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Yamaha 2005 MT-01 Owner's Manual

Summary of 2005 MT-01

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    5yu-28199-e1 mt-01 owner’s manual.

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    Eau26942 u5yue1e0.Book page 1 tuesday, september 13, 2005 4:13 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the mt-01, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...

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    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 mt-01 owner’s manual ©2005 by yamaha motor co., ltd. 1st edition, september 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5yue1e0.Book page 2 tues...

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    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

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    Table of contents replacing the license plate light bulb ...........................................6-29 replacing an auxiliary light bulb ...6-30 supporting the motorcycle ............6-32 troubleshooting ............................6-32 troubleshooting chart ...................6-33 motorcycle care...

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    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

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    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

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    Description 2-1 2 eau10410 left view 1. Front fork compression damping force adjusting bolt (page 3-15) 2. Front fork rebound damping force adjusting screw (page 3-15) 3. Front fork spring preload adjusting bolt (page 3-15) 4. Clutch fluid reservoir (page 6-16) 5. Seat lock (page 3-14) 6. Shock abso...

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    Description 2-2 2 eau10420 right view 1. License plate light (page 6-29) 2. Tail/brake light (page 6-29) 3. Rear brake fluid reservoir (page 6-16) 4. Owner’s tool kit (page 6-1) 5. Luggage strap holder (page 3-19) 6. Main fuse (page 6-25) 7. Fuse box (page 6-25) 8. Fuel injection system fuse (page 6...

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Main switch/steering lock (page 3-2) 4. Multi-function display (page 3-5) 5. Right handlebar switches (page 3-9) 6. Throttle grip (page 6-11) 7. Brake lever (page 3-11) u5yue1e0.B...

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    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

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    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

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    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

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    Instrument and control functions 3-4 3 eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11361 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 3.0 l (0.79 us gal) (0.66 im...

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    Instrument and control functions 3-5 3 eau36852 multi-function display warning ewa12421 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function display is equipped with the following: ● a speedometer (which shows the riding speed) ● a tachom...

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    Instrument and control functions 3-6 3 clock mode to set the clock 1. Push the “select” button and “reset” button together for at least two seconds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button, and the minute digits will start flashin...

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    Instrument and control functions 3-7 3 note: if the display indicates error code 52, this could be caused by transponder in- terference. If this error code appears, try the following. 1. Use the code re-registering key to start the engine. Note: make sure there are no other immobi- lizer keys close ...

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    Instrument and control functions 3-8 3 adjust the lcd brightness level by pushing the “reset” button. 6. Push the “select” button to se- lect the tachometer needle. Item number “3” is displayed. Adjust the tachometer needle brightness level by pushing the “reset” button. 7. Push the “select” button ...

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    Instrument and control functions 3-9 3 eau12344 handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand...

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    Instrument and control functions 3-10 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

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    Instrument and control functions 3-11 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau33850 brake lever the brake le...

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    Instrument and control functions 3-12 3 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13070 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tu...

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    Instrument and control functions 3-13 3 eau13220 fuel make sure that there is sufficient fuel in the tank. When refueling, be sure to in- sert the pump nozzle into the fuel tank filler hole and to fill the tank to the bot- tom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel ...

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    Instrument and control functions 3-14 3 eau34072 fuel tank breather/overflow hose before operating the motorcycle: ● check the fuel tank breather/over- flow hose connection. ● check the fuel tank breather/over- flow hose for cracks or damage, and replace it if damaged. ● make sure that the end of th...

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    Instrument and control functions 3-15 3 2. Push the center of the seat down to lock it in place. 3. Remove the key. Note: make sure that the seat is properly se- cured before riding. Eau36932 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing ...

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    Instrument and control functions 3-16 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting s...

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    Instrument and control functions 3-17 3 eau36752 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing nut, a rebound damping force ad- justing knob and a compression damping force adjusting screw. Caution: eca10100 never attempt to turn an ...

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    Instrument and control functions 3-18 3 caution: eca10120 always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. Rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting knob in direc...

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    Instrument and control functions 3-19 3 manufacturer cannot be held re- sponsible for property damage or personal injury that may result from improper handling. ● do not tamper with or attempt to open the gas cylinder. ● do not subject the shock ab- sorber to an open flame or other high heat sources...

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    Instrument and control functions 3-20 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

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    Instrument and control functions 3-21 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-13 engine oil • check oil level in oil tank. • if necessary, add recommended oil to specified level. • check vehicle for oil lea...

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    Pre-operation checks 4-3 4 control cables • make sure that operation is smooth. • lubricate if necessary. 6-19 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 6-17, 6-19 wheels and tires • check for damage. • check tire condition and tread d...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power available for star...

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    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine while...

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    Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

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    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

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    Periodic maintenance and minor repair 6-4 6 eau36771 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

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    Periodic maintenance and minor repair 6-5 6 eau18760 removing and installing the cowling the cowling shown above needs to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time the cowling needs to be removed and in- stalled. Eau36831 cowling ...

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    Periodic maintenance and minor repair 6-6 6 eau19641 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in...

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    Periodic maintenance and minor repair 6-7 6 eau36802 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication char...

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    Periodic maintenance and minor repair 6-8 6 caution: eca10900 make sure that the oil filler cap is se- curely tightened, otherwise oil may seep out when the engine is run- ning. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove the cowling. (see page 6-5.) 2. St...

