Yamaha 2004 XVS1100AS Owner's Manual

Summary of 2004 XVS1100AS

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.07-0.3 × 1 cr (e) 5ys-28199-20 xvs1100s xvs1100as owner’s manual.

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    5ys20.Book page 2 thursday, june 19, 2003 1:41 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xvs1100/xvs1100a, you are benefiting from yamaha’s vast experience and new- est technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Pl...

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    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 xvs1100s/xvs1100as owner’s manual ©2003 by yamaha motor co., ltd. 1st edition, june 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. 5ys20.Book page 2...

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    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-3 controls and instruments..............

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    Table of contents checking and lubricating the brake and clutch levers .............6-24 checking and lubricating the sidestand ...................................6-25 lubricating the rear suspension ...6-25 checking the front fork .................6-25 checking the steering ...................6-26 ...

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    1-1 1 safety information eau10250 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other mo...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of xvs1100 200 kg (441 lb) / xvs1100a 203 kg (448 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should b...

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    Safety information 1-4 1 gasoline and exhaust gas ● gasoline is highly flamma- ble: • always turn the engine off when refueling. • take care not to spill any gaso- line on the engine or exhaust system when refueling. • never refuel while smoking or in the vicinity of an open flame. ● never start the...

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    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 1 2 3hp-21568-e0 5ys20.Book page 5 thursday, june 19, 2003 1:41 pm.

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    Description 2-1 2 eau32220 left view xvs1100 1. Shift pedal (page 3-8) 2. Fuel cock (page 3-11) 3. Shock absorber assembly spring preload adjusting ring (page 3-16) 4. Helmet holder (page 3-14) 5. Storage compartment (page 3-15) 6. Owner’s tool kit (page 6-1) 7. Fuse box (page 6-28) 8. Engine oil le...

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    Description 2-2 2 xvs1100a 1. Shift pedal (page 3-8) 2. Fuel cock (page 3-11) 3. Shock absorber assembly spring preload adjusting ring (page 3-16) 4. Helmet holder (page 3-14) 5. Storage compartment (page 3-15) 6. Owner’s tool kit (page 6-1) 7. Fuse box (page 6-28) 8. Engine oil level check window (...

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    Description 2-3 2 eau32230 right view xvs1100 1. Battery (page 6-27) 2. Main fuse (page 6-28) 3. Main switch/steering lock (page 3-2) 4. Air filter element (page 6-11) 5. Brake pedal (page 3-9) 5ys20.Book page 3 thursday, june 19, 2003 1:41 pm.

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    Description 2-4 2 xvs1100a 1. Battery (page 6-27) 2. Main fuse (page 6-28) 3. Main switch/steering lock (page 3-2) 4. Air filter element (page 6-11) 5. Brake pedal (page 3-9) 5ys20.Book page 4 thursday, june 19, 2003 1:41 pm.

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    Description 2-5 2 eau10430 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Starter (choke) lever (page 3-12) 4. Speedometer unit (page 3-5) 5. Fuel tank cap (page 3-9) 6. Right handlebar switches (page 3-6) 7. Throttle grip (page 6-13) 8. Brake lever (pag...

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    Instrument and control functions 3-1 3 eau26890 immobilizer system (xvs1100a) this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard...

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    Instrument and control functions 3-2 3 eau10460 main switch/steering lock (xvs1100) the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10471 main switch/steering lock (xvs1100a) the main switch/ste...

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    Instrument and control functions 3-3 3 to lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering push the key in, and then turn it to “off” while stil...

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    Instrument and control functions 3-4 3 eau11001 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is i...

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    Instrument and control functions 3-5 3 hours have passed, the indicator light will stop flashing, however the immobi- lizer system is still enabled. Note: this model is also equipped with a self- diagnosis device for the immobilizer system. If the immobilizer system is de- fective, the indicator lig...

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    Instrument and control functions 3-6 3 tance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops. Note: this model is not equipped with a ta- chometer; however, it has a built-in speed limiter, which prevents the en- gine speed from exceeding app...

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    Instrument and control functions 3-7 3 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set...

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    Instrument and control functions 3-8 3 eau12870 shift pedal (xvs1100) the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau12880 shift pedal (xv...

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    Instrument and control functions 3-9 3 eau12941 brake pedal xvs1100 xvs1100a the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13120 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and...

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    Instrument and control functions 3-10 3 eau13210 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling ...

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    Instrument and control functions 3-11 3 eau13550 fuel cock the fuel cock supplies fuel from the tank to the carburetors while also filter- ing it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations. Off with the fuel cock lever in this position, fuel will not f...

