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  5. Owner's Manual

Yamaha 2005 Virago XV250T Owner's Manual

Summary of 2005 Virago XV250T

  • Page 1

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2004.06-0.3 × 1 cr (e) 2uj-28199-22 xv250t owner’s manual.

  • Page 2

    U2uj22e0.Book page 2 monday, may 17, 2004 10:57 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xv250, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...

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    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 xv250t owner’s manual ©2004 by yamaha motor co., ltd. 1st edition, may 2004 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U2uj22e0.Book page 2 monday, m...

  • Page 6

    Table of contents safety information ..................1-1 location of important label .............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

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    Table of contents replacing the fuses ......................6-28 replacing the headlight bulb ........6-28 replacing the tail/brake light bulb ...........................................6-30 replacing a turn signal light bulb ...........................................6-30 supporting the motorcycle ...

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    1-1 1 safety information eau10251 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9

    Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other mo...

  • Page 10

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12

    Safety information 1-5 1 eau10390 location of important label please read the following important label carefully before operating this vehicle. 1 before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire ava...

  • Page 13

    Description 2-1 2 eau10410 left view 1. Headlight (page 6-28) 2. Steering lock (page 3-8) 3. Fuel tank (page 3-5) 4. Battery (page 6-26) 5. Fuses (page 6-28) 6. Helmet holder (page 3-9) 7. Shock absorber assembly spring preload adjusting ring (page 3-9) 8. Main switch (page 3-1) 9. Fuel cock (page 3...

  • Page 14

    Description 2-2 2 eau10420 right view 1. Tail/brake light (page 6-30) 2. Rear turn signal lights (page 6-30) 3. Rider seat (page 3-8) 4. Air filter element (page 6-9) 5. Front turn signal/position lights (page 6-30) 6. Brake pedal (page 3-4) 7. Footrest 8. Owner’s tool kit (page 6-1) 9. Shock absorb...

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-3) 2. Left handlebar switches (page 3-2) 3. Speedometer unit (page 3-2) 4. Indicator lights (page 3-1) 5. Right handlebar switches (page 3-2) 6. Brake lever (page 3-4) 7. Throttle grip (page 6-12) 8. Fuel tank cap (page 3-5)...

  • Page 16

    Instrument and control functions 3-1 3 eau10450 main switch the main switch controls the ignition and lighting systems. The various main switch positions are described below. Eau10480 on all electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the ...

  • Page 17

    Instrument and control functions 3-2 3 eau11630 speedometer unit the speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeter shows the distance traveled since it was last set to ze...

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    Instrument and control functions 3-3 3 ter position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12510 horn switch “horn” press this switch to sound the horn. Eau12650 engine stop switch “engine stop” set this switch to “run” before startin...

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    Instrument and control functions 3-4 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau12890 brake lever the brake lev...

  • Page 20

    Instrument and control functions 3-5 3 eau13040 fuel tank cap to open the fuel tank cap insert the key into the lock and turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fuel tank cap into position with the key insert...

  • Page 21

    Instrument and control functions 3-6 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13330 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to inte...

  • Page 22

    Instrument and control functions 3-7 3 res this indicates reserve. With the fuel cock lever in this position, the fuel re- serve is made available. Quickly turn the fuel cock lever to this position if you run out of fuel while riding, otherwise the engine may stall and will have to be primed (see “p...

  • Page 23

    Instrument and control functions 3-8 3 eau13730 steering lock to lock the steering 1. Turn the handlebar all the way to the right. 2. Open the steering lock cover, and then insert the key. 3. Turn the key 1/8 turn counterclock- wise, push it in while turning the handlebar slightly to the left, and t...

  • Page 24

    Instrument and control functions 3-9 3 2. Place the rider seat in the original position, and then tighten the bolts. Note: make sure that the rider seat is properly secured before riding. Eau14281 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. ...

  • Page 25

    Instrument and control functions 3-10 3 warning ewa10210 always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on ...

  • Page 26

    Instrument and control functions 3-11 3 eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 27

    Instrument and control functions 3-12 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-5 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leakag...

  • Page 30

    Pre-operation checks 4-3 4 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 6-20, 6-22 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 6-12, 6-14 brake and shift pedal...