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    Periodic maintenance and minor repair 6-9 6 note: an oil filter wrench is available at a yamaha dealer. 9. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: make sure that the o-ring is properly seated. 10. Install the new oil filter cartridge with an oil filter ...

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    Periodic maintenance and minor repair 6-10 6 13. Pour only 2.5 l (2.6 us qt) (2.2 imp.Qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 14. Start the engine, rev it several times, and then turn it off. 15. Remove ...

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    Periodic maintenance and minor repair 6-11 6 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

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    Periodic maintenance and minor repair 6-12 6 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the motorcycle! Operation of an overloaded m...

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    Periodic maintenance and minor repair 6-13 6 warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and brake related...

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    Periodic maintenance and minor repair 6-14 6 speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- sure according to the operating conditions. Eau21960 cast wheels ...

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    Periodic maintenance and minor repair 6-15 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

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    Periodic maintenance and minor repair 6-16 6 eau36730 checking the brake and clutch fluid levels front brake rear brake clutch insufficient brake or clutch fluid may al- low air to enter the brake or clutch sys- tems, possibly causing them to become ineffective. Note: the rear brake fluid reservoir ...

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    Periodic maintenance and minor repair 6-17 6 ● as the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly, have a yamaha dealer check the cause. Eau22750 changing the brake and clutch fluids have a yamaha dealer cha...

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    Periodic maintenance and minor repair 6-18 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau34311 to adjust the drive chain slack 1. Loosen the axle nut and the lock- nut on each side of the swingarm. 2. To tighten the drive chain, turn the adjusting bolt on each side of the swin...

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    Periodic maintenance and minor repair 6-19 6 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet are...

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    Periodic maintenance and minor repair 6-20 6 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau23131 check...

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    Periodic maintenance and minor repair 6-21 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...

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    Periodic maintenance and minor repair 6-22 6 eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition warning ewa10750 securely support the vehicle ...

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    Periodic maintenance and minor repair 6-23 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

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    Periodic maintenance and minor repair 6-24 6 warning ewa10760 ● electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer...

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    Periodic maintenance and minor repair 6-25 6 eau23624 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-14.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electric...

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    Periodic maintenance and minor repair 6-26 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

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    Periodic maintenance and minor repair 6-27 6 b. Disconnect the headlight cou- pler, and then unhook the headlight bulb holder. C. Remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb u...

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    Periodic maintenance and minor repair 6-28 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. B. Install the bulb by turning it clockwise. Caution: eca10650 take care not to damage ...

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    Periodic maintenance and minor repair 6-29 6 eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the tail/brake light does not come on, have a yamaha dealer check it. Eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing th...

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    Periodic maintenance and minor repair 6-30 6 3. Remove the defective bulb by pull- ing it out from the socket. 4. Insert a new bulb into the socket. 5. Install the license plate light lens by installing the screws. 6. Install the license plate light cover by installing the screws. Eau36840 replacing...

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    Periodic maintenance and minor repair 6-31 6 note: skip steps 2 and 7 if the auxiliary light bulb a is being replaced. 2. To replace auxiliary light bulb b or c, remove the corresponding headlight unit side cover bracket and the headlight unit side cover by removing the screws. 3. Remove the socket ...

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    Periodic maintenance and minor repair 6-32 6 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle ...

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    Periodic maintenance and minor repair 6-33 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

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    Motorcycle care and storage 7-1 7 eau36901 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

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    Motorcycle care and storage 7-2 7 den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse...

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    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

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    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 80

    Specifications 8-1 8 dimensions: overall length: 2185 mm (86.0 in) overall width: 790 mm (31.1 in) overall height: 1160 mm (45.7 in) seat height: 825 mm (32.5 in) wheelbase: 1525 mm (60.0 in) ground clearance: 145 mm (5.71 in) minimum turning radius: 3200 mm (126.0 in) weight: with oil and fuel: 259...

  • Page 81

    Specifications 8-2 8 front tire: type: tubeless size: 120/70 zr17 m/c (58w) manufacturer/model: metzeler/mez4j rear tire: type: tubeless size: 190/50 zr17 m/c (73w) manufacturer/model: metzeler/mez4 loading: maximum load: 202 kg (445 lb) (total weight of rider, passenger, cargo and accessories) tire...

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    Specifications 8-3 8 auxiliary light: 12 v, 5.0 w × 3 license plate light: 12 v, 5.0 w × 1 meter lighting: led neutral indicator light: led high beam indicator light: led turn signal indicator light: led fuel level warning light: led engine trouble warning light: led immobilizer system indicator lig...

  • Page 83

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 84

    Consumer information 9-2 9 eau26480 model label the model label is affixed to the frame under the seat. (see page 3-14.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u5yue1e0.Book page 2 tue...

  • Page 85

    Index a anti-theft alarm (optional) ....................... 3-8 auxiliary light bulb, replacing ................ 6-30 b battery .................................................. 6-23 brake and clutch fluid levels, checking ............................................. 6-16 brake and clutch fluids, ...

  • Page 86

    Index v valve clearance .................................... 6-11 vehicle identification number .................. 9-1 w wheel bearings, checking..................... 6-23 wheels .................................................. 6-14 u5yue1e0.Book page 2 tuesday, september 13, 2005 4:13 pm.

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    U5yue1e0.Book page 3 tuesday, september 13, 2005 4:13 pm.

  • Page 88

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.09-0.3 × 1 cr (e).