 12/dccs50 image quality defects image quality reissue image quality defects refer to the hard copy supplement for image quality defects (701p15670)..

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    1/05 3-50 docucolor 12/dccs50 image quality defects reissue image quality manuals4you.Com manuals4you.Com.

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    1/05 4-1 docucolor 12/dccs50 repairs and adjustments reissue 4 repairs & adjustments repairs 1. Drive rep 1.3.1 belt (developer drive) ................................................................................... 4-3 rep 1.4.1 belt (2nd btr, auger) ................................................

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    1/05 4-2 docucolor 12/dccs50 reissue repairs and adjustments rep 8.3.3 pressure roll ................................................................................................. 4-122 rep 8.3.4 pressure roll heater rod................................................................................

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    1/05 4-3 docucolor 12/dccs50 rep 1.3.1 repairs and adjustments reissue rep 1.3.1 belt (developer drive) parts list on pl 1.3 removal warning turn power off and disconnect the power plug. 1. Remove the iot rear cover ( pl 11.3 ). 2. Remove the toner waste bottle. 3. Open the iot control pwb chassis (...

  • Page 328

    1/05 4-4 docucolor 12/dccs50 rep 1.3.1 reissue repairs and adjustments figure 3 removing the main motor bracket 8. Remove the rotary developer duct ( figure 4 ). 1. Remove the screws (2). 2. Remove the vsel rear bracket. 3. Remove the screws (2). 4. Remove the rotary developer duct. Figure 4 removin...

  • Page 329

    1/05 4-5 docucolor 12/dccs50 rep 1.3.1, rep 1.4.1 repairs and adjustments reissue figure 5 removing the belt installation 1. Reinstall the parts in the reverse order of disassembly. Rep 1.4.1 belt (2nd btr, auger) parts list on pl 1.4 removal warning turn the power off and disconnect the power plug....

  • Page 330

    1/05 4-6 docucolor 12/dccs50 rep 1.4.1 reissue repairs and adjustments remove the main motor. Figure 2 removing the main motor 7. Remove the main motor bracket ( figure 3 ). 1. Remove the screws (7). 2. Remove the bracket. Figure 3 removing the main motor bracket 8. Remove the auger drive ( figure 4...

  • Page 331

    1/05 4-7 docucolor 12/dccs50 rep 1.4.1 repairs and adjustments reissue figure 4 removing the auger drive 9. Remove the belt ( figure 5 ). 1. Loosen the screws (2) and the belt tension. 2. Remove the screws (2). 3. Remove the gear pulley. 4. Remove the gear pulley. 5. Remove the belt. Figure 5 removi...

  • Page 332

    1/05 4-8 docucolor 12/dccs50 rep 1.5.1 reissue repairs and adjustments rep 1.5.1 tray 5/regi. /tray 1 take away drive parts list on pl 1.5 removal warning turn power off and disconnect the power plug. 1. Remove the iot rear cover ( pl 11.3 item 7 ) 2. Remove the left upper rear cover ( pl 11.3 item ...

  • Page 333

    1/05 4-9 docucolor 12/dccs50 rep 1.6.1 repairs and adjustments reissue rep 1.6.1 exit drive parts list on pl 1.6 removal warning turn power off and disconnect the power plug. 1. Remove the iot rear cover ( pl 11.3 item 7 ) 2. Remove the filter unit cover ( pl 11.2 item 4 ) 3. Open the iot control pw...

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    1/05 4-10 docucolor 12/dccs50 rep 1.6.1 reissue repairs and adjustments figure 2 removing the duct 6. Remove the exit drive ( figure 3 ). 1. Remove the screw. 2. Remove the motor cover. 3. Disconnect the connector. 4. Remove the screws (4). 5. Remove the motor. 6. Remove the screws (3). 7. Remove th...

  • Page 335

    1/05 4-11 docucolor 12/dccs50 rep 1.6.2 repairs and adjustments reissue rep 1.6.2 fuser drive parts list on pl 1.6 removal warning turn power off and disconnect the power plug. 1. Remove the following covers: 1. Iot rear cover ( pl 11.3 item 7 ) 2. Tray module rear cover ( pl 11.3 item 11 ) 3. Filte...

  • Page 336

    1/05 4-12 docucolor 12/dccs50 rep 1.6.2 reissue repairs and adjustments figure 2 removing the duct 7. Remove the filter case ( figure 3 ). 1. Remove the filter. 2. Remove the duct. 3. Remove the screws (3). 4. Remove the filter case. Figure 3 removing the filter case 8. Remove the fuser drive ( figu...

  • Page 337

    1/05 4-13 docucolor 12/dccs50 rep 1.6.2, rep 1.6.3 repairs and adjustments reissue figure 4 removing the fuser drive installation 1. Reinstall the parts in the reverse order of disassembly. Rep 1.6.3 exit/fuser nip drive assembly parts list on pl 1.6 removal 1. Turn power off and disconnect the powe...

  • Page 338

    1/05 4-14 docucolor 12/dccs50 rep 1.6.3 reissue repairs and adjustments figure 2 removing the filter case 5. Lower the iot control pwb chassis ( rep 9.2.1 ). 6. Remove the filter duct ( pl 10.2 item 2 ) ( figure 3 ) 1. Remove the screws (2). 2. Remove the duct. Figure 3 removing the duct 7. Remove i...

  • Page 339

    1/05 4-15 docucolor 12/dccs50 rep 1.6.3 repairs and adjustments reissue figure 4 removing the exit/fuser nip drive assembly - inside of machine figure 5 removing the nip clutch - rear frame of machine installation note: ensure that the exit/fuser nip drive assembly is seated correctly. If assembly i...

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    1/05 4-16 docucolor 12/dccs50 rep 1.6.3 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

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    1/05 4-17 docucolor 12/dccs50 rep 2.1.1, rep 2.1.2 repairs and adjustments reissue rep 2.1.1 tray 1 set sensor parts list on pl 2.1 removal warning turn the power off and disconnect the power plug. 1. Remove trays 1 and 2 to allow easy access ( pl 2.1 item 4 ). 2. Remove the tray 1 set sensor ( figu...

  • Page 342

    1/05 4-18 docucolor 12/dccs50 rep 2.4.1 reissue repairs and adjustments rep 2.4.1 tray 1/2/3/4 feeder parts list on pl 2.4 removal note: this page describes how to remove the tray 1 feeder. Note: if the feeder assembly must be replaced, make sure to reset the hfsi counter. 1. Tray 1: dc135(008-801) ...

  • Page 343

    1/05 4-19 docucolor 12/dccs50 rep 2.5.1 repairs and adjustments reissue rep 2.5.1 tray 1/2/3/4 feed/nudger roll assembly parts list on pl 2.5 removal note: replace the feed/nudger roll assembly and the retard roll at the same time. Note: after replacing the feed nudger roll assembly, reset the hfsi ...

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    1/05 4-20 docucolor 12/dccs50 rep 2.6.1 reissue repairs and adjustments rep 2.6.1 feed lift motor parts list on pl 2.6 removal note: this page describes how to remove the tray 1feed lift motor. Warning turn power off and disconnect the power plug. 1. Pull out the tray 1 feeder ( rep 2.4.1 ). 2. Remo...

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    1/05 4-21 docucolor 12/dccs50 rep 2.6.2 repairs and adjustments reissue rep 2.6.2 retard roll parts list on pl 2.6 removal note: replace the retard roll and feed/nudger assembly at the same time. Note: after replacing the retard roll, reset the hfsi counter. 1. Tray 1: dc135 (008-801) 2. Tray 2: dc1...

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    1/05 4-22 docucolor 12/dccs50 rep 2.7.1, rep 2.7.2 reissue repairs and adjustments rep 2.7.1 tray 2-4 take away drive parts list on pl 2.7b removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Iot lvps ( rep 9.3.2 ). B. Lvps bracket ( pl 9.3 item 4 ) 2. Rem...

  • Page 347

    1/05 4-23 docucolor 12/dccs50 rep 2.7.2 repairs and adjustments reissue figure 2 removing the tray 2 feed t/a clutch installation note: when you reinstall the parts, make sure to insert the bracket stopper into the clutch tab ( figure 3 ). 1. Reinstall the parts in the reverse order of disassembly. ...

  • Page 348

    1/05 4-24 docucolor 12/dccs50 rep 2.7.3, rep 2.8.1 reissue repairs and adjustments rep 2.7.3 t/a motor parts list on pl 2.7a removal warning turn power off and disconnect the power plug. 1. Remove the tray 2-4 take away drive ( rep 2.7.1 ). 2. Remove the t/a motor ( figure 1 ). 1. Disconnect the con...

  • Page 349

    1/05 4-25 docucolor 12/dccs50 rep 2.8.1 repairs and adjustments reissue figure 2 moving the sensor 4. Remove the tray 1 feedout sensor and t/a sensor ( figure 3 ). 1. Remove the screws (2). 2. Disconnect the connector. 3. Remove the sensors (2). Figure 3 removing the tray 1 feedout sensor and t/a se...

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    1/05 4-26 docucolor 12/dccs50 rep 2.8.2 reissue repairs and adjustments rep 2.8.2 tray 2/3/4 feed-out sensor parts list on pl 2.8 removal note: this page describes how to remove the tray 2 feed-out sensor. Warning turn power off and disconnect the power plug. 1. Open the left lower cover. 2. Move th...

  • Page 351

    1/05 4-27 docucolor 12/dccs50 rep 2.8.2, rep 2.9.1 repairs and adjustments reissue figure 3 removing the tray 2 feed-out sensor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.9.1 tray 5 parts list on pl 2.9 removal note: after replacing tray 5, clear the hfsi counter ...

  • Page 352

    1/05 4-28 docucolor 12/dccs50 rep 2.11.1 reissue repairs and adjustments rep 2.11.1 tray 5 nudger roll parts list on pl 2.11 removal note: after replacing the nudger roll, clear the hfsi counter [08-810]. Note: replace the tray 5 nudger, feed and retard rolls at the same time. Warning turn power off...

  • Page 353

    1/05 4-29 docucolor 12/dccs50 rep 2.11.2 repairs and adjustments reissue rep 2.11.2 tray 5 feed roll parts list on pl 2.11 removal note: after replacing the feed roll, clear the hfsi counter. Dc135(008-810) diag. Screen note: replace the tray 5 feed, nudger and retard rolls at the same time. Warning...

  • Page 354

    1/05 4-30 docucolor 12/dccs50 rep 2.12.1 reissue repairs and adjustments rep 2.12.1 tray 5 lift motor parts list on pl 2.12 removal warning turn power off and disconnect the power plug. 1. Open the upper tray 5 assembly ( figure 1 ), or for ease of access, remove the tray 5 assembly from the machine...

  • Page 355

    1/05 4-31 docucolor 12/dccs50 rep 2.12.1 repairs and adjustments reissue figure 3 removing the bracket 4. Remove the tray 5 lift motor ( figure 4 ). 1. Remove the screw. 2. Remove the switch bracket. 3. Remove the screw. 4. Remove the tray 5 lift motor. Figure 4 removing the tray 5 lift motor instal...

  • Page 356

    1/05 4-32 docucolor 12/dccs50 rep 2.12.2 reissue repairs and adjustments rep 2.12.2 tray 5 retard roll parts list on pl 2.12 removal note: after replacing the retard roll, clear the hfsi counter. Dc135(008-810) diag.Screen note: replace the tray 5 retard, nudger and feed rolls at the same time. Warn...

  • Page 357

    1/05 4-33 docucolor 12/dccs50 rep 2.12.2, rep 2.14.1 repairs and adjustments reissue installation note: when installing the tray 5 retard roll, make sure that the marking is at the rear ( figure 3 ). Figure 3 reassembly 1. Reinstall the parts in the reverse order of disassembly. Rep 2.14.1 regi. Uni...

  • Page 358

    1/05 4-34 docucolor 12/dccs50 rep 2.14.1 reissue repairs and adjustments 2. Remove the plate. 3. Release the clamp and remove the wire. 4. Remove the screw. 5. Pull out the ground wire from the hole. Figure 2 removing the ground wire 6. Remove the regi. Unit. ( figure 3 ) 1. Disconnect the connector...

  • Page 359

    1/05 4-35 docucolor 12/dccs50 rep 2.15.1 repairs and adjustments reissue rep 2.15.1 regi. Sensor parts list on pl 2.15 removal warning turn power off and disconnect the power plug. 1. Open the front door. 2. Push the lever down and pull out the drawer assembly. 3. Pull the drawer assembly out to a m...

  • Page 360

    1/05 4-36 docucolor 12/dccs50 rep 2.15.1, rep 2.15.2 reissue repairs and adjustments figure 3 removing the regi. Sensor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.15.2 regi. Roll parts list on pl 2.15 removal warning turn power off and disconnect the power plug. 1...

  • Page 361

    1/05 4-37 docucolor 12/dccs50 rep 2.15.3 repairs and adjustments reissue rep 2.15.3 regi. Motor parts list on pl 2.15 removal warning turn power off and disconnect the power plug. 1. Open the front door. 2. Remove the regi. Unit ( rep 2.14.1 ). 3. Remove the regi. Motor ( figure 1 ). 1. Disconnect t...

  • Page 362

    1/05 4-38 docucolor 12/dccs50 rep 2.16.1, rep 2.16.2 reissue repairs and adjustments rep 2.16.1 pre regi. Sensor parts list on pl 2.16 removal warning turn power off and disconnect the power plug. 1. Open the front door. 2. Remove the regi. Unit ( rep 2.14.1 ). 3. Remove the pre-regi. Sensor with th...

  • Page 363

    1/05 4-39 docucolor 12/dccs50 rep 2.16.2, rep 2.17.1 repairs and adjustments reissue figure 2 removing the pre-regi. Roll installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.17.1 vacuum transport parts list on pl 2.17 removal warning turn power off and disconnect the power...

  • Page 364

    1/05 4-40 docucolor 12/dccs50 rep 2.17.1, rep 2.17.2 reissue repairs and adjustments figure 2 removing the vacuum transport installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.17.2 vacuum transport belt parts list on pl 2.17 removal warning turn power off and disconnect th...

  • Page 365

    1/05 4-41 docucolor 12/dccs50 rep 2.17.2, rep 2.21.1 repairs and adjustments reissue figure 2 removing the vacuum transport belt installation note: when installing the vacuum transport belt, make sure the shiny side is inside. 1. Reinstall the parts in the reverse order of disassembly. Rep 2.21.1 du...

  • Page 366

    1/05 4-42 docucolor 12/dccs50 rep 2.21.1, rep 2.21.2 reissue repairs and adjustments figure 2 removing the duplex path sensor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.21.2 duplex out sensor parts list on pl 2.21 removal warning turn power off and disconnect the ...

  • Page 367

    1/05 4-43 docucolor 12/dccs50 rep 2.21.2, rep 2.21.3 repairs and adjustments reissue figure 2 removing the duplex out sensor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 2.21.3 duplex belt 1/2 parts list on pl 2.21 removal warning turn power off and disconnect the pow...

  • Page 368

    1/05 4-44 docucolor 12/dccs50 rep 2.21.3 reissue repairs and adjustments figure 2 removing the joint 5. Remove the duplex belt 1 ( figure 3 ). 1. Remove the e-clips (2). 2. Move the bearings (2) in the direction of the arrow. 3. Remove the aligner rolls 2/3. 4. Remove the duplex belt 1. Figure 3 rem...

  • Page 369

    1/05 4-45 docucolor 12/dccs50 rep 2.21.3, rep 2.23.1 repairs and adjustments reissue figure 4 removing the duplex belt 2 7. Reinstall the parts in the reverse order of disassembly. Rep 2.23.1 inverter 1 parts list on pl 2.23 removal warning turn power off and disconnect the power plug. 1. Remove the...

  • Page 370

    1/05 4-46 docucolor 12/dccs50 rep 2.23.1 reissue repairs and adjustments figure 2 disconnecting the connector 6. Remove the inverter 1 ( figure 3 ). 1. Remove the screws (5). 2. Lift the inverter 1 and remove it. Figure 3 removing the inverter 1 installation 1. Reinstall the parts in the reverse ord...

  • Page 371

    1/05 4-47 docucolor 12/dccs50 rep 2.23.2 repairs and adjustments reissue rep 2.23.2 inverter 2 parts list on pl 2.23 removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Right upper cover ( pl 11.2 item 1 ) b. Exit tray ( pl 2.23 item 11 ) 2. Open the inver...

  • Page 372

    1/05 4-48 docucolor 12/dccs50 rep 2.24.1, rep 2.24.2 reissue repairs and adjustments rep 2.24.1 inverter motor parts list on pl 2.24 removal warning turn power off and disconnect the power plug. 1. Remove the inverter 1 ( rep 2.23.1 ). 2. Remove the inverter motor ( figure 1 ). 1. Release the clamps...

  • Page 373

    1/05 4-49 docucolor 12/dccs50 rep 2.26.1 repairs and adjustments reissue rep 2.26.1 exit roll parts list on pl 2.26 removal warning turn power off and disconnect the power plug. 1. Remove the inverter 2 ( rep 2.23.2 ). 2. Remove the exit roll ( figure 1 ). 1. Raise the chute. 2. Remove the spring. 3...

  • Page 374

    1/05 4-50 docucolor 12/dccs50 rep 2.26.1 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 375

    1/05 4-51 docucolor 12/dccs50 rep 3.1.1 repairs and adjustments reissue rep 3.1.1 platen glass parts list on pl 3.1 removal caution ensure that tag 8, iit support weld brace kit, is installed before the following removal proce- dure is performed. Warning turn power off and disconnect the power plug....

  • Page 376

    1/05 4-52 docucolor 12/dccs50 rep 3.1.2 reissue repairs and adjustments rep 3.1.2 iit opening/closing parts list on pl 3.1 removal caution ensure that tag 8, iit support weld brace kit, is installed before the following removal proce- dure is performed. Warning turn power off and disconnect the powe...

  • Page 377

    1/05 4-53 docucolor 12/dccs50 rep 3.1.2 repairs and adjustments reissue figure 3 opening the iit installation note: when the stopper is installed, set it by pressing it toward the arrow. ( figure 4 ) figure 4 reassembly 1. Reinstall the parts in the reverse order of disassembly..

  • Page 378

    1/05 4-54 docucolor 12/dccs50 rep 3.2.1 reissue repairs and adjustments rep 3.2.1 ccd pwb parts list on pl 3.2 removal warning turn power off and disconnect the power plug. 1. Open the platen cover. 2. Remove the platen glass ( rep 3.1.1 ). 3. Remove the right upper cover ( pl 11.2 item 1 ). 4. Remo...

  • Page 379

    1/05 4-55 docucolor 12/dccs50 rep 3.2.1, rep 3.3.1 repairs and adjustments reissue figure 3 removing the ccd pwb installation note: ensure that the two locating holes line up with the semi-perf locating pin. 1. Reinstall the parts in the reverse order of disassembly. Rep 3.3.1 carriage cables parts ...

  • Page 380

    1/05 4-56 docucolor 12/dccs50 rep 3.3.1 reissue repairs and adjustments 1. Remove the screws (2). 2. Remove the registration gate. 3. Remove the screws (2). 4. Remove the plate. Figure 2 removing the registration gate and plate 7. Remove the full rate carriage from the iit frame ( rep 3.4.2 ). Keep ...

  • Page 381

    1/05 4-57 docucolor 12/dccs50 rep 3.3.1 repairs and adjustments reissue figure 4 removing the carriage cable installation 1. Wind the carriage cable into the pulley ( figure 5 ). 1. Insert the carriage cable ball into the groove of the pulley. Figure 5 winding the carriage cable 2. Wind the cable (s...

  • Page 382

    1/05 4-58 docucolor 12/dccs50 rep 3.3.1 reissue repairs and adjustments figure 6 locking the cable 4. Wind the cable (ball side) onto the pulley for 2.4 turns ( figure 7 ). 5. Tape and lock the cable wound on the pulley ( figure 7 ). Figure 7 locking the cable 6. The following figure shows the numbe...

  • Page 383

    1/05 4-59 docucolor 12/dccs50 rep 3.3.1 repairs and adjustments reissue figure 8 carriage cable windings 2. Install the carriage cable (ball side) ( figure 9 ). 1. Hook the cable to the pulley (from bottom to top). 2. Hook the cable to the large pulley in the half rate carriage (from top to bottom)....

  • Page 384

    1/05 4-60 docucolor 12/dccs50 rep 3.3.1, rep 3.3.2 reissue repairs and adjustments figure 10 installing the carriage cable (spring hook side) 4. Remove the tape from the cable. 5. Install the full rate carriage in the iit frame. 6. Adjust the positions of the full rate/half rate carriages ( adj. 3.4...

  • Page 385

    1/05 4-61 docucolor 12/dccs50 rep 3.3.2, rep 3.4.1 repairs and adjustments reissue figure 1 removing the carriage motor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 3.4.1 exposure lamp parts list on pl 3.4 removal warning turn power off and disconnect the power plug. ...

  • Page 386

    1/05 4-62 docucolor 12/dccs50 rep 3.4.2 reissue repairs and adjustments rep 3.4.2 lamp wire harness parts list on pl 3.4 removal warning turn power off and disconnect the power plug. 1. Remove the platen cover or dadf ( rep 12.1.1 ). 2. Remove the platen glass ( rep 3.1.1 ). 3. Platen machines: remo...

  • Page 387

    1/05 4-63 docucolor 12/dccs50 rep 3.4.2, rep 3.5.1 repairs and adjustments reissue figure 3 removing the lamp wire harness installation 1. Reinstall the parts in the reverse order of disassembly. Note: after reinstalling the parts, adjust the positions of the full rate/half rate carriages ( adj. 3.4...

  • Page 388

    1/05 4-64 docucolor 12/dccs50 rep 3.5.1 reissue repairs and adjustments figure 2 disconnecting the connectors 5. Pull out the ips chassis ( figure 3 ). 1. Remove the screws (6). 2. Ensure that the (3) connectors on the right side of the ips chassis are disconnect. 3. Pull out the ips chassis. Figure...

  • Page 389

    1/05 4-65 docucolor 12/dccs50 rep 4.1.1 repairs and adjustments reissue rep 4.1.1 ros parts list on pl 4.1 removal warning turn power off and disconnect the power plug. Caution the ros assembly is a precision optical component. Be careful not to damage the unit when handling it. 1. Open/close the ii...

  • Page 390

    1/05 4-66 docucolor 12/dccs50 rep 4.1.1 reissue repairs and adjustments figure 3 disconnect the connectors 5. Remove the ros ( figure 4 ). 1. Remove the screws (2). 2. Remove the screws (2). 3. Remove the screws (2). 4. Remove the ros. Figure 4 remove the ros installation note: if installing a new r...

  • Page 391

    1/05 4-67 docucolor 12/dccs50 rep 5.1.1 repairs and adjustments reissue rep 5.1.1 erase lamp parts list on pl 5.1 removal warning turn power off and disconnect the power plug. Note: when removing the drum unit, do not expose the drum to direct sunlight or strong light. Note: do not touch the drum su...

  • Page 392

    1/05 4-68 docucolor 12/dccs50 rep 5.3.1 reissue repairs and adjustments rep 5.3.1 drum unit parts list on pl 5.3 removal warning turn power off and disconnect the power plug. Note: when removing the drum unit, do not expose the drum to direct sunlight or strong light. Note: do not touch the drum sur...

  • Page 393

    1/05 4-69 docucolor 12/dccs50 rep 5.3.3 repairs and adjustments reissue rep 5.3.3 cleaning brush parts list on pl 5.3 removal warning turn power off and disconnect the power plug. Note: when removing the drum unit, do not expose the drum to direct sunlight or strong light. Note: do not touch the dru...

  • Page 394

    1/05 4-70 docucolor 12/dccs50 rep 5.3.3, rep 5.3.4 reissue repairs and adjustments installation note: when installing the cleaning brush, make sure that the long shaft side is to the rear as shown in the figure below ( figure 3 ). Figure 3 reassembly 1. Reinstall the parts in the reverse order of di...

  • Page 395

    1/05 4-71 docucolor 12/dccs50 rep 5.4.1, rep 5.4.2 repairs and adjustments reissue rep 5.4.1 charge corotron parts list on pl 5.4 removal warning turn power off and disconnect the power plug. Note: when removing the drum unit, do not expose the drum to direct sunlight or strong light. Note: do not t...

  • Page 396

    1/05 4-72 docucolor 12/dccs50 rep 5.4.2 reissue repairs and adjustments figure 2 remove the pcc wire installation note: install the pcc wire as shown in the figure below ( figure 3 ). Figure 3 install the pcc wire note: after installing the pcc wire, clean the pcc wire. 1. Reinstall the parts in the...

  • Page 397

    1/05 4-73 docucolor 12/dccs50 rep 5.5.1 repairs and adjustments reissue rep 5.5.1 waste toner auger parts list on pl 5.5 removal warning turn power off and disconnect the power plug. Note: protect the floor with a sheet of paper where the removed waste toner auger is to be placed. 1. Remove the iot ...

  • Page 398

    1/05 4-74 docucolor 12/dccs50 rep 5.5.2 reissue repairs and adjustments rep 5.5.2 auger belt parts list on pl 5.5 removal warning turn power off and disconnect the power plug. Note: protect the floor with a sheet of paper where the removed waste toner auger is to be placed. 1. Remove the waste toner...

  • Page 399

    1/05 4-75 docucolor 12/dccs50 rep 5.5.2 repairs and adjustments reissue installation note: install the auger belt as shown in the figure below ( figure 3 ). Note: protect the floor with a sheet of paper where the waste toner auger is to be installed. Figure 3 install the auger belt 1. Reinstall the ...

  • Page 400

    1/05 4-76 docucolor 12/dccs50 rep 5.5.2 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 401

    1/05 4-77 docucolor 12/dccs50 rep 6.1.1 repairs and adjustments reissue rep 6.1.1 rotary pwb parts list on pl 6.1 removal warning turn power off and disconnect the power plug. 1. Open/close the iot control pwb chassis ( rep 9.2.1 ). 2. Remove the bracket ( figure 1 ). 1. Remove the screws (5). 2. Re...

  • Page 402

    1/05 4-78 docucolor 12/dccs50 rep 6.1.1, rep 6.1.2 reissue repairs and adjustments figure 3 remove the rotary pwb installation 1. Reinstall the parts in the reverse order of disassembly. Rep 6.1.2 rotary home position sensor parts list on pl 6.1 removal warning switch off the power and disconnect th...

  • Page 403

    1/05 4-79 docucolor 12/dccs50 rep 6.1.2, rep 6.1.3 repairs and adjustments reissue figure 2 position the bracket 2. Adjust the rotary home position sensor ( adj 6.1.1 ). Rep 6.1.3 rotary latch lever parts list on pl 6.1 removal warning turn power off and disconnect the power plug. 1. Remove the righ...

  • Page 404

    1/05 4-80 docucolor 12/dccs50 rep 6.1.3 reissue repairs and adjustments figure 2 hook the bracket hooks 5. Remove the rotary latch lever ( figure 3 ). 1. Remove the connectors (2). 2. Remove the screws (2). 3. Remove the rotary latch lever. 4. If the solenoid assy is to be replaced, remove the screw...

  • Page 405

    1/05 4-81 docucolor 12/dccs50 rep 6.1.3 repairs and adjustments reissue figure 4 lock the rotary latch lever 4. Install the rotary latch lever ( figure 5 ). 1. Push the rotary latch lever in the direction of the arrow. 2. Fasten the screws (2). Figure 5 install the rotary latch lever 5. Remove the l...

  • Page 406

    1/05 4-82 docucolor 12/dccs50 rep 6.1.4 reissue repairs and adjustments rep 6.1.4 bias brush parts list on pl 6.1 removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Cover assembly ( pl 6.5 item 18 ) b. Trickle toner bottle ( pl 6.5 item 23 ) 2. Remove the...

  • Page 407

    1/05 4-83 docucolor 12/dccs50 rep 6.2.1 repairs and adjustments reissue rep 6.2.1 toner cartridge unit parts list on pl 6.2 removal warning turn power off and disconnect the power plug. 1. Open the front door. 2. Remove the toner cartridge cover ( pl 6.2 item 7 ). 3. Raise the toner cartridge unit a...

  • Page 408

    1/05 4-84 docucolor 12/dccs50 rep 6.3.1 reissue repairs and adjustments rep 6.3.1 toner cartridge housing (cyan, magenta, yellow, black) parts list on pl 6.3 removal warning turn power off and disconnect the power plug. Note: this page describes how to disassemble the black toner cartridge housing. ...

  • Page 409

    1/05 4-85 docucolor 12/dccs50 rep 6.3.2 repairs and adjustments reissue rep 6.3.2 cartridge/dispense motor (cyan, magenta, yellow, black) parts list on pl 6.3 removal note: this page describes how to disassemble the black cartridge/dispense motor. Warning turn power off and disconnect the power plug...

  • Page 410

    1/05 4-86 docucolor 12/dccs50 rep 6.3.2, rep 6.4.1 reissue repairs and adjustments figure 2 remove the dispense motor installation 1. Reinstall the parts in the reverse order of disassembly. Rep 6.4.1 dispense pwb parts list on pl 6.4 removal warning turn power off and disconnect the power plug. 1. ...

  • Page 411

    1/05 4-87 docucolor 12/dccs50 rep 6.6.1 repairs and adjustments reissue rep 6.6.1 development housing parts list on pl 6.6 removal note: after replacing the development housing, reset the hfsi counter. Enter the dc135 hfsi counters diag. Screen: a. Yellow: location nvm 009-851 b. Magenta: location n...

  • Page 412

    1/05 4-88 docucolor 12/dccs50 rep 6.6.1 reissue repairs and adjustments figure 2 hook the bracket hook s 4. Open the arms (white) ( figure 3 ). 1. Rotate the rotary assembly. 2. Loosen the screws (2). 3. Open the arms (2). Figure 3 open the arms 5. Remove the development housing ( figure 4 ). 1. Rem...

  • Page 413

    1/05 4-89 docucolor 12/dccs50 rep 6.6.1, rep 6.6.2 repairs and adjustments reissue figure 4 remove the development housing installation note: if the development housing cannot be easily installed, the gears may not be meshed properly. Rotate the gears clockwise slightly and then install the developm...

  • Page 414

    1/05 4-90 docucolor 12/dccs50 rep 6.6.2 reissue repairs and adjustments figure 1 remove the upper cover 4. Turn the development housing upside down. Empty the developer ( figure 2 ). Note: be careful that the gear is not contaminated by developer. If contaminated, clean the gear and make sure that t...

  • Page 415

    1/05 4-91 docucolor 12/dccs50 rep 6.6.2 repairs and adjustments reissue figure 3 add the developer 6. Make sure that the development housing hook is not up on the upper cover ( figure 4 ). Figure 4 position the hook 7. Restore the machine. 8. Make 10 copies of the test pattern (82e10810) to mix the ...

  • Page 416

    1/05 4-92 docucolor 12/dccs50 rep 6.7.1 reissue repairs and adjustments rep 6.7.1 rotary auger (cyan, magenta, yellow, black) parts list on pl 6.7 removal note: this page describes how to disassemble the magenta rotary auger. Warning turn power off and disconnect the power plug. Caution be careful n...

  • Page 417

    1/05 4-93 docucolor 12/dccs50 rep 6.7.1 repairs and adjustments reissue figure 2 remove the outer dispense cover 5. Remove the cover ( figure 3 ). 1.Remove the screws (4). 2. Remove the cover. Figure 3 remove the cover 6. Remove the inner/outer dispense housings ( figure 4 ). 1. Remove the e-clip. 2...

  • Page 418

    1/05 4-94 docucolor 12/dccs50 rep 6.7.1 reissue repairs and adjustments note: remove the black, yellow, magenta and cyan inner/outer dispense housings. Figure 4 remove the inner/outer dispense housings 7. Remove the spacer ( figure 5 ). 1. Remove the block. 2. Remove the spacer. Figure 5 remove the ...

  • Page 419

    1/05 4-95 docucolor 12/dccs50 rep 6.7.1 repairs and adjustments reissue figure 6 remove the rotary auger installation a. Reinstall the parts in the reverse order of disassembly until the installation of the four (4) screws that secures the inner dispense cover. Note: the following procedure is instr...

  • Page 420

    1/05 4-96 docucolor 12/dccs50 rep 6.7.2 reissue repairs and adjustments rep 6.7.2 trickle auger parts list on pl 6.7 removal warning turn power off and disconnect the power plug. 1. Open/close the iot control pwb chassis ( rep 9.2.1 ). 2. Remove the flywheel ( rep 1.3.1 ), (see figure 1 ). 3. Remove...

  • Page 421

    1/05 4-97 docucolor 12/dccs50 rep 6.7.2 repairs and adjustments reissue figure 3 remove the bracket 7. Remove the development/bp0 drive and ibt cleaner retract ( figure 4 ). 1. Remove the screws (4). 2. Remove the belt. 3. Remove the development/bp0 drive and ibt cleaner retract. Figure 4 remove the...

  • Page 422

    1/05 4-98 docucolor 12/dccs50 rep 6.7.2 reissue repairs and adjustments note: place a sheet of paper on the floor when the trickle auger is pulled out to protect the floor from any spilled developer. Figure 5 remove the trickle auger installation note: when installing the development/bp0 drive and i...

  • Page 423

    1/05 4-99 docucolor 12/dccs50 rep 7.1.1 repairs and adjustments reissue rep 7.1.1 ibt parts list on pl 7.1 removal warning turn power off and disconnect the power plug. Note: when removing the ibt, do not expose the belt to direct sunlight or strong light. Note: when removing the ibt, make sure that...

  • Page 424

    1/05 4-100 docucolor 12/dccs50 rep 7.1.1 reissue repairs and adjustments figure 3 remove the ibt inner cover 8. Remove the ibt ( figure 4 ). 1. Remove the ibt. Figure 4 remove the ibt installation 1. Reinstall the parts in the reverse order of disassembly. Manuals4you.Com manuals4you.Com.

  • Page 425

    1/05 4-101 docucolor 12/dccs50 rep 7.1.2 repairs and adjustments reissue rep 7.1.2 ibt cleaner parts list on pl 7.1 removal note: after replacing the ibt cleaner, clear the hfsi counter. Enter the dc135 hfsi counter list diag. Screen nvm 009-836. Warning turn power off and disconnect the power plug....

  • Page 426

    1/05 4-102 docucolor 12/dccs50 rep 7.5.1 reissue repairs and adjustments rep 7.5.1 ibt belt parts list on pl 7.5 removal note: after replacing the ibt belt, clear the hfsi. Enter the dc135 hfsi counter list diag. Screen: 1. Dc 135 (nvm 009-805) 2. Dc135 (nvm 009-806) warning turn power off and disco...

  • Page 427

    1/05 4-103 docucolor 12/dccs50 rep 7.5.1 repairs and adjustments reissue figure 3 loosen the tension 8. Remove the ibt belt ( figure 4 ). 1. Remove the ibt belt. Figure 4 remove the ibt belt.

  • Page 428

    1/05 4-104 docucolor 12/dccs50 rep 7.5.1, rep 7.6.1 reissue repairs and adjustments installation note: when installing the ibt belt, make sure that the silver seal is towards the inboard side. Also ensure that the tracking rings which are located on the inside of the ibt belt, are not riding on the ...

  • Page 429

    1/05 4-105 docucolor 12/dccs50 rep 7.6.1 repairs and adjustments reissue figure 2 remove the bias roll installation note: when installing the bias roll, make sure that the marking on the bias roll is towards the inboard side ( figure 3 ). Figure 3 install the bias roll.

  • Page 430

    1/05 4-106 docucolor 12/dccs50 rep 7.6.1, rep 7.6.2 reissue repairs and adjustments note: install the bearings at both sides of the bias roll in the positions shown in the figure below ( figure 4 ). Figure 4 install the bearings 1. Reinstall the parts in the reverse order of disassembly. Rep 7.6.2 d...

  • Page 431

    1/05 4-107 docucolor 12/dccs50 rep 7.6.2 repairs and adjustments reissue figure 2 remove the gear 4. Remove the front lever ( pl 7.7 item 15 ). 5. Move the drive roll in the direction of the arrow and remove it ( figure 3 ). 1.Remove the screw. 2. Remove the bracket. 3. Remove the bracket. 4. Remove...

  • Page 432

    1/05 4-108 docucolor 12/dccs50 rep 7.6.3 reissue repairs and adjustments rep 7.6.3 back-up roll parts list on pl 7.6 removal note: if replacing the back-up roll, clear the hfsi counter. Enter the dc135 hfsi counter list diag. Screen (009-808). Warning turn power off and disconnect the power plug. No...

  • Page 433

    1/05 4-109 docucolor 12/dccs50 rep 7.6.4, rep 7.9.1 repairs and adjustments reissue rep 7.6.4 contact roll parts list on pl 7.6 removal warning turn power off and disconnect the power plug. Note: when removing the ibt, make sure that the ibt belt does not touch any other part. Note: carefully place ...

  • Page 434

    1/05 4-110 docucolor 12/dccs50 rep 7.9.1 reissue repairs and adjustments 2. Remove the cartridge guide. 3. Remove the indicator. Figure 2 remove the indicator 6. Remove the 2nd btr ( figure 3 ). 1. Remove the screw. 2. Remove the screw. 3. Pull out the ground wire from the hole. 4. Disconnect the co...

  • Page 435

    1/05 4-111 docucolor 12/dccs50 rep 7.10.1 repairs and adjustments reissue rep 7.10.1 2nd btr roll parts list on pl 7.10 removal warning turn power off and disconnect the power plug. 1. Open the front door. 2. Remove the 2nd btr ( rep 7.9.1 ). 3. Remove the cover ( figure 1 ). 1. Remove the wire from...

  • Page 436

    1/05 4-112 docucolor 12/dccs50 rep 7.10.1 reissue repairs and adjustments figure 3 remove the gears 6. Remove the arms ( figure 4 ). 1. Remove the springs (2). 2. Remove the e-clip and nylon washer. 3. Remove the arms (2). Figure 4 remove the arms 7. Remove the 2nd btr roll ( figure 5 ). 1. Remove t...

  • Page 437

    1/05 4-113 docucolor 12/dccs50 rep 7.10.1 repairs and adjustments reissue figure 5 remove the 2nd btr roll installation note: to clean the 2nd btr roll, wipe the roll surface with a dry cloth. Caution be sure to rotate the drive shaft on the 2nd btr to move the btr roll to the down position before c...

  • Page 438

    1/05 4-114 docucolor 12/dccs50 rep 7.10.1 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 439

    1/05 4-115 docucolor 12/dccs50 rep 8.1.1 repairs and adjustments reissue rep 8.1.1 fuser unit parts list on pl 8.1 removal note: after replacing the fuser unit, clear all hfsi counters related to the fuser. Warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wa...

  • Page 440

    1/05 4-116 docucolor 12/dccs50 rep 8.2.1 reissue repairs and adjustments rep 8.2.1 donor roll assembly parts list on pl 8.9 removal after replacing the donor roll assembly, reset the hfsi counter. Enter the dc135 hfsi counter list diag. Screen (010-811). If the wick is also replaced, reset hfsi 10-8...

  • Page 441

    1/05 4-117 docucolor 12/dccs50 rep 8.3.1 repairs and adjustments reissue rep 8.3.1 heat roll parts list on pl 8.3 removal note: after replacing the heat roller, reset the hfsi counter. Enter the dc135 hfsi counter list diag. Screen (010-800). Warning turn power off and disconnect the power plug. Cau...

  • Page 442

    1/05 4-118 docucolor 12/dccs50 rep 8.3.1 reissue repairs and adjustments figure 3 open the upper frame assembly 8. Raise the stoppers on both sides ( figure 4 ). 1. Loosen the screws (2). 2. Raise the stoppers (2). Note: before removing the heat roll, observe the location of the flange on each beari...

  • Page 443

    1/05 4-119 docucolor 12/dccs50 rep 8.3.1 repairs and adjustments reissue figure 5 remove the heat roll 10. Wipe off and then inspect the heat roll thermistors (2) for wear or damage and replace them as needed. Installation note: ensure that the bearings are installed with the flanges toward the cent...

  • Page 444

    1/05 4-120 docucolor 12/dccs50 rep 8.3.1, rep 8.3.2 reissue repairs and adjustments figure 7 lock the heat roll caution after closing the upper frame assembly, ensure that the two load springs are located correctly at each end of the donor roll assembly, the springs may become loose during service. ...

  • Page 445

    1/05 4-121 docucolor 12/dccs50 rep 8.3.2 repairs and adjustments reissue figure 1 remove the bracket (front of fuser) 5. Disconnect the connector ( figure 2 ). 1. Release the clamp and remove the wire. 2. Disconnect the connector. 3. Remove the screw. 4. Remove the bracket. Figure 2 disconnect the c...

  • Page 446

    1/05 4-122 docucolor 12/dccs50 rep 8.3.2, rep 8.3.3 reissue repairs and adjustments figure 3 remove the heat roll heater rod installation 1. Reinstall the parts in the reverse order of disassembly. Rep 8.3.3 pressure roll parts list on pl 8.3 removal note: after replacing the pressure roll, reset th...

  • Page 447

    1/05 4-123 docucolor 12/dccs50 rep 8.3.3 repairs and adjustments reissue caution be careful when opening the upper frame assembly; the load springs at each end of the donor roll assembly may come off. 5. Open the upper frame assembly ( figure 2 ). 1. Remove the screws (2). 2. Open the upper frame as...

  • Page 448

    1/05 4-124 docucolor 12/dccs50 rep 8.3.3 reissue repairs and adjustments installation note: ensure that the bearings are installed with the flanges inside of the lift lever frame ( figure 4 ) and ( figure 5 ). Figure 4 install the pressure roll figure 5 install the pressure roll manuals4you.Com manu...

  • Page 449

    1/05 4-125 docucolor 12/dccs50 rep 8.3.3, rep 8.3.4 repairs and adjustments reissue note: install the spring as shown in the figure below ( figure 6 ). Figure 6 install the spring caution after closing the upper frame assembly, ensure that the two load springs are located correctly at each end of th...

  • Page 450

    1/05 4-126 docucolor 12/dccs50 rep 8.3.4 reissue repairs and adjustments 5. Disconnect the connector ( figure 2 ). 1. Disconnect the connector. 2. Release the clamps (2) and remove the wire. Figure 2 disconnect the connector (rear of fuser) 6. Remove the pressure roll heater rod ( figure 3 ). 1. Rem...

  • Page 451

    1/05 4-127 docucolor 12/dccs50 rep 8.3.5 repairs and adjustments reissue rep 8.3.5 heat roll stripper finger parts list on pl 8.3 removal warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wait until the fuser becomes sufficiently cold. 1. Open the front door....

  • Page 452

    1/05 4-128 docucolor 12/dccs50 rep 8.3.5, rep 8.4.1 reissue repairs and adjustments figure 3 install the heat roll stripper finger 1. Reinstall the parts in the reverse order of disassembly. 2. Perform the standard fuser break-in procedure ( gp 1 fuser break-in procedure ). Rep 8.4.1 web motor/ext-h...

  • Page 453

    1/05 4-129 docucolor 12/dccs50 rep 8.4.1 repairs and adjustments reissue 4. Remove the screw. 5. Remove the bracket. Figure 2 remove the bracket 6. Remove the sensor ( figure 3 ). 1. Remove the screw. 2. Remove the bracket. 3. Remove the screw. 4. Remove the sensor. Figure 3 remove the sensor 7. Rem...

  • Page 454

    1/05 4-130 docucolor 12/dccs50 rep 8.4.1 reissue repairs and adjustments figure 4 remove the ext-h/r retract motor 8. Remove the web motor ( figure 5 ). 1. Remove the screws (2). 2. Remove the e-clip. 3. Remove the gear. 4. Remove the web motor. Figure 5 remove the web motor installation 1. Reinstal...

  • Page 455

    1/05 4-131 docucolor 12/dccs50 rep 8.7.1 repairs and adjustments reissue rep 8.7.1 oil pump parts list on pl 8.7 removal warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wait until the fuser becomes sufficiently cold. 1. Open the front door. 2. Remove the fu...

  • Page 456

    1/05 4-132 docucolor 12/dccs50 rep 8.7.2 reissue repairs and adjustments rep 8.7.2 oil wick parts list on pl 8.7 removal warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wait until the fuser becomes sufficiently cold. Note: after replacing the oil wick, rese...

  • Page 457

    1/05 4-133 docucolor 12/dccs50 rep 8.8.1 repairs and adjustments reissue rep 8.8.1 external h/r heater rod parts list on pl 8.8 removal warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wait until the fuser becomes sufficiently cold. Caution do not touch the ...

  • Page 458

    1/05 4-134 docucolor 12/dccs50 rep 8.8.1 reissue repairs and adjustments figure 2 disconnect the connectors - rear of fuser 6. Remove the external heat roll assembly ( figure 3 ). 1. Remove the kl-clips (2). 2. Move the bearing in the direction of the arrow. 3. Remove the external heat roll assembly...

  • Page 459

    1/05 4-135 docucolor 12/dccs50 rep 8.8.1 repairs and adjustments reissue figure 4 remove the brackets 8. Remove the external h/r heater rod ( figure 5 ). 1. Remove the external h/r heater rod. Figure 5 remove the external h/r heater rod installation 1. Reinstall the parts in the reverse order of dis...

  • Page 460

    1/05 4-136 docucolor 12/dccs50 rep 8.8.2 reissue repairs and adjustments rep 8.8.2 external heat roll parts list on pl 8.8 removal note: after replacing the external heat roll, enter dc135 hfsi counter list and reset hfsi counter 010-803. Warning turn power off and disconnect the power plug. Caution...

  • Page 461

    1/05 4-137 docucolor 12/dccs50 rep 8.10.1 repairs and adjustments reissue rep 8.10.1 pressure roll stripper finger parts list on pl 8.10 removal warning turn power off and disconnect the power plug. Caution since the fuser is very hot, wait until the fuser becomes sufficiently cold. 1. Open the fron...