  • Page 31

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 32

    Operation and important riding points 5-2 5 caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! 7. When the engine is warm, turn the starter (choke) off. Note: the engine is warm when it responds normally to the thr...

  • Page 33

    Operation and important riding points 5-3 5 caution: eca10260 ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. ...

  • Page 34

    Operation and important riding points 5-4 5 caution: eca11281 after 1000 km (600 mi) of operation, the engine oil must be changed, and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10270 if any engine trouble shou...

  • Page 35

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 36

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 37

    Periodic maintenance and minor repair 6-3 6 9 * brake hose • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 10 * wheels • check runout, spoke tightness and for damage. • tighten spokes if necessary. √ √ √ √ 11 * tires • check tread depth and for damage. • replace if necessary. • chec...

  • Page 38

    Periodic maintenance and minor repair 6-4 6 eau18660 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components o...

  • Page 39

    Periodic maintenance and minor repair 6-5 6 eau18751 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. Eau19510 panel a to remove the pa...

  • Page 40

    Periodic maintenance and minor repair 6-6 6 to check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to- light tan (the ideal color when the vehicle is ridden normally). 2. Check that all spark plugs installed in the engine have the sa...

  • Page 41

    Periodic maintenance and minor repair 6-7 6 eau19751 engine oil and oil filter element the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart. T...

  • Page 42

    Periodic maintenance and minor repair 6-8 6 note: skip steps 4–6 if the oil filter element is not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the bolts, th...

  • Page 43

    Periodic maintenance and minor repair 6-9 6 ● make sure that no foreign mate- rial enters the crankcase. 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 10. Turn the engine ...

  • Page 44

    Periodic maintenance and minor repair 6-10 6 3. Remove the air filter case cover by removing the screws. 4. Remove the air filter element by removing the wing nut. 5. Remove the sponge material from the air filter element frame, clean it with solvent, and then squeeze the remaining solvent out. 6. A...

  • Page 45

    Periodic maintenance and minor repair 6-11 6 eau21280 adjusting the carburetor the carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

  • Page 46

    Periodic maintenance and minor repair 6-12 6 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21400 adj...

  • Page 47

    Periodic maintenance and minor repair 6-13 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

  • Page 48

    Periodic maintenance and minor repair 6-14 6 very carefully and replace it as soon as possible with a high- quality product. Tire information this motorcycle is equipped with spoke wheels and tube tires. Warning ewa10460 ● the front and rear tires should be of the same make and de- sign, otherwise t...

  • Page 49

    Periodic maintenance and minor repair 6-15 6 note: if the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 3. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the...

  • Page 50

    Periodic maintenance and minor repair 6-16 6 warning ewa10630 ● after adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● a soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in ...

  • Page 51

    Periodic maintenance and minor repair 6-17 6 brake pedal free play the brake pedal free play should mea- sure 20.0–30.0 mm (0.79–1.18 in) at the brake pedal end. Periodically check the brake pedal free play and, if neces- sary, adjust it as follows. To increase the brake pedal free play, turn the ad...

  • Page 52

    Periodic maintenance and minor repair 6-18 6 eau22380 checking the front brake pads and rear brake shoes the front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main- tenance and lubrication chart. Eau22420 front brake pads each front brake p...

  • Page 53

    Periodic maintenance and minor repair 6-19 6 ● when checking the fluid level, make sure that the top of the mas- ter cylinder is level by turning the handlebars. ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance...

  • Page 54

    Periodic maintenance and minor repair 6-20 6 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22770 to check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright po- sition. Note: when checking and...

  • Page 55

    Periodic maintenance and minor repair 6-21 6 caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. 5. T...

  • Page 56

    Periodic maintenance and minor repair 6-22 6 eau23021 lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service t...

  • Page 57

    Periodic maintenance and minor repair 6-23 6 eau23110 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. Ea...

  • Page 58

    Periodic maintenance and minor repair 6-24 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

  • Page 59

    Periodic maintenance and minor repair 6-25 6 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must...

