XLT Ovens XD 9006B Parts & Service Manual

Manual is about: XLT Gas Oven & AVI Hood

Summary of XD 9006B

  • Page 1

    Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com xlt gas oven & avi hood parts & service manual xd 9006b aekeswehe 01/26/2016 for use with the following xlt gas oven versions: australia (ae) e korea (k) e standard (s) e world (w)...

  • Page 2

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 2 warning & safety information post in a prominent location instructions to be followed in the event you smell gas. This infor- mation can be obtained by consulting your local gas supplier. In the event a gas odor is detected, s...

  • Page 3

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 3 tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product. Note notes indi...

  • Page 4

    Warranty – us and canada rev e approval date: 12/01/2015 7761 w kellogg drive 67209-2003 - po box 9090 67277-0090 - wichita, kansas voice (316) 943-2751 - (888) 443-2751 - fax (316) 943-2769 www.Xltovens.Com xlt warrants gas ovens manufactured after april 1, 2009 and all electric ovens manufactured ...

  • Page 5

    Warranty – international rev g approval date: 12/01/2015 7761 w kellogg drive 67209-2003 - po box 9090 67277-0090 - wichita, kansas voice (316) 943-2751 - (888) 443-2751 - fax (316) 943-2769 www.Xltovens.Com when purchased through an authorized international distributor, xlt warrants its products ma...

  • Page 6: General

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 6 xlt ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un- derstand how to improve our products & our c...

  • Page 7: Table Of Contents

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 7 warning & safety information..................................................................................................... 2 warranty ........................................................................................

  • Page 8: Oven Theory Of Operation

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 8 when the main switch (s1) is turned on; 1. The oven fan motor (m1) located in the back wall will run. 2. The fan (m3) located on the control panel will run. 3. The temperature control (tc) will display both the actual and set-...

  • Page 9: Oven Theory Of Operation

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 9 oven theory of operation cc - the conveyor control is supplied 24 vdc by the power supply (ps) via a circuit breaker (cb6 & cb7, optional) to terminals 4 & 5. The belt time is displayed, and is user-adjusted by pressing and ho...

  • Page 10: Oven Theory Of Operation

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 10 oven theory of operation end of the rectifier plug is connected to terminals 1 & 5 of the main valve (v1-v2). The v1-v2 valve will open, allowing fuel to flow into the burner. When the two simultaneous events occur, fuel flow...

  • Page 11: Oven Theory Of Operation

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 11 oven theory of operation t6, voltage continues from t9 for 30 minutes. T9 supplies voltage to the main fan motor (m1) through a circuit breaker (cb2), and also supplies voltage to the fppg (m3) fan. M1 and m3 are the only com...

  • Page 12: Oven Theory Of Operation

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 12 oven theory of operation si - the spark igniter consists of a copper-clad metal mounting plate, and an electrode encapsu- lated in ceramic insulation. The insulated electrodes has a 1/4” male spade welded to it. This spade co...

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    Technical support us: 888-443-2751 technical support intl: 316-943-2751 13 this page intentionally left blank..

  • Page 14

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 14 hood theory of operation (std w/fs) the first part of the theory of operation explains how electrical power is delivered to the hood and initial sequences when the hui switch is turned on. The remainder of the theory of opera...

  • Page 15

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 15 hood theory of operation (std w/fs) touching the “silver square” buttons will turn each oven on or off and sequence the operation of the vfd and the mua circuits. Rs485 cable supplies power and communication between the hui a...

  • Page 16

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 16 hood theory of operation (std w/fs) rec 1, 2, & 3 - these are electrical receptacles, which supply line voltage for the ovens. Each receptacle should have a 20a dedicated breaker supplied from the buildings electrical panel. ...

  • Page 17: Oven Troubleshooting

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 17 oven troubleshooting 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check all circuit breakers on the oven control panel to ensure they have not been trippe...

  • Page 18: Hood Troubleshooting

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 18 hood troubleshooting initial troubleshooting of the hood: 1. Remove panel covering vfd to check and see if the circuit breaker is tripped. 2. Check the actual frequency of the vfd controller. To access the actual frequency, p...

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    Technical support us: 888-443-2751 technical support intl: 316-943-2751 19 this page intentionally left blank..

  • Page 20: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 20 conveyor control programming procedure oven service procedures read the entire instruction before programming. Tip configuration key functions = behind the in xlt is a hidden button. This is used along with the up and down bu...