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    Instrument and control functions 3-12 3 eau13610 starter (choke) lever “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (cho...

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    Instrument and control functions 3-13 3 to install the rider seat 1. Insert the projections on the front of the rider seat into the seat hold- ers as shown, and then place the seat in the original position. 2. Install the seat bracket and bolts. 3. Install the passenger seat. Note: make sure that th...

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    Instrument and control functions 3-14 3 rider seat to remove the rider seat 1. Remove the passenger seat. 2. Remove the bolt, and then pull the rider seat up. To install the rider seat 1. Insert the projections on the front of the rider seat into the holders as shown, place the seat in the origi- na...

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    Instrument and control functions 3-15 3 to lock the helmet holder, place it in the original position, and then remove the key. Warning ewa10160 never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of con- trol and possibly an accident. Eau14481 stora...

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    Instrument and control functions 3-16 3 2. Turn the key counterclockwise, re- move it, and then close the lock cover. Eau14871 adjusting the shock absorber assembly the shock absorber assembly is locat- ed under the rider seat and is equipped with a spring preload adjusting ring. Caution: eca10100 n...

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    Instrument and control functions 3-17 3 xvs1100a 5. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring pre- load and thereby soften the sus- pension, turn the adjusting ring in direction (b). Note: ● align the appropriat...

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    Instrument and control functions 3-18 3 7. Install the rider seat. Warning ewa10220 this shock absorber contains highly pressurized nitrogen gas. For prop- er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re- sponsible for...

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    Instrument and control functions 3-19 3 eau15300 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

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    Instrument and control functions 3-20 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15601 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-10 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

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    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-13, 6-23 control cables • make sure that operation is smooth. • lubricate if necessary. 6-23 wheel...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 diately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again. If the warning light does not come on when turning the key to “on”, or if it does not go off...

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    Operation and important riding points 5-3 5 note: when the transmission is in the neutral position, the neutral indicator light should be on, otherwise have a yamaha dealer check the electrical cir- cuit. 4. Turn the starter (choke) on and completely close the throttle. (see page 3-12.) 5. Start the...

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    Operation and important riding points 5-4 5 eau16640 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau16671 shifting xvs1100 xvs1100a shifting gears lets you control the amount of ...

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    Operation and important riding points 5-5 5 and drive train, which are not designed to withstand the shock of forced shifting. Eau16800 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the starter...

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    Operation and important riding points 5-6 5 caution: eca10331 after 1000 km (600 mi) of operation, the engine oil and final gear oil must be changed, and the oil filter car- tridge or element replaced. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10270 if any ...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau17701 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

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    Periodic maintenance and minor repair 6-3 6 9 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 10 * wheels (xvs1100) • check runout, spoke tightness and for damage. • tighten spokes if necessary. √ √ √ √ 11 * wheels (xvs1100a) • check runout and for damage. √ √ √ √ 12 *...

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    Periodic maintenance and minor repair 6-4 6 eau18670 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components o...

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    Periodic maintenance and minor repair 6-5 6 • replace the brake hoses every four years and if cracked or damaged. 5ys20.Book page 5 thursday, june 19, 2003 1:41 pm.

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    Periodic maintenance and minor repair 6-6 6 eau18750 removing and installing the panel the panel shown above needs to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time the pan- el needs to be removed and installed. Eau19151 panel a to r...

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    Periodic maintenance and minor repair 6-7 6 3. Remove the spark plug as shown, with the spark plug wrench includ- ed in the owner’s tool kit. To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to- light tan (the ideal color when ...

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    Periodic maintenance and minor repair 6-8 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. 4. Install the spark...

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    Periodic maintenance and minor repair 6-9 6 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 4. Install the engine oil drain bolt, and then tighten it to the specified torque. Note: check the washer for damage and re- place it if necessary. 5. Add the specified...

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    Periodic maintenance and minor repair 6-10 6 eau20020 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the vehicle. In addi- tion, the final gear oil level must be checked and the oil changed as foll...

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    Periodic maintenance and minor repair 6-11 6 eau20670 cleaning the air filter element the air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean the air filter element more frequently if you are riding in un- usually wet ...

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    Periodic maintenance and minor repair 6-12 6 eau21290 adjusting the carburetors the carburetors are important parts of the engine and require very sophisticat- ed adjustment. Therefore, most carbu- retor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

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    Periodic maintenance and minor repair 6-13 6 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21400 adj...