  • Page 462

    1/05 4-138 docucolor 12/dccs50 rep 8.10.1 reissue repairs and adjustments figure 3 install the spring 1. Reinstall the parts in the reverse order of disassembly. 2. Perform the standard fuser break-in procedure ( gp 1 fuser break-in procedure ). Manuals4you.Com manuals4you.Com.

  • Page 463

    1/05 4-139 docucolor 12/dccs50 rep 9.2.1, rep 9.2.2 repairs and adjustments reissue rep 9.2.1 opening/closing the iot control pwb chassis parts list on pl 9.2 removal warning turn power off and disconnect the power plug. 1. Remove the iot rear cover ( pl 11.3 ). 2. Remove the iot control pwb cover (...

  • Page 464

    1/05 4-140 docucolor 12/dccs50 rep 9.2.2 reissue repairs and adjustments figure 2 disconnect the iot drive pwb connectors 5. Remove the iot drive pwb ( figure 3 ). 1. Remove the screws (8). 2. Remove the iot drive pwb. Figure 3 remove the iot drive pwb installation 1. Reinstall the parts in the reve...

  • Page 465

    1/05 4-141 docucolor 12/dccs50 rep 9.2.3 repairs and adjustments reissue rep 9.2.3 half tone pwb parts list on pl 9.2 removal warning turn power off and disconnect the power plug. 1. Open/close the iit ( rep 3.1.2 ). 2. Remove the half tone pwb cover ( figure 1 ). 1. Remove the screws (2). 2. Open t...

  • Page 466

    1/05 4-142 docucolor 12/dccs50 rep 9.2.3 reissue repairs and adjustments figure 3 disconnect the connectors 5. Remove the half tone pwb ( figure 4 ). 1. Remove the screws (12). 2. Remove the screws (2) and washers (2). 3. Remove the half-tone pwb. Figure 4 remove the half tone pwb installation 1. Re...

  • Page 467

    1/05 4-143 docucolor 12/dccs50 rep 9.3.1 repairs and adjustments reissue rep 9.3.1 power chassis parts list on pl 9.3 removal warning turn power off and disconnect the power plug. 1. Remove the following covers. A. Tray module rear cover ( pl 11.3 ) b. Filter unit cover ( pl 11.2 ) c. Power chassis ...

  • Page 468

    1/05 4-144 docucolor 12/dccs50 rep 9.3.1 reissue repairs and adjustments figure 3 remove the screws 5. Remove the power chassis ( figure 4 ). 1. Disconnect the connector. 2. Remove the screws (2). 3. Remove the screws (3). 4. Remove the power chassis. Figure 4 remove the power chassis installation 1...

  • Page 469

    1/05 4-145 docucolor 12/dccs50 rep 9.3.2 repairs and adjustments reissue rep 9.3.2 iot lvps parts list on pl 9.3 removal warning turn power off and disconnect the power plug. 1. Remove the tray module rear cover ( pl 11.3 ). 2. Disconnect the iot lvps connectors (11) ( figure 1 ). Figure 1 disconnec...

  • Page 470

    1/05 4-146 docucolor 12/dccs50 rep 9.3.3 reissue repairs and adjustments rep 9.3.3 b3/b3h (ess) lvps parts list on pl 9.3 removal warning turn power off and disconnect the power plug. 1. Remove the following covers: a. Tray module rear cover ( pl 11.3 ) b. Filter unit cover ( pl 11.2 ) c. Power chas...

  • Page 471

    1/05 4-147 docucolor 12/dccs50 rep 9.3.3 repairs and adjustments reissue figure 3 disconnect the ac drive pwb connectors 5. Remove the ac drive pwb ( figure 4 ). 1. Remove the screw (large: 1). 2. Remove the screws (small: 3). 3. Remove the ac drive pwb. Figure 4 remove the ac drive pwb 6. Remove th...

  • Page 472

    1/05 4-148 docucolor 12/dccs50 rep 9.3.3, rep 9.5.1 reissue repairs and adjustments figure 5 remove the b3/b3h lvps installation 1. Reinstall the parts in the reverse order of disassembly. Rep 9.5.1 control panel parts list on pl 9.5 removal warning turn power off and disconnect the power plug. 1. O...

  • Page 473

    1/05 4-149 docucolor 12/dccs50 rep 9.6 repairs and adjustments reissue rep 9.6 billing data pwb replacement parts list on pl 9.2 procedure caution this procedure is used to maintain the integrity of the serial number and billing data, when one or more billing pwbs must be replaced. To maintain the i...

  • Page 474

    1/05 4-150 docucolor 12/dccs50 rep 9.6 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 475

    1/05 4-151 docucolor 12/dccs50 rep 10.2.1 repairs and adjustments reissue rep 10.2.1 fuser fan parts list on pl 10.2 removal warning turn power off and disconnect the power plug. 1. Open/close the iot control pwb chassis ( rep 9.2.1 ). 2. Remove the fuser cover ( figure 1 ). 1. Disconnect the connec...

  • Page 476

    1/05 4-152 docucolor 12/dccs50 rep 10.2.2 reissue repairs and adjustments rep 10.2.2 suction blower motor parts list on pl 10.2 removal warning turn power off and disconnect the power plug. 1. Remove the following part: a. Tray module rear cover ( pl 11.3 ) 2. Remove the duct ( figure 1 ). 1. Remove...

  • Page 477

    1/05 4-153 docucolor 12/dccs50 rep 11.1.1 repairs and adjustments reissue rep 11.1.1 platen cushion parts list on pl 11.1 removal warning turn power off and disconnect the power plug. Note: the platen cushion is fixed in place by double-sided tape. 1. Peel off the platen cushion ( figure 1 ). 1. Ope...

  • Page 478

    1/05 4-154 docucolor 12/dccs50 rep 11.1.1 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 479

    1/05 4-155 docucolor 12/dccs50 rep 12.1.1 repairs and adjustments reissue rep 12.1.1 dadf parts list on pl 12.1 removal warning turn power off and disconnect the power plug. Warning the dadf is heavy (37.5lbs). Take care to avoid injury when handling the dadf. 1. Disconnect the connector ( figure 1 ...

  • Page 480

    1/05 4-156 docucolor 12/dccs50 rep 12.2.2, rep 12.3.1 reissue repairs and adjustments rep 12.2.2 registration gate solenoid parts list on pl 12.2 removal warning turn power off and disconnect the power plug. 1. Remove the front cover ( pl 12.1 ). 2. Remove the registration gate solenoid ( figure 1 )...

  • Page 481

    1/05 4-157 docucolor 12/dccs50 rep 12.3.1 repairs and adjustments reissue figure 2 remove the right counter balance installation 1. Make sure to install each counter balance (left/right) on the correct side since the load applied to each balance is different ( figure 3 ). Figure 3 install the left/r...

  • Page 482

    1/05 4-158 docucolor 12/dccs50 rep 12.3.2 reissue repairs and adjustments rep 12.3.2 dadf control pwb parts list on pl 12.3 removal warning turn power off and disconnect the power plug. 1. Remove the rear cover ( pl 12.1 ). 2. Remove the dadf control pwb ( figure 1 ). 1. Disconnect the connectors (7...

  • Page 483

    1/05 4-159 docucolor 12/dccs50 rep 12.4.1 repairs and adjustments reissue rep 12.4.1 feed motor parts list on pl 12.4 removal warning turn power off and disconnect the power plug. 1. Remove the rear cover ( pl 12.1 ) 2. Disconnect the connector ( figure 1 ). 1. Disconnect the connector. 2. Release t...

  • Page 484

    1/05 4-160 docucolor 12/dccs50 rep 12.4.2 reissue repairs and adjustments rep 12.4.2 nudger roll parts list on pl 12.4 removal note: after replacing the nudger roll, reset the hfsi counter. Enter the dc135 hfsi counters diag. Screen (nvm 005-80). Note: replace the nudger rolls and the feed roll at t...

  • Page 485

    1/05 4-161 docucolor 12/dccs50 rep 12.4.3 repairs and adjustments reissue rep 12.4.3 feed roll parts list on pl 12.4 removal note: after replacing the feed roll, reset the hfsi counter. Enter the dc135 hfsi counters diag. Screen (nvm 005-805). Note: replace the feed roll and the nudger rolls at the ...

  • Page 486

    1/05 4-162 docucolor 12/dccs50 rep 12.4.3, rep 12.5.1 reissue repairs and adjustments figure 3 remove the feed roll installation note: the feed rolls have a one-way clutch structure. Install them so that they rotate freely in the clockwise direction. 1. Reinstall the parts in the reverse order of di...

  • Page 487

    1/05 4-163 docucolor 12/dccs50 rep 12.5.2 repairs and adjustments reissue rep 12.5.2 retard roll parts list on pl 12.5 removal note: after replacing the retard roll, reset the hfsi counter. Enter the dc135 hfsi counters diag. Screen (nvm 005-805). Warning turn power off and disconnect the power plug...

  • Page 488

    1/05 4-164 docucolor 12/dccs50 rep 12.5.3 reissue repairs and adjustments rep 12.5.3 set gate solenoid parts list on pl 12.5 removal warning turn power off and disconnect the power plug. 1. Remove the document feed lower chute ( rep 12.5.1 ). 2. Remove the set gate solenoid ( figure 1 ). 1. Disconne...

  • Page 489

    1/05 4-165 docucolor 12/dccs50 rep 12.5.3, rep 12.5.4 repairs and adjustments reissue figure 3 lock the set gate solenoid 3. Reinstall the remaining parts in the reverse order of disassembly. Rep 12.5.4 registration sensor parts list on pl 12.5 removal warning turn power off and disconnect the power...

  • Page 490

    1/05 4-166 docucolor 12/dccs50 rep 12.5.4, rep 12.5.5 reissue repairs and adjustments figure 2 installing the registration sensor 2. Reinstall the remaining parts in the reverse order of disassembly. Rep 12.5.5 size sensors 1/2 (rear/front) parts list on pl 12.5 removal warning turn power off and di...

  • Page 491

    1/05 4-167 docucolor 12/dccs50 rep 12.6.1 repairs and adjustments reissue rep 12.6.1 dadf belt motor parts list on pl 12.6 removal warning turn power off and disconnect the power plug. 1. Remove the rear cover ( pl 12.1 ). 2. Slide the dadf control pwb ( figure 1 ). 1. Disconnect the connector. 2. R...

  • Page 492

    1/05 4-168 docucolor 12/dccs50 rep 12.6.1, rep 12.7.1 reissue repairs and adjustments figure 3 install the belt 2. Reinstall the remaining parts in the reverse order of disassembly. Rep 12.7.1 duplex sensor parts list on pl 12.7 removal warning turn power off and disconnect the power plug. 1. Remove...

  • Page 493

    1/05 4-169 docucolor 12/dccs50 rep 12.7.1 repairs and adjustments reissue figure 2 remove the invert chute 5. Remove the duplex sensor ( figure 3 ). 1. Remove the screw. 2. Remove the duplex sensor. Figure 3 remove the duplex sensor installation 1. Reinstall the parts in the reverse order of disasse...

  • Page 494

    1/05 4-170 docucolor 12/dccs50 rep 12.8.1 reissue repairs and adjustments rep 12.8.1 registration pinch roll parts list on pl 12.8 removal warning turn power off and disconnect the power plug. Note: do not damage or scratch the surface of the registration pinch roll. (scratches may cause skewing.) 1...

  • Page 495

    1/05 4-171 docucolor 12/dccs50 rep 12.8.1 repairs and adjustments reissue figure 2 remove the gate 5. Open the top cover. Press the bearing and spring in the rear so that they do not separate and remove the registration pinch roll ( figure 3 ). 1. Open the top cover. 2. Remove the c-clip. 3. Remove ...

  • Page 496

    1/05 4-172 docucolor 12/dccs50 rep 12.9.1 reissue repairs and adjustments rep 12.9.1 exit motor parts list on pl 12.9 removal warning turn power off and disconnect the power plug. 1. Remove the rear cover ( pl 12.1 ). 2. Remove the exit motor ( figure 1 ). 1. Disconnect the connector. 2. Release the...

  • Page 497

    1/05 4-173 docucolor 12/dccs50 rep 12.10.1 repairs and adjustments reissue rep 12.10.1 platen belt parts list on pl 12.10 removal note: after replacing the platen belt, reset the hfsi counter. Enter the dc135 hfsi counters diag. Screen (nvm 005-805). Warning turn power off and disconnect the power p...

  • Page 498

    1/05 4-174 docucolor 12/dccs50 rep 12.10.1 reissue repairs and adjustments note: lock the shaft support by matching the hole with the frame's half-punch ( figure 3 ). Figure 3 lock the shaft support note: make sure that both sides of the platen belt are correctly set in the pulley ( figure 4 ). Figu...

  • Page 499

    1/05 4-175 docucolor 12/dccs50 rep 13.3.1 repairs and adjustments reissue rep 13.3.1 decurler parts list on pl 13.3 removal warning turn power off and disconnect the power plug. 1. Remove the decurler front cover ( pl 13.11 ). 2. Disconnect the connector ( figure 1 ). 1. Disconnect the connector. Fi...

  • Page 500

    1/05 4-176 docucolor 12/dccs50 rep 13.5.1 reissue repairs and adjustments rep 13.5.1 vertical led/sensor parts list on pl 13.5 pl 13.9 removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Rear cover ( pl 13.4 ) b. Exit cover ( pl 13.4 ) c. Top cover ( pl 13...

  • Page 501

    1/05 4-177 docucolor 12/dccs50 rep 13.5.2 repairs and adjustments reissue rep 13.5.2 bin tray 1 parts list on pl 13.5 removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Stopper ( pl 13.1 ) b. Rear cover ( pl 13.4 ) c. Top cover ( pl 13.4 ) d. Left cover (...

  • Page 502

    1/05 4-178 docucolor 12/dccs50 rep 13.5.2 reissue repairs and adjustments figure 3 remove the bin tray pawl 5. Remove the bin panel (numbered panel) ( pl 13.4 ). 6. Remove the bin tray 1 ( figure 4 ). 1. Remove the screws (3). 2. Remove bin tray 1. Figure 4 remove bin tray 1 installation 1. Reinstal...

  • Page 503

    1/05 4-179 docucolor 12/dccs50 rep 13.6.1 repairs and adjustments reissue rep 13.6.1 bin trays 2 - 10 parts list on pl 13.6 removal warning turn power off and disconnect the power plug. Note: this page describes how to disassemble bin tray 2. Note: to remove any bin tray (n), first remove bin trays ...

  • Page 504

    1/05 4-180 docucolor 12/dccs50 rep 13.13.1 reissue repairs and adjustments rep 13.13.1 decurler rolls 1/2 parts list on pl 13.13 removal warning turn power off and disconnect the power plug. 1. Remove the following parts: a. Decurler rear cover ( pl 13.11 ) b. Decurler top cover ( pl 13.11 ) c. Decu...

  • Page 505

    1/05 4-181 docucolor 12/dccs50 rep 13.13.1 repairs and adjustments reissue figure 3 remove decurler roll 1 5. Remove decurler roll 2 ( figure 4 ). 1. Lower the baffle. 2. Remove decurler roll 2. Figure 4 remove decurler roll 2 installation 1. Install decurler rolls 1/2. Identify them by their markin...

  • Page 506

    1/05 4-182 docucolor 12/dccs50 rep 13.13.1, rep 13.13.2 reissue repairs and adjustments figure 5 install decurler rolls 1/2 2. Reinstall the remaining parts in the reverse order of disassembly. Rep 13.13.2 gear and cam parts list on pl 13.13 removal warning turn power off and disconnect the power pl...

  • Page 507

    1/05 4-183 docucolor 12/dccs50 rep 13.13.2 repairs and adjustments reissue figure 2 remove the gear 4. Remove the cam ( figure 3 ). 1. Remove the e-clips (3). 2. Remove the reflector. 3. Remove the bearings (2). 4. Remove the lever. 5. Remove the cam. Figure 3 remove the cam installation this illust...

  • Page 508

    1/05 4-184 docucolor 12/dccs50 rep 13.13.2, rep 13.14.1 reissue repairs and adjustments figure 4 install the cam and gear 2. Reinstall the remaining parts in the reverse order of disassembly. Rep 13.14.1 decurler stepping motor parts list on pl 13.14 removal warning turn power off and disconnect the...

  • Page 509

    1/05 4-185 docucolor 12/dccs50 rep 14.1.1 repairs and adjustments reissue rep 14.1.1 offset motor parts list on pl 14.1 removal warning turn power off and disconnect the power plug. 1. Remove the oct from the sorter. 2. Remove the support (view from bottom) ( figure 1 ). 1. Remove the screws (2). 2....

  • Page 510

    1/05 4-186 docucolor 12/dccs50 rep 14.1.1 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 511

    1/05 4-187 docucolor 12/dccs50 rep 19.1 repairs and adjustments reissue rep 19.1 removing the idfe parts list on pl 19.1 removal (product code gl2) note: there are two configurations of the idfe for this machine. This rep applies generi- cally to both. Where differences between the units exist, the ...

  • Page 512

    1/05 4-188 docucolor 12/dccs50 rep 19.2, rep 19.3 reissue repairs and adjustments rep 19.2 token ring pwb (idfe) parts list on pl 19.1 removal note: there are two configurations of the idfe for this machine. However, this procedure applies only to the idfe with the gl2 product code. Caution use the ...

  • Page 513

    1/05 4-189 docucolor 12/dccs50 adj. 3.4.1 repairs and adjustments reissue adj. 3.4.1 full rate/half rate carriage position parts list on pl 3.4 purpose to adjust positional relationships between the full and half rate carriages. Adjustment warning turn power off and disconnect the power plug. 1. Ope...

  • Page 514

    1/05 4-190 docucolor 12/dccs50 adj. 3.4.1 reissue repairs and adjustments figure 3 install the half rate jigs note: if the half rate carriage jig hole and the rail jig hole do not match and the jigs cannot be installed, change the pulley lock position ( figure 4 ). 6. Perform the following to match ...

  • Page 515

    1/05 4-191 docucolor 12/dccs50 adj. 3.4.1 repairs and adjustments reissue figure 5 install the full rate jigs note: if the full rate carriage jig hole and the rail jig hole do not match and the jigs cannot be installed, loosen the lock screw of the carriage cable and match the holes (front/rear) ( f...

  • Page 516

    1/05 4-192 docucolor 12/dccs50 adj. 3.4.1 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 517

    1/05 4-193 docucolor 12/dccs50 adj 6.1.1, adj 6.6.1 repairs and adjustments reissue adj 6.1.1 rotary home position sensor parts list on pl 6.1 purpose this procedure sets the correct nvm values for the rotary home position sensor. Adjustment 1. Perform adj 6.6.1 to set the rotary assembly to the cya...

  • Page 518

    1/05 4-194 docucolor 12/dccs50 adj 6.6.1 reissue repairs and adjustments 4. Disconnect the connector ( figure 2 ). 1. Loosen the screws (2). 2. Disconnect the connector. 3. Release the clamps (2) and remove the wire. 4. Pull out the connector from the hole. Figure 2 disconnect the connector 5. Hook ...

  • Page 519

    1/05 4-195 docucolor 12/dccs50 adj 6.6.1 repairs and adjustments reissue figure 4 remove the plate 7. Rotate the rotary assembly until the appropriate development housing and the drum are facing each other ( figure 5 ). Figure 5 rotate the rotary assembly 8. Match the front notch of the rotary assem...

  • Page 520

    1/05 4-196 docucolor 12/dccs50 adj 6.6.1 reissue repairs and adjustments 9. Insert the locating pin into the frame hole (diameter 8) and lock it with the screw ( figure 6 ). 1. Insert the locating pin. 2. Lock the screw. Figure 6 insert the locating pin caution ensure that the locating pin is remove...

  • Page 521

    1/05 4-197 docucolor 12/dccs50 adj 8.1.1, adj 8.8.1 repairs and adjustments reissue adj 8.1.1 fuser nip (dc701) purpose to make a copy for checking and adjusting the fuser nip width. Check note: use tray 5 for making a measurement copy and a nip width measurement. The paper used for the nip width me...

  • Page 522

    1/05 4-198 docucolor 12/dccs50 adj 8.8.1 reissue repairs and adjustments figure 2 test strip/adjustment screw locations 10. Close the copy drawer. The external heat roll retract motor will cam and uncam exter- nal heat roll. This will take approximately 3 seconds. 11. Open the drawer and remove the ...

  • Page 523

    1/05 4-199 docucolor 12/dccs50 adj 9.1.1, adj 9.1.2 repairs and adjustments reissue adj 9.1.1 max set up (dc929) purpose to conduct a check of the machine and set it up so that excellent copy quality can be consis- tently obtained by stabilizing the development potential and copy density. Check 1. E...

  • Page 524

    1/05 4-200 docucolor 12/dccs50 adj 9.1.3, adj 9.1.4 reissue repairs and adjustments adj 9.1.3 adc agc setup (dc934) purpose to adjust the adc gain to obtain the specified vclean and to measure the vclean non-unifor- mity on the belt. Adjustment 1. Enter the pws diag.Screen for dc934. 2. Select start...

  • Page 525

    1/05 4-201 docucolor 12/dccs50 adj 9.1.5, adj 9.1.6 repairs and adjustments reissue adj 9.1.5 iot highlight setup (dc918) purpose a. To make the highlight density reproduction starting points uniform for k, y, m and c. B. To make the in/out highlight density uniform. C. To set the esv/adc control ta...

  • Page 526

    1/05 4-202 docucolor 12/dccs50 adj 9.1.6, adj 9.1.7 reissue repairs and adjustments • if the radc measurement is more than 100 bits from the radc target for ymc (more than 80 bits for k), lut’s cannot compensate, and toning up or down is required. If one color is out of range, the other colors may d...

  • Page 527

    1/05 4-203 docucolor 12/dccs50 adj 9.1.8, adj 9.1.10 repairs and adjustments reissue adj 9.1.8 color balance setup (dc919: copier/printer) purpose to set the system highlight densities and highlight gray balance. Note: 1. This function should be done when the customer has requested further adjustmen...

  • Page 528

    1/05 4-204 docucolor 12/dccs50 adj 9.1.10 reissue repairs and adjustments figure 1 checking skew 6. Lead edge check: check the lead edge registration (figure 2). If the measured values are not within spec- ification, perform the adjustment. Figure 2 checking lead edge registration adjustment 1. Use ...

  • Page 529

    1/05 4-205 docucolor 12/dccs50 adj 9.1.10 repairs and adjustments reissue check 1. Check that paper is loaded in all trays, and that the paper guides are adjusted correctly. For tray 1 and tray 6 (if present), load 8.5 x 11 in. Or a4 paper. For tray 2 through tray 5, use 11 x 17 in. Or a3 paper if a...

  • Page 530

    1/05 4-206 docucolor 12/dccs50 adj 9.1.10 reissue repairs and adjustments 3. Select start . Note: if the lead edge registration cannot be brought within specification, the nvm value for the starting point may be out of range. Reset nvm location 761-048 to the default value of 1000 and perform the ad...

  • Page 531

    1/05 4-207 docucolor 12/dccs50 adj 9.1.14 repairs and adjustments reissue adj 9.1.14 iit lead edge registration purpose to adjust the copy position. Caution do not adjust the lead registration unless absolutely necessary, when the registration is not correct in the iit, since the iit lead registrati...

  • Page 532

    1/05 4-208 docucolor 12/dccs50 adj 9.1.15 reissue repairs and adjustments adj 9.1.15 iit side edge registration purpose to adjust the iit scan timing in the main scanning direction and to correct the copy position. Caution do not adjust the side registration unless absolutely necessary, when the reg...

  • Page 533

    1/05 4-209 docucolor 12/dccs50 adj 9.1.16 repairs and adjustments reissue adj 9.1.16 iit horizontal magnification/vertical magnification (iit machine) purpose to correct the horizontal (main) and vertical (sub) magnification for a 100% copy. Caution do not change these magnifications unless absolute...

  • Page 534

    1/05 4-210 docucolor 12/dccs50 adj 9.1.16 reissue repairs and adjustments figure 2 checking the iit vertical magnification adjustment horizontal magnification note: if you change the magnification, the following problems may occur: a. Degraded resolution because of the asic digital correction b. Deg...

  • Page 535

    1/05 4-211 docucolor 12/dccs50 adj 9.1.17 repairs and adjustments reissue adj 9.1.17 tray 5 guide (dc740) purpose to check if the width direction size of the tray 5 guide is being correctly detected. 1. To set the sensor output values for the minimum/maximum position of the guide. 2. To display the ...

  • Page 536

    1/05 4-212 docucolor 12/dccs50 adj 9.1.18 reissue repairs and adjustments adj 9.1.18 touch panel starting point correction purpose to align the starting points of the ui display and the touch panel switches. Check this adjustment is required when replacing the control panel or the ui pwb. Adjustment...

  • Page 537

    1/05 4-213 docucolor 12/dccs50 adj 9.1.19 repairs and adjustments reissue adj 9.1.19 tray 2, 3, and 4 for 12 x 18 paper purpose to set paper trays 2, 3, and 4 to use 12 x 18 paper. Adjustment 1. Remove the paper tray from the machine. 2. Remove the rear stop ( pl 2.1 ) item 17. 3. Remove the side gu...

  • Page 538

    1/05 4-214 docucolor 12/dccs50 adj 9.1.19 reissue repairs and adjustments manuals4you.Com manuals4you.Com.

  • Page 539

    1/05 4-215 docucolor 12/dccs50 adj 12.1.1 repairs and adjustments reissue adj 12.1.1 dadf side registration parts list on pl 12.1 purpose to ensure that the document is set into the correct position on the platen (front-to-rear drum axis direction). Check note: before running this function, the side...

  • Page 540

    1/05 4-216 docucolor 12/dccs50 adj 12.1.1, adj 12.3.1 reissue repairs and adjustments 3. Repeat check steps 1 - 5 and adjustment steps 1- 2 until the value is within the allowed range (b=10mm ± 0.6mm). Adj 12.3.1 left/right counter balance parts list on pl 12.3 purpose to correct the spring pressure...

  • Page 541

    1/05 4-217 docucolor 12/dccs50 adj 12.3.1, adj 12.3.2 repairs and adjustments reissue 1. Loosen the nut. 2. Turn the set screw to adjust the spring pressure. 3. Tighten the nut. Figure 2 adjusting the left/right counter balance adj 12.3.2 dadf parallelism parts list on pl 12.3 purpose to correct the...

  • Page 542

    1/05 4-218 docucolor 12/dccs50 adj 12.3.2, adj 12.3.3 reissue repairs and adjustments adjustment caution the front/back position adjustment must be within ± 1mm. Do not adjust more than that. 1. Rotate the adjustment screw and adjust the dadf front/back position ( figure 2 ). A. Rotate in the a dire...

  • Page 543

    1/05 4-219 docucolor 12/dccs50 adj 12.3.3 repairs and adjustments reissue figure 1 checking the gap adjustment note: the steps are the same for the left and right sides. 1. Open the dadf and loosen the screws ( figure 2 ). 1. Loosen the screws (2). Figure 2 preparing to adjust 2. Close the dadf and,...

  • Page 544

    1/05 4-220 docucolor 12/dccs50 adj 12.3.3 reissue repairs and adjustments figure 3 adjusting the gap note: a. Rotate once in the a direction, approximately 0.75mm lower. B. Rotate once in the b direction, approximately 0.75mm higher. 3. Open the dadf and tighten the screws ( figure 4 ). 1. Tighten t...

  • Page 545

    1/05 4-221 docucolor 12/dccs50 adj 12.4.1 repairs and adjustments reissue adj 12.4.1 dadf lead edge registration parts list on pl 12.4 purpose to ensure that the document is set into the correct position on the platen (document feed direc- tion). Note: before running this function, the lead edge reg...

  • Page 546

    1/05 4-222 docucolor 12/dccs50 adj 12.4.1 reissue repairs and adjustments 3. Repeat the adjustment steps until the registration is within the allowed range (10mm ± 0.6mm). Manuals4you.Com manuals4you.Com.

  • Page 547

    1/05 5-1 docucolor 12/dccs50 parts lists reissue 5 parts list overview introduction ..................................................................................................................... 5-3 subsystem information ...........................................................................

  • Page 548

    1/05 5-2 docucolor 12/dccs50 reissue parts lists pl 9.4 drawer connectors.............................................................................................. 5-80 pl 9.5 control panel ....................................................................................................... 5-...

  • Page 549

    1/05 5-223 docucolor 12/dccs50 introduction parts lists reissue introduction overview the parts list section identifies all part numbers and the corresponding location of all spared subsystem components. Organization parts lists each item number in the part number listing corresponds to an item numb...

  • Page 550

    1/05 5-224 docucolor 12/dccs50 subsystem information reissue parts lists subsystem information use of the term “assembly” the term “assembly” will be used for items in the part number listing that include other itemized parts in the part number listing. When the word “assembly” is found in the part ...

  • Page 551

    1/05 5-225 docucolor 12/dccs50 symbology parts lists reissue symbology a tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (figure 1). Information on the modification is in the change tag index. Figure 1 with tag symbol a t...

  • Page 552

    1/05 5-226 docucolor 12/dccs50 symbology reissue parts lists a tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (figure 3). Information on the modification is in the change tag index. Figure 3 entire drawing with tag symbol a ...

  • Page 553

    1/05 5-227 docucolor 12/dccs50 pl 1.1 parts lists reissue pl 1.1 drum/ibt drive item part description 1 007k84662 ibt drive assembly 2 007k84671 gear (22/64) 3 – bracket (motor) (p/o pl 1.1 item 1) 4 – bearing (p/o pl 1.1 item 1) 5 – bearing (p/o pl 1.1 item 1) 6 007e55221 gear 7 007e55230 gear (ibt...

  • Page 554

    1/05 5-228 docucolor 12/dccs50 pl 1.2 reissue parts lists pl 1.2 main motor, drum brush drive item part description 1 007k84820 main motor bracket assembly 2 – bracket (main motor) (p/o pl 1.2 item 1) 3 007k84170 gear (56/20) 4 007k84634 drum brush drive assembly 5 – bracket (p/o pl 1.2 item 4) 6 – ...

  • Page 555

    1/05 5-229 docucolor 12/dccs50 pl 1.3 parts lists reissue pl 1.3 deve./bpd drive, ibt cleaner retract item part description 1 007k84468 developer/bpo drive and ibt cleaner retract assembly 2 007k84282 bpo roll drive assembly 3 007k84291 developer drive 4 006k84003 developer housing drive shaft 5 – b...

  • Page 556

    1/05 5-230 docucolor 12/dccs50 pl 1.4 reissue parts lists pl 1.4 2nd btr/oil roll/auger drive item part description 1 600k85872 2nd btr drive assembly (w/tag p33) 2 – bracket (p/o pl 1.4 item 1) 3 – bracket (p/o pl 1.4 item 1) 4 007e57660 gear (16 ) (2nd btr roll ) 5 007k84160 gear 6 – shaft (p/o pl...

  • Page 557

    1/05 5-231 docucolor 12/dccs50 pl 1.5 parts lists reissue pl 1.5 main motor 2, tray 5/regi./tray 1 take away drive item part description 1 007k84313 tray 5/regi./tray 1 take away drive assembly (rep 1.5.1 ) 2 – bracket (p/o pl 1.5 item 1) 3 – bracket (p/o pl 1.5 item 1) 4 127k21311 main motor 2 5 00...

  • Page 558

    1/05 5-232 docucolor 12/dccs50 pl 1.6 reissue parts lists pl 1.6 fuser/exit drive item part description 1 007k84577 exit/fuser nip drive assembly (w/tag p9) (rep 1.6.3) 2 – bracket (p/o pl 1.6 item 1) 3 121k21612 fuser nip clutch 4 – shaft (p/o pl 1.6 item 1) 5 – shaft (p/o pl 1.6 item 1) 6 007e5027...

  • Page 559

    1/05 5-233 docucolor 12/dccs50 pl 2.1 parts lists reissue pl 2.1 tray 1/2/3/4, tray sensor, label item part description 1 130e82190 tray 1 set sensor (rep 2.1.1 ) 2 110k10460 tray 2 size sensor, tray 3 size sensor, tray 4 size sensor (rep 2.1.2 ) 3 003e38110 stopper 4 050k33129 tray 1 assembly 5 891...

  • Page 560

    1/05 5-234 docucolor 12/dccs50 pl 2.2 reissue parts lists pl 2.2 tray 1 component item part description 1 015k34310 bottom plate assembly 2 – bottom plate (p/o pl 2.2 item 1) 3 – pad (p/o pl 2.2 item 1) 4 038e88641 side guide 5 038e88650 end guide 6 050e87465 cassette 7 019e39131 pad 8 019k94390 pad...

  • Page 561

    1/05 5-235 docucolor 12/dccs50 pl 2.3 parts lists reissue pl 2.3 tray 2/3/4 component item part description 1 038k84621 side guide plate 2 – bottom plate (p/o pl 2.1 item 8) 3 – plate (p/o pl 2.1 item 8) 4 019k94400 pad 5 – actuator end guide (p/o pl 2.1 item 8) 6 015k41503 plate 7 – actuator side g...

  • Page 562

    1/05 5-236 docucolor 12/dccs50 pl 2.4 reissue parts lists pl 2.4 tray 1-4 feeder item part description 1 059k09948 tray 1 feeder assembly, tray 2 feeder assembly, tray 3 feeder assembly, tray 4 feeder assembly (rep 2.4.1 ) 2 054e88230 chute 3 054e88220 chute 4 003e40140 hinge 5 – stud (not spared) m...

  • Page 563

    1/05 5-237 docucolor 12/dccs50 pl 2.5 parts lists reissue pl 2.5 feeder component (part 1 of 2) item part description 1 059k09561 feed/nudger roll assembly (rep 2.5.1 ) 2 – pin (p/o pl 2.5 item 1) 3 007e52210 gear (14) 4 007e52220 gear (15) 5 007e52230 gear (13/16) 6 007e52240 gear (17) 7 – bearing ...

  • Page 564

    1/05 5-238 docucolor 12/dccs50 pl 2.6 reissue parts lists pl 2.6 feeder component (part 2 of 2) item part description 1 830e09140 motor bracket 2 127k23230 feed/lift motor (rep 2.6.1 ) 3 – bracket (p/o pl 2.4 item 1) 4 009e61300 spring 5 – gear (31) (p/o pl 2.4 item 1) 6 – spacer (p/o pl 2.4 item 1)...

  • Page 565

    1/05 5-239 docucolor 12/dccs50 pl 2.7a parts lists reissue pl 2.7a tray 2-4 take away drive (part 1 of 2) item part description 1 007k84415 tray 2-4 take away drive (rep 2.7.1 ) 2 – bearing (p/o pl 2.7a item 1) 3 – shaft (p/o pl 2.7a item 1) 4 121k30050 tray 2 t/a feed clutch, tray 3 t/a feed clutch...

  • Page 566

    1/05 5-240 docucolor 12/dccs50 pl 2.7b reissue parts lists pl 2.7b tray 2-4 take away drive (part 2 of 2) item part description 1 – gear (teeth on both gears, pitch in different directions) (not spared) 2 005k82730 one way clutch 3 059k06831 t/a roll 1 4 059k09930 t/a roll 2, t/a roll 3, t/a roll 4 ...

  • Page 567

    1/05 5-241 docucolor 12/dccs50 pl 2.8 parts lists reissue pl 2.8 left lower cover item part description 1 048k65250 left lower cover (upper) and chute 1 assembly 2 054k10350 chute 1 assembly 3 – left lower cover (upper) (p/o pl 2.8 item 1) 4 809e07780 spring 5 809e07770 spring 6 054e10780 baffle 7 1...

  • Page 568

    1/05 5-242 docucolor 12/dccs50 pl 2.9 reissue parts lists pl 2.9 tray 5 unit, tray 5 feed clutch/roll item part description 1 059k08821 tray 5 feed roll 2 – collar (not spared) 3 121k17550 tray 5 feed clutch 4 113e22970 holder 5 – bearing (not spared) 6 – gear (not spared) 7 – core (not spared) 8 11...

  • Page 569

    1/05 5-243 docucolor 12/dccs50 pl 2.10 parts lists reissue pl 2.10 tray 5 upper (part 1 of 2) item part description 1 130e82190 tray 5 paper sensor 2 059k08831 pinch roll 3 – bearing (p/o pl 2.9 item 14) 4 059e90770 take away pinch roll (p/o pl 2.9 item 14) 5 130k58070 tray 5 feed sensor 6 009e56020...

  • Page 570

    1/05 5-244 docucolor 12/dccs50 pl 2.11 reissue parts lists pl 2.11 tray 5 upper (part 2 of 2) item part description 1 – chute (p/o pl 2.9 item 14) 2 – shaft (p/o pl 2.9 item 14) 3 032e10010 paper guide 4 – support (p/o pl 2.9 item 14) 5 – collar (p/o pl 2.9 item 14) 6 059k08850 tray 5 nudger roll, t...

  • Page 571

    1/05 5-245 docucolor 12/dccs50 pl 2.12 parts lists reissue pl 2.12 tray 5 base item part description 1 – bracket (rear) (p/o pl 2.9 item 14) 2 – bracket (front) (p/o pl 2.9 item 14) 3 – damper (front) (p/o pl 2.9 item 14) 4 – damper (rear) (p/o pl 2.9 item 14) 5 – screw (p/o pl 2.9 item 14) 6 110e93...

  • Page 572

    1/05 5-246 docucolor 12/dccs50 pl 2.13 reissue parts lists pl 2.13 tray 5 tray item part description 1 – screw (p/o pl 2.9 item 14) 2 009e53370 spring 3 – link (p/o pl 2.9 item 14) 4 – bearing (p/o pl 2.9 item 14) 5 130k58001 tray 5 size sensor 6 – tray (lower) (p/o pl 2.9 item 14) 7 – rail bracket ...

  • Page 573

    1/05 5-247 docucolor 12/dccs50 pl 2.14 parts lists reissue pl 2.14 regi. Unit, dts hvps item part description 1 059k10025 regi. Unit assembly (rep 2.14.1 ) 2 – chute (not spared) 3 – stopper (not spared) 4 – cover (not spared) 5 – guide (not spared) 6 – cover (not spared) 7 105k14923 dts hvps.

  • Page 574

    1/05 5-248 docucolor 12/dccs50 pl 2.15 reissue parts lists pl 2.15 regi.-regi. Item part description 1 048k65921 regi. Cover assembly 2 – regi. Cover (p/o pl 2.15 item 1) 3 160k46290 ohp sensor 1, ohp sensor 2 4 130k60600 regi. Sensor (rep 2.15.1 ) 5 127k21871 regi. Motor (rep 2.15.3 ) 6 054k11072 u...

  • Page 575

    1/05 5-249 docucolor 12/dccs50 pl 2.16 parts lists reissue pl 2.16 regi.-pre regi. Item part description 1 005e85810 coupling 2 130k58030 pre regi. Sensor (rep 2.16.1 ) 3 – bearing (not spared) 4 059k08780 pre regi. Roll (rep 2.16.2 ) 5 054k11090 pre regi. Chute assembly 6 – pre regi. Chute (p/o pl ...

  • Page 576

    1/05 5-250 docucolor 12/dccs50 pl 2.17 reissue parts lists pl 2.17 vacuum transport item part description 1 059k10122 vacuum transport assembly (rep 2.17.1 ) 2 023e15480 vacuum transport belt (rep 2.17.2 ) 3 059e92950 idler roll 4 – snap bearing (p/o pl 2.17 item 1) 5 – chute (p/o pl 2.17 item 1) 6 ...

  • Page 577

    1/05 5-251 docucolor 12/dccs50 pl 2.18 parts lists reissue pl 2.18 drawer accessory, duplex baffle item part description 1 054k11395 duplex in baffle assembly 2 054k11416 aligner baffle assembly (w/tag p3) 3 003k84760 hinge 4 003k84750 hinge 5 032k93621 guide 6 – drawer cover (not spared) 7 891e5156...

  • Page 578

    1/05 5-252 docucolor 12/dccs50 pl 2.19 reissue parts lists pl 2.19 drawer frame, duplex out motor/roll, duplex chute item part description 1 054k11363 duplex in chute assembly 2 054k11373 aligner chute assembly 3 059k08600 duplex out roll 4 – bearing (not spared) 5 – bearing (not spared) 6 – bearing...

  • Page 579

    1/05 5-253 docucolor 12/dccs50 pl 2.20 parts lists reissue pl 2.20 duplex in/aligner baffle component item part description 1 – pinch roll (duplex in) (roll:f) (p/o pl 2.18 item 1) 2 – duplex in baffle (p/o pl 2.18 item 1) 3 – shaft (p/o pl 2.18 item 1) 4 011e08041 lever 5 003e40151 latch 6 003e3629...

  • Page 580

    1/05 5-254 docucolor 12/dccs50 pl 2.21 reissue parts lists pl 2.21 duplex in/aligner chute component item part description 1 059k08610 duplex in roll 2 059k08621 duplex path roll 3 – pulley (p/o pl 2.19 item 1) 4 – bearing (p/o pl 2.19 item 1) 5 – duplex in chute (p/o pl 2.19 item 1) 6 423w11055 dup...

  • Page 581

    1/05 5-255 docucolor 12/dccs50 pl 2.22 parts lists reissue pl 2.22 drawer frame component item part description 1 001e50590 rail (left) 2 001e46411 rail (right) 3 – shaft (p/o pl 2.19 item 14) 4 – bracket (p/o pl 2.19 item 14) 5 – wire harness (p/o pl 2.19 item 14) 6 – screw (p/o pl 2.19 item 14) 7 ...

  • Page 582

    1/05 5-256 docucolor 12/dccs50 pl 2.23 reissue parts lists pl 2.23 inverter unit item part description 1 059k08686 inverter 1 assembly (rep 2.23.1 ) 2 059k33080 inverter 2 assembly (rep 2.23.2) 3 054k11512 inverter 3 upper chute assembly 4 015e58040 stopper 5 012e98271 link 6 009e84220 spring 7 – in...

  • Page 583

    1/05 5-257 docucolor 12/dccs50 pl 2.24 parts lists reissue pl 2.24 inverter 1 component item part description 1 054k10303 inverter 1 upper chute 2 127k21661 inverter motor (rep 2.24.1 ) 3 121k16372 release solenoid (rep 2.24.2 ) 4 110e93440 inverter cover switch 5 – frame (p/o pl 2.23 item 1) 6 – be...

  • Page 584

    1/05 5-258 docucolor 12/dccs50 pl 2.25 reissue parts lists pl 2.25 inverter 2 component (part 1 of 2) item part description 1 054k10317 inverter 2 upper chute 2 105e98690 eliminator 3 – inverter 2 transport (p/o pl 2.23 item 2) 4 121k16383 inverter gate solenoid 5 – bearing (p/o pl 2.23 item 2) 6 13...

  • Page 585

    1/05 5-259 docucolor 12/dccs50 pl 2.26 parts lists reissue pl 2.26 inverter 2 component (part 2 of 2) item part description 1 054k10323 inverter 2 lower baffle 2 – inverter 2 lower chute (p/o pl 2.26 item 1) 3 – pinch roll (p/o pl 2.26 item 1) 4 009e62420 spring 5 – bearing (p/o pl 2.25 item 3) 6 00...

  • Page 586

    1/05 5-260 docucolor 12/dccs50 pl 3.1 reissue parts lists pl 3.1 platen glass: itt item part description 1 – stopper (not spared) (rep 3.1.2 ) 2 – bracket (rear) (not spared) 3 – stopper (rear) (not spared) 4 – bracket (front) (not spared) 5 – stopper (front) (not spared) 6 – brace (not spared) 7 – ...

  • Page 587

    1/05 5-261 docucolor 12/dccs50 pl 3.2 parts lists reissue pl 3.2 ccd pwb, sensor item part description 1 – cable stopper (not spared) 2 048k71860 cable stopper 3 127k23590 ips fan 4 – bracket (not spared) 5 107e06650 iit regi. Sensor 6 110k08471 platen open switch 7 130k57990 platen angle sensor 8 1...

  • Page 588

    1/05 5-262 docucolor 12/dccs50 pl 3.3 reissue parts lists pl 3.3 carriage cable/motor item part description 1 063e94040 tape 2 – frame (not spared) 3 020k94970 pulley 4 012k93440 front carriage cable (rep 3.3.1 ) 5 012k93450 rear carriage cable (rep 3.3.1 ) 6 063e94050 tape 7 020e25100 timing pulley...

  • Page 589

    1/05 5-263 docucolor 12/dccs50 pl 3.4 parts lists reissue pl 3.4 full/half rate carriage item part description 1 – harness guide (not spared) 2 041k94210 full rate carriage assembly 3 – full rate carriage (p/o pl 3.4 item 2) 4 117e15970 lamp wire harness (rep 3.4.2 ) 5 – guide (p/o pl 3.4 item 2) 6 ...

  • Page 590

    1/05 5-264 docucolor 12/dccs50 pl 3.5 reissue parts lists pl 3.5 ips item part description 1 – ips chassis (not spared) (rep 3.5.1 ) 2 105e07351 iit/ips lvps (50 hz) – 105e07322 iit/ips lvps (60 hz) 3 160k57369 pre. Ips pwb 4 160k42710 br pwb – 160k60380 xcd pwb 5 160k84771 post. Ips pwb 6 160k57375...

  • Page 591

    1/05 5-265 docucolor 12/dccs50 pl 4.1 parts lists reissue pl 4.1 ros item part description 1 062k10670 ros assembly (w/tag p5, tag p32) (rep 4.1.1) 2 – ros (p/o pl 4.1 item 1) 3 160k42851 ldd pwb 4 – screw (p/o pl 4.1 item 1) 5 – wire harness (not spared) 6 – screw (not spared) 7 – bracket (not spar...

