Summary of 2001 YZF-R6
Page 3: Foreword
Foreword this supplementary service manual has been prepared to introduce new service and data for the yzf-r6 2001. For complete service information procedures it is necessary to use this supplementary service manual together with the following manual. Yzf-r6 ’99 service manual: 5eb1-ae1 yzf-r6 (l) ...
Page 4: Notice
Note: warning caution: eb001000 notice this manual was produced by the yamaha motor company, ltd. Primarily for use by yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu- al, so it is assumed that anyone who uses this book to perfo...
Page 5: How To Use This Manual
7 2 1 4 3 8 6 5 yp002000 how to use this manual this manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and inspection procedures are laid out with the individual steps in sequential orde...
Page 6: Gen
22 1 3 5 7 9 2 4 8 6 24 25 23 21 19 20 18 15 14 13 11 12 10 gen info spec eng carb elec chk adj trbl shtg 16 17 cool chas eb003000 symbols the following symbols are not relevant to every vehicle. Symbols 1 to 9 indicate the subject of each chapter. 1 general information 2 specifications 3 periodic c...
Page 7
Contents specifications general specifications 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine specifications 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis specifications 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 9: Spec
–1– general specifications spec specifications general specifications item standard limit model code 5mt1 (n) (d) (b) (gb) (gr) (dk) (nl) (s) (i) (e) 5mt2 (n) (d) (a) (sf) 5mt3 (f) 5mt4 (aus) (nz) dimensions overall length overall width overall height seat height wheelbase minimum ground clearance m...
Page 10: Spec
–2– engine specifications spec engine specifications item standard limit camshafts drive system camshaft cap inside diameter camshaft journal diameter camshaft-journal-to-camshaftcap clearance chain drive (right) 23.000 23.021 mm 22.967 22.980 mm 0.028 0.064 mm 0.08 mm carburetors model (manufacture...
Page 11: Spec
–3– chassis specifications spec chassis specifications item standard limit front tire tire type size model (manufacturer) tire pressure (cold) 0 90 kg 90 189 kg high-speed riding min. Tire tread depth tubeless 120 / 60zr17 (55w) michelin pilot sport b dunlop d207f . J 250 kpa (2.5 kg/ cm 2 , 2.5 bar...
Page 12: Spec
–4– electrical specifications spec electrical specifications item standard limit ignition system ignition system type ignition timing advanced timing advancer type pickup coil resistance/ color transistorized coil ignition unit model (manufacturer) c.D.I. 10 _ btdc at 1300 r/ min 55 _ btdc at 5250 r...
Page 13: Spec
–5– tightening torques spec engine tightening torques item fastener thread size q’ty tightening torque remarks size q y nm m kg cap bolt (timing chain tensioner) neutral switch bolt screw m6 m6 1 2 7 20 0.7 2.0
Page 14: Spec
–6– cable routing spec a fasten the battery box and starter motor lead with a plastic clamp. B fasten the wire positive lead and starter motor lead with clamp at the end of the cover of the battery positive terminal. The end of the clamp is facing frontward. C route the under of the cdi unit coupler...
Page 15: Spec
–7– o fasten the main harness, ground lead and battery box with a plastic clamp. P the end of the clamp is facing upward. Q the end of the clamp is facing upward. R licence and flasher light sub harness on the taillight unit. S licence and flasher light sub harness on the taillight unit. T clamp the...
Page 16: Chk
–8– introduction/periodic maintenance and lubrication intervals chk adj note: eb300000 periodic checks and adjustments introduction this chapter includes all information necessary to perform recommended checks and adjustments. If followed, these preventive maintenance procedures will ensure more rel...
Page 17: Chk
–9– introduction/periodic maintenance and lubrication intervals chk adj note: no item check or maintenance job odometer reading ( 1,000 km) annual no. Item check or maintenance job 1 10 20 30 40 annual check 17 sidestand s check operation. S lubricate. √ √ √ √ √ 18 * sidestand switch s check operati...
Page 18: Chk
–10– checking the brake fluid level chk adj a b note: warning caution: note: chassis eb304020 checking the brake fluid level 1. Stand the motorcycle on a level surface. Place the motorcycle on a suitable stand. Make sure that the motorcycle is upright. 2. Check: brake fluid level below the minimum l...
Page 19: Chk
–11– checking the tires chk adj warning warning eb304170 checking the tires the following procedure applies to both of the tires. 1. Measure: tire pressure out of specification regulate. The tire pressure should only be checked and regulated when the tire temperature equals the ambient air temperatu...
Page 20: Chk
–12– checking the tires chk adj a b warning 2. Check: tire surfaces damage/wear replace the tire. Minimum tire tread depth 1.6 mm 1 tire tread depth 2 side wall do not use a tubeless tire on a wheel de- signed only for tube tires to avoid tire failure and personal injury from sudden deflation. When ...
Page 21: Chk
–13– checking the tires/checking the wheels chk adj warning note: rear tire manufacturer size model michelin 180/55 zr17 (73w) pilot sport b dunlop 180/55 zr17 (73w) d207 n new tires have a relatively low grip on the road surface until they have been slightly worn. Therefore, approximately 100 km so...
Page 22: Chas
–14– swingarm and drive chain chas order job / part q’ty remarks 1 2 3 4 5 6 7 removing the swingarm and drive chain drive sprocket rear wheel rear shock absorber assembly adjusting bolt/ locknut drive chain guard rear fender flap pivot shaft nut/ washer pivot shaft swingarm 2 / 2 1 1 1 1 / 1 1 1 re...
Page 23: Chas
–15– swingarm and drive chain chas order job / part q’ty remarks 8 9 10 11 12 13 14 15 16 17 pivot shaft adjust bolt drive chain dust cover oil seal bush shim drive chain guide bush left bearing right bearing 2 1 1 1 1 1 1 1 1 1 refer to “removing/ installing the swingarm”. For installation, reverse...
Page 24: Chas
–16– swingarm and drive chain chas note: eas00709 checking the drive chain 1. Measure: ten-link section a of the drive chain out of specification replace the drive chain. Max. Ten-link drive chain section 150.1 mm while measuring the ten-link section, push down on the drive chain to increase its ten...
Page 25
Color code b black . . . . . . Br brown . . . . . Ch chocolate . . . . Dg dark green . . . . G green . . . . . Gy gray . . . . L blue . . . . . . Lg blue green . . . . . O orange . . . . . P pink . . . . . . R red . . . . . . Sb sky blue . . . . . W white . . . . . Y yellow . . . . . . B / l black /...
Page 26
1 main switch 2 fuse (back up) 3 rectifier / regulator 4 a.C. Magneto 5 battery 6 fuse (main) 7 starter relay 8 starter motor 9 starting circuit cut-off relay 10 sidestand switch 11 fuel pump 12 throttle position sensor 13 pickup coil 14 cdi unit 15 ignition coil #1 16 ignition coil #2 17 ignition c...