Yamaha 2005 V Star XVS650AT Owner's Manual

Summary of 2005 V Star XVS650AT

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    3b7-28199-20 xvs650v xvs650av owner’s manual.

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    U3b720e0.Book page 2 friday, april 15, 2005 1:34 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xvs650/xvs650a, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please...

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    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 xvs650v/xvs650av owner’s manual ©2005 by yamaha motor co., ltd. 1st edition, april 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U3b720e0.Book page...

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    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

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    Table of contents checking the steering ...................6-26 checking the wheel bearings .......6-26 battery ..........................................6-27 replacing the fuses ......................6-28 replacing the headlight bulb ........6-29 replacing a turn signal light bulb or the tail/brake...

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    1-1 1 safety information eau10251 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other mo...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

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    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

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    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U3b720e0.Book page 5 friday, april 15, 2005 1:34 pm.

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    Safety information 1-6 1 3 xvs650 3 xvs650a 5fb-21668-01 u3b720e0.Book page 6 friday, april 15, 2005 1:34 pm.

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    Description 2-1 2 eau10410 left view 1. Shift pedal (page 3-7) 2. Fuel cock (page 3-10) 3. Starter (choke) knob (page 3-11) 4. Shock absorber assembly spring preload adjusting ring (page 3-15) 5. Helmet holder (page 3-14) 6. Storage compartment (page 3-14) 7. Owner’s tool kit (page 6-1) u3b720e0.Boo...

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    Description 2-2 2 eau10420 right view 1. Engine oil filter element (page 6-7) 2. Battery (page 6-27) 3. Fuses (page 6-28) 4. Main switch/steering lock (page 3-2) 5. Air filter element (page 6-11) 6. Brake pedal (page 3-8) u3b720e0.Book page 2 friday, april 15, 2005 1:34 pm.

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-5) 3. Speedometer unit (page 3-5) 4. Fuel tank cap (page 3-8) 5. Right handlebar switches (page 3-5) 6. Throttle grip (page 6-14) 7. Brake lever (page 3-8) u3b720e0.Book page 3 friday, a...

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    Instrument and control functions 3-1 3 eau26890 immobilizer system (xvs650a) this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard ...

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    Instrument and control functions 3-2 3 eau10460 main switch/steering lock (xvs650) the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10471 main switch/steering lock (xvs650a) the main switch/steer...

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    Instrument and control functions 3-3 3 eau10680 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

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    Instrument and control functions 3-4 3 eau11003 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is i...

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    Instrument and control functions 3-5 3 key on the same key ring! Immobilizer system keys may cause signal interfer- ence, which may prevent the engine from starting. 2. If the engine starts, turn it off, and try starting the engine with the standard keys. 3. If one or both of the standard keys do no...

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    Instrument and control functions 3-6 3 right (xvs650a) eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch...

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    Instrument and control functions 3-7 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

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    Instrument and control functions 3-8 3 eau12890 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. Eau12941 brake pedal xvs650 xvs650a the brake pedal is on the right side of the motorcycle. To apply the rear brak...

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    Instrument and control functions 3-9 3 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. Note: the fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locke...

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    Instrument and control functions 3-10 3 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau13550 fuel cock the fuel cock supplies fuel from the tank to the carburetors while also filter- ing it. The fuel cock lever positions are ex- plained ...

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    Instrument and control functions 3-11 3 this indicates reserve. With the fuel cock lever in this position, the fuel re- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel co...

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    Instrument and control functions 3-12 3 rider seat to remove the rider seat 1. Remove the passenger seat. 2. Remove the passenger seat hold- er by removing its bolts, and then pull the rider seat up. To install the rider seat 1. Insert the projection on the front of the rider seat into the seat hold...

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    Instrument and control functions 3-13 3 rider seat to remove the rider seat 1. Remove the passenger seat. 2. Remove the bolt, and then pull the rider seat up. To install the rider seat 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the origi- nal ...

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    Instrument and control functions 3-14 3 eau14281 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Warning ewa10160 never ride with a helmet attached to the hel...