  • Page 592

    1/05 5-266 docucolor 12/dccs50 pl 5.1 reissue parts lists pl 5.1 esv sensor, erase lamp item part description 1 114k81062 connector (ep rom pwb) 2 054k10151 duct and erase lamp assembly 3 122k92892 erase lamp (rep 5.1.1 ) 4 – duct (p/o pl 5.1 item 2) 5 – duct (not spared) 6 – esv sensor and cover as...

  • Page 593

    1/05 5-267 docucolor 12/dccs50 pl 5.2 parts lists reissue pl 5.2 cc/pcc connector, waste toner bottle (iot rear) item part description 1 114k81082 cc connector 2 114k81362 pcc connector 3 115k91160 earth plate 4 007k84593 gear (bottle auger) 5 130e91010 waste toner full sensor 6 – bracket (not spare...

  • Page 594

    1/05 5-268 docucolor 12/dccs50 pl 5.3 reissue parts lists pl 5.3 drum component item part description 1 – front plate (not spared) (rep 5.3.1 ) 2 802k04428 front cover 3 – drum (rep 5.3.1) 4 – bearing (not spared) 5 – bearing (not spared) 6 – seal (top cover) (not spared) 7 – top cover (not spared) ...

  • Page 595

    1/05 5-269 docucolor 12/dccs50 pl 5.4 parts lists reissue pl 5.4 charge/pre clean corotron item part description 1 – bpo roll and duct (not spared) 2 125k03650 charge corotron assembly 3 – spring (p/o pl 5.4 item 2) 4 – cc wire (p/o pl 5.4 item 2) (rep 5.4.1 ) 5 – arc shield (front) (p/o pl 5.4 item...

  • Page 596

    1/05 5-270 docucolor 12/dccs50 pl 5.5 reissue parts lists pl 5.5 waste toner auger item part description 1 119k90765 waste toner junction assembly (rep 5.5.1 ) 2 059k09510 auger (waste toner bottle) 3 059k09500 auger (drum) 4 059k09490 auger 5 – wing plate (p/o pl 5.5 item 1) 6 011k94141 joint (drum...

  • Page 597

    1/05 5-271 docucolor 12/dccs50 pl 6.1 parts lists reissue pl 6.1 development components item part description 1 011k94091 rotary latch lever assembly (rep 6.1.3 ) 2 121k16401 rotary latch solenoid assembly 3 – solenoid (p/o pl 6.1 item 2) 4 – lever (p/o pl 6.1 item 2) 5 809e15180 spring 6 – gear (p/...

  • Page 598

    1/05 5-272 docucolor 12/dccs50 pl 6.2 reissue parts lists pl 6.2 toner cartridge unit item part description 1 – toner cartridge (y) (not spared) (ref: pl 6.2) 2 – toner cartridge (m) (not spared) (ref: pl 6.2)) 3 – toner cartridge (c) (not spared) (ref: pl 6.2) 4 – toner cartridge (k) (not spared) (...

  • Page 599

    1/05 5-273 docucolor 12/dccs50 pl 6.3 parts lists reissue pl 6.3 toner cartridge component (part 1 of 2) item part description 1 802k08652 toner cartridge housing (c) (rep 6.3.1 ) 2 130e82720 low toner sensor (c), low toner sensor (m), low toner sensor (y), low toner sensor (k) 3 802k08662 toner car...

  • Page 600

    1/05 5-274 docucolor 12/dccs50 pl 6.4 reissue parts lists pl 6.4 toner cartridge component (part 2 of 2) item part description 1 – frame (p/o pl 6.2 item 5) 2 – shaft (k) (p/o pl 6.2 item 5) 3 – shaft (c, m) (p/o pl 6.2 item 5) 4 007e46680 gear (43) 5 007e46780 gear (23) 6 007e46760 gear (23) 7 007e...

  • Page 601

    1/05 5-275 docucolor 12/dccs50 pl 6.5 parts lists reissue pl 6.5 rotary dispenser item part description 1 – bearing (not spared) 2 – bearing (p/o pl 6.5 item 24) 3 – spacer (p/o pl 6.5 item 24) 4 – spacer (p/o pl 6.5 item 24) 5 019k94332 block 6 026e58330 screw 7 026k80730 screw 8 026k80740 screw as...

  • Page 602

    1/05 5-276 docucolor 12/dccs50 pl 6.6 reissue parts lists pl 6.6 deve. Housing item part description 1 007e46820 auger gear (19) (m/c) 2 048k61638 deve. Housing assembly (y/m/c) (rep 6.6.1 rep 6.6.2 ) 3 096e75880 label (c) 4 096e75850 label (k) 5 048k77228 deve. Housing assembly (rep 6.6.1 rep 6.6.2...

  • Page 603

    1/05 5-277 docucolor 12/dccs50 pl 6.7 parts lists reissue pl 6.7 rotary frame/auger item part description 1 – rotary frame (not spared) 2 019k94230 holder assembly (rear) 3 – holder (p/o pl 6.7 item 2) 4 019e33780 clamp 5 809e06550 spring 6 019k94221 holder assembly (front) 7 – holder (p/o pl 6.7 it...

  • Page 604

    1/05 5-278 docucolor 12/dccs50 pl 7.1 reissue parts lists pl 7.1 ibt system component item part description 1 600k86096 ibt assembly (rep 7.1.1 ) 2 – screw (m3 x 4) (not spared) 3 042k91906 ibt cleaner assembly (w/tag p1) (rep 7.1.2 ) 4 130k57690 temp humidity sensor 5 – bracket (not spared) 6 – bra...

  • Page 605

    1/05 5-279 docucolor 12/dccs50 pl 7.2 parts lists reissue pl 7.2 rail front plate item part description 1 – front plate (p/o pl 7.1 item 9) 2 014e87701 block 3 006e56632 shaft 4 – cam (p/o pl 7.1 item 9) 5 009e43970 spring 6 – bracket (p/o pl 7.1 item 9) 7 008e93400 retract cam 8 – pin (p/o pl 7.1 i...

  • Page 606

    1/05 5-280 docucolor 12/dccs50 pl 7.3 reissue parts lists pl 7.3 left/right rail item part description 1 – left tie plate (p/o pl 7.1 item 8) 2 – left rail (p/o pl 7.1 item 8) 3 – bracket (p/o pl 7.1 item 8) 4 – bracket (p/o pl 7.1 item 8) 5 – harness cover 6 162k37360 wire harness 7 130e82190 ibt c...

  • Page 607

    1/05 5-281 docucolor 12/dccs50 pl 7.5 parts lists reissue pl 7.5 ibt-belt, sensor, steering roll item part description 1 – ibt assembly (p/o pl 7.1 item 1) 2 064k91243 ibt belt (rep 7.5.1 ) 3 – bracket (p/o pl 7.1 item 1) 4 130k57973 adc sensor 5 048e64920 harness cover 6 – bracket (p/o pl 7.1 item ...

  • Page 608

    1/05 5-282 docucolor 12/dccs50 pl 7.6 reissue parts lists pl 7.6 ibt component (part 1 of 2) item part description 1 059k07800 bias roll (rep 7.6.1 ) 2 013k81510 bearing and spring assembly 3 013e88310 bearing 4 – spring (p/o pl 7.6 item 2) 5 059k07843 drive roll (pre-tag 20) (rep 7.6.2 ) 6 007e4650...

  • Page 609

    1/05 5-283 docucolor 12/dccs50 pl 7.7 parts lists reissue pl 7.7 ibt component (part 2 of 2) item part description 1 059e92720 idler roll 2 – bearing (p/o pl 7.5 item 1) 3 – spacer (p/o pl 7.5 item 1) 4 012e98080 link (rear) 5 029e26770 arm pivot 6 012e98070 link (front) 7 059k07882 tension roll 8 0...

  • Page 610

    1/05 5-284 docucolor 12/dccs50 pl 7.8 reissue parts lists pl 7.8 ibt cleaner item part description 1 035k81498 seal (w/tag p17) 2 033k93272 cleaning blade 3 809e17001 spring 4 809e17010 spring 5 – housing (p/o pl 7.1 item 3) 6 035e48290 seal 7 035e48300 seal 8 809e06401 spring 9 – plate (p/o pl 7.1 ...

  • Page 611

    1/05 5-285 docucolor 12/dccs50 pl 7.9 parts lists reissue pl 7.9 2nd btr item part description 1 059k14186 2nd btr (rep 7.9.1 ) 2 029e26180 screw 3 – indicator (not spared) 4 – label (not spared) 5 – plate (not spared) 6 130e82190 2nd btr retract home position sensor.

  • Page 612

    1/05 5-286 docucolor 12/dccs50 pl 7.10 reissue parts lists pl 7.10 2nd btr component item part description 1 – inlet plate (not spared) 2 130k60600 pre ibt sensor 3 – cleaning blade assembly (p/o pl 7.9 item 1) 4 – cleaning blade (p/o pl 7.10 item 3) 5 – plate (p/o pl 7.10 item 3) 6 – screw (p/o pl ...

  • Page 613

    1/05 5-287 docucolor 12/dccs50 pl 8.1 parts lists reissue pl 8.1 fuser unit, front cover item part description 1 604k00846 fuser unit (50 hz) (w/tag p12) (rep 8.1.1,adj 8.1.1) – 604k00836 fuser unit (60 hz) (w/tag p12) (rep 8.1.1,adj 8.1.1) 2 048e52741 front cover 3 068k87161 pin bracket 4 – cartrid...

  • Page 614

    1/05 5-288 docucolor 12/dccs50 pl 8.2 reissue parts lists pl 8.2 fuser sub assembly item part description 1 – top cover (p/o pl 8.1 item 1) 2 891e76040 label 3 891e76001 label 4 013e87700 bearing 5 – screw (p/o pl 8.1 item 1) 6 891e75990 label 7 – spring (p/o pl 8.1 item 1) 8 – screw (p/o pl 8.1 ite...

  • Page 615

    1/05 5-289 docucolor 12/dccs50 pl 8.3 parts lists reissue pl 8.3 heat/pressure roll item part description 1 059k39500 heat roll (rep 8.3.1 ) 2 126k07960 heat roll heater rod (60 hz) (rep 8.3.2 ) – 126k08510 heat roll heater rod (50 hz) (rep 8.3.2 ) 3 – heat roll stopper (front) (p/o pl 8.1 item 1) 4...

  • Page 616

    1/05 5-290 docucolor 12/dccs50 pl 8.4 reissue parts lists pl 8.4 heat roll sensor, external heat roll retract/web motor item part description 1 130k57471 heat roll sensor assembly 2 – bracket (p/o pl 8.4 item 1) 3 130k57430 h/r thermostat 4 130k57390 h/r control thermistor 5 130k57400 h/r overheat t...

  • Page 617

    1/05 5-291 docucolor 12/dccs50 pl 8.5 parts lists reissue pl 8.5 web shutter, cleaning roll (heat roll) item part description 1 – web guide block assembly (p/o pl 8.1 item 1) 2 – rear guide block (p/o pl 8.5 item 1) 3 – front guide block (p/o pl 8.5 item 1) 4 – contact plate (p/o pl 8.1 item 1) 5 – ...

  • Page 618

    1/05 5-292 docucolor 12/dccs50 pl 8.6 reissue parts lists pl 8.6 pressure roll sensor, pressure roll nip item part description 1 130k57380 p/r overheat thermistor 2 130k57370 p/r control thermistor 3 130k87470 p/r thermostat 4 068k87410 bracket 5 – shaft (p/o pl 8.1 item 1) 6 – harness cover (p/o pl...

  • Page 619

    1/05 5-293 docucolor 12/dccs50 pl 8.7 parts lists reissue pl 8.7 oil pump/tank item part description 1 127k21410 oil pump (rep 8.7.1 ) 2 052e92750 tube 3 019e39570 clamp 4 052e93181 oil pipe 5 809e06530 spring plate 6 039k90592 oil wick (w/tag p12) (rep 8.7.2 ) 7 068k21850 bracket 8 050e17450 oil pa...

  • Page 620

    1/05 5-294 docucolor 12/dccs50 pl 8.8 reissue parts lists pl 8.8 external heat roll item part description 1 001k62603 external heat roll assembly (60 hz) – 001k62613 external heat roll assembly (50 hz) 2 – frame (p/o pl 8.8 item 1) 3 130k87520 external h/r overheat thermistor 4 130k87500 external h/...

  • Page 621

    1/05 5-295 docucolor 12/dccs50 pl 8.9 parts lists reissue pl 8.9 pick up/donor roll item part description 1 – frame (p/o pl 8.2 item 20) 2 013e94380 bearing 3 600k83631 pick up roll kit (w/tag p21) 4 033k92892 blade 5 – frame (p/o pl 8.2 item 20) 6 013e94320 bearing 7 – screw (p/o pl 8.2 item 20) 8 ...

  • Page 622

    1/05 5-296 docucolor 12/dccs50 pl 8.10 reissue parts lists pl 8.10 exit chute item part description 1 054k10114 exit chute assembly (50 hz) – 054k10115 exit chute assembly (60 hz) 2 – chute frame (p/o pl 8.10 item 1) 3 – spring (p/o pl 8.10 item 1) 4 130k92950 fuser exit sensor 5 – bracket (p/o pl 8...

  • Page 623

    1/05 5-297 docucolor 12/dccs50 pl 9.1 parts lists reissue pl 9.1 front, right item part description 1 910w00211 main switch 2 – wire harness (not spared) 3 – bracket (not spared) 4 910w00122 front door interlock switch 5 – bracket (not spared) 6 – wire harness (not spared) 7 015k38560 deve. Bias and...

  • Page 624

    1/05 5-298 docucolor 12/dccs50 pl 9.2 reissue parts lists pl 9.2 iot top/rear item part description 1 162k41511 flat cable (fpc-iot) 2 162k41521 flat cable (fpc-ros) (w/tag p42) 3 160k74412 half tone pwb (w/tag p32) (rep 9.2.3 ) 4 – pwb bracket (not spared) 5 – screw (not spared) 6 – washer (not spa...

  • Page 625

    1/05 5-299 docucolor 12/dccs50 pl 9.3 parts lists reissue pl 9.3 tray module, rear item part description 1 160k45940 distribution pwb assembly – 160k60770 distribution pwb assembly (alter- nate) 2 – pwb (p/o pl 9.3 item 1) 3 108e94360 fuse (5a/125v) 4 – lvps bracket (not spared) 5 101k33185 power ch...

  • Page 626

    1/05 5-300 docucolor 12/dccs50 pl 9.4 reissue parts lists pl 9.4 drawer connectors item part description 1 – screw (not spared) 2 – c/r connector (not spared) 3 009e73310 spring 4 – screw (not spared) 5 – connector bracket (not spared) 6 – connector housing (p702 ) (not spared) 7 – connector bracket...

  • Page 627

    1/05 5-301 docucolor 12/dccs50 pl 9.5 parts lists reissue pl 9.5 control panel item part description 1 048k77776 control panel assembly (w/tag p24) (rep 9.5.1 ) 2 802k31691 control panel housing assembly 3 – panel housing (p/o pl 9.5 item 2) 4 – set key (p/o pl 9.5 item 2) 5 – display (p/o pl 9.5 it...

  • Page 628

    1/05 5-302 docucolor 12/dccs50 pl 9.6 reissue parts lists pl 9.6 emi/safety for fuser heat lamp (50 hz) item part description 1 103e24040 surge resistor 2 109e93260 surge ssr 3 160k61560 varistor pwb manuals4you.Com manuals4you.Com.

  • Page 629

    1/05 5-303 docucolor 12/dccs50 pl 10.1 parts lists reissue pl 10.1 air system-front door item part description 1 127k21761 fuser intake fan and duct assem- bly 2 127k21801 fuser intake fan 3 054k99181 duct (fuser intake) 4 054k99191 duct (cc intake) 5 – duct (not spared).

  • Page 630

    1/05 5-304 docucolor 12/dccs50 pl 10.2 reissue parts lists pl 10.2 air system-rear, right item part description 1 – duct (not spared) 2 – duct (not spared) 3 – filter case (not spared) 4 – duct (rotary deve.) (not spared) 5 – vacuum transport duct (not spared) 6 127k21770 fuser fan and duct assembly...

  • Page 631

    1/05 5-305 docucolor 12/dccs50 pl 11.1 parts lists reissue pl 11.1 platen/top cover item part description 1 048e61921 top cover 2 – screw (not spared) 3 – label (not spared) 4 – label (not spared) 5 004e08250 platen cushion (rep 11.1.1 ) 6 048e66331 blind cover 7 048e66221 blind cover 8 048k71213 pl...

  • Page 632

    1/05 5-306 docucolor 12/dccs50 pl 11.2 reissue parts lists pl 11.2 front/right cover item part description 1 802k06232 right upper cover 2 048e60750 right lower front cover 3 048k77462 filter unit cover and seal assem- bly 4 048e60741 filter unit cover 5 – seal (p/o pl 11.2 item 3) 6 048e60762 power...

  • Page 633

    1/05 5-307 docucolor 12/dccs50 pl 11.3 parts lists reissue pl 11.3 rear/left cover item part description 1 048e60772 left upper front cover 2 048e60781 left upper rear cover 3 048e60790 left inner cover 4 – bracket (front) (not spared) 5 – bracket (rear) (not spared) 6 802k04681 left middle cover 7 ...

  • Page 634

    1/05 5-308 docucolor 12/dccs50 pl 12.1 reissue parts lists pl 12.1 front/rear cover, entrance tray item part description 1 048k76181 rear cover assembly (rep 12.1.1 ) 2 – rear cover (p/o pl 12.1 item 1) 3 140k60480 led pwb 4 – wire harness (p/o pl 12.1 item 1) 5 891e65180 label (display) 6 050k36410...

  • Page 635

    1/05 5-309 docucolor 12/dccs50 pl 12.2 parts lists reissue pl 12.2 top cover, registration gate solenoid item part description 1 054k13622 top cover assembly 2 – top cover (p/o pl 12.2 item 1) 3 015e48890 plate (front magnet) 4 809e11130 spring 5 059k11880 pinch roll 6 015e48900 plate (rear magnet) ...

  • Page 636

    1/05 5-310 docucolor 12/dccs50 pl 12.3 reissue parts lists pl 12.3 counter balance, dadf control pwb item part description 1 003k91881 knob screw 2 036k91431 right counter balance assembly (adj 12.3.1 adj 12.3.3 ) 3 – counter balance (p/o pl 12.3 item 2) 4 – dadf interlock switch (p/o pl 12.3 item 2...

  • Page 637

    1/05 5-311 docucolor 12/dccs50 pl 12.4 parts lists reissue pl 12.4 document feed chute (upper), feed motor item part description 1 054k13600 document feed upper chute assembly 2 059k11840 feed roll assembly 3 – upper baffle (p/o pl 12.4 item 1) 4 – shaft (drive) (p/o pl 12.4 item 1) 5 007e39420 gear...

  • Page 638

    1/05 5-312 docucolor 12/dccs50 pl 12.5 reissue parts lists pl 12.5 document feed chute (lower) item part description 1 054k13591 document feed lower chute assembly (rep 12.5.1 ) 2 – lower chute (p/o pl 12.5 item 1) 3 009e71890 spring 4 – link (p/o pl 12.5 item 1) 5 809e11120 plate spring 6 – arm (p/...

  • Page 639

    1/05 5-313 docucolor 12/dccs50 pl 12.6 parts lists reissue pl 12.6 dadf belt motor, duplex roll item part description 1 127k83520 dadf belt motor assembly (rep 12.6.1 ) 2 – dadf belt motor (p/o pl 12.6 item 1) 3 – damper (p/o pl 12.6 item 1) 4 – bracket (p/o pl 12.6 item 1) 5 013p60566 tension roll ...

  • Page 640

    1/05 5-314 docucolor 12/dccs50 pl 12.7 reissue parts lists pl 12.7 duplex chute item part description 1 054k06692 duplex chute 2 – wire harness (not spared) 3 130e91220 duplex sensor (rep 12.7.1 ) 4 050k27670 gate 5 – screw (not spared) 6 – tapping screw (not spared) 7 054k18790 lower chute assembly...

  • Page 641

    1/05 5-315 docucolor 12/dccs50 pl 12.8 parts lists reissue pl 12.8 registration roll item part description 1 – spacer (not spared) 2 007k81120 gear pulley 3 – bearing (not spared) 4 059k11830 registration roll 5 007k91860 gear 6 009e28580 spring (rear) 7 – c-clip (not spared) 8 013e94561 bearing 9 –...

  • Page 642

    1/05 5-316 docucolor 12/dccs50 pl 12.9 reissue parts lists pl 12.9 exit motor/chute item part description 1 127k24060 exit motor assembly (rep 12.9.1 ) 2 127k24070 exit motor 3 020e93240 pulley 4 – damper (p/o pl 12.9 item 2) 5 – bracket (p/o pl 12.9 item 2) 6 – spacer (not spared) 7 423w07753 belt ...

  • Page 643

    1/05 5-317 docucolor 12/dccs50 pl 12.10 parts lists reissue pl 12.10 document transport, platen belt item part description 1 059k11870 document transport assembly 2 – self lock screw (p/o pl 12.10 item 1) 3 007e83141 gear 4 – collar (p/o pl 12.10 item 1) 5 013e80970 bearing 6 049e91070 tension plate...

  • Page 644

    1/05 5-318 docucolor 12/dccs50 pl 12.11 reissue parts lists pl 12.11 platen glass, registration gate, exit tray: dadf item part description 1 090k92572 platen glass (rep 3.1.1 ) 2 050k36421 registration gate 3 015k83700 plate 4 673k51383 exit roll kit 5 003e43840 knob screw 6 – bracket (not spared) ...

  • Page 645

    1/05 5-319 docucolor 12/dccs50 pl 13.1 parts lists reissue pl 13.1 mail box accessory item part description 1 – mail box assembly (not spared) 2 001k57693 docking rail assembly 3 003k91881 knob screw 4 830e19412 docking plate 5 029e21610 docking pin 6 – stopper (not spared).

  • Page 646

    1/05 5-320 docucolor 12/dccs50 pl 13.2 reissue parts lists pl 13.2 docking rail item part description 1 015k31853 rail assembly 2 015k35862 rail 3 068k14921 bracket (mail box left) 4 015k31871 plate (tray module left) 5 830e17801 bracket (mail box right) 6 032e10210 guide (tray module right) 7 015k3...

  • Page 647

    1/05 5-321 docucolor 12/dccs50 pl 13.3 parts lists reissue pl 13.3 mail box sub assembly item part description 1 059k17861 mail box assembly 2 022k65790 decurler assembly (rep 13.3.1) 3 802k07903 cabinet assembly 4 048k77410 decurler front cover 5 121e90490 catch magnet 6 – screw (not spared).

  • Page 648

    1/05 5-322 docucolor 12/dccs50 pl 13.4 reissue parts lists pl 13.4 mail box cover item part description 1 049e77290 docking plate 2 – plate spring (p/o pl 13.3 item 1) 3 009e94910 spring 4 110k08600 mail box front cover interlock switch 5 003k85101 hinge 6 – exit oct cover (rear) (p/o pl 13.3 item 1...

  • Page 649

    1/05 5-323 docucolor 12/dccs50 pl 13.5 parts lists reissue pl 13.5 act cover, bin tray 1 item part description 1 160k53431 vertical led (rep 13.5.1 ) 2 802k09190 act cover assembly 3 – act cover (p/o pl 13.5 item 2) 4 038e88980 paper guide 5 038e86180 paper guide 6 105e98450 eliminator 7 022k43710 p...

  • Page 650

    1/05 5-324 docucolor 12/dccs50 pl 13.6 reissue parts lists pl 13.6 bin tray 2/4/6/8 item part description 1 050k36822 bin tray 2/4/6/8 assembly (rep 13.6.1 ) 2 009e64140 spring 3 013e89540 bearing 4 020e21490 pulley 5 022e83451 roll 6 – tapping screw (m3 x 8) (p/o pl 13.6 item 1) 7 038e88980 paper g...

  • Page 651

    1/05 5-325 docucolor 12/dccs50 pl 13.7 parts lists reissue pl 13.7 bin tray 3/5/7/9 item part description 1 050k36812 bin tray 3/5/7/9 assembly (rep 13.6.1 ) 2 009e64140 spring 3 013e89540 bearing 4 020e21490 pulley 5 022e83451 roll 6 – tapping screw (m3 x 8) (p/o pl 13.7 item 1) 7 038e88980 paper g...

  • Page 652

    1/05 5-326 docucolor 12/dccs50 pl 13.8 reissue parts lists pl 13.8 bin tray 10 item part description 1 050k36801 bin tray 10 assembly (rep 13.6.1 ) 2 005e83570 collar 3 009e64140 spring 4 013e89540 bearing 5 020e21490 pulley 6 022e83451 roll 7 – tapping screw (m3 x 8) (p/o pl 13.8 item 1) 8 050e8878...

  • Page 653

    1/05 5-327 docucolor 12/dccs50 pl 13.9 parts lists reissue pl 13.9 mail box roll, chute item part description 1 121k19230 magnet 2 059k12460 entrance roll 3 059k12471 exit roll 4 050k30120 oct gate 5 – link (p/o pl 13.3 item 1) 6 121k14541 oct gate solenoid 7 – pulley (not spared) 8 054k14091 entran...

  • Page 654

    1/05 5-328 docucolor 12/dccs50 pl 13.10 reissue parts lists pl 13.10 mail box motor, pwb item part description 1 – stopper (p/o pl 13.3 item 1) 2 015k48190 tension roll 3 007e55351 gear pulley 4 007e56970 gear pulley (not spared) 5 022e83460 roller 6 023e13160 belt 7 127k24943 mail box drive motor a...

  • Page 655

    1/05 5-329 docucolor 12/dccs50 pl 13.11 parts lists reissue pl 13.11 decurler cover item part description 1 003k85570 knob assembly 2 003e46501 handle 3 003k85101 hinge 4 – bracket (p/o pl 13.3 item 2) 5 048k77420 decurler inner cover assembly 6 048e65721 decurler inner cover 7 110e97990 decurler fr...

  • Page 656

    1/05 5-330 docucolor 12/dccs50 pl 13.12 reissue parts lists pl 13.12 decurler chute, pwb item part description 1 054k15550 entrance lower chute assembly 2 – entrance lower chute (p/o pl 13.12 item 1) 3 059k08590 pinch roll 4 110k91391 mail box docking interlock switch 5 – mail box docking interlock ...

  • Page 657

    1/05 5-331 docucolor 12/dccs50 pl 13.13 parts lists reissue pl 13.13 decurler roll item part description 1 006e61320 cam drive shaft 2 007e54990 gear (32) 3 007e55010 gear (28/33) 4 – gear (32) (p/o pl 13.3 item 2) 5 007e55030 gear (52/56) 6 007e55040 gear (20) (rep 13.13.2 ) 7 – gear (32) (p/o pl 1...

  • Page 658

    1/05 5-332 docucolor 12/dccs50 pl 13.14 reissue parts lists pl 13.14 decurler transport roll item part description 1 007e54960 gear (38) 2 – torque limiter gear (p/o pl 13.3 item 2) 3 007e54980 gear (16) 4 007e54990 gear (32) 5 007e55000 gear (16) 6 – gear (32) (p/o pl 13.3 item 2) 7 407w08220 gear ...

  • Page 659

    1/05 5-333 docucolor 12/dccs50 pl 13.15 parts lists reissue pl 13.15 cabinet item part description 1 – cabinet (p/o pl 13.3 item 3) 2 – caster (p/o pl 13.3 item 3) 3 – nut (p/o pl 13.3 item 3) 4 021e96430 cap 5 – front cover (p/o pl 13.3 item 3) 6 – hinge (p/o pl 13.3 item 3) 7 – oct guide (p/o pl 1...

  • Page 660

    1/05 5-334 docucolor 12/dccs50 pl 14.1 reissue parts lists pl 14.1 offset catch tray item part description 1 050k36782 offset catch tray assembly 2 – tray (lower) (p/o pl 14.1 item 1) 3 120e11991 actuator 4 007e40060 rack 5 049e58660 support 6 127k18372 offset motor (rep 14.1.1 ) 7 006e50190 shaft 8...

  • Page 661

    1/05 5-335 docucolor 12/dccs50 pl 19.1 parts lists reissue pl 19.1 idfe assembly and components item part description 1 600n01584 idfe assembly (gl2) (rep 19.1 ) 2 604k13420 idfe assembly (mfy) (rep 19.1) 3 600n01593 cobra aui to bnc transceiver (rep 19.2) 4 144n00070 256mb memory dimm (rep 19.3 ) 5...

  • Page 662

    1/05 5-336 docucolor 12/dccs50 pl 25.1 reissue parts lists pl 25.1 electrical connectors item part description 1 114e08970 connector (p543) – 913w01400 connector (p702) – 114e11400 connector (p703) – 113e24020 connector (p701) 2 113e20900 connector (j543) – 913w01399 connector (j702) – 113e24030 con...

  • Page 663

    1/05 5-337 docucolor 12/dccs50 common hardware parts lists reissue common hardware item part description a 112w27651 screw b 112w27851 screw c 112w27859 screw d 112w28051 screw e 112w28251 screw f 112w29151 screw g 112w29751 screw h 113w15551 screw j 113w20457 screw k 113w20657 screw l 113w20857 scr...

  • Page 664

    1/05 5-338 docucolor 12/dccs50 common hardware reissue parts lists dd – setscrew (m4 x 5) de 251w29251 washer (8 ) df 153w16055 tapping screw dg – tapping screw (m3 x 10) dh 113w22557 screw dj 113w35557 screw dk – screw (m4 x 16) dl – spring washer (12 ) dm 113w27656 screw dn 113w35850 screw dp 285w...

  • Page 665

    1/05 5-339 docucolor 12/dccs50 part number index parts lists reissue part number index table 1 part number index part number part list 001e46411 pl 2.22 001e50590 pl 2.22 001k56820 pl 2.24 001k57333 pl 2.26 001k57693 pl 13.1 001k59370 pl 7.3 001k62603 pl 8.8 001k62613 pl 8.8 003e36290 pl 13.12 pl 2....

  • Page 666

    1/05 5-340 docucolor 12/dccs50 part number index reissue parts lists 007e46541 pl 7.10 007e46551 pl 7.10 007e46610 pl 2.17 007e46650 pl 6.6 007e46680 pl 6.4 007e46700 pl 6.4 007e46710 pl 6.3 007e46720 pl 6.4 007e46740 pl 6.4 007e46760 pl 6.4 007e46780 pl 6.4 007e46820 pl 6.6 007e46880 pl 1.5 007e468...

  • Page 667

    1/05 5-341 docucolor 12/dccs50 part number index parts lists reissue 007e56010 pl 2.7a 007e56020 pl 2.7a 007e56030 pl 2.7a 007e56210 pl 2.6 007e56970 pl 13.10 007e57660 pl 1.4 007e66030 pl 2.13 007k81120 pl 12.8 007e82390 pl 8.4 007e83141 pl 12.10 007e83260 pl 12.6 007k83610 pl 2.6 007k84110 pl 1.6 ...

  • Page 668

    1/05 5-342 docucolor 12/dccs50 part number index reissue parts lists 009e71890 pl 12.5 009e73310 pl 9.4 009e76430 pl 2.11 009e81210 pl 9.4 009e84150 pl 5.5 009e84220 pl 2.23 pl 2.24 009e94910 pl 13.4 011e07092 pl 7.1 011e07950 pl 2.8 011e08010 pl 5.5 011e08021 pl 5.5 011e08031 pl 2.20 011e08041 pl 2...

  • Page 669

    1/05 5-343 docucolor 12/dccs50 part number index parts lists reissue 015k34310 pl 2.2 015k35800 pl 7.10 015k35842 pl 7.5 015k35862 pl 13.2 015k36962 pl 7.1 015k36972 pl 7.1 015k37641 pl 3.1 015k38560 pl 9.1 015k39880 pl 7.10 015k41370 pl 2.2 015k41381 pl 2.2 015k41503 pl 2.3 015k48190 pl 13.10 015e4...

  • Page 670

    1/05 5-344 docucolor 12/dccs50 part number index reissue parts lists 023e15480 pl 2.17 023e15550 pl 3.3 023e15690 pl 12.10 023e92341 pl 12.6 023e94140 pl 12.6 026e56431 pl 9.2 026e58330 pl 6.5 026p63503 pl 8.3 026e68120 pl 14.1 026k80720 pl 8.6 026k80730 pl 6.5 026k80740 pl 6.5 026k80750 pl 6.5 029e...

  • Page 671

    1/05 5-345 docucolor 12/dccs50 part number index parts lists reissue 048e64201 pl 12.1 048e64910 pl 7.10 048e64920 pl 7.5 048e65041 pl 9.1 048e65171 pl 11.3 048k65250 pl 2.8 048e65330 pl 11.3 048e65341 pl 11.3 048e65391 pl 11.3 048k65660 pl 5.1 048e65721 pl 13.11 048e65730 pl 13.11 048e65740 pl 13.1...

  • Page 672

    1/05 5-346 docucolor 12/dccs50 part number index reissue parts lists 052e93640 pl 5.5 052e93920 pl 8.7 052e96630 pl 8.7 053k91410 pl 10.2 053k91420 pl 10.2 053k91430 pl 10.2 053e92650 pl 8.7 054k06692 pl 12.7 054k10114 pl 8.10 054k10115 pl 8.10 054k10151 pl 5.1 054k10303 pl 2.24 054k10317 pl 2.25 05...

  • Page 673

    1/05 5-347 docucolor 12/dccs50 part number index parts lists reissue 059k09948 pl 2.4 059k10025 pl 2.14 059k10122 pl 2.17 059k11821 pl 12.9 059k11830 pl 12.8 059k11840 pl 12.4 059k11850 pl 12.7 059k11860 pl 12.9 059k11870 pl 12.10 059k11880 pl 12.2 059k12140 pl 2.20 059k12460 pl 13.9 059k12471 pl 13...

  • Page 674

    1/05 5-348 docucolor 12/dccs50 part number index reissue parts lists 105e98690 pl 13.9 pl 2.25 105e99122 pl 9.1 106k90640 pl 6.7 106k90650 pl 6.7 106k90660 pl 6.7 106k90670 pl 6.7 107e06650 pl 3.2 108e94360 pl 9.3 109e93220 pl 9.3 109e93230 pl 9.3 109e93260 pl 9.3 pl 9.6 110k08471 pl 3.2 110k08600 p...

  • Page 675

    1/05 5-349 docucolor 12/dccs50 part number index parts lists reissue 121e89780 pl 13.12 pl 2.9 121e90490 pl 13.11 pl 13.3 121e90620 pl 11.1 121e90640 pl 12.7 121k93870 pl 12.2 122e92000 pl 3.4 122k92892 pl 5.1 125k03650 pl 5.4 125k93062 pl 5.4 126k07960 pl 8.3 126k07970 pl 8.3 126k07980 pl 8.8 126k0...

  • Page 676

    1/05 5-350 docucolor 12/dccs50 part number index reissue parts lists pl 2.12 pl 2.11 pl 2.10 pl 2.1 pl 14.1 130e82530 pl 13.13 130e82650 pl 2.5 pl 2.8 130e82720 pl 6.3 130k82921 pl 5.2 130e82970 pl 13.12 130e84270 pl 7.5 130k87150 pl 3.2 130k87380 pl 6.1 130k87470 pl 8.6 130k87500 pl 8.8 130k87520 p...

  • Page 677

    1/05 5-351 docucolor 12/dccs50 part number index parts lists reissue 407w08273 pl 1.5 407w08328 pl 1.5 413w08350 pl 13.13 pl 13.14 pl 5.5 413w10650 pl 8.6 413w11660 pl 6.3 pl 6.4 413w66250 pl 2.26 413w75959 pl 13.13 pl 2.6 pl 13.9 pl 13.14 pl 7.10 413w77359 pl 2.17 413w77559 pl 12.4 pl 13.5 pl 13.6 ...

  • Page 678

    1/05 5-352 docucolor 12/dccs50 part number index reissue parts lists 809e02991 pl 13.11 809e06330 pl 7.6 809e06360 pl 7.7 809e06370 pl 7.10 809e06380 pl 7.10 809e06401 pl 7.8 809e06530 pl 8.7 809e06550 pl 6.7 809e06730 pl 8.3 809e06770 pl 8.8 809e06790 pl 6.3 809e07770 pl 2.8 809e07780 pl 2.8 809e08...

  • Page 679

    1/05 5-353 docucolor 12/dccs50 part number index parts lists reissue 891e74023 pl 6.2 891e74033 pl 6.2 891e74062 pl 2.18 891e75721 pl 11.2 891e75951 pl 11.2 891e75990 pl 8.2 891e76001 pl 8.2 891e76010 pl 8.2 891e76020 pl 8.2 891e76040 pl 8.2 891e76090 pl 2.1 891e77561 pl 12.1 891e78020 pl 2.1 891e78...

  • Page 680

    1/05 5-354 docucolor 12/dccs50 part number index reissue parts lists manuals4you.Com manuals4you.Com.

  • Page 681

    1/05 6-1 docucolor 12/dccs50 general procedures reissue 6 general procedures & information general procedures gp 1 fuser break-in procedure...................................................................................... 6-3 gp 2 increased imageable area setup .....................................

  • Page 682

    1/05 6-2 docucolor 12/dccs50 reissue general procedures product specifications general information ........................................................................................................ 6-143 installation space requirements .............................................................

  • Page 683

    1/05 6-3 docucolor 12/dccs50 gp 1 fuser break-in procedure general procedures reissue gp 1 fuser break-in procedure caution without following proper fuser break-in procedures after servicing the fuser assembly, dam- age to the fuser may occur due to lack of oil in the system. Standard break-in proce...

  • Page 684

    1/05 6-4 docucolor 12/dccs50 gp 2 increased imageable area setup, gp 4 intermit- reissue general procedures gp 2 increased imageable area setup caution this procedure is for dc12 copier/printers only. Attempting to use this setup on dccs50 machines may result in image quality problems. The purpose o...

  • Page 685

    1/05 6-5 docucolor 12/dccs50 gp 4 intermittent problem rap, gp 5 verifying the general procedures reissue • hfsi, even if they are not near or have not exceeded the spec life or copy count value • wires chafing against components of the machine, especially against moving com- ponents • misaligned, m...

  • Page 686

    1/05 6-6 docucolor 12/dccs50 gp 5 verifying the administration tools password reissue general procedures note: the results from the above conversion will be the administration tools password. Each memory location holds two digits of the administration tools password. The admin- istration tools passw...

  • Page 687

    1/05 6-7 docucolor 12/dccs50 gp 5 verifying the administration tools password general procedures reissue * # + (space) key applies only on the last digit of the password, which was at 5th, 7th, 9th or 11th. 13878 3636 66 13879 3637 67 13880 3638 68 13881 3639 69 13888 3640 70 13889 3641 71 13890 364...

  • Page 688

    1/05 6-8 docucolor 12/dccs50 gp 6 verifying the auditron password reissue general procedures gp 6 verifying the auditron password this procedure will enable the cse to read a machine auditron password if the sa has forgot- ten their password or if the sa is unavailable. Caution use this procedure on...

  • Page 689

    1/05 6-9 docucolor 12/dccs50 gp 6 verifying the auditron password general procedures reissue note: nvm location 850-007 is a binary switch that turns auditron on and off. It’s value will be 0 or 1 only. Note: the results from the above conversion will be the auditron password. Each mem- ory location...

  • Page 690

    1/05 6-10 docucolor 12/dccs50 gp 6 verifying the auditron password reissue general procedures * # + (space) key applies only on the last digit of the password, which was at 5th, 7th, 9th or 11th. 13875 3633 63 13876 3634 64 13877 3635 65 13878 3636 66 13879 3637 67 13880 3638 68 13881 3639 69 13888 ...

  • Page 691

    1/05 6-11 docucolor 12/dccs50 gp 7 verifying tools mode password, gp 8 idfe general procedures reissue gp 7 verifying tools mode password entering, exiting and changing the tools mode password. Procedure entering tool mode note: you can use the default password ( 11111 ) to enter the tools mode the ...

  • Page 692

    1/05 6-12 docucolor 12/dccs50 gp 9 idfe software installation (cd-rom) reissue general procedures gp 9 idfe software installation (cd-rom) procedure description this procedure is used to install software for the idfe by using a cd-rom. Refer to gp 17 idfe software update (cd-rom) for the procedure t...

  • Page 693

    1/05 6-13 docucolor 12/dccs50 gp 10 replacing billing pwbs , general procedures reissue gp 10 replacing billing pwbs description this procedure is used to maintain serial number and billing data integrity when billing pwbs must be replaced. Procedure caution to maintain the integrity of the serial n...

  • Page 694

    1/05 6-14 docucolor 12/dccs50 gp 12 printing configuration reports, gp 13 printing reissue general procedures gp 12 printing configuration reports description this procedure describes how to print a configuration report. Printing configuration reports can help you troubleshoot and configure the prin...

  • Page 695

    1/05 6-15 docucolor 12/dccs50 gp 15 setting the machine for a time & materials (t general procedures reissue gp 15 setting the machine for a time & materials (t & m) account description this procedure sets the machine for a t&m account. Note: if the customer was on a fswa and is now a t & m, the mes...

  • Page 696

    1/05 6-16 docucolor 12/dccs50 gp 17 idfe software update (cd-rom) reissue general procedures gp 17 idfe software update (cd-rom) description this procedure is used to update software for the idfe by using a cd-rom. Refer to gp 9 idfe software installation (cd-rom) to install software for the idfe by...

  • Page 697

    1/05 6-17 docucolor 12/dccs50 gp 18 iot ui language change, gp 20 2nd btr general procedures reissue gp 18 iot ui language change description note: for iot ui language change procedure, go to appendix d of the iot software v6.00.2 install instructions or appendix b in any other iot software above 6....

  • Page 698

    1/05 6-18 docucolor 12/dccs50 gp 18 iot ui language change, gp 20 2nd btr ser- reissue general procedures manuals4you.Com manuals4you.Com.

  • Page 699

    1/05 6-19 docucolor 12/dccs50 entering the service diagnostic mode using the general procedures reissue entering the service diagnostic mode using the pws procedure the following procedure describe how to enter the service diagnostics mode with the pws. Caution if the pws power is supplied from the ...

  • Page 700

    1/05 6-20 docucolor 12/dccs50 entering the service diagnostic mode using the pws, reissue general procedures dc quick (code number list) once in the service mode, dc routines can be selected by dc number or by selecting the appropriate tabs starting at the service entry screen. Procedure 1. Enter th...

  • Page 701

    1/05 6-21 docucolor 12/dccs50 general procedures reissue 132 set machine serial number. Read billing meter information if you have replaced the pwb that has a machine serial number, check the pwb and set the machine serial number. Reads billing meter information for the following: • iot cpu pwb • ha...

  • Page 702

    1/05 6-22 docucolor 12/dccs50 dc100 service entry reissue general procedures dc100 service entry when entering diagnostics, this routine allows you to view faults in progress, non-zero jams and hfsi items requiring replacement. Service entry allows you to view product information, such as: • product...

  • Page 703

    1/05 6-23 docucolor 12/dccs50 dc110 displaying the cru-related data, dc118 general procedures reissue dc110 displaying the cru-related data purpose displays the xerographic cru nvm data (current and previous data items) in a format that can be easily understood for effective operation. Procedure 1. ...

  • Page 704

    1/05 6-24 docucolor 12/dccs50 dc120 fail counter reissue general procedures dc120 fail counter purpose displays the number of occurrences of each fault since the last service exit with the call closeout option selected. This procedure displays from the time when the machine last exited the service m...

  • Page 705

    1/05 6-25 docucolor 12/dccs50 dc122 shutdown history general procedures reissue dc122 shutdown history purpose 1. To display the last 40 faults (history) without categorization. 2. To categorize the faults (document jams [dadf], paper jams and failures) and displays their histories. Note: 1. A fault...

  • Page 706

    1/05 6-26 docucolor 12/dccs50 dc129 system registration adjustment, dc131 nvm reissue general procedures dc129 system registration adjustment purpose performs the lead registration and side registration adjustments by looking at the output of the built-in test pattern for adjustment. Note: for detai...

  • Page 707

    1/05 6-27 docucolor 12/dccs50 dc131 nvm read/write, dc131 ui/tools (700) general procedures reissue note: values that are out of range will cause the error tab to turn “red”. Note: while a value is highlighted, you can write an nvm value in it. Writing nvm 1. To write a new value, first enter a new ...

  • Page 708

    1/05 6-28 docucolor 12/dccs50 dc131 ui/tools (700) reissue general procedures 700-106 color balance default (y low) 0 0-7 copy density setup (prevents copying see thru image) 700-107 color balance default (m high) 0 0-7 copy density setup (prevents copying see thru image) 700-108 color balance defau...

  • Page 709

    1/05 6-29 docucolor 12/dccs50 dc131 ui/tools (700) general procedures reissue 700-148 lighter - darker default 0 0-7 copy density setup (prevents copying see-thru image) 700-149 hue control default 0 0-5 1= 20 2= 10 3= 0 4= 10 5= 20 700-150 chroma control default 0 0-5 700-151 sharpness default 0 0-...

  • Page 710

    1/05 6-30 docucolor 12/dccs50 dc131 ui/tools (700), dc131 ui nvm list (702) reissue general procedures dc131 ui nvm list (702) 700-185 tray 5 (bypass) fast scan size 0 0-65535 only valid with tray 5 manual set- ting selected. Range is 148 to 297. Added with v7.3.3 iot software 700-186 tray 5 (bypass...

  • Page 711

    1/05 6-31 docucolor 12/dccs50 dc131 ui nvm list (702) general procedures reissue 702-208 color palette 3 (c) 0 0-100(%) edit pad ce registered color 702-209 color palette 4 (y) 20 0-100(%) edit pad ce registered color 702-210 color palette 4 (m) 0 0-100(%) edit pad ce registered color 702-211 color ...

