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Yamaha 2006 YZFR6V Owner's Manual

Other manuals for 2006 YZFR6V: Service Manual, Service Manual

Summary of 2006 YZFR6V

  • Page 1

    2c0-28199-20 yzf-r6v owner’s manual.

  • Page 2

    U2c020e0.Book page 2 wednesday, november 2, 2005 10:09 am.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the yzf-r6v, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

  • Page 4

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 yzf-r6v owner’s manual ©2005 by yamaha motor co., ltd. 1st edition, october 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U2c020e0.Book page 2 wedn...

  • Page 6

    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

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    Table of contents replacing the license plate light bulb ...........................................6-35 auxiliary light bulb ........................6-36 supporting the motorcycle ............6-36 front wheel ...................................6-37 rear wheel ...................................6-39...

  • Page 8

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12

    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U2c020e0.Book page 5 wednesday, november 2, 2005 10:09 am.

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    Safety information 1-6 1 3 4 1 2 before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen sie die bedienungsanleitung bevor sie dieses fahrzeug fahren. Antes de conducir e...

  • Page 14

    Description 2-1 2 eau10410 left view 1. Fuse box 2 (page 6-32) 2. Front fork spring preload adjusting bolt (page 3-20) 3. Front fork rebound damping force adjusting screw (page 3-20) 4. Shock absorber assembly spring preload adjusting ring (page 3-22) 5. Shock absorber assembly compression damping f...

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    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-25) 2. Helmet holder (page 3-19) 3. Fuse box 1 (page 6-32) 4. Main fuse (page 6-32) 5. Fuel injection system fuse (page 6-32) 6. Battery (page 6-30) 7. Air filter element (page 6-17) 8. Front brake fluid reservoir (page 6-23) 9. R...

  • Page 16

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-7) 5. Right handlebar switches (page 3-13) 6. Brake lever (page 3-15) 7. Throttle grip (page 6-18) u2c02...

  • Page 17

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

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    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 19

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

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    Instrument and control functions 3-4 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warn...

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    Instrument and control functions 3-5 3 caution: eca10020 do not operate the engine if it is overheated. U2c020e0.Book page 5 wednesday, november 2, 2005 10:09 am.

  • Page 22

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–134 °c (243–274 °f) temperature display flashes. War...

  • Page 23

    Instrument and control functions 3-7 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-7 for an explanation of the self...

  • Page 24

    Instrument and control functions 3-8 3 ● a speedometer (which shows the riding speed) ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (w...

  • Page 25

    Instrument and control functions 3-9 3 odometer, tripmeter, and stopwatch modes push the “select” button to switch the display between the odometer mode “odo”, the tripmeter modes “trip a” and “trip b” and the stop- watch mode in the following order: trip a → trip b → odo → stop- watch → trip a if t...

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    Instrument and control functions 3-10 3 coolant temperature display the coolant temperature display indi- cates the temperature of the coolant. Push the “reset” button to switch the coolant temperature display to the air intake temperature display. Note: when the coolant temperature display is selec...

  • Page 27

    Instrument and control functions 3-11 3 1. Use the code re-registering key to start the engine. Note: make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer- ence,...

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    Instrument and control functions 3-12 3 note: in this mode, the right display shows the current setting for each function (except the shift timing indicator light activity function). To adjust the brightness of the multi- function meter displays and tachometer 1. Turn the key to “off”. 2. Push and h...

  • Page 29

    Instrument and control functions 3-13 3 ● be sure to set the deactivation function to a higher engine speed than for the activation function, otherwise the shift timing indicator light will remain deactivated. 1. Push the “reset” button to select the desired engine speed for deac- tivating the indic...

  • Page 30

    Instrument and control functions 3-14 3 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Se...

  • Page 31

    Instrument and control functions 3-15 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau33850 brake lever the brake le...

  • Page 32

    Instrument and control functions 3-16 3 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13070 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tu...

  • Page 33

    Instrument and control functions 3-17 3 eau13220 fuel make sure that there is sufficient fuel in the tank. When refueling, be sure to in- sert the pump nozzle into the fuel tank filler hole and to fill the tank to the bot- tom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel ...

  • Page 34

    Instrument and control functions 3-18 3 eau13441 catalytic converter this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. Caution:...

  • Page 35

    Instrument and control functions 3-19 3 2. While holding the key in that posi- tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projections on the rear of the passenger seat into the seat holders as shown, and then push the front of the seat...

  • Page 36

    Instrument and control functions 3-20 3 warning ewa14330 never ride with a helmet attached to a helmet holding cable, since the helmet may hit objects, causing loss of control and possibly an accident. To release a helmet from the helmet holding cable 1. Remove the passenger seat. 2. Unfasten the sn...

  • Page 37

    Instrument and control functions 3-21 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting s...

  • Page 38

    Instrument and control functions 3-22 3 to adjust the compression damping force (for slow compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt on each fork leg in direction (a). To de- crease the compression damping forc...

  • Page 39

    Instrument and control functions 3-23 3 to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b). Note: ● align the appropriate notch in t...

  • Page 40

    Instrument and control functions 3-24 3 compression damping force (for slow compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction (a). To decrease the com- pression damping force and thereby soften the compr...

  • Page 41

    Instrument and control functions 3-25 3 eau38961 luggage strap holders there are six luggage strap holders, four on the bottom of the passenger seat and one on each passenger foot- rest. To use the luggage strap holders on the passenger seat, remove the passenger seat, unhook the straps from the hoo...