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    Periodic maintenance and minor repair 6-14 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

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    Periodic maintenance and minor repair 6-15 6 very carefully and replace it as soon as possible with a high- quality product. Tire information this motorcycle is equipped with spoke wheels and tube tires. Warning ewa10460 ● the front and rear tires should be of the same make and de- sign, otherwise t...

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    Periodic maintenance and minor repair 6-16 6 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the motorcycle! Operation of an overloaded m...

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    Periodic maintenance and minor repair 6-17 6 note: these limits may be different by regula- tion from country to country. If so, con- form to the limits specified by the regulations of your own country. Warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, op...

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    Periodic maintenance and minor repair 6-18 6 eau21980 cast wheels (xvs1100a) to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends, warpage or damage before ea...

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    Periodic maintenance and minor repair 6-19 6 note: if the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a yamaha dealer check the internal clutch mechanism. Eau22092 adjusting the brake lever free play the brake lever free play should m...

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    Periodic maintenance and minor repair 6-20 6 system. If there is air in the hy- draulic system, have a yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin- ish the braking performance, which may result in loss of con- trol and an accident. Eau22261 ...

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    Periodic maintenance and minor repair 6-21 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

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    Periodic maintenance and minor repair 6-22 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

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    Periodic maintenance and minor repair 6-23 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

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    Periodic maintenance and minor repair 6-24 6 eau23131 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23140 checking and lubricating the brake and clutch l...

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    Periodic maintenance and minor repair 6-25 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

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    Periodic maintenance and minor repair 6-26 6 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must...

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    Periodic maintenance and minor repair 6-27 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

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    Periodic maintenance and minor repair 6-28 6 ● keep this and all batter- ies out of the reach of children. To charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle ...

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    Periodic maintenance and minor repair 6-29 6 xvs1100a if a fuse is blown, replace it as follows. Note: include steps 1–3 and 9–10 only for the main fuse. 1. Remove the rider seat. (see page 3-12.) 2. Remove the quick fasteners shown by pushing the center in with a screwdriver, then pulling the faste...

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    Periodic maintenance and minor repair 6-30 6 6. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 7. If the fuse immediately blows again, have a yamaha dealer check the electrical system. 8. Install the storage compartment cover. 9. Place the ignito...

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    Periodic maintenance and minor repair 6-31 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

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    Periodic maintenance and minor repair 6-32 6 xvs1100a 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not...

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    Periodic maintenance and minor repair 6-33 6 eau25850 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

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    Periodic maintenance and minor repair 6-34 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

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    Motorcycle care and storage 7-1 7 eau26060 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

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    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

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    Motorcycle care and storage 7-3 7 ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26230 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust wi...

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    Motorcycle care and storage 7-4 7 warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 7. Ch...

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    Specifications 8-1 8 dimensions: overall length: xvs1100 2405 mm (94.7 in) xvs1100a 2460 mm (96.9 in) overall width: xvs1100 895 mm (35.2 in) xvs1100a 945 mm (37.2 in) overall height: 1095 mm (43.1 in) seat height: xvs1100 690 mm (27.2 in) xvs1100a 710 mm (28.0 in) wheelbase: xvs1100 1640 mm (64.6 i...

  • Page 86

    Specifications 8-2 8 transmission type: constant mesh 5-speed operation: left foot operation gear ratio: 1st: 40/17 (2.353) 2nd: 40/24 (1.667) 3rd: 36/28 (1.286) 4th: 32/31 (1.032) 5th: 29/34 (0.853) chassis: frame type: double cradle caster angle: 33.0 ° trail: xvs1100 136.0 mm (5.35 in) xvs1100a 1...

  • Page 87

    Specifications 8-3 8 rear brake: type: single disc brake operation: right foot operation recommended fluid: dot 4 front suspension: type: telescopic fork spring/shock absorber type: coil spring/oil damper wheel travel: 140.0 mm (5.51 in) rear suspension: type: swingarm (link suspension) spring/shock...

  • Page 88

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

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    Consumer information 9-2 9 note: the vehicle identification number is used to identify your motorcycle and may be used to register your motor- cycle with the licensing authority in your area. Eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-12.) record t...

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    Index a air filter element, cleaning..................... 6-11 b battery................................................... 6-27 brake and clutch levers, checking and lubricating .................................... 6-24 brake and shift pedals, checking and lubricating .................................

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    Index throttle grip and cable, checking and lubricating ................................... 6-23 tires (xvs1100) ................................... 6-13 tires (xvs1100a)................................. 6-15 tool kit .................................................... 6-1 troubleshooting ............

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.07-0.3 × 1 cr (e) 5ys-28199-20 xvs1100s xvs1100as owner’s manual.