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    Instrument and control functions 3-15 3 eau14860 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as ...

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    Instrument and control functions 3-16 3 eau15150 luggage strap holders there is a luggage strap holder on each passenger footrest. Eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the bu...

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    Instrument and control functions 3-17 3 eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

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    Instrument and control functions 3-18 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-9 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leakag...

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    Pre-operation checks 4-3 4 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 6-14, 6-17 brake and shift pedals • make sure that operation is smooth. • lubricate pedal pivoting points if necessary. 6-23 brake and clutch levers •...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 then go off, have a yamaha deal- er check the electrical circuit. If the warning light comes on or flashes after starting, immedi- ately stop the engine, and have a yamaha dealer check the self- diagnosis system. ● for xvs650a only the immobilizer system i...

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    Operation and important riding points 5-3 5 eau16671 shifting xvs650 xvs650a shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Note: to shift the transmission into the neu- tra...

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    Operation and important riding points 5-4 5 eau16800 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the starter (choke) off as soon as possible. ● shift up swiftly, and avoid high en- gine speed...

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    Operation and important riding points 5-5 5 eau17170 parking when parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “off”. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

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    Periodic maintenance and minor repair 6-3 6 9 * brake hose • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 10 * wheels • check runout, spoke tightness and for damage. • tighten spokes if necessary. √ √ √ √ 11 * tires • check tread depth and for damage. • replace if necessary. • chec...

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    Periodic maintenance and minor repair 6-4 6 eau18660 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components o...

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    Periodic maintenance and minor repair 6-5 6 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Xvs650 xvs650a eau19193 panel a to rem...

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    Periodic maintenance and minor repair 6-6 6 eau19151 panel b to remove the panel remove the bolt, and then pull the pan- el off as shown. To install the panel place the panel in the original position, and then install the bolt. Eau19543 checking the spark plugs the spark plugs are important engine c...

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    Periodic maintenance and minor repair 6-7 6 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace it if necessary. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion...

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    Periodic maintenance and minor repair 6-8 6 note: the engine oil should be between the minimum and maximum level marks. 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without o...

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    Periodic maintenance and minor repair 6-9 6 5. Remove the oil filter element and o-ring. 6. Install a new oil filter element and the o-ring. 7. Install the oil filter element covers by installing the bolts, and then tighten them to the specified torque. 8. Install the engine oil drain bolt, and then...

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    Periodic maintenance and minor repair 6-10 6 11. Turn the engine off, and then check the oil level and correct it if necessary. Eau20022 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the vehicle. ...

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    Periodic maintenance and minor repair 6-11 6 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. 4. Add the recommended final gear oil to the brim of the filler hole. Note: gl4 ...

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    Periodic maintenance and minor repair 6-12 6 4. Insert the air filter element into the air filter case as shown. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air filter ele- ment installed, ...

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    Periodic maintenance and minor repair 6-13 6 eau21290 adjusting the carburetors the carburetors are important parts of the engine and require very sophisticat- ed adjustment. Therefore, most carbu- retor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

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    Periodic maintenance and minor repair 6-14 6 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

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    Periodic maintenance and minor repair 6-15 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

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    Periodic maintenance and minor repair 6-16 6 note: the tire tread depth limits may differ from country to country. Always comply with the local regulations. Warning ewa10560 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace...

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    Periodic maintenance and minor repair 6-17 6 eau21940 spoke wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage, and the spokes for loosene...

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    Periodic maintenance and minor repair 6-18 6 5. To increase the clutch lever free play, turn the adjusting nut in direc- tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b). 6. Tighten the locknut at the clutch le- ver and the crankcase. Eau22092 adjusting the...

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    Periodic maintenance and minor repair 6-19 6 system. If there is air in the hy- draulic system, have a yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin- ish the braking performance, which may result in loss of con- trol and an accident. Eau22231 ...