  • Page 712

    1/05 6-32 docucolor 12/dccs50 dc131 ui nvm list (702) reissue general procedures 702-288 color palette 30 (m) 0 0-100(%) edit pad user registered color 702-289 color palette 30 (c) 0 0-100(%) edit pad user registered color 702-290 color palette 31 (y) 100 0-100(%) edit pad user registered color 702-...

  • Page 713

    1/05 6-33 docucolor 12/dccs50 dc131 ui nvm list (800), dc131 ui nvm list (850) general procedures reissue dc131 ui nvm list (800) dc131 ui nvm list (850) table 1 ui nvm list (800) chain- link name default range description 800-001 ess ip address (upper) - 0-255: 1byte +0-255: 1byte cp 800-002 ess ip...

  • Page 714

    1/05 6-34 docucolor 12/dccs50 dc131 ui nvm list (850) reissue general procedures 850-009 auditron user 100password - 0-65535 3rd and 4th digit of the password - see general procedures note: user account 101 or later: chain link number search method assume the password 2/6 link num- ber of the auditr...

  • Page 715

    1/05 6-35 docucolor 12/dccs50 dc131 ui nvm list (850) general procedures reissue 850-011 auditron user 100password - 0-65535 7th and 8th digit of the password - see general procedures note: user account 101 or later: chain link number search method assume the password 4/6 link num- ber of the auditr...

  • Page 716

    1/05 6-36 docucolor 12/dccs50 dc131 ui nvm list (850) reissue general procedures 850-013 auditron user 100password - 0-65535 11th and 12th digit of the password - see general procedures note: user account 101 or later: chain link number search method assume the password 6/6 link num- ber of the audi...

  • Page 717

    1/05 6-37 docucolor 12/dccs50 dc131 ui nvm list (850) general procedures reissue 850-015 auditron user 100: color mode limit - 0= [no limit] 1= [c/l only] 2= [b/w only] note: user account 101 or later: chain link number search method assume the link number of the color mode copy count limit in the a...

  • Page 718

    1/05 6-38 docucolor 12/dccs50 dc131 ui nvm list (850) reissue general procedures 850-018 auditron user: 100c/l copy count limit h - 0- 9999999: upper 2 bytes 4byte note: user account 101 or later: chain link number search method assume the link number of the color mode copy count limit in the auditr...

  • Page 719

    1/05 6-39 docucolor 12/dccs50 dc131 dadf nvm list (710) general procedures reissue dc131 dadf nvm list (710) table 1 dadf nvm list (710) chain- link name default range description 710-001 dadf fail bypass 0 0-1 fault bypass= 1, no fault bypass= 0 (used in dadf) 710-002 dadf jam bypass 0 0-1 jam bypa...

  • Page 720

    1/05 6-40 docucolor 12/dccs50 dc131 iit nvm list (715, 719) reissue general procedures dc131 iit nvm list (715, 719) table 1 iit nvm list (715, 719) chain- link name default range description 715-012 bw/color automatic rec- ognition level adjust- ment 2 0-4 level 0 (b/w) - level 4 (color) 715-023 pm...

  • Page 721

    1/05 6-41 docucolor 12/dccs50 dc131 iit nvm list (715, 719), dc131 ros nvm list general procedures reissue dc131 ros nvm list (720) 715-168 dsmmlimit 100 1-1023 document detection contrast allowance document detection final check. The document is detected by checking the difference between the maxim...

  • Page 722

    1/05 6-42 docucolor 12/dccs50 dc131 ros nvm list (720) reissue general procedures 720-018 erase le 35 0-255 [0- 21.59mm ] top edge erase (unit= 2 lines) [35=2.96mm] [change per step= about 0.0846mm] 720-019 erase te 35 0-255 [0- 21.59mm ] bottom edge erase (unit= 2 lines) [35=2.96mm] [change per ste...

  • Page 723

    1/05 6-43 docucolor 12/dccs50 dc131 ips nvm list (730) general procedures reissue dc131 ips nvm list (730) table 1 vm list (&30) chain- link name default range description 730-001 tis parameter 2 0-4 tis parameter 730-002 muc adj 0 0-8 mul adj in normal paper mode 730-003 mul adj for ohp 0 0-8 mul a...

  • Page 724

    1/05 6-44 docucolor 12/dccs50 dc131 ph nvm list (749), dc131 ph nvm list (760) reissue general procedures dc131 ph nvm list (749) dc131 ph nvm list (760) table 1 ph nvm list (749) chain- link name default range description 749-001 b/w variable pitch1 1200 none pitch width for paper size 8.5” or less...

  • Page 725

    1/05 6-45 docucolor 12/dccs50 dc131 ph nvm list (760) general procedures reissue 760-009 tray 3 paper size(ss) 0 0-65535 tray 3: free size - feed length (ss direction) default=0mm (automatic detec- tion) range=182-432mm other: detected by the tray size s/w (ad value). (0-65535) unit=1mm 760-010 tray...

  • Page 726

    1/05 6-46 docucolor 12/dccs50 dc131 ph nvm list (760) reissue general procedures 760-019 tray 2 state 0 none saves the tray 2 status. 0=tray dislocation 1=tray lifter down (e.G. Insertion) 2=tray lifter up 3=tray lifter up - interrupted 4=tray lifter up (ready) 5=fault 6=last p-off - tray dislocatio...

  • Page 727

    1/05 6-47 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue dc131ph nvm list (761) table 1 ph nvm list (761) chain- link name default range description 761-001 pre feed start timing-tray1 590 565-615 #1 tray: time from pre-feed start to regi-feed (except b side) default=1180ms ra...

  • Page 728

    1/05 6-48 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-015 adjust tray 1 pre feed stop position(take away roll 1 speed 220mm/s) 24 0-39 time from #1 feed out snr on to #1 take away feed clutch off (take away roll 220mm/s- stop timing) default=48ms range=0-78ms (0-39) uni...

  • Page 729

    1/05 6-49 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-028 tray 2 feed start timing 364 347-397 time from #2 take away feed clutchon to registration motor on (feed start) (except b side) default=728ms range=744 ± 50ms (372 ± 25) unit=2ms/step 761-029 tray 2 feed start ti...

  • Page 730

    1/05 6-50 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-042 adjust regi loop(duplex mode) 32 7-57 time from registration sensor on to main motor 2, dup motor off (registra- tion loop adjustment - duplex) default=64 ms range= ± 50ms ( ± 25) unit=2ms/step default data=32 (2...

  • Page 731

    1/05 6-51 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-054 adjust pre feed stop posi- tion(tray 1 nudger roll) 0 0-31 time from #1 feed out snr on to #1 nudger roll off (pre feed stop position - adjustment) default=0ms range=0-62ms (0-31) unit=2ms/step default data=0 (2m...

  • Page 732

    1/05 6-52 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-067 adjust duplex out motor off timing(from duplex out sensor on) 16 0-85 time from duplex out sensor on to duplex out motor off (duplex wait point stop position - adjustment) default=32ms range=0-170ms ( ± 40ms) (0-...

  • Page 733

    1/05 6-53 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-104 arrive at tray 1 pre feed sen- sor 4(used tray 1) 0 none measurement result: timing from #1 tray pre-feed start to #1 pre-feed sensor on theoretical value=115ms jam timer=408ms (50ppm, 12.5ppm b side) = 458ms (ot...

  • Page 734

    1/05 6-54 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-114 arrive at tray 2 pre feed sen- sor 4(used tray 2) 0 none measurement result: timing from #2 tray pre-feed start to #2 pre-feed sensor on theoretical value=155ms jam timer=408ms (50ppm, 12.5ppm b side) = 458ms (ot...

  • Page 735

    1/05 6-55 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-124 arrive at tray 3 pre feed sen- sor 4(used tray 3) 0 none measurement result: timing from #3 tray pre-feed start to #3 pre-feed snr on theoretical value=155ms jam timer=408ms (50ppm, 12.5ppm b side) = 458ms (other...

  • Page 736

    1/05 6-56 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-134 arrive at tray 4 pre feed sen- sor 4(used tray 4) 0 none measurement result: timing from #4 tray pre-feed start to #4 pre-feed snr on theoretical value=155ms jam timer=408ms (50ppm, 12.5ppm b side) = 458ms (other...

  • Page 737

    1/05 6-57 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-144 arrive at tray 1 feed out sen- sor 4(used tray 1) 0 none measurement result: timing from #1 tray pre-feed start to #1 feed out snr on theoretical value=291ms jam timer=576ms (50ppm, 12.5ppm b side) = 626ms (other...

  • Page 738

    1/05 6-58 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-155 arrive at tray 2 feed out sen- sor 5(used tray 2) 0 none measurement result: timing from #2 tray pre-feed start to #2 feed out snr on theoretical value=276ms jam timer=560ms (50ppm, 12.5ppm b side) = 610ms (other...

  • Page 739

    1/05 6-59 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-165 arrive at tray 3 feed out sen- sor 5(used tray 3) 0 none measurement result: timing from #3 tray pre-feed start to #2 feed out snr on theoretical value=276ms jam timer=560ms (50ppm, 12.5ppm b side) = 610ms (other...

  • Page 740

    1/05 6-60 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-175 arrive at tray 4 feed out sen- sor 5(used tray 4) 0 none measurement result: timing from #4 tray pre-feed start to #4 feed out snr on theoretical value=276ms jam timer=560ms (50ppm, 12.5ppm b side) = 610ms (other...

  • Page 741

    1/05 6-61 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-186 arrive at pre regi sensor 6(used tray 1) 0 none measurement result: timing from #1 tray feed start to pre-registration snr on theoretical value=130ms jam timer=80-180ms unit=0.5ms/step (normal paper) last storage...

  • Page 742

    1/05 6-62 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-197 arrive at pre regi sensor7(used tray 2) dsp: arrv preregisnr7 tray2 0 none measurement result: timing from #2 tray feed start to pre-registration snr on default=0ms range=none theoretical value=370ms jam timer=32...

  • Page 743

    1/05 6-63 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-208 arrive at pre regi sensor8(used tray 3) 0 none measurement result: timing from #2 tray feed start to pre-registration snr on theoretical value=370ms jam timer=320-420ms unit=0.5ms/step (normal paper), 0.8458ms/st...

  • Page 744

    1/05 6-64 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-221 arrive at regi sensor 1(used tray 1) 0 none #1 tray: measurement result - registra- tion sensor on timing after feed start. Theoretical value=367ms jam timer=316-416ms (50ppm, 12.5ppm b side), 296-436ms (other) u...

  • Page 745

    1/05 6-65 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-231 arrive at regi sensor 1(used tray 2) 0 none #2 tray: measurement result - registra- tion sensor on timing after feed start. Theoretical value=607ms jam timer=556-656ms (50ppm, 12.5ppm b side), 536-676ms (other) u...

  • Page 746

    1/05 6-66 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-239 arrive at regi sensor 9(used tray 2) 0 none #2 tray: measurement result - registra- tion sensor on timing after feed start. Theoretical value=607ms jam timer=556-656ms (50ppm, 12.5ppm b side), 536-676ms (other) u...

  • Page 747

    1/05 6-67 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-247 arrive at regi sensor 7(used tray 3) 0 none #3 tray: measurement result - registra- tion sensor on timing after feed start. Theoretical value=807ms jam timer=756-856ms (50ppm, 12.5ppm b side), 736-876ms (other) u...

  • Page 748

    1/05 6-68 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-255 arrive at regi sensor 5(used tray 4) 0 none #4 tray: measurement result - registra- tion sensor on timing after feed start. Theoretical value=1007ms am timer=956-1056ms (50ppm, 12.5ppm b side), 936-1076ms (other)...

  • Page 749

    1/05 6-69 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-264 pass regi sen- sor 4(used tray 1) 0 none measurement result: register sensor off timing from the registration feed (paper fed from tray 1). Theoretical value=paper length ÷ 221.168mm/s unit=2ms/step last storage ...

  • Page 750

    1/05 6-70 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-274 pass regi sen- sor 4(used tray 2) 0 none measurement result: register sensor off timing from the registration feed (paper fed from tray 2). Theoretical value=paper length ÷ 0.221168mm/s (normal paper) theoretical...

  • Page 751

    1/05 6-71 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-282 pass regi sen- sor 2(used tray 3) 0 none measurement result: register sensor off timing from the registration feed (paper fed from tray 2). Theoretical value=paper length ÷ 0.221168mm/s (normal paper) theoretical...

  • Page 752

    1/05 6-72 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-290 pass regi sen- sor 10(used tray 3) dsp: pass regisnr10 tray3 0 none measurement result: register sensor off timing from the registration feed (paper fed from tray 2). Default=0ms range=none theoretical value=pape...

  • Page 753

    1/05 6-73 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-297 pass regi sen- sor 7(used tray 4) 0 none measurement result: register sensor off timing from the registration feed (paper fed from tray 4). Theoretical value=paper length ÷ 0.221168mm/s (normal paper) theoretical...

  • Page 754

    1/05 6-74 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-303 arrive at fuser exit sensor 3 dsp: arrv fuser exit snr 3 0 none measurement result: fuser exit sensor on timing from registration feed start. Default=0ms range=none theoretical value=1815ms, 3071ms (this paper 1)...

  • Page 755

    1/05 6-75 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-312 pass machine exit sensor 2 dsp: pass machine exit snr 2 0 none measurement result (last 10): machine exit sensor off timing from fuser exit sensor off. Default=0ms range=none theoretical value=221ms (straight eje...

  • Page 756

    1/05 6-76 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-321 1pass invert path sensor 1 0 none measurement result (last 10): invert path sensor off timing from fuser exit sen- sor off. Theoretical value=331ms jam timer=250-532ms unit=10ms/step default data=0 (10ms rtmr) la...

  • Page 757

    1/05 6-77 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-331 arrive at duplex path sensor 1 0 none measurement result (last 10): dup path sensor on timing from dup in sensor on. Theoretical value=570ms unit=10ms/step default data=0 (10ms rtmr) last storage location - see 7...

  • Page 758

    1/05 6-78 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-343 3arrive at duplex out sensor 3 dsp: arrv dup out snr 3 0 none measurement result (last 10): duplex out sensor on timing from duplex path sen- sor on. Default=0ms range=none theoretical value=808ms unit=10ms/step ...

  • Page 759

    1/05 6-79 docucolor 12/dccs50 dc131ph nvm list (761) general procedures reissue 761-354 arrive at tray4 pre feed sen- sor indicate point 0 0-9 shows the location of the latest timings (761-131-140) (#4 pre-feed sensor arrival timings 1-10) e.G.; if the value is 5, the latest data is saved in 5, the ...

  • Page 760

    1/05 6-80 docucolor 12/dccs50 dc131ph nvm list (761) reissue general procedures 761-366 arrive at regi sensor indi- cate point(used tray 4) 0 0-9 shows the location of the latest timings (761-251-260) (#4 regi sensor arrival timings 1-10) e.G.; if the value is 5, the latest data is saved in 5, the p...

  • Page 761

    1/05 6-81 docucolor 12/dccs50 dc131sys nvm list (752) general procedures reissue dc131sys nvm list (752) table 1 sys nvm list (752) chain- link name default range description 752-001 market - 0-3 0=fx 1=ap 2=nasg 3=esg machine determines the market from this parameter. This area is not initialized. ...

  • Page 762

    1/05 6-82 docucolor 12/dccs50 dc131sys nvm list (759) reissue general procedures dc131sys nvm list (759) table 1 sys nvm list (759) chain- link name default range description 759-005 forced face up exit 0 0-1 0= invert ejection 1= straight ejection 759-006 repeat margin 0 0-1 0= repeat margin= 3mm 1...

  • Page 763

    1/05 6-83 docucolor 12/dccs50 dc131sys nvm list (759), dc131 billing nvm general procedures reissue dc131 billing nvm list (990) 759-128 ui-f patch - 0-9 a-z ui frame sw version4 759-139 iot-sys rom ver 1 - - (initialization/write: prohibited) cap (ex: a ->10, b->11) 759-140 iot-sys rom ver 2 - - (i...

  • Page 764

    1/05 6-84 docucolor 12/dccs50 dc131 billing nvm list (990), dc131 procon1 nvm reissue general procedures dc131 procon1 nvm list (773) 990-019 b/w print billing meter (upper) (half-tone eep-rom) - - b/w print electronic billing (019& 020: one billing) 990-020 b/w print billing meter (lower) (half-ton...

  • Page 765

    1/05 6-85 docucolor 12/dccs50 dc131 procon1 nvm list (773) general procedures reissue 773-016 adc vp fail (y) 0 0-65535 adc patch fault (y) 773-017 adc vp fail (m) 0 0-65535 adc patch fault (m) 773-018 adc vp fail (c) 0 0-65535 adc patch fault (c) 773-019 adc vp fail (k) 0 0-65535 adc patch fault (k...

  • Page 766

    1/05 6-86 docucolor 12/dccs50 dc131 procon1 nvm list (773), dc131 procon2 nvm reissue general procedures dc131 procon2 nvm list (774) 773-592 adc vpatch s [m] 0 0-65535 m-color: adc patch measurement value (mirror element) 773-593 adc vpatch s [c] 0 0-65535 c-color: adc patch measurement value (mirr...

  • Page 767

    1/05 6-87 docucolor 12/dccs50 dc131 procon2 nvm list (774), dc131 procon3 general procedures reissue dc131 procon3 nvm list (775) 774-074 disp timelower 0 toner dispense time: l side value (0-3599/unit: 0.1 second) 774-075 disp timeupper 2000 toner dispense time: h side value (0-65535/unit: 0.1 hour...

  • Page 768

    1/05 6-88 docucolor 12/dccs50 dc131 ibt nvm list (771), dc131 drive nvm list (772) reissue general procedures dc131 ibt nvm list (771), dc131 drive nvm list (772) table 1 ibt/drive nvm list (771, 772) chain- link name default range description 771-003 env ctl on 0 0-65535 env. Control on/off 0= cont...

  • Page 769

    1/05 6-89 docucolor 12/dccs50 dc131 ibt nvm list (771), dc131 drive nvm list general procedures reissue 771-090 btr2hv off adj cd2 3 0-65535 2nd btr hv off time adjustment (ultra thick paper) unit: mc 771-091 btr2hv on adj post 1121 0-65535 2nd btr hv on time adjustment (post card) unit: mc 771-092 ...

  • Page 770

    1/05 6-90 docucolor 12/dccs50 dc131 developer nvm list (776) reissue general procedures dc131 developer nvm list (776) table 1 developer nvm list (776) chain- link name default range description 776-367 reserve tank sts k 0 0-3 toner cartridge empty status man- agement: k full=0 low=1 near empty=2 e...

  • Page 771

    1/05 6-91 docucolor 12/dccs50 dc131 developer nvm list (776) general procedures reissue 776-395 dispenser sts k 0 0-65535 dispenser status detection status management - k ready=0 doubt=1 near broken=2 broken=3 776-405 nvm sub chk sw 0 0-2 subsystem check (rotary move- ment) i/o component check switc...

  • Page 772

    1/05 6-92 docucolor 12/dccs50 dc131 fuser nvm list (777) reissue general procedures dc131 fuser nvm list (777) table 1 fuser nvm list (777) chain- link name default range description 777-001 temp1 160 150-165 h/r1st temperature control (unit:degree (c)) 777-002 temp2 130 70-135 p/r1st temperature co...

  • Page 773

    1/05 6-93 docucolor 12/dccs50 dc131 sorter/finisher nvm list (780), dc132 serial general procedures reissue dc131 sorter/finisher nvm list (780)(790) dc132 serial number/billing meter synchronization purpose checks the billing meters and sets the machine serial number when fault 3-397 occurs. This r...

  • Page 774

    1/05 6-94 docucolor 12/dccs50 dc135 hfsi counters, dc135 hfsi counter list reissue general procedures dc135 hfsi counters purpose this routine displays the service life (threshold) and the current value (count) of the periodic replacement parts. Replacement life change, and current value resets are ...

  • Page 775

    1/05 6-95 docucolor 12/dccs50 dc140 analog monitor general procedures reissue dc140 analog monitor purpose monitors the analog values of the a/d converter sensors by driving each component (e.G.;, c.C). Temporary change of output values is possible. Output component check is also possi- ble. Procedu...

  • Page 776

    1/05 6-96 docucolor 12/dccs50 dc188 how to exit from service mode, dc301 nvm reissue general procedures dc188 how to exit from service mode procedure 1. Enter the service diagnostics mode . Refer to entering the service diagnostic mode using the pws . 2. Select the service exit tab on the screen. 3....

  • Page 777

    1/05 6-97 docucolor 12/dccs50 dc301 nvm initialization general procedures reissue • 775-852 adc change by atc (m) • 775-853 adc change by atc (c) 7. Go to dc131 nvm r/w : • record the value in location 990-302 (v7.06.3 software only) • record the value in location 759-039 (v7.06.3 software only) • i...

  • Page 778

    1/05 6-98 docucolor 12/dccs50 dc301 nvm initialization reissue general procedures 13. Go to dc371 configuration page . Verify the machine configuration. Correct any errors before continuing. 14. Exit the diagnostic mode. To exit diagnostic mode, refer to dc188 how to exit from ser- vice mode . 15. R...

  • Page 779

    1/05 6-99 docucolor 12/dccs50 dc305 ui component check, dc330 component general procedures reissue dc305 ui component check purpose checks the operations of the ui screen and control panel buttons. Procedure 1. Enter the service diagnostics mode . Refer to entering the service diagnostic mode using ...

  • Page 780

    1/05 6-100 docucolor 12/dccs50 dc330 component control reissue general procedures note: components that are currently running are shaded in green. Components that have been run are shaded in yellow. Note: when exiting dc330, the machine resets and communication between the pws and the machine is mom...

  • Page 781

    1/05 6-101 docucolor 12/dccs50 dc330 component control general procedures reissue 007-189 tray closed switch input high: drawer / tray is closed low: drawer / tray is open. Detects when the hcf paper drawer / tray is closed. Hcf 007-190 hcf feed hot line input signal from the iot to initiate paper f...

  • Page 782

    1/05 6-102 docucolor 12/dccs50 dc330 component control reissue general procedures 008-241 #2 tray size s/w 2 input high: switch on (soft data) cannot run with tray 3 size switch 1,2,3,4 cannot run with tray 4 size switch 1,2,3,4 processor 008-242 #2 tray size s/w3 input high: switch on (soft data) c...

  • Page 783

    1/05 6-103 docucolor 12/dccs50 dc330 component control general procedures reissue 009-250 waste bottle full sensor input high: full low: not full processor 009-251 trickle bottle sensor input high: trickle bottle full low: not full processor 009-255 low toner sen- sor k input high: toner low: no ton...

  • Page 784

    1/05 6-104 docucolor 12/dccs50 dc330 component control reissue general procedures 011-282 bin 2 full sensor input high: not full low: full checks bin 3 full detection sensor status. Sorter 011-283 bin 3 full sensor input high: not full low: full checks bin 3 full detection sensor status sorter 011-2...

  • Page 785

    1/05 6-105 docucolor 12/dccs50 dc330 component control general procedures reissue 012-241 eject clamp home sensor input high: not sensed low: sensed senses set clamp home posi- tion. Set clamp motor drive stopping signal. Processor 012-250 stack height sen- sor input high: not sensed low: sensed sta...

  • Page 786

    1/05 6-106 docucolor 12/dccs50 dc330 component control reissue general procedures output cc codes 012-281 bin 1 full sensor input high: bin not full low: bin full checks bin 1 full detection snr inputting. Finisher 012-282 bin 2 full sensor input high: bin not full low: bin full checks bin 2 full de...

  • Page 787

    1/05 6-107 docucolor 12/dccs50 dc330 component control general procedures reissue 004-007 main motor output the main motor rotates at a fre- quency of 2000.8 hz the pr and ivt are turned on simultaneously if you operate the drum motor and the main motor at the same time, then start one of them, the ...

  • Page 788

    1/05 6-108 docucolor 12/dccs50 dc330 component control reissue general procedures 008-013 #2 feed motor cw output motor normal rotation: feed roll rotation processor 008-014 #2 take away feed clutch output on drives connection processor 008-016 #3 nudger roll solenoid output on time is 2000 msec pro...

  • Page 789

    1/05 6-109 docucolor 12/dccs50 dc330 component control general procedures reissue 009-032 dispense motor y output start after moving the rotary to the y color and dispensing the toner. Note: to drive the rotary, move the rotary to the y color in dc920 (developer unit check) automatically turns off a...

  • Page 790

    1/05 6-110 docucolor 12/dccs50 dc330 component control reissue general procedures 009-081 charge corotron grid output run simultaneously with drum motor (004-021) on: pwm output value = 717 (nvm 774-005) processor 009-085 rotary mot fan output on: l processor 009-088 blower output on: l processor 00...

  • Page 791

    1/05 6-111 docucolor 12/dccs50 dc330 component control general procedures reissue 010-030 heat roll lamp output on: l automatically turns off after 1 sec. Note: the fuser temperature con- trol will be halted during the diag. Component control and diag. Sub- system check. The fuser tempera- ture cont...

  • Page 792

    1/05 6-112 docucolor 12/dccs50 dc330 component control reissue general procedures 011-086 bin 5 gate sole- noid output switch the 5 bin gate to the 5 bin tray direction. Cannot run with the 2 to 4, 6 to 10 bin gate solenoids (011-083 through 011-085, 011-087 through 011-091). Sorter 011-087 bin 6 ga...

  • Page 793

    1/05 6-113 docucolor 12/dccs50 dc330 component control general procedures reissue 012-030 end wall motor open output high: on drives end wall to open it (300ms) finisher 012-031 end wall motor close output high: on drives end wall to close it (300ms) finisher 012-036 compiler tray solenoid output lo...

  • Page 794

    1/05 6-114 docucolor 12/dccs50 dc330 component control reissue general procedures 012-082 mbx gate sole- noid open output low: on switches mbx gate for mbx. (150ms) finisher 012-083 2 bin gate sole- noid output low: on switches 2bin gate for bin 2 finisher 012-084 3 bin gate sole- noid output low: o...

  • Page 795

    1/05 6-115 docucolor 12/dccs50 dc351 nvm initialize, save/restore general procedures reissue dc351 nvm initialize, save/restore purpose save / restore nvm this option saves current nvm settings that were changed since the last service call or to restore the saved nvm settings since the last service ...

  • Page 796

    1/05 6-116 docucolor 12/dccs50 dc351 nvm initialize, save/restore reissue general procedures 730-008 mul m rate for m-m 730-009 mul m rate for c-m 730-010 mul m rate for y-c 730-011 mul m rate for m-c 730-012 mul m rate for c-c 730-013 mul m rate for y-b 730-014 mul m rate for m-b 730-015 mul m rate...

  • Page 797

    1/05 6-117 docucolor 12/dccs50 dc351 nvm initialize, save/restore, dc361 nvm general procedures reissue dc361 nvm save/restore purpose restores the nvm data of the main processor after saving it to the pws. Procedure a. Saving nvm data 1. Enter the service diagnostics mode . Refer to entering the se...

  • Page 798

    1/05 6-118 docucolor 12/dccs50 dc371 configuration page reissue general procedures dc371 configuration page purpose allows easy viewing and set-up of machine configuration. Procedure 1. Enter the service diagnostics mode . Refer to entering the service diagnostic mode using the pws . 2. Select adjus...

  • Page 799

    1/05 6-119 docucolor 12/dccs50 dc391 edit pad , dc612 color test pattern print general procedures reissue dc391 edit pad purpose this routine allows you to set custom colors easily for the customer color palette. Once a color is selected the color indices can be adjusted by percentage to obtain the ...

  • Page 800

    1/05 6-120 docucolor 12/dccs50 dc612 color test pattern print reissue general procedures 9 iit analog gradation ch5- b - 300 lines (k) k-color gradation pg with ccd b odd data preips (image process- ing) 10 iit analog gradation ch6- b - 300 lines (k) k-color gradation pg with ccd b even data preips ...

  • Page 801

    1/05 6-121 docucolor 12/dccs50 dc612 color test pattern print general procedures reissue 39 edit bypass (post ips) - 200r - m output a normal copy (bypassed the editor) in 200r (magenta). Note: set the test chart on the platen and output the pg. Postips (image process- ing) 40 edit bypass(post ips) ...

  • Page 802

    1/05 6-122 docucolor 12/dccs50 dc612 color test pattern print, dc701 fuser nip mea- reissue general procedures dc701 fuser nip measurement purpose makes a copy for the contact arc adjustment and measures the fuser nip width with a simple operation. Note: for details, see adjustments section 4: adj 8...

  • Page 803

    1/05 6-123 docucolor 12/dccs50 dc740 tray 5 guide adjustment, dc915 machine general procedures reissue dc740 tray 5 guide adjustment purpose checks whether the tray 5 guide size (width) has been properly detected. Note: for details on adjustment, see adj 9.1.17 tray 5 guide adjustment (dc740). Proce...

  • Page 804

    1/05 6-124 docucolor 12/dccs50 dc915 machine output reissue general procedures 21 773-357 number of drum cycles: sign (0: positive/10: negative) 1 22 773-356 number of drum cycles (unit: 100cycle decre- menting count) 65535 23 773-342 number of developer cycles: y (unit: mot. On 0.1 hour) 65535 24 7...

  • Page 805

    1/05 6-125 docucolor 12/dccs50 dc915 machine output , dc918 iot highlight setup general procedures reissue dc918 iot highlight setup purpose • sets the same hi-light density reproduction start points (for k, y, m and c) and sets the same hi-light densities for in-board and out-board. • sets the esv/...

  • Page 806

    1/05 6-126 docucolor 12/dccs50 dc919 color balance setup (iit installed machine reissue general procedures dc919 color balance setup (iit installed machine only) purpose takes a 4c copy in the photo mode and visually checks the color balance and then sets the kymc color balance nvm. Note: 1. Run thi...

  • Page 807

    1/05 6-127 docucolor 12/dccs50 dc922 trc control/toner density adjustment, general procedures reissue dc922 trc control/toner density adjustment purpose • measures the gray-scale patch with the adc sensor and creates the trc correction lut in the iot. If the result is not within the range, the syste...

  • Page 808

    1/05 6-128 docucolor 12/dccs50 dc924 trc adjust / dc939 trc check pg, dc929 max reissue general procedures dc924 trc adjust / dc939 trc check pg note: not to be used at this time. Purpose to manually fine adjust the low/medium/high densities (trc) for each color. Note: although it appears that the d...

  • Page 809

    1/05 6-129 docucolor 12/dccs50 dc933 vh/vm setup, dc934 adc/agc setup general procedures reissue dc933 vh/vm setup purpose sets the vg, ld light amount, development bias and asg bias output value by determining: • the vg value wherein the drum surface potential becomes the target vh in two different...

  • Page 810

    1/05 6-130 docucolor 12/dccs50 dc945 iit calibration reissue general procedures dc945 iit calibration purpose functional details: • computes and sets the white reference correction coefficient. • corrects the iit sensitivity dispersion. Note: for details on dc945 iit calibration, see adjustments sec...

  • Page 811

    1/05 6-131 docucolor 12/dccs50 how to enter/exit the ui (iot) diagnostics, ui (iot) general procedures reissue how to enter/exit the ui (iot) diagnostics mode procedure 1. Power on the machine. 2. While holding down the “ 0 " button, press start . A screen will display, asking you to enter your acce...

  • Page 812

    1/05 6-132 docucolor 12/dccs50 nvm reset / nvm initialization (dc301 ui diagnos- reissue general procedures nvm reset / nvm initialization (dc301 ui diagnostics) purpose initializes nvm for each subsystem and initializes nvm for the entire system. Note: functional comparison between the ui diagnosti...

  • Page 813

    1/05 6-133 docucolor 12/dccs50 component control (dc330 ui diagnostics), print general procedures reissue component control (dc330 ui diagnostics) purpose checks the input/output of each component by specifying the chain-link number. Note: functional comparison between the ui diagnostics and the pws...

  • Page 814

    1/05 6-134 docucolor 12/dccs50 print (dc612 test pattern ui diagnostics) reissue general procedures 7 analog iit analog gradation ch3-g, 300 lines (k) k-color gradation pg - reading ccd g odd data. Preips (image pro- cess) 8 analog iit analog gradation ch4-g, 300 lines (k) k-color gradation pg - rea...

  • Page 815

    1/05 6-135 docucolor 12/dccs50 print (dc612 test pattern ui diagnostics) general procedures reissue 37 tbc edit bypass (post ips), 200r, b/w outputs a normal copy (bypassing the editor): 200r (b/w) note: place the test chart on the platen and output the pg. Postips (image pro- cess) 38 tbc edit bypa...

  • Page 816

    1/05 6-136 docucolor 12/dccs50 print (dc612 test pattern ui diagnostics) reissue general procedures 53 tbc all ips pg(ana- log+pre+mem+po st) integrated the pwb pgs of analog, cmm and postips into one simplified output. Postips (image pro- cess) 54 tbc color patch: 1st page outputs the top color pat...

  • Page 817

    1/05 6-137 docucolor 12/dccs50 print (dc612 test pattern ui diagnostics), fuser general procedures reissue fuser nip measurement (dc701 ui diagnostics) purpose creates a special copy and measures the fuser nip pressure. Note: • the external heat roll is not latched while this function is running. • ...

  • Page 818

    1/05 6-138 docucolor 12/dccs50 developer unit check (dc920 ui diagnostics), max reissue general procedures developer unit check (dc920 ui diagnostics) purpose specifies the k/y/m/c home positions and rotates the rotary developer to the home position. Note: functional comparison between the ui diagno...

  • Page 819

    1/05 6-139 docucolor 12/dccs50 iit calibration (dc945 ui diagnostics) (iit installed general procedures reissue iit calibration (dc945 ui diagnostics) (iit installed machine only) purpose • sets the “correction coefficient” that corrects the dispersion of the “b-ccd sensor color sensitivity” caused ...

  • Page 820

    1/05 6-140 docucolor 12/dccs50 vh/vm setup (dc933 ui diagnostics), iot highlight reissue general procedures vh/vm setup (dc933 ui diagnostics) purpose sets the “vg/ld light amount”, “development bias” and the “asg bias output.” • from any 2 vgs, set the “vg value” so that the “drum surface potential...

  • Page 821

    1/05 6-141 docucolor 12/dccs50 trc setup/toner concentration adjustment general procedures reissue trc setup/toner concentration adjustment (dc922 ui diagnostics) purpose the system displays the control function buttons (trc control, trc adjustment,) for the trc setup. Note: functional comparison be...

  • Page 822

    1/05 6-142 docucolor 12/dccs50 color balance setup (dc919 ui diagnostics) (iit in- reissue general procedures color balance setup (dc919 ui diagnostics) (iit installed machine only) purpose • to correct the ymck color balance. • take a 4c copy in the photo mode. Visually check the copy. Reset the ym...

  • Page 823

    1/05 6-143 docucolor 12/dccs50 general information, installation space require- general procedures reissue general information product codes installation space requirements installation space requirements without accessories ( figure 1 ) figure 1 installation space requirements without accessories ¹...

  • Page 824

    1/05 6-144 docucolor 12/dccs50 installation space requirements reissue general procedures installation space requirements with edit pad (right side) ( figure 2 ) figure 2 installation space requirements with edit pad (right side) ¹ measured from the rear of processor if idfe is not present. ² 106.5 ...

  • Page 825

    1/05 6-145 docucolor 12/dccs50 installation space requirements general procedures reissue figure 4 installation space requirements with hcf and edit pad (right side) ¹ measured from the rear of processor if idfe is not present. ² 106.5 in. (2705mm) if installed in hallway. ³ 110.5 in. (2807mm) if in...

  • Page 826

    1/05 6-146 docucolor 12/dccs50 installation space requirements reissue general procedures figure 6 space requirements with hcf, sorter/mailbox and edit pad (left side) ¹ measured from the rear of processor if idfe is not present. ² 106.5 in. (2705mm) if installed in hallway. ³ 110.5 in. (2807mm) if ...

  • Page 827

    1/05 6-147 docucolor 12/dccs50 installation space requirements general procedures reissue figure 8 installation space requirements with sorter/mailbox and edit pad (left side) ¹ measured from the rear of processor if idfe is not present. ² 106.5 in. (2705mm) if installed in hallway. ³ 110.5 in. (280...

  • Page 828

    1/05 6-148 docucolor 12/dccs50 installation space requirements, product specifica- reissue general procedures figure 10 installation space requirements with hcf ¹ measured from the rear of integrated digital front end. ² 110.5 in. (2807mm) if installed in hallway. ³ 90.5 in. (2300mm) if installed in...

  • Page 829

    1/05 6-149 docucolor 12/dccs50 product specifications general procedures reissue other electrical specifications 1. Leakage protection • internal earth leakage breaker 2. Electrical noise • vcci class 1 compliance 3. Ground • class 3 environmental specifications heat output audible noise ozone gener...

  • Page 830

    1/05 6-150 docucolor 12/dccs50 product specifications reissue general procedures paper cassette sizes available paper cassette/receiving tray capacity • cassette 500 sheets • paper tray bypass 100 sheets (20 lb./80gsm) • receiving tray 100 sheets table 6 paper cassette sizes - nasg and esg nasg esg ...

  • Page 831

    1/05 6-151 docucolor 12/dccs50 product specifications general procedures reissue size sensing (nasg) size sensing (esg) dadf product specifications dadf physical characteristics dimensions (dadf) dadf electrical specifications frequency • 50/60hz ± 2% input voltage • supplied by machine power consum...

  • Page 832

    1/05 6-152 docucolor 12/dccs50 product specifications reissue general procedures dadf size sensing (nasg) dadf size sensing (esg) sorter/mailbox product specifications sorter/mailbox physical characteristics dimensions (sorter) sorter/mailbox electrical specifications frequency • 50/60hz ± 2% input ...

  • Page 833

    1/05 6-153 docucolor 12/dccs50 product specifications general procedures reissue input voltage • supplied by machine power consumption • 70 watts finisher system capability copy sort size • maximum 12 × 18 • minimum a6 postcard-oct tray capacities • copy output tray 400 copies-oct basic weight range...

  • Page 834

    1/05 6-154 docucolor 12/dccs50 product specifications reissue general procedures 2. Tray 5 (continuous copy - unit: sheets/minute) cpm - tray 5 ¹ a3ohp - feed 1 sheet at a time. No cpm specification. Copy speed (dpm) 1. Auto feed (duplex) (continuous copy - unit: sheets/minute) 2. Auto feed (simplex...

  • Page 835

    1/05 6-155 docucolor 12/dccs50 product specifications general procedures reissue copy (print) paper 1. Tray (b5~a3, letter) a. No1 tray: 64~105gsm b. No2~4 tray: 64~128gsm (105~128gsm paper: select “thick paper 1”.) 2. Tray 5: 64~250gsm paper cassette type paper sizes and orientation loadable in eac...

  • Page 836

    1/05 6-156 docucolor 12/dccs50 product specifications reissue general procedures others: non-standard size (enter the size from the control panel). Range 1. Main scanning direction: 148~297mm (default: 257mm) 2. Subscanning direction: 203~432mm (default: 257mm) tray/cassette capacity 1. Tray 1: 500 ...

  • Page 837

    1/05 6-157 docucolor 12/dccs50 common tools, product tools and test patterns general procedures reissue common tools product tools and test patterns table 1 common tools description part number screw driver (-) 3 x 50 600t40205 screw driver (+) 6 x 100 600t1989 screw driver (+) no.1 499t356 stubby d...

  • Page 838

    1/05 6-158 docucolor 12/dccs50 cleaning materials, machine consumables reissue general procedures cleaning materials machine consumables note: 1. Toner life • y, m, c: 5,000 images when documents with a 5% image density are copied in full color mode using a4 paper. • k: 5,000 images when documents w...

  • Page 839

    1/05 6-159 docucolor 12/dccs50 change tag introduction, processor (p) tags general procedures reissue change tag introduction important modifications to the copier are identified by a tag number which is recorded on a tag matrix label attached to the inside of the front fuser cover, or inside the fr...

  • Page 840

    1/05 6-160 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags reissue general procedures tag: p4 class: n use: all mfg serial numbers: n/r name: br pwb purpose: this tag indicates presence of omron br pwb (before cut-in of xcd pwb) kit number: n/a reference: pl 3.5 tag: p5 class: n u...

  • Page 841

    1/05 6-161 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags general procedures reissue tag: p9 class: n use: all mfg serial numbers: cut-in: temporary change: fu2: 040199 fu0: 025022 fu3: 310512179x fu1: 310512691x cut-in: permanent change: fu2:040321, fu0:025022, fu3:310512332, fu...

  • Page 842

    1/05 6-162 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags reissue general procedures tag: p15 class: n use: all mfg serial numbers: fu2: 041442 fu3: 310512781x fu1: 310512734x fu0: 025138 name: cyan toner leak fix purpose: eliminate gap in cyan oil seal, to prevent cyan toner lea...

  • Page 843

    1/05 6-163 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags general procedures reissue tag: p21 class: n use: all mfg serial numbers: fu2: 041496 fu0: 025138 fu3: 310512785x fu1: 310512734x name: pickup roll for fuser assy improvement purpose: to improve life of oil metering system...

  • Page 844

    1/05 6-164 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags reissue general procedures tag: p27 class: n use: esg only mfg serial numbers: 213 7078999 name: xcd pwb (mitcheldean production only) purpose: esg-specific xcd pwb kit number: n/a reference: pl 3.5 tag: p28 class: m use: ...

  • Page 845

    1/05 6-165 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags general procedures reissue tag: p33 class: r use: all mfg serial numbers: name: toner spray kit purpose: reduce trail edge toner spray and banding that occurs 150 mm from trail edge kit number: 600k85871 reference: tag: p3...

  • Page 846

    1/05 6-166 docucolor 12/dccs50 mail box / sorter tags, mail box / sorter tags reissue general procedures tag: p39 class: o use: all mfg serial numbers: name: v11.5x software update purpose: updates software to enable epc and increased imageable area. Kit number: 630k12210 reference: tag: p40 class: ...

  • Page 847

    1/05 6-167 docucolor 12/dccs50 high capacity feeder (hcf) tags, integrated digi- general procedures reissue high capacity feeder (hcf) tags tag: hcf1 class: n use: all mfg serial numbers: ft4 685969 name: hcf control pwb w/v2.4 s/w update purpose: v2.4 software fixes 8-190 and 8-192 hcf take away ro...

  • Page 848

    1/05 6-168 docucolor 12/dccs50 integrated digital front end (idfe) tags, reissue general procedures integrated digital front end (idfe) tags tag: idfe 1 class: n use: all mfg serial numbers: manufacturing cut-in s/n gl2 383925 and above name: eme fixes/ul label purpose: support of manufacturing stan...

  • Page 849

    1/05 6-169 docucolor 12/dccs50 general procedures reissue tag: idfe 8 class: n use: all mfg serial numbers: gl2 387285 name: new hardware configuration purpose: hardware update to obsolete components reference: tag: idfe 9 class: n use: all mfg serial numbers: gl2 387895 name: s/w release v2.0 purpo...

  • Page 850

    1/05 6-170 docucolor 12/dccs50 reissue general procedures manuals4you.Com manuals4you.Com.

  • Page 851

    1/05 7-1 docucolor 12/dccs50 wiring data reissue 7 wiring data plug/jacks wiring connector list...................................................................................................... 7-3 plug/jack indexp/jp/jp/j ............................................................................

  • Page 852

    1/05 7-2 docucolor 12/dccs50 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 853

    1/05 7-3 docucolor 12/dccs50 wiring connector list, plug/jack index wiring data reissue wiring connector list how to use the wiring connector list 1. To find the location of a connector, refer to the figure and item number of the plug/jack location drawings section, by referring to figure and item n...

  • Page 854

    1/05 7-4 docucolor 12/dccs50 plug/jack index reissue wiring data p/j59 7.2.23 power chassis 1 p/j70 7.2.30 w/tag p31 (esg only) 3 j71 7.2.30 w/tag p31 (esg only) 6 j72 7.2.30 w/tag p31 (esg only) 5 j73 7.2.30 w/tag p31 (esg only) 8 j74 7.2.30 w/tag p31 (esg only) 7 p/j76 7.2.30 w/tag p31 (esg only) ...

  • Page 855

    1/05 7-5 docucolor 12/dccs50 plug/jack index wiring data reissue p/j170 7.2.12 fuser unit (front) 7 p/j171 7.2.12 fuser unit (front) 20 p/j172 7.2.12 fuser unit (front) 21 p/j173 7.2.12 fuser unit (front) 15 p/j174 7.2.12 fuser unit (front) 17 p/j175 7.2.12 fuser unit (front) 19 p/j176 7.2.12 fuser ...

  • Page 856

    1/05 7-6 docucolor 12/dccs50 plug/jack index reissue wiring data p/j403 7.2.19 iot driver pwb/iot cpu pwb 4 p/j404 7.2.19 iot driver pwb/iot cpu pwb 6 p/j405 7.2.19 iot driver pwb/iot cpu pwb 23 p/j406 7.2.19 iot driver pwb/iot cpu pwb 5 p/j411 7.2.19 iot driver pwb/iot cpu pwb 12 p/j412a 7.2.19 iot...

  • Page 857

    1/05 7-7 docucolor 12/dccs50 plug/jack index wiring data reissue p/j553 7.2.28 mail box sorter 8 p/j554 7.2.28 mail box sorter 9 p/j555 7.2.28 mail box sorter 11 p/j556 7.2.28 mail box sorter 12 p/j557 7.2.28 mail box sorter 13 p/j558 7.2.28 mail box sorter 2 p/j559 7.2.28 mail box sorter 1 p/j560 7...

  • Page 858

    1/05 7-8 docucolor 12/dccs50 plug/jack index reissue wiring data j703b 7.2.17 tray 5 3 p703b 7.2.17 tray 5 5 p/j704 7.2.2 front upper 4 p/j710 7.2.18 main switch/deve.Bias hvps/cc/pdd hvps 9 p/j711 7.2.20 rear upper 38 p/j712 7.2.2 front upper 7 p/j713 7.2.20 rear upper 24 p/j714 7.2.2 front upper 3...