  • Page 60

    Periodic maintenance and minor repair 6-26 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 61

    Periodic maintenance and minor repair 6-27 6 • internal: drink large quan- tities of water or milk and im- mediately call a physician. • eyes: flush with water for 15 minutes and seek prompt medical attention. ● batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, ...

  • Page 62

    Periodic maintenance and minor repair 6-28 6 eau23600 replacing the fuses the main fuse and the signaling sys- tem fuse holders are located under the rider seat. (see page 3-8.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Re...

  • Page 63

    Periodic maintenance and minor repair 6-29 6 3. Remove the headlight bulb holder by turning it counterclockwise, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it ...

  • Page 64

    Periodic maintenance and minor repair 6-30 6 eau24131 replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it cl...

  • Page 65

    Periodic maintenance and minor repair 6-31 6 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not overtighten the screws, oth- erwise the lens may break. Eau24350 supporting the motorcycl...

  • Page 66

    Periodic maintenance and minor repair 6-32 6 eau24360 front wheel eau24600 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Disconnect the speedometer ca- ble ...

  • Page 67

    Periodic maintenance and minor repair 6-33 6 3. Insert the wheel axle. 4. Lower the front wheel so that it is on the ground. 5. Tighten the wheel axle to the spec- ified torque. 6. Tighten the front wheel axle pinch bolt to the specified torque. 7. Push down hard on the handlebar several times to ch...

  • Page 68

    Periodic maintenance and minor repair 6-34 6 3. Loosen the axle nut and the brake torque rod nut at the brake shoe plate. 4. Lift the rear wheel off the ground according to the procedure on page 6-31. 5. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod at the brake c...

  • Page 69

    Periodic maintenance and minor repair 6-35 6 warning ewa10700 always use a new cotter pin for the axle nut. 7. Adjust the brake pedal position and free play. (see page 6-16.) warning ewa10660 after adjusting the brake pedal free play, check the operation of the brake light. Eau25850 troubleshooting ...

  • Page 70

    Periodic maintenance and minor repair 6-36 6 eau25931 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

  • Page 71

    Motorcycle care and storage 7-1 7 eau26040 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 72

    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

  • Page 73

    Motorcycle care and storage 7-3 7 caution: eca10800 ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the...

  • Page 74

    Motorcycle care and storage 7-4 7 warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 7. Ch...

  • Page 75

    Specifications 8-1 8 dimensions: overall length: 2190 mm (86.2 in) overall width: 815 mm (32.1 in) overall height: 1140 mm (44.9 in) seat height: 685 mm (27.0 in) wheelbase: 1490 mm (58.7 in) ground clearance: 145 mm (5.71 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: 147...

  • Page 76

    Specifications 8-2 8 3rd: 29/23 (1.261) 4th: 26/26 (1.000) 5th: 23/28 (0.821) chassis: frame type: double cradle caster angle: 32.00 ° trail: 120.0 mm (4.72 in) front tire: type: with tube size: 3.00-18 47p manufacturer/model: cheng shin/c-916 rear tire: type: with tube size: 130/90-15m/c 66p manufa...

  • Page 77

    Specifications 8-3 8 front turn signal light: 12 v, 21.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 meter lighting: 14 v, 3.0 w × 1 neutral indicator light: 14 v, 3.0 w × 1 high beam indicator light: 12 v, 1.7 w × 1 turn signal indicator light: 14 v, 3.0 w × 1 fuses: main fuse: 20.0 a signaling ...

  • Page 78

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 79

    Consumer information 9-2 9 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-8.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. Eau26570 motorcycle noise regulati...

  • Page 80

    Index a air filter element, cleaning....................... 6-9 b battery................................................... 6-26 brake and clutch levers, checking and lubricating ..................... 6-23 brake and shift pedals, checking and lubricating ..................... 6-23 brake fluid, chan...

  • Page 81

    Index v valve clearance, adjusting.................... 6-12 vehicle identification number.................. 9-1 w wheel bearings, checking .................... 6-26 wheel (front) ......................................... 6-32 wheel (rear).......................................... 6-33 wheels...........

  • Page 82

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 83

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 84

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2004.06-0.3 × 1 cr (e) 2uj-28199-22 xv250t owner’s manual.