Yale MORTISE 8800 SERIES Parts & Service Manual

Manual is about: GRADE 1 MORTISE LOCKSET

Summary of MORTISE 8800 SERIES

  • Page 1

    8800 s eries g rade 1 m ortise l ockset mor tise 8800 pa r ts & ser vice manu al parts.

  • Page 2: How To Order Parts

    August 2004 how to order parts page 2 8800 series parts & service manual to order parts, use the appropriate part number and specify finish if necessary. For example, to order 10 curved lip strikes for any function: quantity part number description 10 50-8800-2023-fin strike, curved lip to order 10 ...

  • Page 3: Table of Contents

    August 2004 table of contents page 3 8800 series parts & service manual how to order parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 finish chart . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 4: 8801

    1 50-8800-x023 strike, curved up 1 2 50-8801-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 9 50-8899-0001 case assembly 1 31 50-8899-0029 machine screw (8-32 x 5/16) 4 32 50-8800-1008 cover 1 36 50-8899-0033 fire stop assembly 1 37 50-8899-0034 spring cartridge assembly 1 38 50-8...

  • Page 5: 8801

    August 2004 8801 page 5 8800 series parts & service manual knob trim parts 1 2 50 3 36 6 9 38 55 54 53 39 9 40 4 37 51 52 31 32 passage lock (f01) sl trim 56.

  • Page 6: 8802/8811-2/8822

    August 2004 8802/8811-2/8822 page 6 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8802-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 4 50-8899-0001 auto unlock insert 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0002 case assembly 1 17 50-8899-0014...

  • Page 7: 8802/8811-2/8822

    August 2004 8802/8811-2/8822 page 7 8800 series parts & service manual knob trim parts 1 2 50 35 42 4 3 36 28 4 5 9 23 21 26 25 24 17 38 55 54 53 39 9 40 4 37 51 52 31 32 privacy lock (f19) dormitory lock (f13) classroom deadbolt lock (f33) sl trim 56.

  • Page 8: 8805

    August 2004 8805 page 8 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0001 case assembly 1 11 50-8899-0010 cylinder latch le...

  • Page 9: 8805

    August 2004 8805 page 9 8800 series parts & service manual knob trim parts 1 2 50 42 4 3 36 6 7 8 9 11 16 28 31 32 48 4 49 4 47 4 4 4 33 38 55 54 53 39 9 40 4 37 51 52 storeroom or closet lock (f07) sl trim 56.

  • Page 10: 8807

    August 2004 8807 page 10 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8807-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0002 case assembly 1 11 50-8899-0010 cylinder latch l...

  • Page 11: 8807

    August 2004 8807 page 11 8800 series parts & service manual 8807 8807 knob trim parts knob trim parts knob trim parts 31 31 31 32 32 32 1 2 50 50 50 41 41 41 44 44 44 42 42 42 45 45 45 3 36 36 36 7 8 9 11 11 11 16 16 16 28 28 28 48 48 48 34 34 34 49 49 49 47 47 47 46 46 46 38 38 38 39 39 39 55 55 55...

  • Page 12: 8808/8808-2

    August 2004 8808/8808-2 page 12 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0003 case assembly 1 12 50-8899-0011 cylinder ...

  • Page 13: 8808/8808-2

    August 2004 8808/8808-2 page 13 8800 series parts & service manual 8808 / 8810 8808 / 8810 knob trim parts knob trim parts knob trim parts 1 2 50 50 50 3 36 36 36 7 8 9 22 22 22 20 20 20 28 28 28 48 48 48 42 42 42 49 49 49 34 34 34 47 47 47 46 46 46 38 38 38 39 39 39 55 55 55 54 54 54 53 53 53 40 40...

  • Page 14: 8812-2

    August 2004 8812-2 page 14 8800 series parts & service manual 1 50-8800-2020 strike, curved lip 1 2 50-8820-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 4 50-8899-0001 auto lock insert 1 5 50-8899-0002 deadbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever s...

  • Page 15: 8812-2

    August 2004 8812-2 page 15 8800 series parts & service manual knob trim parts 1 2 50 3 36 6 7 8 5 23 26 6 25 24 4 17 21 4 28 48 4 42 4 49 4 35 47 4 4 4 38 39 55 54 53 40 4 37 51 52 31 32 classroom security lock (f34) sl trim 56.

  • Page 16: 8813

    August 2004 8813 page 16 8800 series parts & service manual 1 50-8800-2023 strike, curved up 1 2 50-8813-x019 armor front 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0001 case assembly 1 10 50-8899-0009 washer 1 15 50-8899-0014 spacer (classroom) 1 19 50-8800-7017 hub core 1 23 50-8899-0018 deadb...