  • Page 859

    1/05 7-9 docucolor 12/dccs50 plug/jack index, plug/jack locator diagrams wiring data reissue plug/jack locator diagrams fs2 7.2.2 front upper 6 fs3 7.2.2 front upper 5 fs4 7.2.2 front upper 9 fs11 7.2.14 tray 1-4 sensor 2 fs12 7.2.14 tray 1-4 sensor 1 fs50 7.2.23 power chassis 8 fs51 7.2.23 power ch...

  • Page 860

    1/05 7-10 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 1 - 7.2.1 control panel manuals4you.Com manuals4you.Com.

  • Page 861

    1/05 7-11 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 2 - 7.2.2 front upper.

  • Page 862

    1/05 7-12 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 3 - 7.2.3 iit manuals4you.Com manuals4you.Com.

  • Page 863

    1/05 7-13 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 4 - 7.2.4 ips.

  • Page 864

    1/05 7-14 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 5 - 7.2.5 toner cartridge manuals4you.Com manuals4you.Com.

  • Page 865

    1/05 7-15 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 6 - 7.2.6 ros/half tone pwb.

  • Page 866

    1/05 7-16 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 7 - 7.2.7 vsel base ttl pwb (ap) manuals4you.Com manuals4you.Com.

  • Page 867

    1/05 7-17 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 8 - 7.2.8 ibt.

  • Page 868

    1/05 7-18 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 9 - 7.2.9 drawer manuals4you.Com manuals4you.Com.

  • Page 869

    1/05 7-19 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 10 - 7.2.10 registration.

  • Page 870

    1/05 7-20 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 11 - 7.2.11 2nd btr manuals4you.Com manuals4you.Com.

  • Page 871

    1/05 7-21 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 12 - 7.2.12 fuser unit (front).

  • Page 872

    1/05 7-22 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 13 - 7.2.13 fuser unit (rear) manuals4you.Com manuals4you.Com.

  • Page 873

    1/05 7-23 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 14 - 7.2.14 tray 1-4 sensor.

  • Page 874

    1/05 7-24 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 15 - 7.2.15 tray feeder manuals4you.Com manuals4you.Com.

  • Page 875

    1/05 7-25 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 16 - 7.2.16 inverter unit.

  • Page 876

    1/05 7-26 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 17 - 7.2.17 tray 5 manuals4you.Com manuals4you.Com.

  • Page 877

    1/05 7-27 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 18 - 7.2.18 main switch/deve.Bias hvps/cc/pdd hvps.

  • Page 878

    1/05 7-28 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 19 - 7.2.19 iot driver pwb/iot cpu pwb manuals4you.Com manuals4you.Com.

  • Page 879

    1/05 7-29 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 20 - 7.2.20 rear upper.

  • Page 880

    1/05 7-30 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 21 - 7.2.21 ac drive pwb/tray pwb/ssr manuals4you.Com manuals4you.Com.

  • Page 881

    1/05 7-31 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 22 - 7.2.22 distribution pwb/iot lvps.

  • Page 882

    1/05 7-32 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 23 - 7.2.23 power chassis manuals4you.Com manuals4you.Com.

  • Page 883

    1/05 7-33 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 24 - 7.2.24 tray 2-4 take away drive/transformer.

  • Page 884

    1/05 7-34 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 25 - 7.2.25 b3h lvps/ssr/transformer (ap) manuals4you.Com manuals4you.Com.

  • Page 885

    1/05 7-35 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 26 - 7.2.26 dadf-1.

  • Page 886

    1/05 7-36 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 27 - 7.2.27 dadf-2 manuals4you.Com manuals4you.Com.

  • Page 887

    1/05 7-37 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 28 - 7.2.28 mail box sorter.

  • Page 888

    1/05 7-38 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data figure 29 - 7.2.29 decurler manuals4you.Com manuals4you.Com.

  • Page 889

    1/05 7-39 docucolor 12/dccs50 plug/jack locator diagrams wiring data reissue figure 30 - 7.2.30 tag p 31 components.

  • Page 890

    1/05 7-40 docucolor 12/dccs50 plug/jack locator diagrams reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 891

    1/05 7-41 docucolor 12/dccs50 ac power wirenets wiring data reissue ac power wirenets figure 1 wirenet ac power (neutral).

  • Page 892

    1/05 7-42 docucolor 12/dccs50 ac power wirenets , 18vac wirenet reissue wiring data figure 2 wirenet ac power (hot) 18vac wirenet manuals4you.Com manuals4you.Com.

  • Page 893

    1/05 7-43 docucolor 12/dccs50 18vac wirenet wiring data reissue figure 1 wirenet ac 18v.

  • Page 894

    1/05 7-44 docucolor 12/dccs50 3.3vdc/3.3v ret/3.5vdc/3.5v ret wirenets reissue wiring data 3.3vdc/3.3v ret/3.5vdc/3.5v ret wirenets figure 1 wirenet 3.3vdc manuals4you.Com manuals4you.Com.

  • Page 895

    1/05 7-45 docucolor 12/dccs50 3.3vdc/3.3v ret/3.5vdc/3.5v ret wirenets wiring data reissue figure 2 wirenet dc com (3.3v ret).

  • Page 896

    1/05 7-46 docucolor 12/dccs50 3.3vdc/3.3v ret/3.5vdc/3.5v ret wirenets reissue wiring data figure 3 wirenet 3.5vdc manuals4you.Com manuals4you.Com.

  • Page 897

    1/05 7-47 docucolor 12/dccs50 3.3vdc/3.3v ret/3.5vdc/3.5v ret wirenets wiring data reissue figure 4 wirenet dc com (3.5v ret).

  • Page 898

    1/05 7-48 docucolor 12/dccs50 +5vdc wirenets reissue wiring data +5vdc wirenets figure 1 wirenet +5vdc-1 manuals4you.Com manuals4you.Com.

  • Page 899

    1/05 7-49 docucolor 12/dccs50 +5vdc wirenets wiring data reissue figure 2 wirenet +5vdc-2.

  • Page 900

    1/05 7-50 docucolor 12/dccs50 +5vdc wirenets reissue wiring data figure 3 wirenet +5vdc-2 (con’t) manuals4you.Com manuals4you.Com.

  • Page 901

    1/05 7-51 docucolor 12/dccs50 +5vdc wirenets wiring data reissue figure 4 wirenet +5vdc-3.

  • Page 902

    1/05 7-52 docucolor 12/dccs50 +5vdc wirenets reissue wiring data figure 5 wirenet +5vdc-3 (con’t) manuals4you.Com manuals4you.Com.

  • Page 903

    1/05 7-53 docucolor 12/dccs50 +5vdc wirenets wiring data reissue figure 6 wirenet +5vdc-4.

  • Page 904

    1/05 7-54 docucolor 12/dccs50 +5vdc wirenets reissue wiring data figure 7 wirenet +5vdc-5 manuals4you.Com manuals4you.Com.

  • Page 905

    1/05 7-55 docucolor 12/dccs50 +5vdc wirenets wiring data reissue figure 8 wirenet +5vdc-6.

  • Page 906

    1/05 7-56 docucolor 12/dccs50 +5vdc wirenets reissue wiring data figure 9 wirenet +5vdc-7 manuals4you.Com manuals4you.Com.

  • Page 907

    1/05 7-57 docucolor 12/dccs50 dc com (+5v ret) wirenets wiring data reissue dc com (+5v ret) wirenets figure 1 wirenet dc com (+5v ret) -1.

  • Page 908

    1/05 7-58 docucolor 12/dccs50 dc com (+5v ret) wirenets reissue wiring data figure 2 wirenet dc com (+5v ret) -2 manuals4you.Com manuals4you.Com.

  • Page 909

    1/05 7-59 docucolor 12/dccs50 dc com (+5v ret) wirenets wiring data reissue figure 3 wirenet dc com (+5v ret) -3.

  • Page 910

    1/05 7-60 docucolor 12/dccs50 dc com (+5v ret) wirenets reissue wiring data figure 4 wirenet dc com (+5v ret) -4 manuals4you.Com manuals4you.Com.

  • Page 911

    1/05 7-61 docucolor 12/dccs50 dc com (+5v ret) wirenets wiring data reissue figure 5 wirenet dc com (+5v ret) -5.

  • Page 912

    1/05 7-62 docucolor 12/dccs50 dc com (+5v ret) wirenets reissue wiring data figure 6 wirenet dc com (+5v ret) -6 manuals4you.Com manuals4you.Com.

  • Page 913

    1/05 7-63 docucolor 12/dccs50 dc com (+5v ret) wirenets wiring data reissue figure 7 wirenet dc com (+5v ret) -7.

  • Page 914

    1/05 7-64 docucolor 12/dccs50 dc com (+5v ret) wirenets reissue wiring data figure 8 wirenet dc com (+5v ret) -8 manuals4you.Com manuals4you.Com.

  • Page 915

    1/05 7-65 docucolor 12/dccs50 +12/-12vdc wirenet wiring data reissue +12/-12vdc wirenet figure 1 wirenet +12/-12vdc.

  • Page 916

    1/05 7-66 docucolor 12/dccs50 dc com (+12/-12v ret) wirenet reissue wiring data dc com (+12/-12v ret) wirenet figure 1 wirenet dc com (+12/-12v ret) manuals4you.Com manuals4you.Com.

  • Page 917

    1/05 7-67 docucolor 12/dccs50 13.3vdc wirenet wiring data reissue 13.3vdc wirenet figure 1 wirenet 13.3vdc.

  • Page 918

    1/05 7-68 docucolor 12/dccs50 dc com (13.V ret) wirenet reissue wiring data dc com (13.V ret) wirenet figure 1 wirenet dc com (13.V ret) manuals4you.Com manuals4you.Com.

  • Page 919

    1/05 7-69 docucolor 12/dccs50 +24vdc wirenets wiring data reissue +24vdc wirenets figure 1 wirenet +24vdc-1.

  • Page 920

    1/05 7-70 docucolor 12/dccs50 +24vdc wirenets reissue wiring data figure 2 wirenet +24vdc-2 manuals4you.Com manuals4you.Com.

  • Page 921

    1/05 7-71 docucolor 12/dccs50 +24vdc wirenets wiring data reissue figure 3 wirenet +24vdc-3.

  • Page 922

    1/05 7-72 docucolor 12/dccs50 +24vdc wirenets reissue wiring data figure 4 wirenet +24vdc-4 manuals4you.Com manuals4you.Com.

  • Page 923

    1/05 7-73 docucolor 12/dccs50 +24vdc wirenets wiring data reissue figure 5 wirenet +24vdc-5.

  • Page 924

    1/05 7-74 docucolor 12/dccs50 +24vdc wirenets reissue wiring data figure 6 wirenet +24vdc-6 manuals4you.Com manuals4you.Com.

  • Page 925

    1/05 7-75 docucolor 12/dccs50 +24vdc wirenets wiring data reissue figure 7 iit/ips lvps wirenet +24vdc-7.

  • Page 926

    1/05 7-76 docucolor 12/dccs50 dc com (24v ret) wirenets reissue wiring data dc com (24v ret) wirenets figure 1 wirenet dc com (24v ret) -1 manuals4you.Com manuals4you.Com.

  • Page 927

    1/05 7-77 docucolor 12/dccs50 dc com (24v ret) wirenets wiring data reissue figure 2 wirenet dc com (24v ret) -2.

  • Page 928

    1/05 7-78 docucolor 12/dccs50 dc com (24v ret) wirenets reissue wiring data figure 3 wirenet dc com (24v ret) -3 manuals4you.Com manuals4you.Com.

  • Page 929

    1/05 7-79 docucolor 12/dccs50 dc com (24v ret) wirenets wiring data reissue figure 4 wirenet dc com (24v ret) -4.

  • Page 930

    1/05 7-80 docucolor 12/dccs50 dc com (24v ret) wirenets reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 931

    1/05 7-81 docucolor 12/dccs50 bsds wiring data reissue bsds purpose the block schematic diagrams (bsd’s), show the distribution of electrical and mechanical power. Each functional chain is represented by a bsd. A bsd is a functional flow diagram containing electrical circuit information and mechanic...

  • Page 932

    1/05 7-82 docucolor 12/dccs50 bsds reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 933

    1/05 7-83 docucolor 12/dccs50 chain 01 wiring data reissue chain 01 figure 1 bsd 1.1 main power on (1 of 2).

  • Page 934

    1/05 7-84 docucolor 12/dccs50 chain 01 reissue wiring data figure 2 bsd 1.1 main power on (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 935

    1/05 7-85 docucolor 12/dccs50 chain 01 wiring data reissue figure 3 bsd 1.2 dc power generation (iot lvps) (1 of 2).

  • Page 936

    1/05 7-86 docucolor 12/dccs50 chain 01 reissue wiring data figure 4 bsd 1.2 dc power generation (iot lvps) (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 937

    1/05 7-87 docucolor 12/dccs50 chain 01 wiring data reissue figure 5 bsd 1.3 dc power generation (iit lvps) (1 of 2).

  • Page 938

    1/05 7-88 docucolor 12/dccs50 chain 01 reissue wiring data figure 6 bsd 1.3 dc power generation (iit lvps) (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 939

    1/05 7-89 docucolor 12/dccs50 chain 01 wiring data reissue figure 7 bsd 1.4 power interlock switching.

  • Page 940

    1/05 7-90 docucolor 12/dccs50 chain 01 reissue wiring data figure 8 bsd 1.5 monitoring manuals4you.Com manuals4you.Com.

  • Page 941

    1/05 7-91 docucolor 12/dccs50 chain 02 wiring data reissue chain 02 figure 1 bsd 2.1 control panel switches and leds (1 of 2).

  • Page 942

    1/05 7-92 docucolor 12/dccs50 chain 02 reissue wiring data figure 2 bsd 2.1 control panel switches and leds (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 943

    1/05 7-93 docucolor 12/dccs50 chain 02 wiring data reissue figure 3 bsd 2.2 ui display.

  • Page 944

    1/05 7-94 docucolor 12/dccs50 chain 02 reissue wiring data figure 4 bsd 2.3 power save switch and led manuals4you.Com manuals4you.Com.

  • Page 945

    1/05 7-95 docucolor 12/dccs50 chain 02 wiring data reissue figure 5 bsd 2.4 monitoring.

  • Page 946

    1/05 7-96 docucolor 12/dccs50 chain 02 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 947

    1/05 7-97 docucolor 12/dccs50 chain 03 wiring data reissue chain 03 figure 1 bsd 3.1 pwb communications (ui).

  • Page 948

    1/05 7-98 docucolor 12/dccs50 chain 03 reissue wiring data figure 2 bsd 3.2 pwb communications (ips) (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 949

    1/05 7-99 docucolor 12/dccs50 chain 03 wiring data reissue figure 3 bsd 3.2 pwb communications (ips) (2 of 2).

  • Page 950

    1/05 7-100 docucolor 12/dccs50 chain 03 reissue wiring data figure 4 bsd 3.3 pwb communications (dadf) manuals4you.Com manuals4you.Com.

  • Page 951

    1/05 7-101 docucolor 12/dccs50 chain 03 wiring data reissue figure 5 bsd 3.4 pwb communications (mailbox).

  • Page 952

    1/05 7-102 docucolor 12/dccs50 chain 03 reissue wiring data figure 6 bsd 3.5 pwb communications (pws) manuals4you.Com manuals4you.Com.

  • Page 953

    1/05 7-103 docucolor 12/dccs50 chain 03 wiring data reissue figure 7 bsd 3.6 foreign interface.

  • Page 954

    1/05 7-104 docucolor 12/dccs50 chain 03 reissue wiring data figure 8 bsd 3.12 monitoring (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 955

    1/05 7-105 docucolor 12/dccs50 chain 03 wiring data reissue figure 9 bsd 3.12 monitoring (2 of 2).

  • Page 956

    1/05 7-106 docucolor 12/dccs50 chain 03 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 957

    1/05 7-107 docucolor 12/dccs50 chain 04 wiring data reissue chain 04 figure 1 bsd 4.1 main and drum drive control (1 of 2).

  • Page 958

    1/05 7-108 docucolor 12/dccs50 chain 04 reissue wiring data figure 2 bsd 4.2 main and drum drive control (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 959

    1/05 7-109 docucolor 12/dccs50 chain 05 wiring data reissue chain 05 figure 1 bsd 5.1 interlock switching.

  • Page 960

    1/05 7-110 docucolor 12/dccs50 chain 05 reissue wiring data figure 2 bsd 5.2 document setting and feeding manuals4you.Com manuals4you.Com.

  • Page 961

    1/05 7-111 docucolor 12/dccs50 chain 05 wiring data reissue figure 3 bsd 5.3 document transportation (1 of 2).

  • Page 962

    1/05 7-112 docucolor 12/dccs50 chain 05 reissue wiring data figure 4 bsd 5.3 document transportation (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 963

    1/05 7-113 docucolor 12/dccs50 chain 05 wiring data reissue figure 5 bsd 5.4 document transport mechanism.

  • Page 964

    1/05 7-114 docucolor 12/dccs50 chain 05 reissue wiring data figure 6 bsd 5.5 document exit transportation manuals4you.Com manuals4you.Com.

  • Page 965

    1/05 7-115 docucolor 12/dccs50 chain 05 wiring data reissue figure 7 bsd 5.6 monitoring.

  • Page 966

    1/05 7-116 docucolor 12/dccs50 chain 05 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 967

    1/05 7-117 docucolor 12/dccs50 chain 06 wiring data reissue chain 06 figure 1 bsd 6.1 document illumination.

  • Page 968

    1/05 7-118 docucolor 12/dccs50 chain 06 reissue wiring data figure 2 bsd 6.2 image input manuals4you.Com manuals4you.Com.

  • Page 969

    1/05 7-119 docucolor 12/dccs50 chain 06 wiring data reissue figure 3 bsd 6.3 carriage control.

  • Page 970

    1/05 7-120 docucolor 12/dccs50 chain 06 reissue wiring data figure 4 bsd 6.4 video data and signal control manuals4you.Com manuals4you.Com.

  • Page 971

    1/05 7-121 docucolor 12/dccs50 chain 06 wiring data reissue figure 5 bsd 6.5 laser control.

  • Page 972

    1/05 7-122 docucolor 12/dccs50 chain 06 reissue wiring data figure 6 bsd 6.6 laser scanning manuals4you.Com manuals4you.Com.

  • Page 973

    1/05 7-123 docucolor 12/dccs50 chain 06 wiring data reissue figure 7 bsd 6.7 monitoring (1 of 2).

  • Page 974

    1/05 7-124 docucolor 12/dccs50 chain 06 reissue wiring data figure 8 bsd 6.7 monitoring (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 975

    1/05 7-125 docucolor 12/dccs50 chain 07 wiring data reissue chain 07 figure 1 bsd 7.1 tray 2 paper size sensing.

  • Page 976

    1/05 7-126 docucolor 12/dccs50 chain 07 reissue wiring data figure 2 bsd 7.2 tray 3 paper size sensing manuals4you.Com manuals4you.Com.

  • Page 977

    1/05 7-127 docucolor 12/dccs50 chain 07 wiring data reissue figure 3 bsd 7.3 tray 4 paper size sensing.

  • Page 978

    1/05 7-128 docucolor 12/dccs50 chain 07 reissue wiring data figure 4 bsd 7.4 tray 5 paper size sensing manuals4you.Com manuals4you.Com.

  • Page 979

    1/05 7-129 docucolor 12/dccs50 chain 07 wiring data reissue figure 5 tray 1 bsd 7.5 paper stacking (1 of 2).

  • Page 980

    1/05 7-130 docucolor 12/dccs50 chain 07 reissue wiring data figure 6 tray 1 bsd 7.5 paper stacking (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 981

    1/05 7-131 docucolor 12/dccs50 chain 07 wiring data reissue figure 7 bsd 7.6 tray 2 paper stacking (1 of 2).

  • Page 982

    1/05 7-132 docucolor 12/dccs50 chain 07 reissue wiring data figure 8 bsd 7.6 tray 2 paper stacking (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 983

    1/05 7-133 docucolor 12/dccs50 chain 07 wiring data reissue figure 9 bsd 7.7 tray 3 paper stacking (1 of 2).

  • Page 984

    1/05 7-134 docucolor 12/dccs50 chain 07 reissue wiring data figure 10 bsd 7.7 tray 3 paper stacking (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 985

    1/05 7-135 docucolor 12/dccs50 chain 07 wiring data reissue figure 11 bsd 7.8 tray 4 paper stacking (1 of 2).

  • Page 986

    1/05 7-136 docucolor 12/dccs50 chain 07 reissue wiring data figure 12 bsd 7.8 tray 4 paper stacking (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 987

    1/05 7-137 docucolor 12/dccs50 chain 07 wiring data reissue figure 13 bsd 7.9 tray 5 paper stacking (1 of 2).

  • Page 988

    1/05 7-138 docucolor 12/dccs50 chain 07 reissue wiring data figure 14 bsd 7.9 tray 5 paper stacking (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 989

    1/05 7-139 docucolor 12/dccs50 chain 07 wiring data reissue figure 15 bsd 7.10 monitoring (1 of 2).

  • Page 990

    1/05 7-140 docucolor 12/dccs50 chain 07 reissue wiring data figure 16 bsd 7.10 monitoring (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 991

    1/05 7-141 docucolor 12/dccs50 chain 08 wiring data reissue chain 08 figure 1 bsd 8.1 tray 1 paper feed.

  • Page 992

    1/05 7-142 docucolor 12/dccs50 chain 08 reissue wiring data figure 2 bsd 8.2 tray 2 paper feed manuals4you.Com manuals4you.Com.

  • Page 993

    1/05 7-143 docucolor 12/dccs50 chain 08 wiring data reissue figure 3 bsd 8.3 tray 3 paper feed.

  • Page 994

    1/05 7-144 docucolor 12/dccs50 chain 08 reissue wiring data figure 4 bsd 8.4 tray 4 paper feed manuals4you.Com manuals4you.Com.

  • Page 995

    1/05 7-145 docucolor 12/dccs50 chain 08 wiring data reissue figure 5 bsd 8.5 tray 5 paper feed.

  • Page 996

    1/05 7-146 docucolor 12/dccs50 chain 08 reissue wiring data figure 6 bsd 8.6 vertical transportation manuals4you.Com manuals4you.Com.

  • Page 997

    1/05 7-147 docucolor 12/dccs50 chain 08 wiring data reissue figure 7 bsd 8.7 vertical transport control.

  • Page 998

    1/05 7-148 docucolor 12/dccs50 chain 08 reissue wiring data figure 8 bsd 8.8 registration (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 999

    1/05 7-149 docucolor 12/dccs50 chain 08 wiring data reissue figure 9 bsd 8.8 registration (2 of 2).

  • Page 1000

    1/05 7-150 docucolor 12/dccs50 chain 08 reissue wiring data figure 10 bsd 8.9 registration control mechanism (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1001

    1/05 7-151 docucolor 12/dccs50 chain 08 wiring data reissue figure 11 bsd 8.9 registration control mechanism (2 of 2).

  • Page 1002

    1/05 7-152 docucolor 12/dccs50 chain 08 reissue wiring data figure 12 bsd 8.10 monitoring (1 of 3) manuals4you.Com manuals4you.Com.

  • Page 1003

    1/05 7-153 docucolor 12/dccs50 chain 08 wiring data reissue figure 13 bsd 8.10 monitoring (2 of 3).

  • Page 1004

    1/05 7-154 docucolor 12/dccs50 chain 08 reissue wiring data figure 14 monitoring (3 of 3) manuals4you.Com manuals4you.Com.

  • Page 1005

    1/05 7-155 docucolor 12/dccs50 chain 09 wiring data reissue chain 09 figure 1 bsd 9.1 charging and exposure (1 of 2).

  • Page 1006

    1/05 7-156 docucolor 12/dccs50 chain 09 reissue wiring data figure 2 bsd 9.1 charging and exposure (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1007

    1/05 7-157 docucolor 12/dccs50 chain 09 wiring data reissue figure 3 bsd 9.2 developer rotor drive control (1 of 2).

  • Page 1008

    1/05 7-158 docucolor 12/dccs50 chain 09 reissue wiring data figure 4 bsd 9.2 developer rotor drive control (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1009

    1/05 7-159 docucolor 12/dccs50 chain 09 wiring data reissue figure 5 bsd 9.3 development.

  • Page 1010

    1/05 7-160 docucolor 12/dccs50 chain 09 reissue wiring data figure 6 bsd 9.4 toner loading (black/yellow) (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1011

    1/05 7-161 docucolor 12/dccs50 chain 09 wiring data reissue figure 7 bsd 9.4 toner loading (black/yellow) (2 of 2).

  • Page 1012

    1/05 7-162 docucolor 12/dccs50 chain 09 reissue wiring data figure 8 bsd 9.5 toner loading (magenta/cyan) (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1013

    1/05 7-163 docucolor 12/dccs50 chain 09 wiring data reissue figure 9 bsd 9.5 toner loading (magenta/cyan) (2 of 2).

  • Page 1014

    1/05 7-164 docucolor 12/dccs50 chain 09 reissue wiring data figure 10 bsd 9.6 toner dispense control manuals4you.Com manuals4you.Com.

  • Page 1015

    1/05 7-165 docucolor 12/dccs50 chain 09 wiring data reissue figure 11 bsd 9.7 toner dispense mechanism.

  • Page 1016

    1/05 7-166 docucolor 12/dccs50 chain 09 reissue wiring data figure 12 bsd 9.8 ibt belt drive and 1st transfer (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1017

    1/05 7-167 docucolor 12/dccs50 chain 09 wiring data reissue figure 13 bsd 9.8 ibt belt drive and 1st transfer (2 of 2).

  • Page 1018

    1/05 7-168 docucolor 12/dccs50 chain 09 reissue wiring data figure 14 bsd 9.9 2nd transfer and ibt cleaning (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1019

    1/05 7-169 docucolor 12/dccs50 chain 09 wiring data reissue figure 15 bsd 9.9 2nd transfer and ibt cleaning (2 of 2).

  • Page 1020

    1/05 7-170 docucolor 12/dccs50 chain 09 reissue wiring data figure 16 bsd 9.10 2nd btr contact/retract switching manuals4you.Com manuals4you.Com.

  • Page 1021

    1/05 7-171 docucolor 12/dccs50 chain 09 wiring data reissue figure 17 bsd 9.11 2nd belt cleaner contact/retract switching.

  • Page 1022

    1/05 7-172 docucolor 12/dccs50 chain 09 reissue wiring data figure 18 bsd 9.12 oil winding manuals4you.Com manuals4you.Com.

  • Page 1023

    1/05 7-173 docucolor 12/dccs50 chain 09 wiring data reissue figure 19 bsd 9.13 drum cleaning and toner reclaim (1 of 2).

  • Page 1024

    1/05 7-174 docucolor 12/dccs50 chain 09 reissue wiring data figure 20 bsd 9.13 drum cleaning and toner reclaim (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1025

    1/05 7-175 docucolor 12/dccs50 chain 09 wiring data reissue figure 21 bsd 9.14 fan control (1 of 2).

  • Page 1026

    1/05 7-176 docucolor 12/dccs50 chain 09 reissue wiring data figure 22 bsd 9.14 fan control (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1027

    1/05 7-177 docucolor 12/dccs50 chain 09 wiring data reissue figure 23 bsd 9.15 monitoring (1 of 2).

  • Page 1028

    1/05 7-178 docucolor 12/dccs50 chain 09 reissue wiring data figure 24 bsd 9.15 monitoring (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1029

    1/05 7-179 docucolor 12/dccs50 chain 10 wiring data reissue chain 10 figure 1 bsd 10.1 pre-fusing and fuser air control (1 of 2).

  • Page 1030

    1/05 7-180 docucolor 12/dccs50 chain 10 reissue wiring data figure 2 bsd 10.1 pre-fusing and fuser air control (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1031

    1/05 7-181 docucolor 12/dccs50 chain 10 wiring data reissue figure 3 bsd 10.2 fusing heat control (1 of 2 w/o tag p31).

  • Page 1032

    1/05 7-182 docucolor 12/dccs50 chain 10 reissue wiring data figure 4 bsd 10.2 fusing heat control (1 of 2 with tag p31) manuals4you.Com manuals4you.Com.

  • Page 1033

    1/05 7-183 docucolor 12/dccs50 chain 10 wiring data reissue figure 5 bsd 10.2 fusing heat control (2 of 2).

  • Page 1034

    1/05 7-184 docucolor 12/dccs50 chain 10 reissue wiring data figure 6 bsd 10.3 external heat control manuals4you.Com manuals4you.Com.

  • Page 1035

    1/05 7-185 docucolor 12/dccs50 chain 10 wiring data reissue figure 7 bsd 10.4 fuser drive control.

  • Page 1036

    1/05 7-186 docucolor 12/dccs50 chain 10 reissue wiring data figure 8 bsd 10.5 fuser oil dispense and web winding mechanism (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1037

    1/05 7-187 docucolor 12/dccs50 chain 10 wiring data reissue figure 9 bsd 10.5 fuser oil dispense and web winding mechanism (2 of 2).

  • Page 1038

    1/05 7-188 docucolor 12/dccs50 chain 10 reissue wiring data figure 10 bsd 10.6 external heat roll and pressure roll nip control manuals4you.Com manuals4you.Com.

  • Page 1039

    1/05 7-189 docucolor 12/dccs50 chain 10 wiring data reissue figure 11 bsd 10.7 fuser exit transportation.

  • Page 1040

    1/05 7-190 docucolor 12/dccs50 chain 10 reissue wiring data figure 12 bsd 10.8 inverter transportation manuals4you.Com manuals4you.Com.

  • Page 1041

    1/05 7-191 docucolor 12/dccs50 chain 10 wiring data reissue figure 13 bsd 10.9 exit and inverter motor drive.

  • Page 1042

    1/05 7-192 docucolor 12/dccs50 chain 10 reissue wiring data figure 14 bsd 10.10 duplex transportation manuals4you.Com manuals4you.Com.

  • Page 1043

    1/05 7-193 docucolor 12/dccs50 chain 10 wiring data reissue figure 15 bsd 10.11 oct control.

  • Page 1044

    1/05 7-194 docucolor 12/dccs50 chain 10 reissue wiring data figure 16 bsd 10.12 monitoring (1 of 4) manuals4you.Com manuals4you.Com.

  • Page 1045

    1/05 7-195 docucolor 12/dccs50 chain 10 wiring data reissue figure 17 bsd 10.12 monitoring (2 of 4).

  • Page 1046

    1/05 7-196 docucolor 12/dccs50 chain 10 reissue wiring data figure 18 bsd 10.12 monitoring (3 of 4) manuals4you.Com manuals4you.Com.

  • Page 1047

    1/05 7-197 docucolor 12/dccs50 chain 10 wiring data reissue figure 19 bsd 10.12 monitoring (4 of 4).

  • Page 1048

    1/05 7-198 docucolor 12/dccs50 chain 10 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 1049

    1/05 7-199 docucolor 12/dccs50 chain 11 wiring data reissue chain 11 figure 1 bsd 11.1 mail box dc power & interlock switching (1 of 2).

  • Page 1050

    1/05 7-200 docucolor 12/dccs50 chain 11 reissue wiring data figure 2 bsd 11.1 mail box dc power & interlock switching (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1051

    1/05 7-201 docucolor 12/dccs50 chain 11 wiring data reissue figure 3 bsd 11.2 mail box drives (1 of 2).

  • Page 1052

    1/05 7-202 docucolor 12/dccs50 chain 11 reissue wiring data figure 4 bsd 11.2 mail box drives (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1053

    1/05 7-203 docucolor 12/dccs50 chain 11 wiring data reissue figure 5 bsd 11.3 decurler control.

  • Page 1054

    1/05 7-204 docucolor 12/dccs50 chain 11 reissue wiring data figure 6 bsd 11.4 mail box transportation manuals4you.Com manuals4you.Com.

  • Page 1055

    1/05 7-205 docucolor 12/dccs50 chain 11 wiring data reissue figure 7 bsd 11.5 bin tray transportation.

  • Page 1056

    1/05 7-206 docucolor 12/dccs50 chain 11 reissue wiring data figure 8 bsd 11.6 bin full sensors manuals4you.Com manuals4you.Com.

  • Page 1057

    1/05 7-207 docucolor 12/dccs50 chain 11 wiring data reissue figure 9 bsd 11.7 mail box oct control.

  • Page 1058

    1/05 7-208 docucolor 12/dccs50 chain 11 reissue wiring data figure 10 bsd 11.8 monitoring (1 of 3) manuals4you.Com manuals4you.Com.

  • Page 1059

    1/05 7-209 docucolor 12/dccs50 chain 11 wiring data reissue figure 11 bsd 11.8 monitoring (2 of 3).

  • Page 1060

    1/05 7-210 docucolor 12/dccs50 chain 11 reissue wiring data figure 12 bsd 11.8 monitoring (3 of 3) manuals4you.Com manuals4you.Com.

  • Page 1061

    1/05 7-211 docucolor 12/dccs50 chain 16 wiring data reissue chain 16 figure 1 bsd 16.1 integrated digital front end.

  • Page 1062

    1/05 7-212 docucolor 12/dccs50 chain 16 reissue wiring data manuals4you.Com manuals4you.Com.

  • Page 1063

    1/05 8a-1 docucolor 12/dccs50 high capacity feeder reissue 8a hcf status indicator raps hcf paper faults 07-280 hcf communication fault rap ........................................................................ 8a-3 07-289 hcf broken failure rap .......................................................

  • Page 1064

    1/05 8a-2 docucolor 12/dccs50 reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1065

    1/05 8a-3 docucolor 12/dccs50 07-280 hcf communication fault rap , 07-289 high capacity feeder reissue 07-280 hcf communication fault rap fault code 07-280 indicate that an hcf communication fault has occurred. Procedure go to flag 1 on bsd 8.13. Check the wires for an open circuit or a short circui...

  • Page 1066

    1/05 8a-4 docucolor 12/dccs50 07-289 hcf broken failure rap , 07-308 interlock reissue high capacity feeder y n check for +24vdc between pins 13 and 17 of p/j45 on the distribution pwb. +24vdc is measured between pins 13 and 17 of p/j45 on the distribution pwb. Y n go to wirenet +24 vdc-1 figure 29....

  • Page 1067

    1/05 8a-5 docucolor 12/dccs50 high capacity feeder reissue of7-001 hcf out of paper rap the hcf stack height sensor failed to change state within the specified time after the hcf tray started to lift. Note: prior to switching off the machine, ensure all pending jobs are saved. Initial actions • chec...

  • Page 1068

    1/05 8a-6 docucolor 12/dccs50 reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1069

    1/05 8a-7 docucolor 12/dccs50 08-190 hcf take away roll sensor on jam rap high capacity feeder reissue 08-190 hcf take away roll sensor on jam rap the control logic detected that paper from the hcf was late to the hcf tar sensor. Initial actions • check for obstructions in the paper path • check to ...

  • Page 1070

    1/05 8a-8 docucolor 12/dccs50 08-191 hcf take away roll sensor on jam rap reissue high capacity feeder 08-191 hcf take away roll sensor on jam rap the control logic detected that paper from the hcf was late to the iot takeaway sensor. Initial actions • check for obstructions in the paper path • chec...

  • Page 1071

    1/05 8a-9 docucolor 12/dccs50 08-192 hcf take away roll sensor on jam rap high capacity feeder reissue 08-192 hcf take away roll sensor on jam rap the control logic detected that paper from the hcf was late to the iot takeaway sensor. Initial actions • check for obstructions in the paper path • chec...

  • Page 1072

    1/05 8a-10 docucolor 12/dccs50 8-193 hcf (tray 6) pre registration sensor on jam, reissue high capacity feeder 8-193 hcf (tray 6) pre registration sensor on jam the pre registration sensor did not actuate within the specified time after the feed started from hcf (tray 6). Initial actions • refer to ...

  • Page 1073

    1/05 8a-11 docucolor 12/dccs50 high capacity feeder reissue of8-001 hcf does not feed - no fault code rap the hcf will not feed paper and does not display a fault code. Initial actions • ensure that the machine software is at 6.00.2h or higher. • check the following nvm locations: 761-070 = 608 and ...

  • Page 1074

    1/05 8a-12 docucolor 12/dccs50 reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1075

    1/05 8a-13 docucolor 12/dccs50 8-501 hcf paper size mismatch rap high capacity feeder reissue 8-501 hcf paper size mismatch rap an incorrect paper size was selected for hcf tray. Initial actions • ensure hcf rear paper guide is installed correctly. • ensure hcf tray paper size selected matches the p...

  • Page 1076

    1/05 8a-14 docucolor 12/dccs50 8-501 hcf paper size mismatch rap reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1077

    1/05 8a-15 docucolor 12/dccs50 rep 2.7.5 high capacity feeder reissue rep 2.7.5 hcf assembly parts list on pl 15.1 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Pull out the hcf assembly ( figure 1 ). Figure 1 pull out the hcf drawer 2....

  • Page 1078

    1/05 8a-16 docucolor 12/dccs50 rep 2.7.5, rep 2.7.6 reissue high capacity feeder replacement 1. Reverse the above procedures to replace the hcf assembly. Rep 2.7.6 hcf elevator motor parts list on pl 15.16 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the...

  • Page 1079

    1/05 8a-17 docucolor 12/dccs50 rep 2.7.7 high capacity feeder reissue rep 2.7.7 hcf elevator long/short cables parts list on pl 15.3 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf assembly ( rep 2.7.5 ). 2. Remove the fron...

  • Page 1080

    1/05 8a-18 docucolor 12/dccs50 rep 2.7.7 reissue high capacity feeder figure 3 removing the cables from the front pulleys. 5. Remove the cables from the rear pulleys ( figure 4 ). Figure 4 removing the cables from the rear pulleys replacement 1. Ensure that the cables are positioned correctly ( figu...

  • Page 1081

    1/05 8a-19 docucolor 12/dccs50 rep 2.7.7, rep 2.7.8 high capacity feeder reissue figure 5 positioning the cables in the correct position 2. Reconnect the cable ends to the shaft refer to ( figure 2 ). Note: position the long cable to the rear of the short cable on the two pulleys. 3. Manually rotate...

  • Page 1082

    1/05 8a-20 docucolor 12/dccs50 rep 2.7.9 reissue high capacity feeder rep 2.7.9 hcf control pwb parts list on pl 15.16 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf rear cover. 2. Remove the control pwb ( figure 1 ). Figu...

  • Page 1083

    1/05 8a-21 docucolor 12/dccs50 rep 2.8.26, rep 2.8.27 high capacity feeder reissue rep 2.8.26 hcf feed motor parts list on pl 15.16 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf paper tray assembly ( rep 2.7.5 ). 2. Remov...

  • Page 1084

    1/05 8a-22 docucolor 12/dccs50 rep 2.8.35 reissue high capacity feeder rep 2.8.35 hcf front/rear spring parts list on pl 15.13 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf paper tray assembly ( rep 2.7.5 ). 2. Remove the...

  • Page 1085

    1/05 8a-23 docucolor 12/dccs50 rep 2.8.36 high capacity feeder reissue rep 2.8.36 hcf baffle assembly parts list on pl 15.15 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf paper tray assembly ( rep 2.7.5 ). 2. Remove the h...

  • Page 1086

    1/05 8a-24 docucolor 12/dccs50 rep 2.8.37, rep 2.8.38 reissue high capacity feeder rep 2.8.37 hcf feed belt parts list on pl 15.10 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf paper tray assembly ( rep 2.7.5 ). 2. Remove...

  • Page 1087

    1/05 8a-25 docucolor 12/dccs50 rep 2.8.39, rep 2.8.40 high capacity feeder reissue rep 2.8.39 hcf one-way feed/gear clutch parts list on pl 15.14 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf paper tray assembly ( rep 2.7...

  • Page 1088

    1/05 8a-26 docucolor 12/dccs50 rep 2.8.41, rep 2.8.42 reissue high capacity feeder rep 2.8.41 hcf feed clutch parts list on pl 15.13 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf rear cover ( pl 15.10 ) 2. Remove the feed...

  • Page 1089

    1/05 8a-27 docucolor 12/dccs50 rep 2.8.43 high capacity feeder reissue rep 2.8.43 hcf tray empty/stack height sensors parts list on pl 15.12 removal warning to avoid electrical shock, switch-off the main power switch and disconnect the power cord. 1. Remove the hcf ( rep 2.7.5 ). 2. Remove the tray ...

  • Page 1090

    1/05 8a-28 docucolor 12/dccs50 rep 2.8.43 reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1091

    1/05 8a-29 docucolor 12/dccs50 adj 2.1 high capacity feeder reissue adj 2.1 hcf registration purpose the purpose of this adjustment is to set hcf side edge registration to within specification. Check 1. Load hcf with 8.5x11/a4 long edge feed paper. 2. Make a 100% copy of test pattern 82p522 side a (...

  • Page 1092

    1/05 8a-30 docucolor 12/dccs50 adj 2.1 reissue high capacity feeder adjustment note: it may be necessary to perform this adjustment more than once to obtain the correct side edge registration. 1. Pull out the hcf. 2. Adjust the hcf side edge registration ( figure 2 ). 3. If necessary, loosen the two...

  • Page 1093

    1/05 8a-31 docucolor 12/dccs50 adj 2.1 high capacity feeder reissue figure 2 adjusting the registration note: ensure that both sides of the high capacity feeder are positioned at the same point on the scales before tightening the screws. 1. Loosen two screws on both sides scale 2. Adjust the tray fr...

  • Page 1094

    1/05 8a-32 docucolor 12/dccs50 adj 2.1 reissue high capacity feeder manuals4you.Com manuals4you.Com.

  • Page 1095

    1/05 8a-33 docucolor 12/dccs50 pl 15.1 high capacity feeder reissue pl 15.1 elevator assembly: part 1 of 3 item part description 1 – elevator assembly (not spared) (rep 2.7.5) 2 010k02271 slide 3 – plate (not spared) 4 026e57490 screw 5 110e10051 hcf interlock switch 6 017e09330 front caster (adjust...

  • Page 1096

    1/05 8a-34 docucolor 12/dccs50 pl 15.2 reissue high capacity feeder pl 15.2 elevator assembly: part 2 of 3 item part description 1 – flexure spring (not spared) 2 – elevator housing (not spared) 3 802k21821 front cover (includes brackets) 4 – paper guide (not spared) 5 – left hand bracket (not spare...

  • Page 1097

    1/05 8a-35 docucolor 12/dccs50 pl 15.3 high capacity feeder reissue pl 15.3 elevator assembly: part 3 of 3 item part description 1 – long cable (not spared) 2 – elevator housing (not spared) 3 – wire guide (not spared) 4 – pulley (not spared) 5 – short cable (not spared) 6 – cable pulley (not spared...

  • Page 1098

    1/05 8a-36 docucolor 12/dccs50 pl 15.10 reissue high capacity feeder pl 15.10 paper feeder assembly: part 1 of 6 item part description 1 022k78881 hcf feeder assembly (w/tag hcf2) (rep 2.8.27) – 604k22210 hfc feeder assmebly kit (w/tag 6) 2 892e26370 paper jam instruction label (rep 2.8.37) 3 127k34...

  • Page 1099

    1/05 8a-37 docucolor 12/dccs50 pl 15.11 high capacity feeder reissue pl 15.11 paper feeder assembly: part 2 of 6 item part description 1 – bumper (p/o pl15.10 item 1) 2 030k70290 feeder housing 3 – sensor bracket (p/o pl15.10 item 1) 4 130e81311 hcf tar sensor (rep 2.8.42) 5 – wire harness (p/o pl15...

  • Page 1100

    1/05 8a-38 docucolor 12/dccs50 pl 15.12 reissue high capacity feeder pl 15.12 paper feeder assembly: part 3 of 6 item part description 1 007e89010 gear (22/20t) 2 – feeder housing (p/o pl15.11 item 2) 3 054e06492 front chute 4 120e15182 sensor actuator 5 074e91050 actuator support 6 107e08680 tray e...

  • Page 1101

    1/05 8a-39 docucolor 12/dccs50 pl 15.13 high capacity feeder reissue pl 15.13 paper feeder assembly: part 4 of 6 item part description 1 005k04490 one way clutch (rep 2.8.41) 2 – feeder housing (p/o pl15.11 item 2) 3 – bearing (p/o pl15.10 item 1) 4 – front spring (p/o pl15.10 item 1) (rep 2.8.35) 5...

  • Page 1102

    1/05 8a-40 docucolor 12/dccs50 pl 15.14 reissue high capacity feeder pl 15.14 paper feeder assembly: part 5 of 6 item part description 1 – feeder housing (p/o pl15.11 item 2) 2 – nudger feeder assembly (p/o pl15.10 item 1) 3 005k04460 one way clutch (rep 2.8.39) 4 007e88971 gear (25t) 5 013e92890 be...

  • Page 1103

    1/05 8a-41 docucolor 12/dccs50 pl 15.15 high capacity feeder reissue pl 15.15 paper feeder assembly: part 6 of 6 item part description 1 – retard assembly (p/o pl15.10 item 1) 2 – bearing (p/o pl15.10 item 1) 3 – pivot shaft (p/o pl15.10 item 1) 4 – bearing (p/o pl15.10 item 1) 5 – exit baffle (p/o ...

  • Page 1104

    1/05 8a-42 docucolor 12/dccs50 pl 15.16 reissue high capacity feeder pl 15.16 elevator motor and feed motor item part description 1 127k40720 hcf elevator motor assembly 2 127k34670 feed motor (rep 2.8.26) 3 – damper (not spared) 4 160k72183 hcf control pwb (w/tag hcf1, tag hcf4, tag hcf5) (rep 2.7....

