Summary of 2004 XJR1300
Page 1
Yamaha motor co., ltd. 2004 xjr1300(s) 5ea3-se3 service information.
Page 2
Yamaha motor co., ltd. Foreword this service information has been prepared to introduce new service and data for the xjr1300(s) 2004. For complete service information procedures, it is necessary to use this supplementary service information together with the following manual. Xjr1300(s) 2004 service...
Page 3: Notice
Note: warning caution: eas00002 notice this manual was produced by the yamaha motor company, ltd. Primarily for use by yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu- al. Therefore, anyone who uses this book to perform maintena...
Page 4: Gen
21 1 3 5 7 9 2 4 8 6 23 24 22 20 18 19 17 15 14 13 11 12 10 gen info spec eng carb elec chas chk adj trbl shtg 16 eas00009 symbols the following symbols are not relevant to every vehicle. Symbols 1 to 8 indicate the subject of each chapter. 1 general information 2 specifications 3 periodic checks an...
Page 5
Contents specifications general specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 chassis specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 6: Spec
–1– spec general specifications specifications general specifications model xjr1300(s) model code: 5wm7 (eur) / 5wm8 (deu) / 5wm9 (aus) fuel: type regular unleaded gasoline (eur) unleaded gasoline (aus) tire: size front rear manufacturer front rear type front rear 120 / 70zr17 m / c (58w) 180 / 55zr...
Page 7: Spec
–2– spec engine specifications engine specifications model standard limit clutch: clutch spring height quantity 6.78 mm (0.27 in) 1 pc sss sss carburetor: i.D. Mark main jet (m.J) main air jet (m.A.J) jet needle (j.N) needle jet (n.J) pilot jet (p.A.J.1) pilot outlet (p.O) pilot jet (p.J) bypass 1 (...
Page 8: Spec
–3– spec chassis specifications chassis specifications model standard limit front suspension: fork spring free length fitting length collar length spring rate (k1) (k2) stroke (k1) (k2) oil capacity oil level 357.3 mm (14.07 in) 337.3 mm (13.28 in) 195 mm (7.68 in) 7.5 n / mm (0.76 kgf / mm, 42.83 l...
Page 9: Spec
–4– spec tightening torques tightening torques engine tightening torques part to be tightened part name thread size q’ty tightening torque remarks g name size y nm m skg ftslb cylinder nut m6 1.0 4 12 1.2 8.7 exhaust pipe and exhaust chamber screw m8 1.25 2 20 2.0 14 exhaust chamber and muffler bolt...
Page 10: Spec
–5– 21 rear brake light switch coupler 22 neutral switch lead 23 pickup coil lead 24 sidestand switch lead 25 throttle position sensor 26 fuel tank fitting 27 guide wire 28 fuel tank drain hose 29 fuel tank breather hose 11 seat rail 12 thermo switch 13 standing handle 14 thermo switch coupler 15 re...
Page 11: Spec
–6– spec cable routing a clamp the #3 and #4 spark plug leads, on the head cover mount- ing bolt at the #3 spark plug lead, by use of clamp. B do not entangle the lead wires and the hosing. Pass the clump of lead wires and that of hosing orderly as shown. C pass the air filter drain hose, fuel tank ...
Page 12: Spec
–7– m match the paint mark of the air fil- ter drain hose to the lower end of the guide wire. N make sure to pull out the hose sufficiently so that bending does not occur and it can be set within this range. O air filter drain hose can also be routed at the rear side (the middle position is prohibit...
Page 13: Spec
–8– b secure the lead wire branch of the main harness to tension pipe 1, at the immediate rear of the gusset, by use of this clamp. The front end of the clamp must be directed downward. C clamp the four spark plug leads, the #1 and #2 spark plug leads up and the #3 and #4 spark plug leads down, by u...
Page 14: Spec
–9– j after securing the side stand switch lead wire using this clamp, first route the lead wire between the pickup cover, the oil filter cover, the a.C. Generator, and the starter motor. Next, as with the engine lead wire, route the lead wire through the right side of the vehicle. K clamp the clutc...