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    Periodic maintenance and minor repair 6-20 6 3. Tighten the locknut. Warning ewa11230 after adjusting the brake pedal posi- tion, the brake pedal free play must be adjusted. Brake pedal free play the brake pedal free play should mea- sure 20.0–30.0 mm (0.79–1.18 in) at the brake pedal end. Periodica...

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    Periodic maintenance and minor repair 6-21 6 eau22380 checking the front brake pads and rear brake shoes the front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main- tenance and lubrication chart. Eau22430 front brake pads each front brake p...

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    Periodic maintenance and minor repair 6-22 6 ● when checking the fluid level, make sure that the top of the mas- ter cylinder is level by turning the handlebars. ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance...

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    Periodic maintenance and minor repair 6-23 6 eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

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    Periodic maintenance and minor repair 6-24 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithiu...

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    Periodic maintenance and minor repair 6-25 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

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    Periodic maintenance and minor repair 6-26 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

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    Periodic maintenance and minor repair 6-27 6 eau23390 battery the battery is located behind panel b. (see page 6-5.) this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the b...

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    Periodic maintenance and minor repair 6-28 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau23524 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cui...

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    Periodic maintenance and minor repair 6-29 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

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    Periodic maintenance and minor repair 6-30 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

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    Periodic maintenance and minor repair 6-31 6 xvs650a 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not ...

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    Periodic maintenance and minor repair 6-32 6 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle ...

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    Periodic maintenance and minor repair 6-33 6 3. Lift the front wheel off the ground according to the procedure on page 6-32. 4. Pull the wheel axle out, and then remove the wheel. Caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the br...

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    Periodic maintenance and minor repair 6-34 6 eau25080 rear wheel eau25141 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Disconnect th...

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    Periodic maintenance and minor repair 6-35 6 eau25511 to install the rear wheel 1. Install the rear wheel, wheel axle, final gear case, and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid- dle gear universal joint. 2. Install the final gear case bolts. 3. Install th...

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    Periodic maintenance and minor repair 6-36 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

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    Motorcycle care and storage 7-1 7 eau26060 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

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    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

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    Motorcycle care and storage 7-3 7 ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26230 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust wi...

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    Motorcycle care and storage 7-4 7 warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 7. Ch...

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    Specifications 8-1 8 dimensions: overall length: xvs650 2340 mm (92.1 in) xvs650a 2450 mm (96.5 in) overall width: xvs650 880 mm (34.6 in) xvs650a 930 mm (36.6 in) overall height: xvs650 1070 mm (42.1 in) xvs650a 1105 mm (43.5 in) seat height: xvs650 695 mm (27.4 in) xvs650a 710 mm (28.0 in) wheelba...

  • Page 84

    Specifications 8-2 8 transmission type: constant mesh 5-speed operation: left foot operation gear ratio: 1st: 38/14 (2.714) 2nd: 38/20 (1.900) 3rd: 35/24 (1.458) 4th: 28/24 (1.167) 5th: 29/30 (0.967) chassis: frame type: double cradle caster angle: 35.00 ° trail: xvs650 153.0 mm (6.02 in) xvs650a 14...

  • Page 85

    Specifications 8-3 8 wheel travel: 140.0 mm (5.51 in) rear suspension: type: swingarm (monocross) spring/shock absorber type: coil spring/gas-oil damper wheel travel: xvs650 86.0 mm (3.39 in) xvs650a 98.0 mm (3.86 in) electrical system: ignition system: transistorized coil ignition (digital) chargin...

  • Page 86

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 87

    Consumer information 9-2 9 note: the vehicle identification number is used to identify your motorcycle and may be used to register your motor- cycle with the licensing authority in your area. Eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-11.) record t...

  • Page 88

    Index a air filter element, cleaning..................... 6-11 auxiliary light bulb, replacing (xvs650a).......................................... 6-31 b battery................................................... 6-27 brake and clutch levers, checking and lubricating ...................................

  • Page 89

    Index throttle grip and cable, checking and lubricating ........................................... 6-23 tires...................................................... 6-14 tool kit .................................................... 6-1 troubleshooting .................................... 6-35 troubl...

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.05-0.3 × 1 cr (e).