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    1/05 8a-43 docucolor 12/dccs50 part number index high capacity feeder reissue part number index table 1 part number index part number part list 001e51850 pl 15.16 003e28840 pl 15.10 003e80700 pl 15.3 004e11220 pl 15.10 005k04460 pl 15.14 005k04470 pl 15.14 005k04480 pl 15.15 005k04490 pl 15.13 006e5...

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    1/05 8a-44 docucolor 12/dccs50 part number index reissue high capacity feeder manuals4you.Com manuals4you.Com.

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    1/05 8a-45 docucolor 12/dccs50 wiring connector list, plug/jack index high capacity feeder reissue wiring connector list how to use the wiring connector list 1. To find the location of a connector, refer to the figure and item number of the plug/jack location drawings section, by referring to figure...

  • Page 1108

    1/05 8a-46 docucolor 12/dccs50 plug/jack locator diagram reissue high capacity feeder plug/jack locator diagram figure 1 hcf control pwb manuals4you.Com manuals4you.Com.

  • Page 1109

    1/05 8a-47 docucolor 12/dccs50 hcf bsds high capacity feeder reissue hcf bsds purpose the block schematic diagrams (bsds) show the distribution of electrical and mechanical power. Each functional chain is represented by a bsd. A bsd is a functional flow diagram containing electrical information and ...

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    1/05 8a-48 docucolor 12/dccs50 hcf bsds reissue high capacity feeder chain 7 paper supply figure 1 bsd 7.11 hcf paper stacking manuals4you.Com manuals4you.Com.

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    1/05 8a-49 docucolor 12/dccs50 hcf bsds high capacity feeder reissue figure 2 bsd 7.12 hcf elevator motor control.

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    1/05 8a-50 docucolor 12/dccs50 hcf bsds reissue high capacity feeder chain 8 paper feed figure 3 bsd 8.11 hcf drive control manuals4you.Com manuals4you.Com.

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    1/05 8a-51 docucolor 12/dccs50 hcf bsds high capacity feeder reissue figure 4 bsd 8.12 hcf paper feed.

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    1/05 8a-52 docucolor 12/dccs50 hcf bsds reissue high capacity feeder figure 5 bsd 8.13 hcf communication manuals4you.Com manuals4you.Com.

  • Page 1115

    1/05 8b-1 docucolor 12/dccs50 convenience stapler reissue 8b convenience stapler status indicator raps convenience stapler raps st-1 convenience stapler rap...................................................................................... 8b-3 of-8 staple cartridge checkout procedure ..............

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    1/05 8b-2 docucolor 12/dccs50 reissue convenience stapler manuals4you.Com manuals4you.Com.

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    1/05 8b-3 docucolor 12/dccs50 st-1 convenience stapler rap convenience stapler reissue st-1 convenience stapler rap the convenience stapler is exhibiting one or more of the following problems: • the stapler is not operating correctly; poorly clinched staples, no staples. • the green led is not illum...

  • Page 1118

    1/05 8b-4 docucolor 12/dccs50 st-1 convenience stapler rap reissue convenience stapler stapler checkout procedure note: the customer has described the problem as poorly clinched staples or missing staples. The customer describes the problem as poorly clinched staples. Y n remove and then reinstall t...

  • Page 1119

    1/05 8b-5 docucolor 12/dccs50 of-8 staple cartridge checkout procedure convenience stapler reissue of-8 staple cartridge checkout procedure the unformed staple roll is wound too tightly in the staple cartridge and/or the driver bar is out of position. This may cause the following: • the convenience ...

  • Page 1120

    1/05 8b-6 docucolor 12/dccs50 of-8 staple cartridge checkout procedure reissue convenience stapler figure 2 checking the driver bar figure 3 checking the staples incorrect edge tab position correct edge tab position if the driver bar is not even with the edge of the cartridge, use a pen or other poi...

  • Page 1121

    1/05 8b-7 docucolor 12/dccs50 rep 15-1 convenience stapler reissue rep 15-1 convenience stapler internal dc harness parts list on pl 16.1 removal 1. Disconnect the convenience stapler harness from the back of the convenience stapler. 2. Remove the bottom plate from the convenience stapler ( figure 1...

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    1/05 8b-8 docucolor 12/dccs50 rep 15-1 reissue convenience stapler manuals4you.Com manuals4you.Com.

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    1/05 8b-9 docucolor 12/dccs50 pl 16.1 convenience stapler reissue pl 16.1 convenience stapler item part description 1 802k22721 stapler cover 2 014k06500 stapler head 3 108r00152 cartridge (3 packs) 4 802k23162 stapler mounting cover (not spared) 5 – pwb cover (not spared) 6 160k65236 stapler pwb 7 ...

  • Page 1124

    1/05 8b-10 docucolor 12/dccs50 part number index reissue convenience stapler part number index table 1 part number index part number part list 014k06500 pl 16.1 108r00152 pl 16.1 117e22380 pl 16.1 160k65236 pl 16.1 802k22721 pl 16.1 802k23162 pl 16.1 manuals4you.Com manuals4you.Com.

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    1/05 8c-1 docucolor 12/dccs50 edit pad reissue 8c edit pad status indicator raps 02-282 edit pad pwb communication fail rap ............................................................ 8c-3 of-2 led/switch panel pwb communication fail rap ............................................... 8c-3 parts li...

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    1/05 8c-2 docucolor 12/dccs50 reissue edit pad manuals4you.Com manuals4you.Com.

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    1/05 8c-3 docucolor 12/dccs50 02-282 edit pad pwb communication fail rap, edit pad reissue 02-282 edit pad pwb communication fail rap the ui pwb detected a communication fault between the ui pwb and the edit pad pwb. Initial actions • refer to bsd 2.5 and bsd 2.6 in the following procedure. • verify...

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    1/05 8c-4 docucolor 12/dccs50 02-282 edit pad pwb communication fail rap, of-2 reissue edit pad manuals4you.Com manuals4you.Com.

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    1/05 8c-5 docucolor 12/dccs50 pl 17.1 edit pad reissue pl 17.1 edit pad components (1 of 2) item part description 1 802k10992 edit pad assembly 2 – screw (p/o pl 17.1 item 1) 3 802k10950 edit panel assembly 4 802k08940 platen cover assembly 5 – platen stopper (p/o pl 17.1 item 1) 6 003e48130 hinge 7...

  • Page 1130

    1/05 8c-6 docucolor 12/dccs50 pl 17.2 reissue edit pad pl 17.2 edit pad components (1 of 2) item part description 1 802k10940 edit pad assembly 2 – screw (p/o pl 17.2 item 1) 3 – pwb cover (p/o pl 17.2 item 1) 4 – wire harness (p/o pl 17.2 item 1) 5 802k10960 edit pad 6 802e09660 sheet 7 002k48500 s...

  • Page 1131

    1/05 8c-7 docucolor 12/dccs50 common hardware edit pad reissue common hardware item part description a 113w20857 screw (m5 x 8) b 113w36057 screw (m4 x 10) c 158w27855 screw (m3 x 8) d 153w16055 screw (m2 x 10) e 153w27850 screw (m3 x 8).

  • Page 1132

    1/05 8c-8 docucolor 12/dccs50 part number index reissue edit pad part number index table 1 part number index part number part list 002k48500 pl 17.2 003e48130 pl 17.1 004e99060 pl 17.1 019e31060 pl 17.1 048e35191 pl 17.1 048k37862 pl 17.1 071k90530 pl 17.2 117k19730 pl 17.1 120k91660 pl 17.1 120e926...

  • Page 1133

    1/05 8c-9 docucolor 12/dccs50 wiring connector list edit pad reissue wiring connector list how to use the wiring connector list 1. To find the location of a connector, refer to the figure and item number of the plug /jack location drawings section, by referring to figure and item number of the wirin...

  • Page 1134

    1/05 8c-10 docucolor 12/dccs50 plug/jack index reissue edit pad plug/jack index table 1 plug/jack index p/j no. Figure no. Item no. Cn1 figure 1 4 cn2 figure 1 1 cn3 figure 1 3 p800 figure 1 7 p/j820 figure 1 5 p/j821 figure 1 2 p/j824 figure 1 6 manuals4you.Com manuals4you.Com.

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    1/05 8c-11 docucolor 12/dccs50 plug/jack index edit pad reissue plug/jack locator diagram figure 1 edit pad.

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    1/05 8c-12 docucolor 12/dccs50 plug/jack index reissue edit pad manuals4you.Com manuals4you.Com.

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    1/05 8c-13 docucolor 12/dccs50 edit pad bsds edit pad reissue edit pad bsds purpose the block schematic diagrams (bsds) show the distribution of electrical and mechanical power. Each functional chain is represented by a bsd. A bsd is a functional flow diagram containing electrical information and me...

  • Page 1138

    1/05 8c-14 docucolor 12/dccs50 edit pad bsds reissue edit pad figure 1 bsd 2.5 edit pad manuals4you.Com manuals4you.Com.

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    1/05 8c-15 docucolor 12/dccs50 edit pad bsds edit pad reissue figure 2 bsd 2.6 edit pad monitoring.

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    1/05 8c-16 docucolor 12/dccs50 edit pad bsds reissue edit pad manuals4you.Com manuals4you.Com.

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    1/05 8d-1 docucolor 12/dccs50 finisher/sorter reissue 8d finisher chain 03 3-319 finisher/sorter communication failure rap ........................................................ 8d-3 chain 11 11-107 sct exit sensor on jam long rap .................................................................. ...

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    1/05 8d-2 docucolor 12/dccs50 reissue finisher/sorter rep 15.2.1 compiler tray solenoid ............................................................................... 8d-79 rep 15.2.2 stacker tray assembly................................................................................ 8d-80 rep 15....

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    1/05 8d-3 docucolor 12/dccs50 finisher/sorter reissue wirenets finisher wirenets ............................................................................................................ 8d-175 block schematic diagrams (bsds) finisher bsds ............................................................

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    1/05 8d-4 docucolor 12/dccs50 reissue finisher/sorter manuals4you.Com manuals4you.Com.

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    1/05 8d-3 docucolor 12/dccs50 3-319 finisher/sorter communication failure rap finisher/sorter reissue 3-319 finisher/sorter communication failure rap the 3-319 fault code indicates a communication failure between the iot pwb and the fin- isher pwb. Initial actions refer to bsd12.4 pwb communications...

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    1/05 8d-4 docucolor 12/dccs50 3-319 finisher/sorter communication failure rap reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1147

    1/05 8d-5 docucolor 12/dccs50 11-107 sct exit sensor on jam long rap finisher/sorter reissue 11-107 sct exit sensor on jam long rap the sct exit sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detected the lead edge of the same paper. Note: “...

  • Page 1148

    1/05 8d-6 docucolor 12/dccs50 11-107 sct exit sensor on jam long rap reissue finisher/sorter go to flag 5 on bsd12.7. Check the wires for an open circuit. If the wires are good, replace the mailbox gate solenoid ( pl 18.11 ). Go to flag 5 on bsd12.7. Check the wires for an open circuit. If the wires...

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    1/05 8d-7 docucolor 12/dccs50 11-108 sct exit sensor off jam rap finisher/sorter reissue 11-108 sct exit sensor off jam rap the sct exit sensor did not deactuate within the specified time after the sct exit sensor actuated. Initial actions refer to bsd12.5 and bsd12.7 for the following procedure. Ch...

  • Page 1150

    1/05 8d-8 docucolor 12/dccs50 11-109 sct exit sensor on jam short rap reissue finisher/sorter 11-109 sct exit sensor on jam short rap the sct exit sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detected the trail edge of the same paper. Note...

  • Page 1151

    1/05 8d-9 docucolor 12/dccs50 11-109 sct exit sensor on jam short rap finisher/sorter reissue y n enter dc330 012-070 finisher gate solenoid closed. Press start. The finisher gate solenoid energized. Y n +24 vdc is measured between p/j1042 -16 and p/j1042 -14 on the fin- isher pwb. Y n +24 vdc is me...

  • Page 1152

    1/05 8d-10 docucolor 12/dccs50 11-110 paper remains at decurler exit sensor long reissue finisher/sorter 11-110 paper remains at decurler exit sensor long rap the control logic detected that paper remained on the decurler exit sensor at power on. Initial actions • refer to bsd12.6 for the following ...

  • Page 1153

    1/05 8d-11 docucolor 12/dccs50 11-115 mailbox vertical sensor / bin 1 sensor on finisher/sorter reissue 11-115 mailbox vertical sensor / bin 1 sensor on jam rap the mailbox vertical sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detected the...

  • Page 1154

    1/05 8d-12 docucolor 12/dccs50 11-115 mailbox vertical sensor / bin 1 sensor on jam reissue finisher/sorter • drive belt ( pl 18.10 ) check the drive belt tension roll for proper tension. 11-116 mailbox vertical sensor / bin 1 sensor off jam rap the mailbox vertical sensor did not detect the trail e...

  • Page 1155

    1/05 8d-13 docucolor 12/dccs50 11-116 mailbox vertical sensor / bin 1 sensor off finisher/sorter reissue • check that the gear pulleys are properly fastened to the drive rolls • check the bin entrance area for obstructions. • ensure that the mailbox front door is closed properly, in order to provide...

  • Page 1156

    1/05 8d-14 docucolor 12/dccs50 11-142 mailbox entrance sensor on jam long rap reissue finisher/sorter go to flag 3 on bsd12.7. Check the wires for an open circuit. If the wires are good, ensure that the mailbox gate is connected to the mailbox gate solenoid and that it moves freely. If the problem c...

  • Page 1157

    1/05 8d-15 docucolor 12/dccs50 11-143 mailbox entrance sensor off jam rap finisher/sorter reissue 11-143 mailbox entrance sensor off jam rap the mailbox entrance sensor did not deactuate within the specified time after the v-tra in sen- sor actuated. Initial actions refer to bsd12.5 and bsd12.7 for ...

  • Page 1158

    1/05 8d-16 docucolor 12/dccs50 11-144 mailbox entrance sensor on jam short rap reissue finisher/sorter 11-144 mailbox entrance sensor on jam short rap the mailbox entrance sensor did not detect the lead edge of the paper within the specified time after the decurler exit sensor detects the lead edge ...

  • Page 1159

    1/05 8d-17 docucolor 12/dccs50 11-144 mailbox entrance sensor on jam short finisher/sorter reissue • sct exit roll ( pl 18.10 ) • drive belt ( pl 18.10 ) check the drive belt tension roll for proper tension. Enter dc330 012-142 mailbox entrance sensor. Manually actuate the mailbox entrance sen- sor ...

  • Page 1160

    1/05 8d-18 docucolor 12/dccs50 11-145 decurler exit sensor on jam long rap reissue finisher/sorter y n go to wire net +5vdc-1. Check the wire for an open cir- cuit. If the wire is good, replace the finisher pwb ( pl 18.4 ). Press start. +2.5 vdc is measured between p/j651 -a6 and gnd. Y n replace th...

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    1/05 8d-19 docucolor 12/dccs50 11-145 decurler exit sensor on jam long rap, 11- finisher/sorter reissue y n +5 vdc is measured between p/j651 -3 and p/j651 -4 on the finisher pwb. Y n +5 vdc is measured between p/j1028 -3 and p/j1028 -4 on the finisher pwb. Y n +5 vdc is measured between p/j880 -3 a...

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    1/05 8d-20 docucolor 12/dccs50 11-146 decurler exit sensor on jam short rap reissue finisher/sorter y n go to wire net +5vdc-1. Check the wire for an open cir- cuit. If the wire is good, replace the finisher pwb ( pl 18.4 ). Press start. +2.5 vdc is measured between p/j651 -a6 and gnd. Y n replace t...

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    1/05 8d-21 docucolor 12/dccs50 11-146 decurler exit sensor on jam short rap, 11- finisher/sorter reissue y n +5 vdc is measured between p/j651 -3 and p/j651 -4 on the finisher pwb. Y n +5 vdc is measured between p/j1028 -3 and p/j1028 -4 on the finisher pwb. Y n +5 vdc is measured between p/j880 -3 ...

  • Page 1164

    1/05 8d-22 docucolor 12/dccs50 11-191 paper remains at mailbox vertical sensor / 1 reissue finisher/sorter 11-191 paper remains at mailbox vertical sensor / 1 bin sensor rap the control logic detected that paper remained on the mailbox vertical sensor at power on. Initial actions • refer to bsd12.8 ...

  • Page 1165

    1/05 8d-23 docucolor 12/dccs50 11-193 decurler exit sensor static jam rap, 11- finisher/sorter reissue 11-193 decurler exit sensor static jam rap the control logic detected paper remained on the decurler exit sensor. Initial actions • refer to bsd12.6 for the following procedure. • ensure that no pa...

  • Page 1166

    1/05 8d-24 docucolor 12/dccs50 11-302 decurler door interlock open rap, 11-303 reissue finisher/sorter 11-302 decurler door interlock open rap decurler door interlock open failure. This status code is declared when the decurler front cover is open. Initial actions • refer to bsd12.1 for the followin...

  • Page 1167

    1/05 8d-25 docucolor 12/dccs50 11-350 decurler 1 fail rap finisher/sorter reissue 11-350 decurler 1 fail rap this status code is declared when the decurler cam position sensor did not energize within the specified time (1400msec) after the decurler cam clutch is energized. Initial actions • refer to...

  • Page 1168

    1/05 8d-26 docucolor 12/dccs50 11-350 decurler 1 fail rap, 11-512 simple catch tray reissue finisher/sorter enter dc330 012-012 decurler stepping motor speed 220. The decurler motor rotates. Y n approximately +16 vdc is measured between p/j653 -3, 4, 5, 6 and gnd. Y n replace the decurler pwb ( pl 1...

  • Page 1169

    1/05 8d-27 docucolor 12/dccs50 11-911 bin 1 full stack rap, 11-912 bin 2 full stack finisher/sorter reissue 11-911 bin 1 full stack rap the control logic detected that bin 1 is full. Initial actions • refer to bsd12.9 for the following procedure. • ensure that bin 1 is empty procedure enter dc330 01...

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    1/05 8d-28 docucolor 12/dccs50 11-913 bin 3 full stack rap, 11-914 bin 4 full stack reissue finisher/sorter 11-913 bin 3 full stack rap the control logic detected that bin 3 is full. Initial actions • refer to bsd12.9 for the following procedure. • ensure that bin 3 is empty procedure enter dc330 01...

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    1/05 8d-29 docucolor 12/dccs50 11-915 bin 5 full stack rap, 11-916 bin 6 full stack finisher/sorter reissue 11-915 bin 5 full stack rap the control logic detected that bin 5 is full. Initial actions • refer to bsd12.9 for the following procedure. • ensure that bin 5 is empty procedure enter dc330 01...

  • Page 1172

    1/05 8d-30 docucolor 12/dccs50 11-917 bin 7 full stack rap, 11-918 bin 8 full stack reissue finisher/sorter 11-917 bin 7 full stack rap the control logic detected that bin 7 is full. Initial actions • refer to bsd12.9 for the following procedure. • ensure that bin 7 is empty procedure enter dc330 01...

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    1/05 8d-31 docucolor 12/dccs50 11-919 bin 9 full stack rap, 11-920 bin 10 full finisher/sorter reissue 11-919 bin 9 full stack rap the control logic detected that bin 9 is full. Initial actions • refer to bsd12.9 for the following procedure. • ensure that bin 9 is empty procedure enter dc330 012-289...

  • Page 1174

    1/05 8d-32 docucolor 12/dccs50 11-921 sct tray full stack rap, 11-922 sorter stack- reissue finisher/sorter 11-921 sct tray full stack rap the control logic detected that the sct tray is full. Initial actions • refer to bsd12.10 for the following procedure. • ensure that the sct tray is empty • ensu...

  • Page 1175

    1/05 8d-33 docucolor 12/dccs50 12-120 finisher/sorter reissue 12-120 rap the compiler entrance sensor did not detect the lead edge of a sheet of paper within a speci- fied period of time after the lead edge of the same sheet was detected by the decurler exit sensor. Initial actions refer to bsd12.7,...

  • Page 1176

    1/05 8d-34 docucolor 12/dccs50 12-120, 12-121 reissue finisher/sorter y n disconnect p/j1052 . There is +5 vdc from j1052-1 to j1052-3. Y n +5 vdc is measured from p/j1039 -1 to p/j1039 -3. Y n +5 vdc is measured from p/j1026 -3 to p/j1026 -2. Y n go to flag 17 on bsd 12.1. Check the +5vdc wiring fo...

  • Page 1177

    1/05 8d-35 docucolor 12/dccs50 12-121 finisher/sorter reissue y n check the gears and pulleys. Check the following parts for wear, glazing, or slipping: • lower exit chute ( pl 18.14 ) • exit roll ( pl 18.14 ) • exit roll belt ( pl 18.14 ) • compiler drive belt ( pl 18.9 ) note: the output of the co...

  • Page 1178

    1/05 8d-36 docucolor 12/dccs50 12-170 reissue finisher/sorter 12-170 rap the compiler paper sensor detects a sheet of paper present 250 ms. After eject drive is initi- ated. Initial actions refer to bsd 12.11 and bsd 12.14 for the following procedure. Check for the following: • obstructions in the f...

  • Page 1179

    1/05 8d-37 docucolor 12/dccs50 12-180 , 12-181 finisher/sorter reissue 12-180 rap the compiler entrance sensor detects a sheet of paper present in standby or at initialization. Initial actions refer to bsd 12.1 and bsd 12.7 for the following procedure. Check the finisher transport paper path for unc...

  • Page 1180

    1/05 8d-38 docucolor 12/dccs50 12-240 reissue finisher/sorter 12-240 rap the control logic does not detect one of the following conditions: • end wall open (h) +5 vdc, from the end wall open sensor, within 300msec after the signal, end wall motor open. • end wall open (l) +5 vdc, from the end wall o...

  • Page 1181

    1/05 8d-39 docucolor 12/dccs50 12-243, 12-244 finisher/sorter reissue 12-243 rap the staple ready sensor does not detect the staple sheet in the ready position just prior to stapling, or within 13 dummy staplings at stapler initialization. Initial actions refer to bsd 12.13 for the following procedu...

  • Page 1182

    1/05 8d-40 docucolor 12/dccs50 12-245 reissue finisher/sorter 12-245 rap this fault is declared when either of the following occur: • the stapler is not detected at the front corner position within 2000msec (1000ms if shift- ing from front straight to front corner), after the stapler position motor ...

  • Page 1183

    1/05 8d-41 docucolor 12/dccs50 12-245 , 12-246 finisher/sorter reissue go to flag 10 on bsd 12.12. Check for an open circuit or a short circuit to gnd. If the wires are good, replace the stapler position motor ( pl 18.17 ). If the problem continues, replace the finisher pwb ( pl 18.4 ). Ensure that ...

  • Page 1184

    1/05 8d-42 docucolor 12/dccs50 12-246 , 12-248 reissue finisher/sorter note: the output of the stacker offset home sensor is low when the sensor is blocked, and high when the sensor is not blocked. Press the c button. Enter dc330 012-277 offset home sensor. Press start . Manually rotate the shaft of...

  • Page 1185

    1/05 8d-43 docucolor 12/dccs50 12-249 , 12-251 finisher/sorter reissue 12-249 rap the stapler rear straight sensor does not detect the presence of the stapler within 1600 msec. After the stapler position motor was energized to move the stapler. Initial actions refer to bsd 12.12 for the following pr...

  • Page 1186

    1/05 8d-44 docucolor 12/dccs50 12-251 , 12-253 reissue finisher/sorter replace the eject paddle home sensor ( pl 18.19 ). If the problem continues, replace the finisher pwb ( pl 18.4 ). Disconnect p/j1055 . The display is high. Y n go to flag 6 on bsd12.14. Check the wire for a short circuit to gnd....

  • Page 1187

    1/05 8d-45 docucolor 12/dccs50 12-253 , 12-254 finisher/sorter reissue enter dc330 012-064 tamper motor middle front. Press start . The tamper moves toward the front each time the start button is pressed. Y n go to flag 5 on bsd 12.11. Check for an open circuit or a short circuit to gnd. If the wire...

  • Page 1188

    1/05 8d-46 docucolor 12/dccs50 12-254, 12-255 reissue finisher/sorter go to flag 1 on bsd 12.15. Check the harness for an open circuit. There is +5 vdc from j1073-2 to j1073-3. Y n go to flag 2 on bsd 12.15. Check the harness for an open circuit. If the wire is good, replace the finisher pwb ( pl 18...

  • Page 1189

    1/05 8d-47 docucolor 12/dccs50 12-255, 12-256 finisher/sorter reissue y n remove the stacker motor belt. Enter dc330012-041 stacker motor down and press start . The stacker motor rotates. Y n go to flag 15 and flag 16 on bsd 12.15 check for an open circuit or a short to gnd. If the wires are good, r...

  • Page 1190

    1/05 8d-48 docucolor 12/dccs50 12-256, 12-264 reissue finisher/sorter y n remove the stacker motor belt. Enter dc330 012-040 stacker motor up and press start . The stacker motor rotates. Y n go to flag 15 and flag 16 on bsd 12.15 check for an open circuit or a short to gnd. If the wires are good, re...

  • Page 1191

    1/05 8d-49 docucolor 12/dccs50 12-264, 12-265 finisher/sorter reissue y n +5 vdc is measured from p/j1037 -2 to p/j1037 -3. Y n +5 vdc is measured from p/j1026 -3 to p/j1026 -2. Y n go to flag 17 on bsd 12.1. Check the +5vdc wiring for an open cir- cuit. Replace the finisher pwb ( pl 18.4 ). Go to f...

  • Page 1192

    1/05 8d-50 docucolor 12/dccs50 12-265, 12-266 reissue finisher/sorter y n +5 vdc is measured from p/j1037 -2 to p/j1037 -3. Y n +5 vdc is measured from p/j1026 -3 to p/j1026 -2. Y n go to flag 17 on bsd 12.1. Check the +5vdc wiring for an open cir- cuit. Replace the finisher pwb ( pl 18.4 ). Go to f...

  • Page 1193

    1/05 8d-51 docucolor 12/dccs50 12-302, 12-303 finisher/sorter reissue 12-302 rap the compiler cover interlock switch detects the compiler cover open. Initial actions refer to bsd 12.3 for the following procedure. Ensure that the compiler cover moves freely. Procedure enter dc330012-300 compiler cove...

  • Page 1194

    1/05 8d-52 docucolor 12/dccs50 12-305, 12-306 reissue finisher/sorter 12-305 rap the stacker tray could not be lowered to the correct height, relative to the ejected sheets, within 250msec during the height adjustment operation. Initial actions refer to bsd 12.15 for the following procedure. Check t...

  • Page 1195

    1/05 8d-53 docucolor 12/dccs50 12-400/12-538, 12-531 finisher/sorter reissue 12-400/12-538 rap 12-400: the low staple sensor detects the stapler is nearly empty. 12-538: the stapler is empty. This fault is declared if 30 sets are stapled after 12-400 is declared. Initial actions refer to bsd 12.13 f...

  • Page 1196

    1/05 8d-54 docucolor 12/dccs50 12-531, 12-536 reissue finisher/sorter if the actuator is ok, go to flag 8 and flag 9 on bsd 12.15. Check for a loose connection or an intermittent short circuit. If the wires are good, replace the stacker paper sensor ( pl 18.27 ). 12-536 rap the staple cartridge set ...

  • Page 1197

    1/05 8d-55 docucolor 12/dccs50 12-537, 12-570 finisher/sorter reissue 12-537 rap control logic does not detect the signal staple head home (l) within 450msec since the start of staple head close operation. Initial actions refer to bsd 12.13 for the following procedure: • ensure that connector p/j109...

  • Page 1198

    1/05 8d-56 docucolor 12/dccs50 12-570, 12-571 reissue finisher/sorter y n go to flag 10 , flag 11 and flag 14 on bsd 12.15. Check for an open circuit. If the wires are good, replace the stacker full (mixed size) sensor ( pl 18.27 ). Press the c button. Enter dc330 012-212 stacker full (mixed sets) s...

  • Page 1199

    1/05 8d-57 docucolor 12/dccs50 12-580 finisher/sorter reissue 12-580 rap this fault is declared if control logic detects the unload while run switch activated while a job is being printed. Initial actions refer to bsd 12.2 for this procedure. Ensure that connectors p/j1039 on the finisher pwb and p/...

  • Page 1200

    1/05 8d-58 docucolor 12/dccs50 12-580 reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1201

    1/05 8d-59 docucolor 12/dccs50 rep 15.1.1, rep 15.1.2 finisher/sorter reissue rep 15.1.1 decurler parts list on pl 18.4 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the decurl...

  • Page 1202

    1/05 8d-60 docucolor 12/dccs50 rep 15.1.2 reissue finisher/sorter figure 2 remove the bearings 7. Remove decurler roll 1 ( figure 3 ). 1. Remove decurler roll 1. Figure 3 remove decurler roll 1 8. Remove decurler roll 2 ( figure 4 ). 1. Lower the baffle. 2. Remove decurler roll 2. Manuals4you.Com ma...

  • Page 1203

    1/05 8d-61 docucolor 12/dccs50 rep 15.1.2 finisher/sorter reissue figure 4 remove decurler roll 2 replacement 1. Install the rolls with the marks towards the rear of the finisher ( figure 5 ). 1. Roll 1 has one mark. 2. Roll 2 has two marks. Figure 5 install the rolls.

  • Page 1204

    1/05 8d-62 docucolor 12/dccs50 rep 15.1.3 reissue finisher/sorter rep 15.1.3 reflector and cam parts list on pl 18.7 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the decurler ...

  • Page 1205

    1/05 8d-63 docucolor 12/dccs50 rep 15.1.3, rep 15.1.4 finisher/sorter reissue figure 3 reinstall the cam rep 15.1.4 decurler stepper motor parts list on pl 18.8 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the...

  • Page 1206

    1/05 8d-64 docucolor 12/dccs50 rep 15.1.5 reissue finisher/sorter rep 15.1.5 entrance lower chute and pinch roll parts list on pl 18.6 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Re...

  • Page 1207

    1/05 8d-65 docucolor 12/dccs50 rep 15.1.6, rep 15.1.7 finisher/sorter reissue rep 15.1.6 exit lower baffle and pinch roll parts list on pl 18.6 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power co...

  • Page 1208

    1/05 8d-66 docucolor 12/dccs50 rep 15.1.8 reissue finisher/sorter rep 15.1.8 cam drive shaft parts list on pl 18.7 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the decurler do...

  • Page 1209

    1/05 8d-67 docucolor 12/dccs50 rep 15.1.8, rep 15.1.9 finisher/sorter reissue figure 3 remove the bearing replacement reinstall the cam drive shaft in the reverse order of disassembly. Rep 15.1.9 torque limiter gear and stopper parts list on pl 18.8 removal warning to avoid personal injury or shock,...

  • Page 1210

    1/05 8d-68 docucolor 12/dccs50 rep 15.1.10 reissue finisher/sorter rep 15.1.10 decurler drive roll 2 parts list on pl 18.8 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the ref...

  • Page 1211

    1/05 8d-69 docucolor 12/dccs50 rep 15.1.11 finisher/sorter reissue rep 15.1.11 decurler drive roll 1 parts list on pl 18.8 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the dec...

  • Page 1212

    1/05 8d-70 docucolor 12/dccs50 rep 15.1.12 reissue finisher/sorter rep 15.1.12 decurler entrance roll parts list on pl 18.8 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the de...

  • Page 1213

    1/05 8d-71 docucolor 12/dccs50 rep 15.1.12, rep 15.1.13 finisher/sorter reissue figure 3 remove the decurler entrance roll replacement reinstall the decurler entrance roll in the reverse order of disassembly. Rep 15.1.13 decurler exit roll parts list on pl 18.8 removal warning to avoid personal inju...

  • Page 1214

    1/05 8d-72 docucolor 12/dccs50 rep 15.1.13, rep 15.1.14 reissue finisher/sorter figure 2 remove the decurler exit roll replacement reinstall the decurler exit roll in the reverse order of disassembly. Rep 15.1.14 entrance upper baffle and pinch roll parts list on pl 18.12 removal warning to avoid pe...

  • Page 1215

    1/05 8d-73 docucolor 12/dccs50 rep 15.1.15, rep 15.1.16 finisher/sorter reissue rep 15.1.15 finisher transport motor parts list on pl 18.9 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1...

  • Page 1216

    1/05 8d-74 docucolor 12/dccs50 rep 15.1.16, rep 15.1.17 reissue finisher/sorter 2. Route the finisher drive belt onto the gears per the illustration ( figure 2 ). Figure 2 install the finisher drive belt 3. Reinstall the belt idler bracket. 4. Reinstall the e-clip and the gear. 5. Reinstall the brac...

  • Page 1217

    1/05 8d-75 docucolor 12/dccs50 rep 15.1.18, rep 15.1.19 finisher/sorter reissue rep 15.1.18 sct static eliminator parts list on pl 18.13 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. ...

  • Page 1218

    1/05 8d-76 docucolor 12/dccs50 rep 15.1.20, rep 15.1.21 reissue finisher/sorter rep 15.1.20 sct pinch roll parts list on pl 18.13 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove ...

  • Page 1219

    1/05 8d-77 docucolor 12/dccs50 rep 15.1.21, rep 15.1.22 finisher/sorter reissue figure 1 remove the transport roll 1 rep 15.1.22 finisher transport roll 2 parts list on pl 18.9 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power an...

  • Page 1220

    1/05 8d-78 docucolor 12/dccs50 rep 15.1.22 reissue finisher/sorter figure 1 remove the transport roll 2 manuals4you.Com manuals4you.Com.

  • Page 1221

    1/05 8d-79 docucolor 12/dccs50 rep 15.2.1 finisher/sorter reissue rep 15.2.1 compiler tray solenoid parts list on pl 18.15 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Move the stapl...

  • Page 1222

    1/05 8d-80 docucolor 12/dccs50 rep 15.2.2 reissue finisher/sorter rep 15.2.2 stacker tray assembly parts list on pl 18.27 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the ...

  • Page 1223

    1/05 8d-81 docucolor 12/dccs50 rep 15.2.4 finisher/sorter reissue rep 15.2.4 stacker full sensors parts list on pl 18.27 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1224

    1/05 8d-82 docucolor 12/dccs50 rep 15.2.5, rep 15.2.6 reissue finisher/sorter rep 15.2.5 stacker upper and lower limit sensors parts list on pl 18.27 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine po...

  • Page 1225

    1/05 8d-83 docucolor 12/dccs50 rep 15.2.7, rep 15.2.8 finisher/sorter reissue rep 15.2.7 stacker motor parts list on pl 18.26 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off ...

  • Page 1226

    1/05 8d-84 docucolor 12/dccs50 rep 15.2.8, rep 15.2.9 reissue finisher/sorter replacement 1. Reinstall the lower exit chute assembly onto the finisher frame. 2. Use the screws (4) to secure the lower exit chute assembly to the finisher frame. 3. Slide the metal bearing onto the rear of the paddle dr...

  • Page 1227

    1/05 8d-85 docucolor 12/dccs50 rep 15.2.9, rep 15.2.10 finisher/sorter reissue figure 2 remove the front stacker tray drive belt 3. To remove the rear stacker tray drive belt, raise the stacker tray to the top of the stacker. Remove the screws (2) from the rear stacker tray drive belt clamp ( figure...

  • Page 1228

    1/05 8d-86 docucolor 12/dccs50 rep 15.2.10 reissue finisher/sorter figure 2 removing the stacker drive belt clamps 5. Remove the stacker tray ( figure 3 ). 1. Support the stacker tray with one hand and pull the front and rear belt clamps from the tray brackets. 2. With one end of the tray carriage a...

  • Page 1229

    1/05 8d-87 docucolor 12/dccs50 rep 15.2.11 finisher/sorter reissue rep 15.2.11 tamper motor parts list on pl 18.16 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the printer...

  • Page 1230

    1/05 8d-88 docucolor 12/dccs50 rep 15.2.12 reissue finisher/sorter rep 15.2.12 tamper home sensor parts list on pl 18.16 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1231

    1/05 8d-89 docucolor 12/dccs50 rep 15.2.13 finisher/sorter reissue rep 15.2.13 compiler paper sensor parts list on pl 18.16 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off th...

  • Page 1232

    1/05 8d-90 docucolor 12/dccs50 rep 15.2.14 reissue finisher/sorter rep 15.2.14 end wall open sensor parts list on pl 18.16 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the...

  • Page 1233

    1/05 8d-91 docucolor 12/dccs50 rep 15.2.15 finisher/sorter reissue rep 15.2.15 tamper motor drive belt parts list on pl 18.16 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off ...

  • Page 1234

    1/05 8d-92 docucolor 12/dccs50 rep 15.2.16 reissue finisher/sorter rep 15.2.16 end wall motor parts list on pl 18.15 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the print...

  • Page 1235

    1/05 8d-93 docucolor 12/dccs50 rep 15.2.17 finisher/sorter reissue rep 15.2.17 eject clamp sensor parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1236

    1/05 8d-94 docucolor 12/dccs50 rep 15.2.18 reissue finisher/sorter rep 15.2.18 stacker offset home sensor parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch o...

  • Page 1237

    1/05 8d-95 docucolor 12/dccs50 rep 15.2.19 finisher/sorter reissue rep 15.2.19 eject bracket assembly parts list on pl 18.21 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off t...

  • Page 1238

    1/05 8d-96 docucolor 12/dccs50 rep 15.2.20 reissue finisher/sorter rep 15.2.20 eject paddle motor and drive belt parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. S...

  • Page 1239

    1/05 8d-97 docucolor 12/dccs50 rep 15.2.21 finisher/sorter reissue rep 15.2.21 eject shaft assembly parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the...

  • Page 1240

    1/05 8d-98 docucolor 12/dccs50 rep 15.2.21, rep 15.2.22 reissue finisher/sorter 8. Slide the rear plastic bearing onto the rear end of shaft 2, and use the screw (1) to secure the bearing to the finisher frame. 9. Slide the eject gear onto the rear end of shaft 2, and use an e-ring to secure the gea...

  • Page 1241

    1/05 8d-99 docucolor 12/dccs50 rep 15.2.22, rep 15.2.23 finisher/sorter reissue figure 1 remove the compiler cover assembly replacement 1. Reinstall the compiler cover assembly by first sliding the stack height actuator and the pinch rolls through the cutout in the assembly. 2. Hook the two arms of ...

  • Page 1242

    1/05 8d-100 docucolor 12/dccs50 rep 15.2.23, rep 15.2.24 reissue finisher/sorter 4. Slide the front and rear bearings over the ends of the eject pinch roll shaft. 5. Reinstall the compiler cover assembly. 6. Raise and lower the compiler cover assembly to make sure it moves freely, and the stack heig...

  • Page 1243

    1/05 8d-101 docucolor 12/dccs50 rep 15.2.24, rep 15.2.25 finisher/sorter reissue replacement 1. Reinstall the upper exit chute assembly into the finisher frame. Use the screws (4) to secure the front and rear of the upper exit chute assembly. 2. Reinstall the finisher interlock switch bracket to the...

  • Page 1244

    1/05 8d-102 docucolor 12/dccs50 rep 15.2.25, rep 15.2.26 reissue finisher/sorter replacement 1. Reinstall the exit roll. 2. Reinstall the exit roll front and rear bearings into the bearing cutouts at the front and rear of the finisher frame. Use an e-ring at both ends of the shaft. 3. Reinstall the ...

  • Page 1245

    1/05 8d-103 docucolor 12/dccs50 rep 15.2.26 finisher/sorter reissue figure 1 remove the compiler paddle shaft assembly replacement 1. Reinstall the drive belt onto the drive pulley. 2. Slide the end of the paddle shaft into the rear bearing. 3. Install the compiler paddle shaft assembly, along with ...

  • Page 1246

    1/05 8d-104 docucolor 12/dccs50 rep 15.2.27 reissue finisher/sorter rep 15.2.27 paddle drive belt parts list on pl 18.14 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1247

    1/05 8d-105 docucolor 12/dccs50 rep 15.2.28 finisher/sorter reissue rep 15.2.28 stacker height sensor parts list on pl 18.20 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off t...

  • Page 1248

    1/05 8d-106 docucolor 12/dccs50 rep 15.2.29, rep 15.2.30 reissue finisher/sorter rep 15.2.29 unload while run switch parts list on pl 18.15 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. ...

  • Page 1249

    1/05 8d-107 docucolor 12/dccs50 rep 15.2.31 finisher/sorter reissue rep 15.2.31 eject paddle home sensor parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch of...

  • Page 1250

    1/05 8d-108 docucolor 12/dccs50 rep 15.2.32 reissue finisher/sorter rep 15.2.32 eject motor parts list on pl 18.19 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the printer...

  • Page 1251

    1/05 8d-109 docucolor 12/dccs50 rep 15.2.33 finisher/sorter reissue rep 15.2.33 eject clamp/offset motor parts list on pl 18.21 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch of...

  • Page 1252

    1/05 8d-110 docucolor 12/dccs50 rep 15.2.33 reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1253

    1/05 8d-111 docucolor 12/dccs50 rep 15.3.1, rep 15.3.2 finisher/sorter reissue rep 15.3.1 finisher parts list on pl 18.4 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1254

    1/05 8d-112 docucolor 12/dccs50 rep 15.3.3, rep 15.3.4 reissue finisher/sorter rep 15.3.3 stapler cover assembly parts list on pl 18.2 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Sw...

  • Page 1255

    1/05 8d-113 docucolor 12/dccs50 rep 15.3.5, rep 15.3.6 finisher/sorter reissue rep 15.3.5 mailbox door assembly parts list on pl 18.2 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Swi...

  • Page 1256

    1/05 8d-114 docucolor 12/dccs50 rep 15.3.7, rep 15.3.8 reissue finisher/sorter rep 15.3.7 rear upper cover parts list on pl 18.3 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch o...

  • Page 1257

    1/05 8d-115 docucolor 12/dccs50 rep 15.3.9, rep 15.3.10 finisher/sorter reissue rep 15.3.9 finisher pwb cover parts list on pl 18.2 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switc...

  • Page 1258

    1/05 8d-116 docucolor 12/dccs50 rep 15.3.11, rep 15.3.12 reissue finisher/sorter rep 15.3.11 top cover parts list on pl 18.2 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off t...

  • Page 1259

    1/05 8d-117 docucolor 12/dccs50 rep 15.3.13, rep 15.3.14 finisher/sorter reissue rep 15.3.13 decurler rear cover parts list on pl 18.3 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Sw...

  • Page 1260

    1/05 8d-118 docucolor 12/dccs50 rep 15.3.15, rep 15.3.16 reissue finisher/sorter rep 15.3.15 rear lower cover parts list on pl 18.3 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switc...

  • Page 1261

    1/05 8d-119 docucolor 12/dccs50 rep 15.3.16, rep 15.3.17 finisher/sorter reissue replacement 1. Position the stapler assembly near the slider bracket. 2. Route the wire harness through the harness clip near the rear of the stapler assembly. 3. Install the screw to secure the green ground wire to the...

  • Page 1262

    1/05 8d-120 docucolor 12/dccs50 rep 15.3.17 reissue finisher/sorter figure 1 remove the stapler position sensors replacement 1. Position the sensor into the sensor cutout in the sensor bracket. 2. Reinstall the sensor bracket onto the stapler rail, and use one screw to secure the bracket to the rail...

  • Page 1263

    1/05 8d-121 docucolor 12/dccs50 rep 15.3.18 finisher/sorter reissue rep 15.3.18 stapler rail belt parts list on pl 18.18 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the p...

  • Page 1264

    1/05 8d-122 docucolor 12/dccs50 rep 15.3.18 reissue finisher/sorter 2. Remove the ten screws securing the upper rail to the lower rail, and remove the upper rail. 3. Remove the screw securing the belt clamp to the slider bracket. 4. Disengage the belt from the lower rail. 5. Remove the belt from the...

  • Page 1265

    1/05 8d-123 docucolor 12/dccs50 rep 15.3.19, rep 15.3.20 finisher/sorter reissue rep 15.3.19 stapler position motor parts list on pl 18.17 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1...

  • Page 1266

    1/05 8d-124 docucolor 12/dccs50 rep 15.3.21 reissue finisher/sorter rep 15.3.21 mailbox drive belt parts list on pl 18.10 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch off the ...

  • Page 1267

    1/05 8d-125 docucolor 12/dccs50 rep 15.3.23, rep 15.3.25 finisher/sorter reissue rep 15.3.23 docking interlock switch parts list on pl 18.6 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. ...

  • Page 1268

    1/05 8d-126 docucolor 12/dccs50 rep 15.3.28, rep 15.3.29 reissue finisher/sorter rep 15.3.28 finisher pwb parts list on pl 18.4 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Switch of...

  • Page 1269

    1/05 8d-127 docucolor 12/dccs50 rep 15.3.30 finisher/sorter reissue rep 15.3.30 vertical led and sensor parts list on pl 18.22 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the...

  • Page 1270

    1/05 8d-128 docucolor 12/dccs50 rep 15.3.31 reissue finisher/sorter rep 15.3.31 bin tray 1 parts list on pl 18.22 removal warning to avoid personal injury or shock, disconnect the finisher cable connector. Switch off the machine power and disconnect the machine power cord. 1. Remove the following pa...

  • Page 1271

    1/05 8d-129 docucolor 12/dccs50 rep 15.3.31, rep 15.3.32 finisher/sorter reissue figure 3 remove bin tray 1 replacement 1. Reinstall the bin tray 1 in the reverse order of removal. Rep 15.3.32 bin trays 2 - 10 parts list on pl 18.23 removal warning to avoid personal injury or shock, disconnect the f...

  • Page 1272

    1/05 8d-130 docucolor 12/dccs50 rep 15.3.31, rep 15.3.32 reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1273

    1/05 8d-131 docucolor 12/dccs50 adj 15.3.1 finisher/sorter reissue adj 15.3.1 staple position adjustment purpose the purpose is to ensure that the staples are in the correct position. Check 1. Run a copy set into the finisher in the staple mode. 2. Check the staple position ( figure 1 ). Figure 1 ch...