Page 15: Spec
–10– p pass the main harness through the inside of the clutch hose and insert the harness into the left of the headlight lower hole. M pass the horn lead wire between the clutch hose and the frame, then pull the lead wire out to the front, and connect the lead wire to the horn. N connect the black-c...
Page 16: Spec
–11– 27 battery negative lead coupler 28 turn signal relay 29 carburetor heater relay coupler 30 igniter unit 31 starter cable 32 horn (left) 33 rear fender 34 rear turn signal light lead (left) 35 rear turn signal light lead (right) 36 wire harness 37 tail / brake light lead 38 stopper 14 relay ass...
Page 17: Spec
–12– a right horn. Install the hi tone source (with h- marked label) at the right of the vehicle. B connect the #1-#4 spark plug leads in order of the cord number. C pass the t.P.S. Lead wire through the clamp of the #4 carburetor. D to the fuel sender. G clamp the wire harness to the seat rail at t...
Page 18: Spec
–13– l connect the fuel sender coupler, neutral switch coupler, pickup coupler, and side stand switch coupler wires above the air cleaner. M carburetors #1 to #4 in a left-to- right way. N thread the wire harness inser- tion clamp onto the t-stud of the frame. O pass the starter cable through the fr...
Page 19: Spec
–14– v pass the left rear turn signal light lead and right rear turn signal light lead through the hole of the rear fender respectively. W pass the wire harness between the frame installation section and storage space rib of the rear fender. X connect the starter motor cable to face outward at an an...
Page 20: Spec
–15– y direct the crimping side of the battery positive (+) lead wire downward and connect the lead wire. Z connect the starter cable to face at right angles to the vehicle body with contact with the stop- pers. Spec cable routing.
Page 21: Spec
–16– spec cable routing 1 speedometer lead 2 crown handle 3 left handlebar switch lead 4 starter cable 5 clutch cable 6 front turn signal light lead (left) 7 immobilizer unit lead 8 main switch lead 9 wire harness 10 front turn signal light lead (right) 11 brake hose 2 12 brake hose 1 13 right handl...
Page 22: Spec
–17– n tighten the clamp pointing the tip to the inward. O install the coupler locking sec- tion facing the housing connec- tor 2. P place the cover onto the coupler for the immobilizer lead and wire harness. Q clamp the main switch lead, im- mobilizer lead, left handlebar switch lead, right handleb...
Page 23: Chk
–18– introduction/periodic maintenance and lubrication intervals chk adj note: eas00036 periodic checks and adjustments introduction this chapter includes all information necessary to perform recommended checks and adjustments. If followed, these preventive maintenance procedures will ensure more re...
Page 24: Chk
–19– introduction/periodic maintenance and lubrication intervals chk adj note: no. Item check or maintenance job odometer reading ( 1,000 km) annual check 1 10 20 30 40 check 20 * shock absorber assem- blies s check operation and shock absorbers for oil leakage. Ǹ Ǹ Ǹ Ǹ 21 * carburetors s check star...
Page 25: Chk
–20– –20– chk adj checking the exhaust system eas00099 engine checking the exhaust system the following procedure applies to all of the ex- haust pipes, mufflers and gaskets. 1. Check: sexhaust pipe 1 smuffler 2 smuffler protector 3 cracks / damage ! Replace. Sgasket 4 , 5 , 6 exhaust gas leaks ! Re...
Page 26
56 front turn signal light (left) 57 front turn signal light (right) 58 carburetor heater relay 59 thermo switch 60 carburetor heater 61 ground 1 main switch 2 a.C. Magneto 3 fuse (back up) 4 fuse (main) 5 battery 6 starter relay 7 starter motor 8 immobilizer unit 9 alarm 10 starting circuit cut-off...
Page 28
B br ch dg g gy l lg o p r sb w y b/l b/r b/y br/l br/r black brown chocolate dark green green gray blue light green orange pink red sky blue white yellow black/blue black/red black/yellow brown/blue brown/red color code br/w g/w g/y l/b l/r l/w l/y r/b r/g r/w r/y sb/w w/b w/g w/r y/b y/g y/l brown...