  • Page 17: 8813

    August 2004 8813 page 17 8800 series parts & service manual 1 2 50 9 23 19 9 28 29 15 24 10 5 31 32 classroom deadlock classroom deadlock.

  • Page 18: 8814/8815

    August 2004 8814/8815 page 18 8800 series parts & service manual 1 50-8800-2023 strike, curved up 1 2 50-8813-x019 armor front 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0001 case assembly 1 10 50-8899-0009 washer 1 15 50-8899-0014 spacer (classroom) 1 21 50-8800-1120 deadbolt hub 1 23 50-8899-0...

  • Page 19: 8814/8815

    August 2004 8814/8815 page 19 8800 series parts & service manual 1 2 50 9 23 28 21 15 24 10 5 31 32 deadlock (f18) deadlock (f17).

  • Page 20: 8817-2

    August 2004 8817-2 page 20 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0004 case assembly 1 11 50-8899-0010 cylinder latch...

  • Page 21: 8817-2

    August 2004 8817-2 page 21 8800 series parts & service manual knob trim parts 1 2 50 3 36 6 7 8 9 30 11 28 48 4 42 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 52 16 31 32 apartment, exit or public toilet lock (f09) sl trim 56.

  • Page 22: 8818-2

    August 2004 8818-2 page 22 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8820-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 6 50-8800-0021 deadbolt with retraction lever 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-000...

  • Page 23: 8818-2

    August 2004 8818-2 page 23 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 6 28 48 4 42 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 52 13 18 24 2 25 2 26 2 23 2 1 classroom security intruder lock sl trim 56.

  • Page 24: 8820/8832

    August 2004 8820/8832 page 24 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8820-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 6 50-8800-0021 deadbolt with retraction lever 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-...

  • Page 25: 8820/8832

    August 2004 8820/8832 page 25 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 6 28 48 4 42 4 49 4 33 47 4 46 4 38 39 55 54 53 40 4 37 51 14 18 24 2 25 2 26 2 23 2 1 52 hotel/motel lock (f15) hotel/motel lock sl trim 56.

  • Page 26: 8823

    August 2004 8823 page 26 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8802-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 4 50-8899-0001 auto unlock insert 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0001 case assembly 1 10 50-8899-0009 washer 1 1...

  • Page 27: 8823

    August 2004 8823 page 27 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 9 5 4 28 43 35 38 39 55 54 53 40 37 51 10 24 15 23 21 52 storeroom lock sl trim 56.

  • Page 28: 8828

    August 2004 8828 page 28 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0001 case assembly 1 31 50-8899-0029 machine screw (8...

  • Page 29: 8828

    August 2004 8828 page 29 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 48 4 49 4 47 4 46 4 38 39 55 54 53 40 4 37 51 52 exit latch (f31) sl trim 56.

  • Page 30: 8829

    August 2004 8829 page 30 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0004 case assembly 1 28 50-8899-0023 cylinder retaine...

  • Page 31: 8829

    August 2004 8829 page 31 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 28 48 4 43 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 30 3 52 closet lock sl trim 56.

  • Page 32: 8830-2

    August 2004 8830-2 page 32 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0001 case assembly 1 16 50-8899-0015 spacer (1/2 wi...

  • Page 33: 8830-2

    August 2004 8830-2 page 33 8800 series parts & service manual 8830 knob trim parts 31 32 1 2 50 3 36 6 7 8 9 28 48 4 43 4 49 4 33 47 4 46 4 38 39 55 54 53 40 4 37 51 16 52 asylum lock sl trim 56.

  • Page 34: 8833/8833-2

    August 2004 8833/8833-2 page 34 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8805-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0001 case assembly 1 16 50-8899-0015 spacer (1...

  • Page 35: 8833/8833-2

    August 2004 8833/8833-2 page 35 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 28 48 4 49 4 47 4 46 4 38 39 55 54 53 40 4 37 51 16 52 exit lock all purpose lock sl trim 56.

  • Page 36: 8847

    August 2004 8847 page 36 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8847-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 6 50-8800-0021 deadbolt with retraction lever 1 7 50-8899-0007 guard lever 1 8 50-8899-0008 guard lever spring 1 9 50-8800-0002 ...

  • Page 37: 8847

    August 2004 8847 page 37 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 7 8 9 6 23 2 28 48 4 42 4 34 49 4 41 4 44 4 47 4 46 4 38 39 55 54 53 13 18 24 25 40 4 37 51 26 2 21 52 45 4 entrance or apartment door lock (f20) sl trim 56.