  • Page 1274

    1/05 8d-132 docucolor 12/dccs50 adj 15.3.1, adj 15.3.2 reissue finisher/sorter figure 3 adjust the staple position (dimension b) 4. Perform the check again. Adj 15.3.2 stacker tray level purpose the purpose of this adjustment is to ensure the stacker tray carriage is level with the frame of the stac...

  • Page 1275

    1/05 8d-133 docucolor 12/dccs50 adj 15.3.2 finisher/sorter reissue 5. Adjust the tray level by pulling the belt clamp off the front drive belt and reinstalling the clamp up or down the belt to move the front end of the stacker tray carriage up or down in order to be level with the rear end of the st...

  • Page 1276

    1/05 8d-134 docucolor 12/dccs50 adj 15.3.2 reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1277

    1/05 8d-135 docucolor 12/dccs50 pl 18.1 finisher/sorter reissue pl 18.1 finisher accessory item part description 1 – finisher assembly (not spared) (rep 15.3.1) 2 015k35862 docking rail 3 003k91881 knob screw 4 830e19412 docking plate 5 029e21610 docking pin 6 – stopper (not spared) 7 – vcci bracket...

  • Page 1278

    1/05 8d-136 docucolor 12/dccs50 pl 18.2 reissue finisher/sorter pl 18.2 covers - left, front item part description 1 – finisher (ref: pl 18.4) (not spared) 2 – finisher pwb cover (not spared) (rep 15.3.9) 3 802e13930 left lower cover (rep 15.3.6) 4 048k77410 decurler door assembly (rep 15.3.4) 5 – d...

  • Page 1279

    1/05 8d-137 docucolor 12/dccs50 pl 18.3 finisher/sorter reissue pl 18.3 covers - right, rear item part description 1 – finisher (ref: pl 18.4) (not spared) 2 048e65740 decurler rear cover (rep 15.3.13) 3 802e13940 iot connector cover (rep 15.3.8) 4 – rear panel (not spared) 5 802e13950 rear upper co...

  • Page 1280

    1/05 8d-138 docucolor 12/dccs50 pl 18.4 reissue finisher/sorter pl 18.4 finisher components item part description 1 – stapler (not spared) 2 – pwb chassis (not spared) 3 160k67951 finisher pwb (rep 15.3.28) 4 – decurler (not spared) (rep 15.1.1) 5 – cabinet (not spared) 6 – nut (not spared) (4 place...

  • Page 1281

    1/05 8d-139 docucolor 12/dccs50 pl 18.5 finisher/sorter reissue pl 18.5 decurler cover item part description 1 003k85570 knob assembly 2 003k83211 knob 3 – label (p/o pl 18.5 item 1) 4 003e46501 handle 5 003k85101 hinge 6 048k77420 decurler inner cover (rep 15.3.14) 7 – decurler inner cover (p/o pl ...

  • Page 1282

    1/05 8d-140 docucolor 12/dccs50 pl 18.6 reissue finisher/sorter pl 18.6 decurler chute, pwb item part description 1 – entrance lower chute (not spared) 2 – entrance lower chute (p/o pl 18.6 item 1) 3 – wire harness (decurler pwb-fin- isher pwb) (p/o pl 18.6 item 1) 4 – docking interlock switch 1, sw...

  • Page 1283

    1/05 8d-141 docucolor 12/dccs50 pl 18.7 finisher/sorter reissue pl 18.7 decurler roll item part description 1 006e61320 cam drive shaft (rep 15.1.8) 2 007e54990 gear (32) 3 007e55010 gear (28/33) 4 007e45131 gear (32) 5 007e55030 gear (52/56) 6 007e55040 gear (20) 7 015k28141 idler gear assembly 8 0...

  • Page 1284

    1/05 8d-142 docucolor 12/dccs50 pl 18.8 reissue finisher/sorter pl 18.8 decurler transport roll item part description 1 007e54960 gear (38) 2 – torque limiter gear (not spared) (rep 15.1.9) 3 007e54980 gear (16) 4 007e54990 gear (32) 5 007e55000 gear (16) 6 007e45091 gear (32) 7 407w08220 gear (20) ...

  • Page 1285

    1/05 8d-143 docucolor 12/dccs50 pl 18.9 finisher/sorter reissue pl 18.9 mailbox - stapler entrance roll item part description 1 – collar (not spared) 2 005e15360 friction clutch 3 007e62850 decurler gear 4 007e62860 idler pulley 5 009e72520 spring 6 020e25141 idler pulley 7 020e33850 pulley (21) 8 0...

  • Page 1286

    1/05 8d-144 docucolor 12/dccs50 pl 18.10 reissue finisher/sorter pl 18.10 mailbox entrance roll, sct exit roll item part description 1 – collar (not spared) 2 005e15350 friction clutch 3 020e33840 pulley (23) 4 022k61470 mailbox entrance roll 5 023e13160 mailbox drive belt (not spared) (rep 15.3.21)...

  • Page 1287

    1/05 8d-145 docucolor 12/dccs50 pl 18.11 finisher/sorter reissue pl 18.11 mailbox - gate, pwb, interlock switch item part description 1 – hinge (not spared) 2 012e09860 link (finisher gate) 3 012e09870 link (sct gate) 4 – switch bracket (not spared) 5 110e97990 stapler door interlock switch, mail- b...

  • Page 1288

    1/05 8d-146 docucolor 12/dccs50 pl 18.12 reissue finisher/sorter pl 18.12 mailbox - stapler entrance chute item part description 1 032e15690 chute guide 2 054k16800 entrance upper baffle 3 – entrance upper baffle (p/o pl 18.12 item 2) 4 003e36290 knob 5 059k00521 pinch roll (8 places) 6 – label 7 (p...

  • Page 1289

    1/05 8d-147 docucolor 12/dccs50 pl 18.13 finisher/sorter reissue pl 18.13 mailbox chute item part description 1 – sct exit lower chute (not spared) 2 – bin tray lower chute (not spared) 3 162k60451 wire harness (sensor-mailbox pwb) 4 054k16780 mailbox transport baffle assembly 5 – support (p/o pl 18...

  • Page 1290

    1/05 8d-148 docucolor 12/dccs50 pl 18.14 reissue finisher/sorter pl 18.14 stapler - exit chute item part description 1 – collar (not spared) 2 006k83590 exit roll (rep 15.2.25) 3 006k83620 reverse paddle drive shaft 4 007e45120 gear pulley 5 – screw (not spared) 6 054k09360 lower exit chute assembly...

  • Page 1291

    1/05 8d-149 docucolor 12/dccs50 pl 18.15 finisher/sorter reissue pl 18.15 stapler-compiler item part description 1 009e72530 spring 2 009e72550 spring 3 012e94950 link 4 013e13600 bearing 5 – support (not spared) 6 – harness holder (not spared) 7 – registration guide (not spared) 8 038k83030 end gui...

  • Page 1292

    1/05 8d-150 docucolor 12/dccs50 pl 18.16 reissue finisher/sorter pl 18.16 compiler tray components item part description 1 – compiler tray (not spared) 2 038k83340 tamper 3 – actuator (not spared) 4 – holder (not spared) 5 – belt clip (not spared) 6 423w21053 tamper drive belt (rep 15.2.15) 7 015k28...

  • Page 1293

    1/05 8d-151 docucolor 12/dccs50 pl 18.17 finisher/sorter reissue pl 18.17 stapler accessory item part description 1 029k91881 stapler assembly (rep 15.3.16,adj 15.3.1) 2 – stapler housing (p/o pl 18.17 item 1) 3 050k41290 staple cartridge 4 015k45020 stapler rail assembly (ref: pl 18.18) 5 – harness...

  • Page 1294

    1/05 8d-152 docucolor 12/dccs50 pl 18.18 reissue finisher/sorter pl 18.18 stapler rail component item part description 1 015k28452 stapler rail 2 – slider (p/o pl 18.18 item 1) 3 – upper bracket (p/o pl 18.18 item 1) 4 – lower bracket (p/o pl 18.18 item 1) 5 005e91660 flange 6 020e22210 pulley 7 020...

  • Page 1295

    1/05 8d-153 docucolor 12/dccs50 pl 18.19 finisher/sorter reissue pl 18.19 offset and set eject item part description 1 006k21000 eject clamp pinch roll and reverse paddle (ref: pl 18.20) 2 006k83642 eject paddle eject roll (rep 15.2.21) 3 007e45170 gear 4 011k93650 offset lever 5 011k93870 eject cla...

  • Page 1296

    1/05 8d-154 docucolor 12/dccs50 pl 18.20 reissue finisher/sorter pl 18.20 eject and paddle components item part description 1 – pinch roll shaft (not spared) (rep 15.2.23) 2 048k62471 pinch roll cover 3 – pinch spring (not spared) 4 – shaft (not spared) 5 022k61480 eject clamp pinch roll 6 020e24800...

  • Page 1297

    1/05 8d-155 docucolor 12/dccs50 pl 18.21 finisher/sorter reissue pl 18.21 eject and offset components item part description 1 – eject bracket assembly (not spared) (rep 15.2.19) 2 008k91360 eject clamp cam 3 008k91370 offset cam 4 007k83910 one way gear 5 007e39910 gear 6 407w07626 gear 7 127k16360 ...

  • Page 1298

    1/05 8d-156 docucolor 12/dccs50 pl 18.22 reissue finisher/sorter pl 18.22 bin tray 1 item part description 1 160k53431 vertical led (rep 15.3.30) 2 802k09190 bin tray 1 cover assembly 3 – bin tray 1 cover (p/o pl 18.22 item 2) 4 038e88980 paper guide 5 038e86180 paper guide 6 038e21280 static elimin...

  • Page 1299

    1/05 8d-157 docucolor 12/dccs50 pl 18.23 finisher/sorter reissue pl 18.23 bin tray 2/4/6/8 item part description 1 050k36822 bin tray 2/4/6/8 assembly (rep 15.3.32) 2 009e64140 spring 3 013e89540 bearing 4 – pulley (p/o pl 18.23 item 1) 5 022e83451 roll 6 – tapping screw (p/o pl 18.23 item 1) 7 038e...

  • Page 1300

    1/05 8d-158 docucolor 12/dccs50 pl 18.24 reissue finisher/sorter pl 18.24 bin tray 3/5/7/9 item part description 1 050k36812 bin tray 3/5/7/9 assembly (rep 15.3.32) 2 009e64140 spring 3 013e89540 bearing 4 – pulley (p/o pl 18.24 item 1) 5 022e83451 roll 6 – tapping screw (p/o pl 18.24 item 1) 7 038e...

  • Page 1301

    1/05 8d-159 docucolor 12/dccs50 pl 18.25 finisher/sorter reissue pl 18.25 bin tray 10 item part description 1 050k36801 bin tray 10 assembly (rep 15.3.32) 2 005e83570 collar 3 009e64140 spring 4 013e89540 bearing 5 – pulley (p/o pl 18.25 item 1) 6 022e83451 roll 7 – tapping screw (p/o pl 18.25 item ...

  • Page 1302

    1/05 8d-160 docucolor 12/dccs50 pl 18.26 reissue finisher/sorter pl 18.26 stacker tray drive item part description 1 – front frame (not spared) 2 005e91640 flange 3 020e24770 pulley 4 015k28070 tension roll 5 – rear frame 6 006e70950 shaft 7 007e62840 dog clutch gear 8 809e26230 dog clutch spring 9 ...

  • Page 1303

    1/05 8d-161 docucolor 12/dccs50 pl 18.27 finisher/sorter reissue pl 18.27 stacker tray item part description 1 019e31680 belt clamp 2 050k41330 stacker tray assembly (rep 15.2.2,adj 15.3.2) 3 – tray spacer (p/o pl 18.27 item 2) 4 – carriage (p/o pl 18.27 item 2) 5 048e45760 bottom cover 6 050e86731 ...

  • Page 1304

    1/05 8d-162 docucolor 12/dccs50 common hardware reissue finisher/sorter common hardware item part description c 112w27859 screw g 112w29751 screw h 113w15551 screw j 113w20457 screw (m3 x 4) k 113w20657 screw (m3 x 6) l 113w20857 screw (m3 x 8) m 113w21057 screw (m3 x 10) n 113w21257 screw (m3 x 12)...

  • Page 1305

    1/05 8d-163 docucolor 12/dccs50 part number index finisher/sorter reissue part number index table 1 part number index part number part list 003e36290 pl 18.12 pl 18.6 003e46501 pl 18.5 003e48920 pl 18.8 003k83211 pl 18.5 003k85101 pl 18.5 003k85570 pl 18.5 003k91881 pl 18.1 004e08030 pl 18.16 005e15...

  • Page 1306

    1/05 8d-164 docucolor 12/dccs50 part number index reissue finisher/sorter 015k44950 pl 18.9 015k44960 pl 18.9 015k45020 pl 18.17 015k48190 pl 18.10 015k89062 pl 18.19 019e31680 pl 18.27 020k09460 pl 18.9 020e22210 pl 18.18 020e22220 pl 18.18 020e24770 pl 18.26 020e24800 pl 18.20 020e24820 pl 18.19 0...

  • Page 1307

    1/05 8d-165 docucolor 12/dccs50 part number index finisher/sorter reissue pl 18.24 pl 18.23 054k09360 pl 18.14 054k09382 pl 18.15 054k09462 pl 18.14 054k13920 pl 18.6 054e14510 pl 18.6 054k16770 pl 18.14 054k16780 pl 18.13 054k16790 pl 18.12 054k16800 pl 18.12 054k16810 pl 18.12 054k16820 pl 18.12 0...

  • Page 1308

    1/05 8d-166 docucolor 12/dccs50 part number index reissue finisher/sorter 162k47500 pl 18.10 162k60401 pl 18.3 162k60451 pl 18.13 407w07626 pl 18.21 407w08174 pl 18.14 407w08220 pl 18.8 413w08350 pl 18.7 pl 18.8 413w75959 pl 18.10 pl 18.7 pl 18.26 pl 18.9 pl 18.8 413w77559 pl 18.21 pl 18.24 pl 18.25...

  • Page 1309

    1/05 8d-167 docucolor 12/dccs50 wiring connector list finisher/sorter reissue wiring connector list how to use the wiring connector list 1. To find the location of a connector in the finisher, perform the following steps. A. Refer to the plug/jack index. B. Find the connector number in the p/j no co...

  • Page 1310

    1/05 8d-168 docucolor 12/dccs50 wiring connector list reissue finisher/sorter p/j1040 figure 4 6 p/j1041 figure 4 8 p/j1042 figure 4 1 p/j1043 figure 4 2 p/j1044 figure 4 3 p/j1045 figure 2 7 p/j1046 figure 2 6 p/j1047 figure 5 11 p/j1048 figure 2 5 p/j1049 figure 5 12 p/j1050 figure 5 19 p/j1051 fi...

  • Page 1311

    1/05 8d-169 docucolor 12/dccs50 plug/jack locator diagrams finisher/sorter reissue plug/jack locator diagrams figure 1 compiler plug/jack locations.

  • Page 1312

    1/05 8d-170 docucolor 12/dccs50 plug/jack locator diagrams reissue finisher/sorter figure 2 stacker plug/jack locations manuals4you.Com manuals4you.Com.

  • Page 1313

    1/05 8d-171 docucolor 12/dccs50 plug/jack locator diagrams finisher/sorter reissue figure 3 mail box plug/jack locations.

  • Page 1314

    1/05 8d-172 docucolor 12/dccs50 plug/jack locator diagrams reissue finisher/sorter figure 4 finisher pwb plug/jack locations manuals4you.Com manuals4you.Com.

  • Page 1315

    1/05 8d-173 docucolor 12/dccs50 plug/jack locator diagrams finisher/sorter reissue figure 5 finisher rear (inline) plug/jack locations.

  • Page 1316

    1/05 8d-174 docucolor 12/dccs50 plug/jack locator diagrams reissue finisher/sorter figure 6 decurler plug/jack locations manuals4you.Com manuals4you.Com.

  • Page 1317

    1/05 8d-175 docucolor 12/dccs50 finisher wirenets finisher/sorter reissue finisher wirenets figure 1 wirenet finisher/mailbox sorter +5vdc-1.

  • Page 1318

    1/05 8d-176 docucolor 12/dccs50 finisher wirenets reissue finisher/sorter figure 2 wirenet finisher/mailbox sorter +5vdc-2 manuals4you.Com manuals4you.Com.

  • Page 1319

    1/05 8d-177 docucolor 12/dccs50 finisher wirenets finisher/sorter reissue figure 3 wirenet finisher/mailbox sorter +24vdc-1.

  • Page 1320

    1/05 8d-178 docucolor 12/dccs50 finisher wirenets reissue finisher/sorter figure 4 wirenet finisher/mailbox sorter +5vdc rtn-1 manuals4you.Com manuals4you.Com.

  • Page 1321

    1/05 8d-179 docucolor 12/dccs50 finisher wirenets finisher/sorter reissue figure 5 wirenet finisher/mailbox sorter +5vdc rtn-2.

  • Page 1322

    1/05 8d-180 docucolor 12/dccs50 finisher wirenets reissue finisher/sorter figure 6 wirenet finisher/mailbox sorter +5vdc rtn-3 manuals4you.Com manuals4you.Com.

  • Page 1323

    1/05 8d-181 docucolor 12/dccs50 finisher wirenets finisher/sorter reissue figure 7 wirenet finisher/mailbox sorter +24vdc rtn-1.

  • Page 1324

    1/05 8d-182 docucolor 12/dccs50 finisher wirenets reissue finisher/sorter manuals4you.Com manuals4you.Com.

  • Page 1325

    1/05 8d-183 docucolor 12/dccs50 finisher bsds finisher/sorter reissue finisher bsds purpose the block schematic diagrams (bsds) show the distribution of electrical and mechanical power. Each functional chain is represented by a bsd. A bsd is a functional flow diagram containing electrical informatio...

  • Page 1326

    1/05 8d-184 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 1 bsd 12.1 finisher/mbs dc power and interlock switching (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1327

    1/05 8d-185 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 2 bsd 12.1 finisher/mbs dc power and interlock switching (2 of 2).

  • Page 1328

    1/05 8d-186 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 3 bsd 12.2 unload while run and compiler cover safety switch manuals4you.Com manuals4you.Com.

  • Page 1329

    1/05 8d-187 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 4 bsd 12. 3 interlock monitoring.

  • Page 1330

    1/05 8d-188 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 5 bsd 12.4 finisher-iot cpu communication manuals4you.Com manuals4you.Com.

  • Page 1331

    1/05 8d-189 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 6 bsd 12.5 transport drives.

  • Page 1332

    1/05 8d-190 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 7 bsd 12.6 decurler control (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1333

    1/05 8d-191 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 8 bsd 12.6 decurler control (2 of 2).

  • Page 1334

    1/05 8d-192 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 9 bsd 12.7 finisher transportation (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1335

    1/05 8d-193 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 10 bsd 12.7 finisher transportation (2 of 2).

  • Page 1336

    1/05 8d-194 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 11 bsd 12.8 bin tray transportation (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1337

    1/05 8d-195 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 12 bsd 12.8 bin tray transportation (2 of 2).

  • Page 1338

    1/05 8d-196 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 13 bsd 12.9 bin full sensors manuals4you.Com manuals4you.Com.

  • Page 1339

    1/05 8d-197 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 14 bsd 12.10 sct tray control.

  • Page 1340

    1/05 8d-198 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 15 bsd 12.11 compiling manuals4you.Com manuals4you.Com.

  • Page 1341

    1/05 8d-199 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 16 bsd 12.12 stapler positioning (1 of 2).

  • Page 1342

    1/05 8d-200 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 17 bsd 12.12 stapler positioning (2 of 2) manuals4you.Com manuals4you.Com.

  • Page 1343

    1/05 8d-201 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 18 bsd 12.13 stapler control.

  • Page 1344

    1/05 8d-202 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 19 bsd 12.14 offset and eject (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1345

    1/05 8d-203 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 20 bsd 12.14 offset and eject (2 of 2).

  • Page 1346

    1/05 8d-204 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 21 bsd 12.15 stacker tray control (1 of 2) manuals4you.Com manuals4you.Com.

  • Page 1347

    1/05 8d-205 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 22 bsd 12.15 stacker tray control (2 of 2).

  • Page 1348

    1/05 8d-206 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 23 bsd 12.17 monitoring (1 of 5) manuals4you.Com manuals4you.Com.

  • Page 1349

    1/05 8d-207 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 24 bsd 12.17 monitoring (2 of 5).

  • Page 1350

    1/05 8d-208 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 25 bsd 12.17 monitoring (3 of 5) manuals4you.Com manuals4you.Com.

  • Page 1351

    1/05 8d-209 docucolor 12/dccs50 finisher bsds finisher/sorter reissue figure 26 bsd 12.17 monitoring (4 of 5).

  • Page 1352

    1/05 8d-210 docucolor 12/dccs50 finisher bsds reissue finisher/sorter figure 27 bsd 12.17 monitoring (5 of 5) manuals4you.Com manuals4you.Com.

  • Page 1353

    1/05 8e-1 docucolor 12/dccs50 electronic pre-collation (epc) reissue 8e electronic pre-collation status indicator raps chain 3 of3-1 epc fault entry rap........................................................................................... 8e-3 of3-2 operator message rap............................

  • Page 1354

    1/05 8e-2 docucolor 12/dccs50 reissue electronic pre-collation (epc) manuals4you.Com manuals4you.Com.

  • Page 1355

    1/05 8e-3 docucolor 12/dccs50 of3-1, of3-2 electronic pre-collation (epc) reissue of3-1 epc fault entry rap note: use this rap if the iot does not recognize the presence of the epc unit. For finisher configurations, correct communications is determined by the presence of the stapling and more . . Op...

  • Page 1356

    1/05 8e-4 docucolor 12/dccs50 of3-2, 3-285 reissue electronic pre-collation (epc) 3-285 epc communications fault rap control logic was unable to communicate with the epc pwb. Initial actions refer to epc bsds (chain 01) and epc bsds (chain 03) for this procedure. • check that the epc scan cable and ...

  • Page 1357

    1/05 8e-5 docucolor 12/dccs50 40-040 / 40-280 / 40-283, 40-281 / 40-282 electronic pre-collation (epc) reissue 40-040 / 40-280 / 40-283 epc pwb failure rap 40-040 : control logic detects that the iot cannot retrieve image(s) from the epc. 40-280 : control logic has detected an application specific i...

  • Page 1358

    1/05 8e-6 docucolor 12/dccs50 40-284, 40-285 / 40-286 reissue electronic pre-collation (epc) 40-284 epc hard drive detection rap control logic did not detect the presence of an epc hard drive. Initial actions refer to epc bsds (chain 01) and epc bsds (chain 03) for this procedure. Initialize the epc...

  • Page 1359

    1/05 8e-7 docucolor 12/dccs50 40-287 electronic pre-collation (epc) reissue 40-287 epc hdd format failure rap control logic detects epc hard drive format failure. Procedure switch the power off then on. If the problem continues, initialize the epc ( gp 1 ). If the fault persists or is a recurring pr...

  • Page 1360

    1/05 8e-8 docucolor 12/dccs50 40-287 reissue electronic pre-collation (epc) manuals4you.Com manuals4you.Com.

  • Page 1361

    1/05 8e-9 docucolor 12/dccs50 rep 20.1 electronic pre-collation (epc) reissue rep 20.1 epc pwb parts list on pl 20.1 removal caution use the esd kit and the established esd procedures when replacing the epc pwb. The epc pwb can be damaged by electrostatic discharge. 1. For dccs50: • switch off the p...

  • Page 1362

    1/05 8e-10 docucolor 12/dccs50 rep 20.2 reissue electronic pre-collation (epc) rep 20.2 epc hard drive parts list on pl 20.1 removal caution use the esd kit and the established esd procedures when replacing the epc pwb. The epc pwb can be damaged by electrostatic discharge. 1. For dccs50: • switch o...

  • Page 1363

    1/05 8e-11 docucolor 12/dccs50 rep 20.3 electronic pre-collation (epc) reissue rep 20.3 epc scan cable parts list on pl 20.1 removal 1. For dccs50: • switch off the power. Wait 30 seconds, then unplug the power cord. Disconnect the idfe ddi cables. For dc12 with attached fiery or splash dfe: • perfo...

  • Page 1364

    1/05 8e-12 docucolor 12/dccs50 rep 20.3, rep 20.4 reissue electronic pre-collation (epc) figure 2 removing the scan cable replacement 1. Reinstall the parts in the reverse order of disassembly. Rep 20.4 epc print cable parts list on pl 20.1 removal 1. For dccs50: • switch off the power. Wait 30 seco...

  • Page 1365

    1/05 8e-13 docucolor 12/dccs50 rep 20.5 electronic pre-collation (epc) reissue rep 20.5 epc memory pwb parts list on pl 20.1 removal caution use the esd kit and the established esd procedures when replacing the memory pwb. The memory pwb can be damaged by electrostatic discharge. 1. For dccs50: • sw...

  • Page 1366

    1/05 8e-14 docucolor 12/dccs50 rep 20.5 reissue electronic pre-collation (epc) manuals4you.Com manuals4you.Com.

  • Page 1367

    1/05 8e-15 docucolor 12/dccs50 pl 20.1 electronic pre-collation (epc) reissue pl 20.1 epc components item part description 1 962k22550 epc enablement harness (w/tag p38) 2 117e20391 scan cable (w/tag p38) 3 162k63570 epc lv harness 4 162k64021 epc hard drive cable 5 160k76442 epc pwb assembly (inclu...

  • Page 1368

    1/05 8e-16 docucolor 12/dccs50 part number index reissue electronic pre-collation (epc) part number index table 1 part number index part number part list 027e92270 pl 20.1 117e20380 pl 20.1 117e20391 pl 20.1 121k24580 pl 20.1 133e69730 pl 20.1 160k76442 pl 20.1 162k63570 pl 20.1 162k64021 pl 20.1 80...

  • Page 1369

    1/05 8e-17 docucolor 12/dccs50 gp 1, dc131 electronic pre-collation (epc) reissue gp 1 epc initialization perform this procedure whenever the epc pwb or the epc hard drive is replaced, or when directed to do so by another procedure. Procedure 1. Enter the ui diagnostic mode (refer to how to enter/ex...

  • Page 1370

    1/05 8e-18 docucolor 12/dccs50 gp 1, dc131 reissue electronic pre-collation (epc) manuals4you.Com manuals4you.Com.

  • Page 1371

    1/05 8e-19 docucolor 12/dccs50 epc plug/jack locator diagram electronic pre-collation (epc) reissue epc plug/jack locator diagram figure 1 epc assembly.

  • Page 1372

    1/05 8e-20 docucolor 12/dccs50 epc plug/jack locator diagram reissue electronic pre-collation (epc) manuals4you.Com manuals4you.Com.

  • Page 1373

    1/05 8e-21 docucolor 12/dccs50 epc bsds (chain 01) electronic pre-collation (epc) reissue epc bsds (chain 01) figure 1 bsd 1.1 epc dc power.

  • Page 1374

    1/05 8e-22 docucolor 12/dccs50 epc bsds (chain 03) reissue electronic pre-collation (epc) epc bsds (chain 03) figure 1 bsd 3.1 epc system interconnections manuals4you.Com manuals4you.Com.

  • Page 1375

    1/05 9-1 docucolor 12/dccs50 installation instructions reissue 9 installation edit pad installation instructions edit pad installation ........................................................................................................ 9-3 edit pad-to-iot mounting kit installation instructions e...

  • Page 1376

    1/05 9-2 docucolor 12/dccs50 reissue installation instructions manuals4you.Com manuals4you.Com.

  • Page 1377

    1/05 9-3 docucolor 12/dccs50 edit pad installation installation instructions reissue edit pad installation procedure note: ensure that tag p30 , 7.06.3 iot sw or higher is installed in the machine. Tag p24 must also be installed in the machine. It will be added as part of this procedure if not alrea...

  • Page 1378

    1/05 9-4 docucolor 12/dccs50 edit pad installation reissue installation instructions figure 3 route the edit pad harness 12. Remove the (2) screws securing the ui assy and slide it forward to gain access to the har- ness below. Rep 9.5.1 . 13. Route the edit pad harness up through the harness clamps...

  • Page 1379

    1/05 9-5 docucolor 12/dccs50 edit pad installation installation instructions reissue figure 5 disconnect the cables 25. Remove the (6) screws securing the ips drawer. ( figure 6 ) figure 6 remove screws and disconnect the connectors 26. Disconnect (5) connectors. (2) red and (3) white ( figure 6 ) 2...

  • Page 1380

    1/05 9-6 docucolor 12/dccs50 edit pad installation reissue installation instructions figure 7 open the ips pwb drawer 28. Remove the (3) screws securing the post ips pwb. (save the screw) install the (3) mounting stand-offs, supplied in the kit, in the screw holes. ( figure 8 ) figure 8 install the ...

  • Page 1381

    1/05 9-7 docucolor 12/dccs50 edit pad installation installation instructions reissue figure 9 install the ips-edit pwb 30. Close the ips pwb drawer and secure with (6) screws. 31. Reconnect the (5) connectors. (2) red and (3) white 32. Reconnect the video cable, black cable and the ccd cable. Instal...

  • Page 1382

    1/05 9-8 docucolor 12/dccs50 edit pad installation reissue installation instructions manuals4you.Com manuals4you.Com.

  • Page 1383

    1/05 9-9 docucolor 12/dccs50 edit pad-to-iot mounting kit installation installation instructions reissue edit pad-to-iot mounting kit installation these instructions provide the installation procedure for the optional edit pad-to-iot mounting kit, 98s4450. Kit contents procedure 1. Place the edit pa...

  • Page 1384

    1/05 9-10 docucolor 12/dccs50 edit pad-to-iot mounting kit installation reissue installation instructions figure 2 install the actuator 4. Install the hinges ( figure 3 ). Figure 3 install the hinges 5. Install the stopper ( figure 4 ). M3 x 10 mm screws (2) m4 x10 mm screws (4 each side) manuals4yo...

  • Page 1385

    1/05 9-11 docucolor 12/dccs50 edit pad-to-iot mounting kit installation installation instructions reissue figure 4 install the stopper 6. Install the magnet ( figure 5 ). A. Slide the magnet, with proper orientation - white marking, into the slot in the cover. B. Place a small amount of epoxy adhesi...

  • Page 1386

    1/05 9-12 docucolor 12/dccs50 edit pad-to-iot mounting kit installation reissue installation instructions manuals4you.Com manuals4you.Com.

  • Page 1387

    1/05 9-13 docucolor 12/dccs50 installation instructions reissue high capacity feeder (hcf) installation procedure 1. Cut the bands and remove the outer box ( figure 1 ). Figure 1 remove the outer box 2. Remove the corrugated sleeve. Remove the plastic bag. ( figure 2 ). Figure 2 remove the plastic b...

  • Page 1388

    1/05 9-14 docucolor 12/dccs50 reissue installation instructions figure 3 break the perforated corners 4. Roll the hcf off of the corrugated tray ( figure 4 ). Figure 4 roll the hcf 5. Remove the paper from the hcf exit baffle ( figure 5 ). Manuals4you.Com manuals4you.Com.

  • Page 1389

    1/05 9-15 docucolor 12/dccs50 installation instructions reissue figure 5 remove the paper 6. 1. Open the hcf drawer ( figure 6 ). 2. Remove the packaged paper size guide. 3. Remove the hcf mounting bracket and thumbscrews from the drawer. 4. Close the hcf drawer. Figure 6 open the hcf drawer 7. Put ...

  • Page 1390

    1/05 9-16 docucolor 12/dccs50 reissue installation instructions figure 7 move the guide 8. 1. Unpack the hcf mounting bracket ( figure 8 ). 2. Remove the bag containing the thumbscrews figure 8 unpack the hcf mounting bracket 9. Open the processor left side door ( figure 9 ). Manuals4you.Com manuals...

  • Page 1391

    1/05 9-17 docucolor 12/dccs50 installation instructions reissue figure 9 open the left side door 10. 1. Insert the bracket up and over the processor ( figure 10 ). 2. Slide the bracket toward the front of the machine until the front tab engages the slot in the processor. 3. Lift the left side of the...

  • Page 1392

    1/05 9-18 docucolor 12/dccs50 reissue installation instructions figure 11 secure the bracket note: the paper size guide is found inside the hcf drawer. It is held in place by a magnet under the top edge, as well as top and bottom tabs. 12. Unpack the paper size guide ( figure 12 ). Figure 12 unpack ...

  • Page 1393

    1/05 9-19 docucolor 12/dccs50 installation instructions reissue figure 13 align the bottom guide tabs note: the hcf is shipped with the rails in the locked position. 14. Unlock the rails on the hcf ( figure 14 ): 1. Locate the locking pin. 2. Lift the pin and rotate it 1/2 turn ccw to unlock the rai...

  • Page 1394

    1/05 9-20 docucolor 12/dccs50 reissue installation instructions figure 15 close the hcf drawer 16. 1. Ensure that the processor casters are locked ( figure 16 ). 2. Align the notches on the rails with the slots in the bracket. Figure 16 lock the casters 17. Attach the rails to the bracket with the t...

  • Page 1395

    1/05 9-21 docucolor 12/dccs50 installation instructions reissue figure 17 attach the rails note: if the gap between the processor and hcf is uniform, go to step 22. If the gap is not uniform, complete steps 19 through 21. 18. 1. Push the hcf against the processor ( figure 18 ). 2. Visually inspect t...

  • Page 1396

    1/05 9-22 docucolor 12/dccs50 reissue installation instructions figure 19 remove the caster wrench warning the underside of the hcf has very sharp edges! Use caution when adjusting. Note: to adjust the casters, raise the hcf by turning the caster nut ccw. Turn the caster nut cw to lower the hcf. For...

  • Page 1397

    1/05 9-23 docucolor 12/dccs50 installation instructions reissue figure 21 store the wrench 22. Remove the lower knockout on the processor (to the rear of the bypass tray) ( figure 22 ). Figure 22 remove the knockout 23. Connect the hcf harness to the processor ( figure 23 )..

  • Page 1398

    1/05 9-24 docucolor 12/dccs50 reissue installation instructions figure 23 connect the hcf harness 24. Close the hcf drawer ( figure 24 ). Figure 24 close the hcf drawer manuals4you.Com manuals4you.Com.

  • Page 1399

    1/05 9-25 docucolor 12/dccs50 convenience stapler installation installation instructions reissue convenience stapler installation procedure note: the wing with convenience stapler may come pre assembled. 1. Unpack the wing with convenience stapler and hardware ( figure 1 ). Figure 1 unpack 2. 1. Rem...

  • Page 1400

    1/05 9-26 docucolor 12/dccs50 convenience stapler installation reissue installation instructions figure 3 remove the screws 4. Remove the corner support bracket attached to the wing with convenience stapler ( figure 4 ). Figure 4 remove the corner support bracket 5. 1. Slip the corner support bracke...

  • Page 1401

    1/05 9-27 docucolor 12/dccs50 convenience stapler installation installation instructions reissue figure 5 position the bracket caution there is very little room to install the m4 screw. Be careful not to drop the screw into the machine. 6. Insert an m4 screw into the bottom of the bracket ( figure 6...

  • Page 1402

    1/05 9-28 docucolor 12/dccs50 convenience stapler installation reissue installation instructions figure 7 align the bracket 8. 1. Slip the mounting bracket up and behind the platen surround ( figure 8 ). 2. Ensure that the holes on the bracket align with the holes on the left side of the proces- sor...

  • Page 1403

    1/05 9-29 docucolor 12/dccs50 convenience stapler installation installation instructions reissue figure 9 secure the bracket 10. 1. Turn the wing with convenience stapler upside down ( figure 10 ). 2. Remove the screws. 3. Remove the stabilizer bracket from the bottom of the tray. Set the bracket as...

  • Page 1404

    1/05 9-30 docucolor 12/dccs50 convenience stapler installation reissue installation instructions figure 11 install the wing note: be sure to attach the wing with convenience stapler through the mounting bracket and into the corner support bracket. 12. Install two 5.5 mm m4 screws to secure the wing ...

  • Page 1405

    1/05 9-31 docucolor 12/dccs50 convenience stapler installation installation instructions reissue figure 13 attach the stabilizer bracket 14. Attach the stabilizer bracket to the wing with convenience stapler using two 5.5 mm screws ( figure 14 ). Figure 14 install the stabilizer bracket 15. Attach t...

  • Page 1406

    1/05 9-32 docucolor 12/dccs50 convenience stapler installation reissue installation instructions figure 15 attach the ground strap 16. 1. Remove the screw ( figure 16 ). 2. Remove the cutout. Figure 16 prepare the cutout 17. Connect the stapler power cord to the processor ( figure 17 ). Manuals4you....

  • Page 1407

    1/05 9-33 docucolor 12/dccs50 convenience stapler installation installation instructions reissue figure 17 connect the power cord 18. Install the two cable anchors on the rear of the processor ( figure 18 ). Figure 18 install the cable anchors 19. Secure the stapler power cord in the cable anchors (...

  • Page 1408

    1/05 9-34 docucolor 12/dccs50 convenience stapler installation reissue installation instructions figure 19 secure the power cord manuals4you.Com manuals4you.Com.

  • Page 1409

    1/05 9-35 docucolor 12/dccs50 foreign interface install instructions installation instructions reissue foreign interface install instructions note: ensure that the third party device is available before starting this procedure. Warning power-off the machine and disconnect the power plug. Procedure 1...

  • Page 1410

    1/05 9-36 docucolor 12/dccs50 foreign interface install instructions reissue installation instructions figure 1 foreign interface chassis assembly shoulder screw j940 pivot pin manuals4you.Com manuals4you.Com.

  • Page 1411

    1/05 9-37 docucolor 12/dccs50 installation instructions reissue electronic pre-collation (epc) enablement kit installation purpose the purpose of this kit is to enable installation of epc (electronic pre-collation) on machines without tag p38 . If tag p38 is already installed place the shipping labe...

  • Page 1412

    1/05 9-38 docucolor 12/dccs50 reissue installation instructions caution it is possible that there is a shorting condition between the epc scan cable and the fpc-ros flat cable connector (p/j 398). Foam on top of the connector is intended to insulate the pins from contact. However, the foam can be co...

  • Page 1413

    1/05 9-39 docucolor 12/dccs50 installation instructions reissue figure 4 routing the scan cable and print cable 17. If the epc kit is being installed at the same time as the enablement kit: perform print cable installation (steps 4 and 5) of the epc kit installation instructions, then resume this pr...

  • Page 1414

    1/05 9-40 docucolor 12/dccs50 reissue installation instructions figure 6 installing the new connector bracket 5. Install the locking clamp ( figure 7 ). Figure 7 installing the locking clamp 6. Reinstall the tray module rear cover ( pl 11.3 ). Caution use caution when aligning the mounting plate wit...

  • Page 1415

    1/05 9-41 docucolor 12/dccs50 installation instructions reissue figure 8 installing the mounting plate 9. For dccs50: • reinstall the idfe ( rep 19.1 ). For dc 12: • continue with this installation at step 10. 10. Mark off tag 38 on the iot tag matrix. 11. If the epc kit is being installed at the sa...

  • Page 1416

    1/05 9-42 docucolor 12/dccs50 reissue installation instructions electronic pre-collation (epc) kit installation purpose the purpose of this kit is to install the epc (electronic pre-collation) option on machines man- ufactured with tag p38 . Prerequisites the machine must have the following tags ins...

  • Page 1417

    1/05 9-43 docucolor 12/dccs50 installation instructions reissue figure 2 installing the print cable 3. Route the scan and print cables ( figure 3 ): figure 3 routing the scan and print cables 4. Provide a cable exit on the right upper cover ( figure 4 ): 1 connect the print cable (tpj1) 1 route the ...

  • Page 1418

    1/05 9-44 docucolor 12/dccs50 reissue installation instructions figure 4 right upper cover cable exit 5. If the epc enablement kit is being installed at the same time as the epc kit: return to step 19 of installing the scan cable in the epc enablement kit installation instructions. If the epc enable...

  • Page 1419

    1/05 9-45 docucolor 12/dccs50 installation instructions reissue figure 6 installing the epc assembly 3. Remove the connector cover, if present ( pl 11.3 item 12). Figure 7 connecting epc dc power 4. Connect the epc dc power connector ( figure 7 ): 5. Connect the scan cable ( figure 8 ): 1 install th...

  • Page 1420

    1/05 9-46 docucolor 12/dccs50 reissue installation instructions figure 8 connecting the scan cable 6. Connect the print cable ( figure 9 ): figure 9 connecting the print cable dc 12 / dccs 50 machine checkout 1. For dc 12 with attached splash dfe: reconnect the docucolor 12 interface cables ( left s...

  • Page 1421

    1/05 10-1 docucolor 12/dccs50 principles of operation reissue 10 principles of operation 0. Machine overview introduction ..................................................................................................................... 10-3 product configurations....................................

  • Page 1422

    1/05 10-2 docucolor 12/dccs50 reissue principles of operation mailbox/sorter pwbas.................................................................................................... 10-150 print transport through the mailbox/sorter ......................................................................

  • Page 1423

    1/05 10-3 docucolor 12/dccs50 product configurations principles of operation reissue introduction this machine is a multipurpose device: • it is available as a printer ( figure 1 ) copier or copier/printer/scanner ( figure 2 and fig- ure 3 ) • it can operate in black and white monochrome and 4-color...

  • Page 1424

    1/05 10-4 docucolor 12/dccs50 product configurations reissue principles of operation figure 1 basic printer configuration figure 2 basic copier and printer/copier configuration (with dadf) manuals4you.Com manuals4you.Com.

  • Page 1425

    1/05 10-5 docucolor 12/dccs50 product configurations, principles of operation principles of operation reissue figure 3 printer/copier with mailbox/sorter/oct options principles of operation overview the principles of operation manual is written on a block schematic diagram (bsd) chain-by- chain basi...

  • Page 1426

    1/05 10-6 docucolor 12/dccs50 principles of operation overview reissue principles of operation figure 1 interaction between bsd chains standby power standby power includes the ac power distribution, dc power distribution, and the electrical interlock system. Standby power filters the ac power input,...

  • Page 1427

    1/05 10-7 docucolor 12/dccs50 principles of operation overview principles of operation reissue local user interface the local user interface, shown in figure 2 , includes the control panel, the optional edit pad assembly and the electronics associated with these assemblies. The user interface sends ...

  • Page 1428

    1/05 10-8 docucolor 12/dccs50 principles of operation overview reissue principles of operation when scanning, the image is sent to the remote user workstation via the digital front end (dfe). Print images come from the user workstation via the lan and dfe. These images are also routed through the io...

  • Page 1429

    1/05 10-9 docucolor 12/dccs50 principles of operation overview principles of operation reissue figure 4 duplex automatic document feeder (dadf) paper transportation paper transportation retrieves sheets of blank copy media from the selected source, registers them, and moves them to the ibt. In addit...

  • Page 1430

    1/05 10-10 docucolor 12/dccs50 principles of operation overview reissue principles of operation the offset copy tray (oct) is a standard accessory for printer configurations. And an optional accessory for copier and copier/printer configurations. The mailbox/sorter ( figure 6 ) is an optional access...

  • Page 1431

    1/05 10-11 docucolor 12/dccs50 overview, voltage dependent assemblies principles of operation reissue overview this chapter describes the control, distribution and processing of electrical power, the safety interlock function, and the power saving function. The machine generates a several dc volt- a...

  • Page 1432

    1/05 10-12 docucolor 12/dccs50 unswitched ac power reissue principles of operation unswitched ac power as shown in figure 1 , unswitched prime ac power enters the machine and is immediately routed through the gfi circuit breaker and the noise filter. The noise filter prevents unwanted signals from e...

  • Page 1433

    1/05 10-13 docucolor 12/dccs50 unswitched ac power principles of operation reissue figure 2 locations of assemblies using unswitched ac power noise filter gfi circuit breaker 18 vac transformer (behind iot lvps) ac driver pwba.

  • Page 1434

    1/05 10-14 docucolor 12/dccs50 power switching control circuitry reissue principles of operation power switching control circuitry as shown in figure 1 , power switching control uses circuitry on the ac driver pwba with inputs from other assemblies. Machine power can only be switched on by toggling ...

  • Page 1435

    1/05 10-15 docucolor 12/dccs50 power switching control circuitry principles of operation reissue figure 1 power switching control circuitry block diagram.

  • Page 1436

    1/05 10-16 docucolor 12/dccs50 unswitched dc power, switched ac power reissue principles of operation unswitched dc power all unswitched dc power originates from the ac driver pwba. Ac driver pwba the ac driver pwba generates +5 vdc and +12 vdc. Both dc voltages are derived from the output of the 18...

  • Page 1437

    1/05 10-17 docucolor 12/dccs50 switched dc power principles of operation reissue switched dc power switched dc power comprises the outputs of the idfe lvps, iot lvps and the iit/ips lvps. Idfe low voltage power supply (idfe lvps) as shown in figure 1 , the ac input power to the idfe lvps is supplied...

  • Page 1438

    1/05 10-18 docucolor 12/dccs50 switched dc power reissue principles of operation figure 2 idfe lvps location iot low voltage power supply (iot lvps) the iot lpvs has four outputs: • +5 vdc at 11 amps • +12 vdc at 1.8 amps • -12 vdc at 1.0 amps • +24.5 vdc at 17 amps figure 3 and figure 4 show the as...

  • Page 1439

    1/05 10-19 docucolor 12/dccs50 switched dc power principles of operation reissue figure 3 iot lvps +24 vdc power distribution.

  • Page 1440

    1/05 10-20 docucolor 12/dccs50 switched dc power reissue principles of operation figure 4 iot lvps +5 vdc and +/- 12 vdc power distribution manuals4you.Com manuals4you.Com.