  • Page 21: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 21 temperature control programming procedure oven service procedures read the entire instruction before programming. Tip configuration button functions =the new setting of the selected parameter is stored and the display advance...

  • Page 22: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 22 oven service procedures multi-valve adjustment procedure check incoming pressure:  loosen screw 1 full turn counter clockwise (figure 1)  connect manometer to this test port  turn main switch to on position and wait for bu...

  • Page 23: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 23 oven service procedures check high bias pressure:  loosen screw 1 full turn counter-clockwise (figure 3)  connect manometer to this test port  turn main switch to on position and wait for burner to light (up to 30 seconds)...

  • Page 24: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 24 figure 5 check low bias pressure:  pull one of the two blue wires going into the modulating valve. (this simulates a temperature drop and allows the oven to run at low flame bias) if the flame goes out turn the 5mm screw clo...

  • Page 25: Oven Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 25 figure 7 remove the manometer :  turn main switch to the off position  remove the manometer and re tighten the screw (figure 7)  (note: do not over tighten the screw only snug is needed) oven service procedures multi-valve...

  • Page 26: Hood Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 26 hood service procedures complete vfd manual available at www.Xltovens.Com . Allen bradley power flex 4m restoring avi defaults to reset vfd settings change p112 to 1. The vfd will reset to factory default settings. To cycle p...

  • Page 27: Hood Service Procedures

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 27 hood service procedures top middle bottom single x 20 hz 25 hz 30 hz x 20 hz 25 hz 30 hz x 35 hz 40 hz 45 hz x x 35 hz 40 hz 45 hz x 20 hz 25 hz 30 hz x 30 hz 35 hz 40 hz x 40 hz 45 hz 50 hz x x 30 hz 35 hz 40 hz x x 40 hz 45...

  • Page 28: Parts

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 28 parts how to order parts have all information ready when calling xlt. Below is a list of information that is required for all orders. At the bottom of the bill of materials (bom) on the following parts overview pages are addi...

  • Page 29: Oven Parts-Overview

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 29 oven parts-overview data p late b ac k w all c hai n g uar d c on tr ol p an el ma in s w itch san dw ic h do or c ru m b t ray fro nt p an el kn ob fro nt p an el p ro du ct sto p c on ve yo r ov en l id do cu m en t t ray.

  • Page 30: Oven Parts-Front Panel

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 30 oven parts-front panel 1 2 3 4 5 6 item part number description your price 1 xa 6500 front panel assembly p.O.R 2 xa 6505 front panel knob $15.90 3 xa 6600 sandwich door p.O.R 4 xf 126-2 screw 10-24 p.O.R 5 xm 6703 door retai...

  • Page 31: Oven Parts-Front Panel

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 31 oven parts-front panel front panel information required: size of oven short or long window stainless or wood handle 3” or 5” window opening 1 2 3 item part number description your price 1 xa 6700 extended front panel p.O....

  • Page 32: Oven Parts-Back Wall

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 32 oven parts-back wall 1 2 3.

  • Page 33: Oven Parts-Back Wall

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 33 oven parts-back wall back wall information required: size of oven voltage item part number description your price 1 xa 50 back wall assembly p.O.R 2 sp 5009a-75 fan motor w/ mount 3/4 hp $283.20 3 xa 5200 fan blade p.O.R ba...

  • Page 34: Oven Parts-Conveyor

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 34 oven parts-conveyor 1 2 3 4 5 6 7 9 conveyor drive chain not shown.

  • Page 35: Oven Parts-Conveyor

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 35 oven parts-conveyor conveyor information required: oven size split belt or standard belt item part number description your price 1 xa 7000 conveyor assembly p.O.R 2 xa 7200 conveyor bearing assembly $9.30 3 xm 7301 conveyor...

  • Page 36: Oven Parts-Base

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 36 oven parts-base 1 2 3 4 6 7 5.

  • Page 37: Oven Parts-Base

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 37 oven parts-base base information required: size of oven single, double, or triple stack item part number description your price 1 xa 1001 base assembly p.O.R 2 xm 1003-15 base leg $65.40 3 xm 1006 side leg angle p.O.R 4 xm ...

  • Page 38: Oven Parts-Finger Group

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 38 oven parts-finger group 5 2 3 6 8 4 7 1.

  • Page 39: Oven Parts-Finger Group

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 39 oven parts-finger group finger information required: size of oven customer name part number on front of finger outer item part number description your price 1 xa 8xxxxx finger group assembly p.O.R 2 xa 8001-b finger body b...

  • Page 40: Service Position

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 40 oven parts-standard control box service position operating position (shown with lid removed).