  • Page 38: 8860/8860-2

    August 2004 8860/8860-2 page 38 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8820-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0001 case assembly 1 10 50-8899-0009 washer 1 15 50-8899-0014 spacer (classr...

  • Page 39: 8860/8860-2

    August 2004 8860/8860-2 page 39 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 9 5 28 42 4 35 38 39 55 54 53 40 4 37 51 21 23 15 24 10 52 entrance or storeroom lock (f21) entrance or storeroom lock (f14) sl trim 56.

  • Page 40: 8861

    August 2004 8861 page 40 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8802-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 4 50-8899-0001 auto unlock insert 1 5 50-8899-0002 deadbolt assembly 1 9 50-8800-0002 case assembly 1 10 50-8899-0009 washer 1 1...

  • Page 41: 8861

    August 2004 8861 page 41 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 4 5 28 42 4 35 38 39 55 54 53 40 4 37 51 21 23 15 24 10 52 dormitory or storeroom lock sl trim 56.

  • Page 42: 8862

    August 2004 8862 page 42 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8801-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 9 50-8800-0003 case assembly 1 10 50-8899-0009 washer 1 15 50-8899-0014 spacer (classroom) 1 20 50-8800-1015 classroom hub 1 22 ...

  • Page 43: 8862

    August 2004 8862 page 43 8800 series parts & service manual knob trim parts 1 2 50 3 36 6 9 20 42 4 34 38 39 55 54 53 40 4 37 51 27 15 22 10 52 31 32 bathroom lock (f22) sl trim 56.

  • Page 44: 8867

    August 2004 8867 page 44 8800 series parts & service manual 1 50-8800-2023 strike, curved lip 1 2 50-8867-x019 armor front 1 3 50-8800-0010 reversible latchbolt assembly 1 6 50-8800-0021 deadbolt with retraction lever 1 9 50-8800-0002 case assembly 1 13 50-8899-0012 cylinder latch lever 1 18 50-8899...

  • Page 45: 8867

    August 2004 8867 page 45 8800 series parts & service manual knob trim parts 31 32 1 2 50 3 36 6 9 6 23 28 42 4 34 41 4 38 39 55 54 53 40 4 37 51 21 26 25 24 18 13 52 44 4 45 dormitory or exit lock (f12) sl trim 56.

  • Page 46: Installation Instructions

    August 2004 installation instructions page 46 8800 series parts & service manual yale ® mortise locks 8800 series (knob, fl and sl trim) notes the following is a step by step approach to installing a mortise lock and trim to both wood and steel doors. 1) determine hand of door 7) install strike 2) m...

  • Page 47: Installation Instructions

    August 2004 installation instructions page 47 8800 series parts & service manual 7) install strike a. Attach strike to jamb using two #12 combination attaching screws. (see fig. 1.) (figure 1) 8800 series strike shown (figure 3) (figure 2) 8800 series lock shown hole chart size used for hole h.M. Do...

  • Page 48: Installation Instructions

    August 2004 installation instructions page 48 8800 series parts & service manual (figure 4) rh & lhr door only for door sizes other than 1/3/4” cut along these lines.

  • Page 49: Installation Instructions

    August 2004 installation instructions page 49 8800 series parts & service manual (figure 5) lh & rhr door only for door sizes other than 1/3/4” cut along these lines.

  • Page 50: Installation Instructions

    August 2004 installation instructions page 50 8800 series parts & service manual (figure 6) non-beveled door for door sizes other than 1/3/4” cut along these lines.

  • Page 51: Installation Instructions

    August 2004 installation instructions page 51 8800 series parts & service manual 8) sectional trim 9) escutcheon plate trim (through-bolted).

  • Page 52: Installation Instructions

    August 2004 installation instructions page 52 8800 series parts & service manual 11) single operating trim (sectional & escutcheon) 11) single operating trim (sectional & escutcheon) 10) escutcheon plate trim (surface-mounted).

  • Page 53: Installation Instructions

    August 2004 installation instructions page 53 8800 series parts & service manual ramped spindle assembly 12) visual occupancy indicator installation trouble shooting tips problem possible cause solution difficult to operate lock by lever or by key. Loose (trim h.M. Doors) (vibration caused by normal...

  • Page 54

    For the latest information on yale commercial lock and hardware products, visit our website at www.Yalecommercial.Com. Click on the “literature” button to find: ■ catalogs ■ parts manuals ■ templates ■ specifications ■ installation instructions yale ® customers can click on the ebusiness symbol on t...