  • Page 1441

    1/05 10-21 docucolor 12/dccs50 switched dc power principles of operation reissue figure 5 iot lvps, distribution pwba and iot drive pwba locations iit/ips low voltage power supply the iit/ips lvps has 4 outputs: • +3.5 vdc at 10 amps • +5.1 vdc at 6 amps • +13.3 vdc at 1.1 amps • +24.5 vdc at 4.5 am...

  • Page 1442

    1/05 10-22 docucolor 12/dccs50 switched dc power reissue principles of operation figure 6 iit/ips lvps dc power distribution manuals4you.Com manuals4you.Com.

  • Page 1443

    1/05 10-23 docucolor 12/dccs50 switched dc power, electrical interlocks principles of operation reissue figure 7 iit/ips lvps location electrical interlocks equipment interlocks are devices which disconnect power to machine circuitry when a particu- lar condition occurs. In this machine, they discon...

  • Page 1444

    1/05 10-24 docucolor 12/dccs50 electrical interlocks reissue principles of operation figure 2 inverter cover (l/h door) interlock switch location whenever an interlocked assembly is opened, the associated interlock switch disconnects power from the supplied circuitry. • +5 vdc is interlocked by the ...

  • Page 1445

    1/05 10-25 docucolor 12/dccs50 electrical interlocks principles of operation reissue figure 4 front door & drawer +24 vdc power interlock signal flow.

  • Page 1446

    1/05 10-26 docucolor 12/dccs50 electrical interlocks reissue principles of operation figure 5 paper takeaway cover (l/h) +24 vdc power signal flow manuals4you.Com manuals4you.Com.

  • Page 1447

    1/05 10-27 docucolor 12/dccs50 overview principles of operation reissue overview as shown in figure 1 , the user interface (ui) consists of: 1. User interface base pwba 2. Lcd display pwba and contrast control pwba 3. Key/led pwba 4. Analog touch panel 5. Lcd backlight lamp and power supply pwba 6. ...

  • Page 1448

    1/05 10-28 docucolor 12/dccs50 overview, user interface base pwba reissue principles of operation figure 2 user interface assemblies locations user interface base pwba the ui base pwba contains the logic to control the remaining assemblies in the ui. As shown in figure 1 , this pwba includes three m...

  • Page 1449

    1/05 10-29 docucolor 12/dccs50 user interface base pwba principles of operation reissue figure 1 user interface base pwba block diagram the pwba microcontroller and display microcontroller share dram and rom. (both micro- controllers also include on board ram and rom.) the pwba microcontroller disab...

  • Page 1450

    1/05 10-30 docucolor 12/dccs50 lcd display pwba and contrast control pwba reissue principles of operation lcd display pwba and contrast control pwba the lcd pwba, shown in figure 1 , contains the 640 by 240 pixel lcd display as well as its drive circuitry. All data and timing signals to the lcd are ...

  • Page 1451

    1/05 10-31 docucolor 12/dccs50 lcd display pwba and contrast control pwba principles of operation reissue figure 1 lcd display pwba and contrast control pwba.

  • Page 1452

    1/05 10-32 docucolor 12/dccs50 lcd backlight lamp and power supply pwba, key/ reissue principles of operation lcd backlight lamp and power supply pwba the lcd backlight power supply pwba ( figure 1 ) accepts +24 vdc from the ui base pwba and a backlight enable control signal from the ui base pwba. W...

  • Page 1453

    1/05 10-33 docucolor 12/dccs50 key/led pwba principles of operation reissue figure 1 push-button/led pwba input device control and connections.

  • Page 1454

    1/05 10-34 docucolor 12/dccs50 key/led pwba reissue principles of operation figure 2 push-button/led pwba output device control and connection manuals4you.Com manuals4you.Com.

  • Page 1455

    1/05 10-35 docucolor 12/dccs50 analog touch panel principles of operation reissue analog touch panel the analog touch panel is mounted over the lcd display pwba. As shown in figure 1 , the touch panel is connected to the ui base pwba via the key/led pwba by four analog input/ output lines. The lcd d...

  • Page 1456

    1/05 10-36 docucolor 12/dccs50 analog touch panel reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1457

    1/05 10-37 docucolor 12/dccs50 overview, control architecture principles of operation reissue overview this machine uses distributed computer technology and data communications to control its operation. Overall machine control is provided by the image output terminal (iot) cpu printed wiring board a...

  • Page 1458

    1/05 10-38 docucolor 12/dccs50 control architecture, non-volatile memory reissue principles of operation figure 1 communications architecture block diagram non-volatile memory manuals4you.Com manuals4you.Com.

  • Page 1459

    1/05 10-39 docucolor 12/dccs50 non-volatile memory, machine usage modes principles of operation reissue three pwbas include non-volatile memory (nvm). These are shown in table 1 . This memory holds setup parameters which are specific to the particular machine. The nvm for the iot cpu pwba is located...

  • Page 1460

    1/05 10-40 docucolor 12/dccs50 machine usage modes, self-test reissue principles of operation • nvm initialize • password self-test all machine subsystems which contain microcontrollers and microprocessors perform power- on self-test (post) when dc power is first applied to them. If all post procedu...

  • Page 1461

    1/05 10-41 docucolor 12/dccs50 self-test, pwba leds principles of operation reissue pwba leds table 1 , table 2 , table 3 , table 4 , table 5 , table 6 , table 7 , and table 8 list the diagnostic leds on various machine pwbas. These can be used to determine the status of both on- board and off-board...

  • Page 1462

    1/05 10-42 docucolor 12/dccs50 pwba leds reissue principles of operation cr4 yellow cmmpsr/cmm- ps(r) output page sync signal from cmm3 (red), lit when signal is active cr5 yellow iit-ps/iitpsi page sync signal from pre-ips to memory. Lit when signal is active. Cr6 yellow nmemrdyd/ nmemrdy lit indic...

  • Page 1463

    1/05 10-43 docucolor 12/dccs50 pwba test points principles of operation reissue pwba test points as shown in table 1 and table 2 , some of the pwbas contain test points which can be moni- tored. Table 1 iot cpu pwba test points test point level comment tp2 ttl send data to pws tp3 ttl receive data f...

  • Page 1464

    1/05 10-44 docucolor 12/dccs50 copier timing reissue principles of operation copier timing the main machine timing signal is the transfer roll zero (tr0) signal. This signal is used to synchronize the various steps of the process to correctly position the image on the output media. Tr0 is produced w...

  • Page 1465

    1/05 10-45 docucolor 12/dccs50 job control principles of operation reissue job control the user interface (ui) pwba provides overall job control through communications with the iot cpu pwba. The tr0 signal controls the timing of the job control sequence. Job control sequence this machine is capable ...

  • Page 1466

    1/05 10-46 docucolor 12/dccs50 job control reissue principles of operation figure 1 machine as a printer: print simplified job control sequence manuals4you.Com manuals4you.Com.

  • Page 1467

    1/05 10-47 docucolor 12/dccs50 job control principles of operation reissue figure 2 machine as a copier: copy simplified job control sequence - original on platen.

  • Page 1468

    1/05 10-48 docucolor 12/dccs50 job control reissue principles of operation figure 3 machine as a copier with dadf: copy simplified job control sequence - originals in dadf manuals4you.Com manuals4you.Com.

  • Page 1469

    1/05 10-49 docucolor 12/dccs50 digital front end, foreign interface principles of operation reissue digital front end the dfe includes the hardware and software which permits the machine to function as an internet server. In this capacity, the machine can be used as a 400 dpi color scanner or 600 dp...

  • Page 1470

    1/05 10-50 docucolor 12/dccs50 digital front end, foreign interface reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1471

    1/05 10-51 docucolor 12/dccs50 overview, main motor principles of operation reissue overview the start power chain comprises the main motor and drum motor , their control circuitry and their mechanical drive systems. The start power chain is activated when the user presses the start button on the us...

  • Page 1472

    1/05 10-52 docucolor 12/dccs50 main motor, drum motor reissue principles of operation figure 2 main motor control circuit drum motor the drum motor is a clock-controlled multispeed device which can operate at three different speeds, as shown in table 2. Also like the main motor, the photoreceptor mo...

  • Page 1473

    1/05 10-53 docucolor 12/dccs50 drum motor principles of operation reissue figure 1 photoreceptor motor control circuit the photoreceptor motor drives the photoreceptor drum and the ibt drive roll. Table 1 photoreceptor motor control lines and condition on gain 1 gain 2 clk brake enc a main motor ope...

  • Page 1474

    1/05 10-54 docucolor 12/dccs50 drum motor reissue principles of operation figure 2 photoreceptor motor location and mechanical drive system photoreceptor drum drive- shaft end photoreceptor drum motor manuals4you.Com manuals4you.Com.

  • Page 1475

    1/05 10-55 docucolor 12/dccs50 overview principles of operation reissue overview this chapter describes the electrical and mechanical components of the duplex automatic document feeder (dadf). The dadf performs these primary functions: • automatically feeds a document or a stack of documents, one at...

  • Page 1476

    1/05 10-56 docucolor 12/dccs50 electrical power reissue principles of operation electrical power all electrical components in the dadf operate on +5 vdc or +24 vdc power supplied by the iit/ips lvps. Figure 1 shows the location of the power supply. The +24 vdc power for the exit and belt motors is r...

  • Page 1477

    1/05 10-57 docucolor 12/dccs50 dadf system control principles of operation reissue dadf system control the dadf control pwb monitors the status and controls the operation of the dadf. The dadf control pwba also accepts commands from the pre-ips pwba and provides it with status information, such as d...

  • Page 1478

    1/05 10-58 docucolor 12/dccs50 dadf system control reissue principles of operation figure 1 dadf control simplified block diagram manuals4you.Com manuals4you.Com.

  • Page 1479

    1/05 10-59 docucolor 12/dccs50 dadf system control, dadf document transport principles of operation reissue figure 2 dadf simplified control communications path the dadf control pwba includes several leds to rapidly determine the status of selected signals. Table 1 lists these leds. Dadf and iit int...

  • Page 1480

    1/05 10-60 docucolor 12/dccs50 dadf document transport reissue principles of operation figure 1 dadf drive component locations figure 2 dadf sensor locations drive motors feed motor the feed motor is controlled by the dadf control pwba and turns the nudger and feed rolls. The nudger rolls feeds the ...

  • Page 1481

    1/05 10-61 docucolor 12/dccs50 dadf document transport principles of operation reissue table 1 shows the speed and direction of the rollers driven by the dadf belt motor drive. The dadf belt motor operates in the forward direction when moving documents from the input tray assembly to the platen glas...

  • Page 1482

    1/05 10-62 docucolor 12/dccs50 dadf document transport reissue principles of operation there are two possible document path faults that can be determined by the size sensing sys- tem. The following message is displayed by the iot. “the document feeder has a failure”. This message is displayed when: ...

  • Page 1483

    1/05 10-63 docucolor 12/dccs50 dadf operation principles of operation reissue dadf operation document loading the operator loads the original documents face up into the input tray assembly. The operator aligns one edge against the rear paper guide and moves the documents to the left until the docume...

  • Page 1484

    1/05 10-64 docucolor 12/dccs50 dadf operation reissue principles of operation figure 1 dadf timing sequence manuals4you.Com manuals4you.Com.

  • Page 1485

    1/05 10-65 docucolor 12/dccs50 dadf operation principles of operation reissue prefeed and feed operation the document prefeed and feed operation is activated when the start button is pressed. This energizes the feed motor, which drives both the nudger roll and feed roll. The nudger roll feeds the to...

  • Page 1486

    1/05 10-66 docucolor 12/dccs50 dadf operation reissue principles of operation as the document comes out of the inverter path, the lead edge passes the registration sensor and enters the nip of the stationary registration roller for deskewing. 50 msec after the lead edge passes the registration senso...

  • Page 1487

    1/05 10-67 docucolor 12/dccs50 overview principles of operation reissue overview this machine performs three possible functions: scanning, printing and copying. As shown in figure 1 , the sources of the image and its processing paths are different, although several assemblies are used by more than o...

  • Page 1488

    1/05 10-68 docucolor 12/dccs50 overview reissue principles of operation figure 1 imaging simplified signal flow diagram manuals4you.Com manuals4you.Com.

  • Page 1489

    1/05 10-69 docucolor 12/dccs50 overview principles of operation reissue a separate iit/ips low voltage power supply (lvps) supplies all of the preliminary ips assemblies, the pre-ips pwba in the iit and most of the image scanning assemblies and cir- cuitry. However, the xenon lamp which illuminates ...

  • Page 1490

    1/05 10-70 docucolor 12/dccs50 image sensing (digital copier & copier/printer con- reissue principles of operation image sensing (digital copier & copier/printer configuration) the image sensing components are shown in figure 2 and figure 3 . Figure 1 scanning optical system mechanical components lo...

  • Page 1491

    1/05 10-71 docucolor 12/dccs50 image sensing (digital copier & copier/printer principles of operation reissue • the pre-ips pwba adjusts the effective sensitivity of the ccd so that it is the inverse of the xenon lamp ac drive signal. • the drive signal to the xenon lamp is intermittently interrupte...

  • Page 1492

    1/05 10-72 docucolor 12/dccs50 image sensing (digital copier & copier/printer con- reissue principles of operation figure 4 xenon lamp interrupted drive waveform carriage motor and drive the carriage motor is a high-torque five-phase stepping motor driven by five magnetic control lines: a through e....

  • Page 1493

    1/05 10-73 docucolor 12/dccs50 image sensing (digital copier & copier/printer principles of operation reissue figure 5 constant optical path length ccd color image sensor the ccd array is 3 sets of 2 rows of 500 pixels ( figure 6 ). Each set of pixel rows is filtered to detect a different color: red...

  • Page 1494

    1/05 10-74 docucolor 12/dccs50 image sensing (digital copier & copier/printer con- reissue principles of operation figure 6 ccd color image sensor figure 7 ccd image data clocking initialization initialization includes several measurements and calculations to calibrate the image scanning and process...

  • Page 1495

    1/05 10-75 docucolor 12/dccs50 image sensing (digital copier & copier/printer principles of operation reissue automatic gain control automatic gain control (agc) compensates for variations in the sensitivity of pixels in the ccd array, while the array looking at an brightly-illuminated pure-white im...

  • Page 1496

    1/05 10-76 docucolor 12/dccs50 image sensing (digital copier & copier/printer con- reissue principles of operation figure 8 document size detection with platen cover figure 9 cluster dot screen patterns color document detection color is detected during original scanning by examining the a* parameter...

  • Page 1497

    1/05 10-77 docucolor 12/dccs50 image sensing (digital copier & copier/printer principles of operation reissue figure 10 home and start positions of full range carriage - without dadf figure 11 home and start positions of full range carriage - with dadf.

  • Page 1498

    1/05 10-78 docucolor 12/dccs50 image sensing (digital copier & copier/printer con- reissue principles of operation carriage speed control the carriage motor is driven at different speeds depending on the task being performed. In addition, while scanning, the carriage motor speed depends on the selec...

  • Page 1499

    1/05 10-79 docucolor 12/dccs50 image sensing (digital copier & copier/printer principles of operation reissue 2. While the user lowers the platen cover, the xenon lamp is lit and the ccd array detects the fast-scan (y or front-back) dimension of the original. Simultaneously, the slow-scan size senso...

  • Page 1500

    1/05 10-80 docucolor 12/dccs50 iit/ips cooling, image processing (digital copier & reissue principles of operation iit/ips cooling the iit drawer (including the carriages, lamp, lens and ccd array) includes no fan, since the xenon lamp is much cooler than a quartz halogen lamp. As shown in figure 1 ...

  • Page 1501

    1/05 10-81 docucolor 12/dccs50 image processing (digital copier & copier/printer principles of operation reissue • angle sensor, indicating that the cover is angled approximately less than from horizontal • reg1 sensor, indicating when the full rate sensor passes through the true registration positi...

  • Page 1502

    1/05 10-82 docucolor 12/dccs50 image processing (digital copier & copier/printer reissue principles of operation memory system pwba and memory pwbas each scanned image is stored in a memory subsystem comprising a memory system pwba and three memory pwbas. As partially shown in figure 2 , the image i...

  • Page 1503

    1/05 10-83 docucolor 12/dccs50 image processing (digital copier & copier/printer principles of operation reissue 1. All yellow (y) information 2. All magenta (m) information 3. All cyan (c) information 4. All black (k) information this ensures that toner will be placed onto the paper in the order: b...

  • Page 1504

    1/05 10-84 docucolor 12/dccs50 image processing (digital copier & copier/printer reissue principles of operation figure 4 edit pwba simplified block diagram manuals4you.Com manuals4you.Com.

  • Page 1505

    1/05 10-85 docucolor 12/dccs50 image source selection principles of operation reissue image source selection as shown in figure 1 , the vsel pwba controls the routing of the image. The possible sources are the scanned image from the post-ips pwba and the print image from the digital front end (dfe)....

  • Page 1506

    1/05 10-86 docucolor 12/dccs50 image processing (all configurations) reissue principles of operation image processing (all configurations) all machine configurations include a halftone pwba. This board accepts the image from the vsel pwba four times, once per color: yellow, magenta, cyan and black. ...

  • Page 1507

    1/05 10-87 docucolor 12/dccs50 image processing (all configurations) principles of operation reissue figure 2 line screen rotation in cluster mode, the ros laser beam is modulated to create fewer but larger pixels on the pho- toreceptor drum. The size of these pixels by can be changed by changing th...

  • Page 1508

    1/05 10-88 docucolor 12/dccs50 image processing (all configurations), photorecep- reissue principles of operation figure 3 cluster dot screen patterns photoreceptor exposure photoreceptor exposure is the function of the laser diode driver (ldd) pwba and the raster output scanner (ros). Manuals4you.C...

  • Page 1509

    1/05 10-89 docucolor 12/dccs50 photoreceptor exposure principles of operation reissue figure 1 ldd pwba and ros simplified schematic diagram ldd pwba the ldd pwba provides the interface between the halftone pwba and the ros. The ldd pwba switches on the ros laser diodes while the pulse from the half...

  • Page 1510

    1/05 10-90 docucolor 12/dccs50 photoreceptor exposure reissue principles of operation figure 2 ros components locations ldd pwba dual spot ld slit mirror mirror start-of- scan pwba mirror cylinder motor polygon assy cylinder lens sos pickup lens housing lenses manuals4you.Com manuals4you.Com.

  • Page 1511

    1/05 10-91 docucolor 12/dccs50 overview principles of operation reissue overview the paper supplies for the docucolor 12 and the docucentre color series 50 machines are the same. They consist of four (4) paper trays and a bypass tray (tray 5) for single feeding or special weights of copy material. R...

  • Page 1512

    1/05 10-92 docucolor 12/dccs50 paper tray specifications reissue principles of operation paper tray specifications the paper trays are numbered 1-4, with tray 1 at the top. Tray 1 is different in size and paper holding capacity from the other trays. Trays 2, 3 and 4 are identical and can be intercha...

  • Page 1513

    1/05 10-93 docucolor 12/dccs50 paper tray specifications principles of operation reissue figure 1 tray 1 interface block diagram.

  • Page 1514

    1/05 10-94 docucolor 12/dccs50 paper tray specifications reissue principles of operation figure 2 trays 2 - 4 interface block diagram (tray 2 shown) manuals4you.Com manuals4you.Com.

  • Page 1515

    1/05 10-95 docucolor 12/dccs50 paper size sensing principles of operation reissue paper size sensing the user must manually enter the paper size in tray 1, and the value is stored in the iot cpu nvm. Trays 2 through 4 have a paper size sensor assembly which automatically reads the paper size loaded ...

  • Page 1516

    1/05 10-96 docucolor 12/dccs50 tray level lift and sensing reissue principles of operation tray level lift and sensing the paper level within the trays must be maintained within a certain height range for proper paper feeding into the machine. This is achieved by the tray level left mechanism and th...

  • Page 1517

    1/05 10-97 docucolor 12/dccs50 no paper sensing, tray 5 principles of operation reissue no paper sensing a no-paper sensor detects when the paper tray is empty. When the last sheet is fed from the tray, the no-paper sensor actuator drops into a hole within the tray level lift. The actuator blocks th...

  • Page 1518

    1/05 10-98 docucolor 12/dccs50 tray 5 reissue principles of operation figure 1 tray 5 electrical block diagram. Paper feeding and paper size sensing is described in section 8, paper transport. Manuals4you.Com manuals4you.Com.

  • Page 1519

    1/05 10-99 docucolor 12/dccs50 overview principles of operation reissue overview paper transportation includes: • paper path description • paper feeders • tray 5 • paper registration and pre-fuser transport • inverter and duplex paper path • print exit figure 1 motor drives of the paper path paper p...

  • Page 1520

    1/05 10-100 docucolor 12/dccs50 overview reissue principles of operation for duplex printing, the paper travels further into the duplex path to a “dup point.” at this posi- tion, the paper has passed a second mylar gate. The copy reverses direction, driven by the duplex inverter roll, and the mylar ...

  • Page 1521

    1/05 10-101 docucolor 12/dccs50 overview principles of operation reissue figure 2 paper path.

  • Page 1522

    1/05 10-102 docucolor 12/dccs50 overview, paper feeders reissue principles of operation paper feeders the purpose of the paper feeders is to: • extract the copy material, a single sheet at a time, from the paper trays and feed this copy material into the vertical transport area of the machine • main...

  • Page 1523

    1/05 10-103 docucolor 12/dccs50 paper feeders principles of operation reissue • when rotating clockwise, it raises the tray lifter in the paper tray. • when rotating counterclockwise, it rotates the nudger and feed rolls for the tray. The feed motors are controlled by the iot control and drive pwbas...

  • Page 1524

    1/05 10-104 docucolor 12/dccs50 vertical transport, tray 5 reissue principles of operation vertical transport the purpose of the vertical transport module is to provide copy transportation from the paper trays to the registration system. The vertical transport also provides access to the paper jams ...

  • Page 1525

    1/05 10-105 docucolor 12/dccs50 tray 5 principles of operation reissue as the paper advances through tray 5 take away rolls, the lead edge of the paper passes a reflective sensor. The signal from this sensor is compared to the tr0 signal from the ibt by the machine run control. The machine run contr...

  • Page 1526

    1/05 10-106 docucolor 12/dccs50 paper registration and pre-fuser transport reissue principles of operation paper registration and pre-fuser transport the components and assemblies involved in paper registration accept a sheet of blank copy material and ensure that its edges are absolutely parallel o...

  • Page 1527

    1/05 10-107 docucolor 12/dccs50 inverter and duplex paper path, print exit principles of operation reissue inverter and duplex paper path after fusing, a print would enter the inverter path, instead of exiting the machine, for one of two reasons: • to be stacked in the exit tray or stacker/mailbox/s...

  • Page 1528

    1/05 10-108 docucolor 12/dccs50 inverter and duplex paper path, print exit reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1529

    1/05 10-109 docucolor 12/dccs50 overview principles of operation reissue overview this module describes the electrical and mechanical components of the xerographics process. Xerographics includes these primary functions: • providing a charge to the photoreceptor drum which can then be exposed with a...

  • Page 1530

    1/05 10-110 docucolor 12/dccs50 photoreceptor drum reissue principles of operation photoreceptor drum this machine uses the “ black writing ” or discharge area development (dad) system for exposing and charging the photoreceptor drum. With black writing, a high negative charge is placed uniformly on...

  • Page 1531

    1/05 10-111 docucolor 12/dccs50 photoreceptor drum principles of operation reissue figure 2 photoreceptor drum cru the drum motor assembly includes an encoder that provides pulses at the rate of once per revolution. The iot cpu pwba uses these pulses to accurately time many of the copier func- tions...

  • Page 1532

    1/05 10-112 docucolor 12/dccs50 charging reissue principles of operation charging the surface of the rotating photoreceptor drum receives negative charge vh from the charge corotron in preparation to the image exposure from the laser. The level of this negative charge on the drum is measured by the ...

  • Page 1533

    1/05 10-113 docucolor 12/dccs50 charging principles of operation reissue figure 2 charge corotron grid/preclean corotron high voltage power supply (pshv-l2) and developer bias high voltage power supply (pshv-l1) location (09-095) charge corotron cleaning the charge corotron is not cleaned. It is par...

  • Page 1534

    1/05 10-114 docucolor 12/dccs50 development reissue principles of operation development note: in common practice, the terms “toner” and “developer” are often used interchangeably, which can result in confusion. For the purpose of this discussion, the following definitions apply. Developer consists o...

  • Page 1535

    1/05 10-115 docucolor 12/dccs50 development principles of operation reissue developer rotary position the developer rotary assembly has a “home position” that it always returns to at the start of any print job. The home position for the rotary assembly places the development point with the photorece...

  • Page 1536

    1/05 10-116 docucolor 12/dccs50 development reissue principles of operation figure 2 developer rotor home positioning components the user has the option of selecting the type of copying/printing required. These user selected parameters include: b/w and color copying, single or multiple copies, duple...

  • Page 1537

    1/05 10-117 docucolor 12/dccs50 development principles of operation reissue developer bias and power supply the developer bias high voltage power supply (pshv-l1) provides a dc voltage with an ac signal superimposed on it. This composite voltage is provided to the developer before it is pre- sented ...

  • Page 1538

    1/05 10-118 docucolor 12/dccs50 development reissue principles of operation figure 4 toner cartridge assembly (back view) toner cartridge each toner cartridge has an agitator driven by a unique cartridge motor. The agitator serves two functions; it prevents the developer from becoming compacted, and...

  • Page 1539

    1/05 10-119 docucolor 12/dccs50 development principles of operation reissue figure 5 toner cartridge and cartridge housing a piezo electric low toner sensor located under the shutter opening monitors the level of toner in the toner cartridge housing. The iot cpu pwba samples the low toner sensor sta...

  • Page 1540

    1/05 10-120 docucolor 12/dccs50 development reissue principles of operation figure 7 rotary dispenser and developer housing assembly (example) trickle system this machine uses a “trickle system” for replenishing the developer. This system increases the usable life of the developer assemblies. It inc...

  • Page 1541

    1/05 10-121 docucolor 12/dccs50 development principles of operation reissue figure 8 toner supply control simplified block diagram (black) adc (automatic density control) the adc sensor is a polarized color densitometer (pcdm) consisting of a light emitting diode (led), a phototransistor and a polar...

  • Page 1542

    1/05 10-122 docucolor 12/dccs50 development, intermediate belt transfer (ibt) reissue principles of operation • during max setups (in diagnostics) • during mini setups • during run mode after every 26th copy for a4 or 8 1/2 x 11 inch copies • during run mode after every 13th copy for a3 or 11 x 17 i...

  • Page 1543

    1/05 10-123 docucolor 12/dccs50 intermediate belt transfer (ibt), ibt assembly principles of operation reissue • cleaning blade assembly • second btr roll • camshaft assembly and cam sensor • detack (dts) comb • lubricating brush • pre fuser sensor (for the paper path) • exit chute the 2nd btr roll ...

  • Page 1544

    1/05 10-124 docucolor 12/dccs50 ibt assembly reissue principles of operation figure 1 ibt belt rolls and assemblies figure 2 hvps for ibt assembly drive roll the drive roll is driven by the drum motor. As such, its speed changes to conform to nominal process speeds of as the 220 mm/sec., 130 mm/sec....

  • Page 1545

    1/05 10-125 docucolor 12/dccs50 ibt assembly principles of operation reissue tr0 sensor as shown in figure 10 and figure 3 , the tr0 sensor is mounted on the back left side of the ibt frame assembly. This sensor monitors two tr0 patches on the ibt to monitor cycle speed. As shown in figure 4 , the s...

  • Page 1546

    1/05 10-126 docucolor 12/dccs50 motors, cleaning systems reissue principles of operation motors xerographics motors table 1 lists the motors associated with the xerographic function. Cleaning systems residual toner is removed from the photoreceptor drum by using a preclean corotron, a cleaning blade...

  • Page 1547

    1/05 10-127 docucolor 12/dccs50 cleaning systems principles of operation reissue figure 1 photoreceptor cleaning components and location bead pick off roll (bpo) the first cleaning function on the photoreceptor drum takes place after the latent image has been developed with toner and before the imag...

  • Page 1548

    1/05 10-128 docucolor 12/dccs50 cleaning systems reissue principles of operation – photoreceptor scraping blade – flicker bar – bead pick-off roll (bpo) – pre-clean corotron – photoreceptor waste auger • ibt cleaning components - – ibt scraping blade (cammed) – ibt waste auger – film blade (thin myl...

  • Page 1549

    1/05 10-129 docucolor 12/dccs50 cleaning systems, air flow principles of operation reissue figure 3 waste toner bottle and associated augers air flow the air flow system used in this machine performs the following functions: • eliminates the toner and dust particles that float around inside the mach...

  • Page 1550

    1/05 10-130 docucolor 12/dccs50 air flow reissue principles of operation the suction blower, rotary fan, fuser intake fan and charge corotron fan are all controlled by the iot cpu and drive pwbas. +12 vdc, +24 vdc and +5 vdc power originates at the iot low voltage power supply, but is routed through...

  • Page 1551

    1/05 10-131 docucolor 12/dccs50 process controls principles of operation reissue process controls overview the purpose of process controls is to maintain consistent image density and color balance. Control of the image density is more critical for color images then it is for black copies. Slight var...

  • Page 1552

    1/05 10-132 docucolor 12/dccs50 process controls reissue principles of operation • the calculated adc density from the ibt is converted to a rotation time of the developer dispense motor for each color. Refer to the following figure 1 for an illustrative overview of how electrostatic and developabil...

  • Page 1553

    1/05 10-133 docucolor 12/dccs50 process controls principles of operation reissue there are several different control routines which process controls runs in order to maintain consistent image density and color balance. The following table lists the routines and shows when and what is performed. Setu...

  • Page 1554

    1/05 10-134 docucolor 12/dccs50 process controls reissue principles of operation setup routines that run automatically process controls must automatically perform setup operations at frequent intervals in order to maintain image quality. The setup routines which run automatically are one of two type...

  • Page 1555

    1/05 10-135 docucolor 12/dccs50 overview, the fusing process principles of operation reissue overview the fuser bonds the toner to the copy material (paper or transparency) by applying heat and pressure to the toner and copy material. Functions of the fuser subassembly this fuser chapter will descri...

  • Page 1556

    1/05 10-136 docucolor 12/dccs50 the fusing process, functional description of fuser reissue principles of operation the contact arc adjustment is done by raising or lowering the end support brackets on the pressure roll with two adjustment screws. This bracket and the pressure roll cam up into the h...

  • Page 1557

    1/05 10-137 docucolor 12/dccs50 functional description of fuser subassemblies principles of operation reissue the pressure roller cam is a clutch-driven shaft with cams on each end. When rotated, it raises and lowers the pressure roller. Attached to the shaft is a flag that passes through an optical...

  • Page 1558

    1/05 10-138 docucolor 12/dccs50 functional description of fuser subassemblies reissue principles of operation copy transport and sensors the unfused print is transported from the ibt belt to the fuser by the vacuum belt. A fuser entrance sensor just before the vacuum transport assembly is used to de...

  • Page 1559

    1/05 10-139 docucolor 12/dccs50 functional description of fuser subassemblies principles of operation reissue figure 2 fuser heaters and heater control block diagram all aspects of fuser operation, including its temperature, are controlled by the iot control and drive pwbas. At the highest level, th...

  • Page 1560

    1/05 10-140 docucolor 12/dccs50 functional description of fuser subassemblies reissue principles of operation the iot control and drive pwbas manage power to the three heated rolls to reduce maxi- mum energy usage within the machine. The energizing cycles vary, depending upon the machines operating ...

  • Page 1561

    1/05 10-141 docucolor 12/dccs50 functional description of fuser subassemblies principles of operation reissue figure 3 fuser nip timing diagram (color, 11” x 17”) figure 4 fuser nip timing diagram (b & w, 8-1/2 x 11) a pr/hr nip is removed: • for simplex jobs in color - when the trailing edge of the...

  • Page 1562

    1/05 10-142 docucolor 12/dccs50 functional description of fuser subassemblies reissue principles of operation the low oil signal from the sensor also starts a software timer in the machine. The timer will allow approximately 2000 additional copies to be run during this “warning period” before the ma...

  • Page 1563

    1/05 10-143 docucolor 12/dccs50 functional description of fuser subassemblies, principles of operation reissue in addition to the general web advancement described above, the web will also advance for two minutes after any jams that occurred in the fuser assembly. This is done to clean any excess to...

  • Page 1564

    1/05 10-144 docucolor 12/dccs50 functional description of fuser subassemblies, reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1565

    1/05 10-145 docucolor 12/dccs50 overview principles of operation reissue overview this chapter describes the electrical and mechanical components of the mailbox/sorter and offset catch tray optional accessories. The mailbox/sorter is a single set of hardware whose functionality is determined by the ...

  • Page 1566

    1/05 10-146 docucolor 12/dccs50 overview, mailbox/sorter electrical connections reissue principles of operation sorter when the mailbox/sorter is being used as a sorter, it receives finished copies from the copier and collates them into different bins. This collation process can be done in either so...

  • Page 1567

    1/05 10-147 docucolor 12/dccs50 mailbox/sorter electrical connections principles of operation reissue figure 1 mailbox/sorter connections to iot figure 2 mailbox/sorter subassembly simplified block diagram.

  • Page 1568

    1/05 10-148 docucolor 12/dccs50 mailbox/sorter electrical connections, offset catch reissue principles of operation figure 3 decurler simplified block diagram offset catch tray electrical connections the offset catch tray (oct) does not have a control processor. Discrete lines from one of two assemb...

  • Page 1569

    1/05 10-149 docucolor 12/dccs50 mailbox/sorter interlocks principles of operation reissue mailbox/sorter interlocks the mailbox/sorter has four (4) pairs of interlock switches: • two docking interlocks that detect when the decurler is connected to the basic machine. • decurler front cover interlock ...

  • Page 1570

    1/05 10-150 docucolor 12/dccs50 mailbox/sorter pwbas, print transport through the reissue principles of operation mailbox/sorter pwbas the mailbox/sorter has two pwbas: • the mailbox/sorter control pwba, shown in figure 2 , monitors paper path sensors, inter- lock switches, bin full switches, oct fu...

  • Page 1571

    1/05 10-151 docucolor 12/dccs50 print transport through the mailbox/sorter principles of operation reissue figure 1 paper decurling components and function therefore, prints exiting with image side down are forced through the upper decurling nip with 2, 6 or 10 mm of shift and through the lower decu...

  • Page 1572

    1/05 10-152 docucolor 12/dccs50 print transport through the mailbox/sorter reissue principles of operation refer to offset catch tray (oct) for the finishing functions of this component. Mailbox configuration note: when this device is attached to the digital network copier/printer or the digital net...

  • Page 1573

    1/05 10-153 docucolor 12/dccs50 offset catch tray (oct), mailbox/sorter operation. Principles of operation reissue offset catch tray (oct) the offset catch tray (oct) is an optional accessory. The oct can be attached directly to the machine or to the mailbox/sorter. If connected to a mailbox/sorter,...

  • Page 1574

    1/05 10-154 docucolor 12/dccs50 offset catch tray (oct), mailbox/sorter operation. Reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1575

    1/05 10-155 docucolor 12/dccs50 finisher power, finisher interlocks principles of operation reissue finisher power the finisher requires +5vdc and +24vdc for normal operation. The finisher receives these voltages from the distribution pwb in the iot ( figure 1 ). The finisher pwb uses these voltages...

  • Page 1576

    1/05 10-156 docucolor 12/dccs50 finisher interlocks, finisher power components reissue principles of operation figure 1 +5 vdc interlock circuit finisher power components warning in the undocked condition, +24vdc to the finisher is not interrupted. 1. Distribution pwb provides +24vdc and +5vdc to th...

  • Page 1577

    1/05 10-157 docucolor 12/dccs50 finisher control principles of operation reissue finisher control finisher control is a term used to describe the resources that monitor and control the actions and operations of the finisher -- from paper entrance to paper stacking. The finisher pwb controls all fini...

  • Page 1578

    1/05 10-158 docucolor 12/dccs50 finisher control reissue principles of operation compiler cover safety switch tamper motor compiler cover interlock switches stapler position motor unload while run switch eject motor tamper home sensor eject paddle motor compiler paper sensor eject clamp/offset motor...

  • Page 1579

    1/05 10-159 docucolor 12/dccs50 the finisher paper path principles of operation reissue the finisher paper path the finisher paper path is the physical route that paper takes through the finisher, from leav- ing the iot to arriving at the finisher bin, the simple catch tray, or a bin in the sorter/m...

  • Page 1580

    1/05 10-160 docucolor 12/dccs50 the decurler, the finisher gate reissue principles of operation the decurler paper exiting the fuser is fed first through the decurler. The decurler is capable of correcting curl up, or curl down. This is achieved through the use of two sets of rollers ( figure 1 ). T...

  • Page 1581

    1/05 10-161 docucolor 12/dccs50 the mailbox gate, finisher path for stacking with- principles of operation reissue the mailbox gate the mailbox gate provides diversion to either the sorter/mailbox, or the simple catch tray (sct). Lie the finisher gate, the mailbox gate is a plastic rod with fingers ...

  • Page 1582

    1/05 10-162 docucolor 12/dccs50 finisher path for stacking without stapling, finisher reissue principles of operation drives paper to the eject roll. 4. Eject roll and paddle assembly drives paper into a finisher bin tray. The eject roll assembly is shifted from side-to-side so that each set enterin...

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    1/05 10-163 docucolor 12/dccs50 finisher paper path for stapling and stacking principles of operation reissue figure 1 paper path through stapler.

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    1/05 10-164 docucolor 12/dccs50 compiler/tamper functional description reissue principles of operation compiler/tamper functional description the compiler arranges paper into sets. 1. Tamper motor drives the paper stack tamper. 2. Tamper home sensor monitors the position of the tamper ( figure 1 ). ...

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    1/05 10-165 docucolor 12/dccs50 compiler/tamper functional description principles of operation reissue figure 2 compiler tray end wall 4. End wall motor controls the opening and closing of the end wall. 5. End wall open sensor monitors the position of the end wall. 6. Compiler entrance sensor monito...

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    1/05 10-166 docucolor 12/dccs50 compiler/tamper functional description reissue principles of operation figure 3 paper being compiled for stapling the end wall motor lowers the end wall and the compiler tray solenoid tilts the tray, causing the paper set to move into the stapler ( figure 4 ). For add...

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    1/05 10-167 docucolor 12/dccs50 compiler/tamper functional description principles of operation reissue figure 4 paper set positioned for stapling compiler /tamper paper path components 1. Eject roll drives paper into the compiler tray 2. Compiler tray staging area used to collect sheets of paper int...

  • Page 1588

    1/05 10-168 docucolor 12/dccs50 stapler functional description reissue principles of operation stapler functional description the stapler staples sets of paper. 1. Stapler front corner sensor monitors the position of the stapler head for stapling in the front corner of a paper set. 2. Stapler front ...

  • Page 1589

    1/05 10-169 docucolor 12/dccs50 stapler functional description principles of operation reissue figure 2 eject paddle assembly for additional information, see eject paddle motor . The stapler position motor slides the stapler unit along a fixed rail. Set locations along the rail place the stapler in ...

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    1/05 10-170 docucolor 12/dccs50 stapler functional description reissue principles of operation figure 3 staple position options manuals4you.Com manuals4you.Com.

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    1/05 10-171 docucolor 12/dccs50 stapler functional description, eject/offset func- principles of operation reissue 1. Stapler paper path components 1. Stapler front corner sensor monitors the position of the stapler head for stapling in the front corner of a paper set. 2. Stapler front straight sens...

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    1/05 10-172 docucolor 12/dccs50 eject/offset functional description reissue principles of operation figure 1 stapled paper set eject a cam and gear set shift the offset pinch rolls and paddle assembly back and forth across the eject paper path, shifting the exiting sheet of paper so each sheet of pa...

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    1/05 10-173 docucolor 12/dccs50 eject/offset functional description principles of operation reissue figure 2 set offest mechanism eject/offset paper path components 1. Pinch roll assembly shifts alternate paper sets back and forth so they are offset as they stack in the stacker. 2. Pinch roll assemb...

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    1/05 10-174 docucolor 12/dccs50 stacker functional description, mechanical drive reissue principles of operation stacker functional description provides the mechanism for sensing paper in the stacker tray. 1. Stacker full sensor monitors the stacker tray and detects when the stacker is full. 2. Stac...

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    1/05 10-175 docucolor 12/dccs50 finisher transport motor, eject motor principles of operation reissue finisher transport motor the finisher transport motor is located in the compiler section of the finisher. The finisher pwb sends power to the transport motor, which uses gears and pulleys to drive t...

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    1/05 10-176 docucolor 12/dccs50 eject motor reissue principles of operation figure 1 eject motor and its associated components manuals4you.Com manuals4you.Com.

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    1/05 10-177 docucolor 12/dccs50 eject motor principles of operation reissue figure 2 eject paddle motor and its associated components.

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    1/05 10-178 docucolor 12/dccs50 end wall motor reissue principles of operation end wall motor the end wall motor raises and lowers the compiler tray end wall ( figure 1 ). When paper is sent to the compiler bin, the finisher pwb switches on the end wall motor. The end wall motor raises the end wall ...

  • Page 1599

    1/05 10-179 docucolor 12/dccs50 tamper motor principles of operation reissue tamper motor the finisher pwb switches on the tamper motor when a paper set in the compiler tray is ready to be sent to the stapler. The tamper is attached to the tamper drive belt ( figure 1 ). When the tamper motor is swi...

  • Page 1600

    1/05 10-180 docucolor 12/dccs50 eject paddle motor reissue principles of operation eject paddle motor the finisher pwb switches on the eject paddle motor ( figure 1 ). The eject paddle drive belt transmits drive to the paddle shaft assembly. Paddles on the assembly drive a stapled set of paper into ...

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    1/05 10-181 docucolor 12/dccs50 eject paddle motor principles of operation reissue figure 2 eject paddle motor and its associated components.

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    1/05 10-182 docucolor 12/dccs50 eject clamp/offset motor reissue principles of operation eject clamp/offset motor the eject clamp/offset motor drives the offset cam. As the cam rotates, the high and low points of the cam drive the eject clamp rolls back and forth across the paper path. The eject cla...

  • Page 1603

    1/05 10-183 docucolor 12/dccs50 eject clamp/offset motor, stacker tray motor and principles of operation reissue offset mechanical drive components 1. Eject clamp/offset motor a +24 vdc motor. Provides drive for both the eject clamp pinch rolls and the eject rolls. 2. Offset cam driven by the eject ...

  • Page 1604

    1/05 10-184 docucolor 12/dccs50 stacker tray motor and sensors reissue principles of operation figure 1 stacker tray details stacker tray mechanical drive components 1. Stacker motor: a +24 vdc stepper motor. Provides forward and reverse drive for the eject roll. 2. Pulleys, belt, worm wheel, and sh...

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    1/05 10-185 docucolor 12/dccs50 stacker tray motor and sensors principles of operation reissue.

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    1/05 10-186 docucolor 12/dccs50 stacker tray motor and sensors reissue principles of operation manuals4you.Com manuals4you.Com.

  • Page 1607

    1/05 10-187 docucolor 12/dccs50 overview, electrical and mechanical operation of principles of operation reissue overview the splash integrated digital front end (idfe) is a color server option that provides an inte- grated link between the dc cs50 (iot) and the local area network (lan) of the custo...

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    1/05 10-188 docucolor 12/dccs50 power distribution - solid state relay, power distri- reissue principles of operation power distribution - solid state relay the ac driver pwb supplies +5 vdc to the coil of the main switch (bsd 1.1). When the main switch is pressed, the coil for the switch is energiz...

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    1/05 10-189 docucolor 12/dccs50 power distribution - idfe, digital signal distribu- principles of operation reissue the idfe also uses +12 vdc power, supplied from the printer lvps to transfer power to the idfe wiring harness at p/j 899 pin 9. This +12 vdc circuit is used to provide additional power...

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    1/05 10-190 docucolor 12/dccs50 idfe enclosure, network interface reissue principles of operation idfe enclosure the idfe enclosure is formed from a single piece of 22 gauge galvanized steel to provide emi and eme suppression for the noise sensitive components in the idfe and the iot. A cover plate ...

  • Page 1611

    1/05 10-191 docucolor 12/dccs50 image processing, print interface principles of operation reissue image processing refer to chapter 6 - imaging, in the principles of operation for the docucolor 12 and bsd 16.1 for more information on how the following pwbas perform signal flow and image processing: ...

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    1/05 10-192 docucolor 12/dccs50 scan interface reissue principles of operation scan interface figure 1 idfe scan interface block diagram the scan interface is very similar to the print interface, except that image data flows in the opposite direction. The interface is shown in figure 1 . The signals...

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    1/05 11-1 docucolor 12/dccs50 glossary of terms reissue 11 glossary of terms glossary of terms and contractions............................................................................... 11-3.

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    1/05 11-2 docucolor 12/dccs50 reissue glossary of terms manuals4you.Com manuals4you.Com.

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    1/05 11-3 docucolor 12/dccs50 glossary of terms reissue glossary of terms and contractions purpose this section provides a list of acronyms and new words used in conjunction with this machine. Table 1 contains the terms and acronyms that are used throughout the service documentation. Table 1 glossar...

  • Page 1616

    1/05 11-4 docucolor 12/dccs50 reissue glossary of terms elog electronic service-log, an electronic tool used to track machine service history. Eme electromagnetic emissions epc electronic page collation eprom erasable programmable read-only memory. A rom that can be erased and then programmed again ...

  • Page 1617

    1/05 11-5 docucolor 12/dccs50 glossary of terms reissue mrd machine resident diskette, 3.5-inch floppy diskette stored on the bottom rear cover of the machine. Used to store nvm (backup) and elog files. Msec . Milliseconds msi multi-sheet inserter nasg north american solutions group nsf non-standard...