  • Page 41

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 41 oven parts-standard control box control panel information required: size of oven voltage circuit breaker amp rating conveyor belt direction 1 2 3 4 5 6 item part number description your price 1 sp 4520-ga fan guard / filt...

  • Page 42

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 42 oven parts-standard control box 1 2 3 4 control box front information required: size of oven split belt or standard belt item part number description your price 1 xa 4117-12.5 rpm std conv motor assy 12.5 rpm std $305.30 2 ...

  • Page 43

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 43 oven parts-standard control box control box back information required: size of oven voltage 2 7 8 9 10 11 12 13 3 5 4 1 6 item part number description your price 1 xa 4211-dc uv flame detector wire plug $11.46 2 xa 4235 rec...

  • Page 44

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 44 oven parts-standard control box 1 control box rear information required: size of oven voltage 1 item part number description your price 1 xa 9301 power cord assembly $28.40 control box rear item part number description your...

  • Page 45

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 45 oven parts-standard control box 1 1 burner information required: size of oven burner information required: size of oven item part number description your price 1 sp 9910-qf-nat natural gas conversion kit $12.20 natural gas ...

  • Page 46: Service Position

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 46 oven parts-world control box service position operating position (shown with lid removed).

  • Page 47

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 47 oven parts-world control box control panel information required: size of oven voltage circuit breaker amp rating conveyor belt direction 1 2 3 4 5 6 item part number description your price 1 sp 4520-ga fan guard / filter ...

  • Page 48

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 48 oven parts-world control box control box front information required: size of oven split belt or standard belt 1 2 3 4 item part number description your price 1 xa 4117-12.5 rpm std conv motor assy 12.5 rpm std $305.30 2 xp ...

  • Page 49

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 49 oven parts-world control box control box back information required: size of oven voltage 2 7 8 9 10 12 13 14 3 5 4 1 6 11 item part number description your price 1 xa 4211-dc uv flame detector wire plug $11.46 2 xa 4235 rec...

  • Page 50

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 50 oven parts-world control box 1 item part number description your price 1 xa 4203-di-sq fs/si assembly $52.90 burner.

  • Page 51

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 51 oven parts-world control box burner information required: size of oven burner information required: size of oven 1 1 item part number description your price 1 sp 9910-qf-nat natural gas conversion kit $12.20 natural gas val...

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    Technical support us: 888-443-2751 technical support intl: 316-943-2751 52 this page intentionally left blank..

  • Page 53: Hood Parts-Overview

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 53 hood parts-overview vfd exhaust fan controller end shroud panel (size specific) front shroud panel main canopy.

  • Page 54: Vfd Control Box

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 54 vfd control box (cover removed) vfd control box vfd control box w/fire suppression hood user interface (hui) power supply (ps) vfd controller (vfd) terminal strips (ts) hood machine control (hmc) circuit breaker (cb) fire sup...

  • Page 55

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 55 hood parts - vfd control box item part number description your price 1 hp-1251 light assembly $57.80 2 hp-2058 ground bar 7 pos $55.70 3 hp-2060 circuit breaker exhaust fan $52.30 4 hp-2067-24vdc relay 8 pin 30a 24 vdc $23.70...

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    Technical support us: 888-443-2751 technical support intl: 316-943-2751 56 this page intentionally left blank..

  • Page 57

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 57 oven schematic - standard 1 box 120 vac.

  • Page 58

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 58 oven schematic - world & korea 1 box 230 vac.

  • Page 59

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 59 oven schematic - australia 1 box 230 vac.

  • Page 60

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 60 oven schematic - standard 2 box lh 120 vac.

  • Page 61

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 61 oven schematic - standard 2 box rh 120 vac.

  • Page 62

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 62 oven schematic - world & korea 2 box lh 230 vac.

  • Page 63

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 63 oven schematic - world & korea 2 box rh 230 vac.

  • Page 64

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 64 oven schematic - australia 2 box lh 230 vac.

  • Page 65

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 65 oven schematic - australia 2 box rh 230 vac.

  • Page 66

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 66 hood schematic - standard w/fs-w/vfd.

  • Page 67

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 67 hood schematic - world w/fs-w/vfd.

  • Page 68

    Technical support us: 888-443-2751 technical support intl: 316-943-2751 68 hood schematic w/ofs-w/ovfd.

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    Technical support us: 888-443-2751 technical support intl: 316-943-2751 69 this page intentionally left blank..

  • Page 70

    Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com.