  • Page 42

    Instrument and control functions 3-26 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

  • Page 43

    Instrument and control functions 3-27 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 44

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 45

    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-17 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 46

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-18, 6-26 control cables • make sure that operation is smooth. • lubricate if necessary. 6-26 drive...

  • Page 47

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 48

    Operation and important riding points 5-2 5 serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. Caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Note: the engine is warm when it ...

  • Page 49

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine while...

  • Page 50

    Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...

  • Page 51

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 52

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 53

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 54

    Periodic maintenance and minor repair 6-4 6 eau18680 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 55

    Periodic maintenance and minor repair 6-5 6 ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • replace the brake hoses every four yea...

  • Page 56

    Periodic maintenance and minor repair 6-6 6 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 57

    Periodic maintenance and minor repair 6-7 6 2. Install the bolts and the quick fas- tener. Eau38980 cowlings c and d to remove one of the cowlings 1. Remove cowling a (if removing cowling c) or cowling b (if remov- ing cowling d). (see page 6-6.) 2. Disconnect the turn signal light lead coupler. 3. ...

  • Page 58

    Periodic maintenance and minor repair 6-8 6 to install the cowling 1. Place the cowling in the original position, and then install the bolts, quick fasteners, and quick fastener screw. 2. Connect the turn signal light lead coupler. 3. Install cowling a (to complete the installation of cowling c) or ...

  • Page 59

    Periodic maintenance and minor repair 6-9 6 to install the cowling 1. Fit the slot in cowling e over the tab on the front cowling. 2. Install the bolts and the quick fas- tener. 3. Place the wire harness in the orig- inal position, and then close the plastic fastener. 4. Install the cowling and the ...

  • Page 60

    Periodic maintenance and minor repair 6-10 6 eau19651 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked i...

  • Page 61

    Periodic maintenance and minor repair 6-11 6 eau38992 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 62

    Periodic maintenance and minor repair 6-12 6 note: skip steps 5–11 if the oil filter cartridge is not being replaced. 5. Remove the shift arm by removing the bolt. 6. Pull the fuel tank breather/overflow hoses upward to remove them from the guide. 7. Remove the oil filter cartridge with an oil filte...

  • Page 63

    Periodic maintenance and minor repair 6-13 6 10. Insert the fuel tank breather/over- flow hoses into the guide and place them in their original posi- tion. 11. Install the shift arm by aligning the match mark on the shift arm with the match mark on the shift shaft and installing the bolt, then tight...

  • Page 64

    Periodic maintenance and minor repair 6-14 6 ● make sure that no foreign mate- rial enters the crankcase. 14. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Note: after the en...

  • Page 65

    Periodic maintenance and minor repair 6-15 6 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 66

    Periodic maintenance and minor repair 6-16 6 7. Remove the coolant reservoir by removing the bolts. 8. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 9. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water...

  • Page 67

    Periodic maintenance and minor repair 6-17 6 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 68

    Periodic maintenance and minor repair 6-18 6 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

  • Page 69

    Periodic maintenance and minor repair 6-19 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

  • Page 70

    Periodic maintenance and minor repair 6-20 6 note: the tire tread depth limits may differ from country to country. Always comply with the local regulations. Tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10480 ● the front and rear tires shoul...

  • Page 71

    Periodic maintenance and minor repair 6-21 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage...

  • Page 72

    Periodic maintenance and minor repair 6-22 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

  • Page 73

    Periodic maintenance and minor repair 6-23 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

  • Page 74

    Periodic maintenance and minor repair 6-24 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

  • Page 75

    Periodic maintenance and minor repair 6-25 6 2. To tighten the drive chain, turn the adjusting bolt on each side of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing bolt on each side of the swingarm in direction (b), and then push the rear wheel forward. Note: using t...

  • Page 76

    Periodic maintenance and minor repair 6-26 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the ...

  • Page 77

    Periodic maintenance and minor repair 6-27 6 eau23131 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23140 checking and lubricating the brake and clutch l...

  • Page 78

    Periodic maintenance and minor repair 6-28 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

  • Page 79

    Periodic maintenance and minor repair 6-29 6 eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition warning ewa10750 securely support the vehicle ...

  • Page 80

    Periodic maintenance and minor repair 6-30 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 81

    Periodic maintenance and minor repair 6-31 6 • internal: drink large quan- tities of water or milk and im- mediately call a physician. • eyes: flush with water for 15 minutes and seek prompt medical attention. ● batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, ...

  • Page 82

    Periodic maintenance and minor repair 6-32 6 eau23703 replacing the fuses the main fuse and fuse box 1 are locat- ed under the rider seat. (see page 3-18.) fuse box 2 is located under panel a. (see page 6-6.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electr...

  • Page 83

    Periodic maintenance and minor repair 6-33 6 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau39010 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove the headlight...

  • Page 84

    Periodic maintenance and minor repair 6-34 6 ● headlight bulb do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thor- oughly clean off any dirt and fin- gerp...

  • Page 85

    Periodic maintenance and minor repair 6-35 6 eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...

  • Page 86

    Periodic maintenance and minor repair 6-36 6 eau39020 auxiliary light bulb if the auxiliary light does not come on, have a yamaha dealer check the elec- trical circuit or replace the bulb. Eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precaution...

  • Page 87

    Periodic maintenance and minor repair 6-37 6 eau24360 front wheel eau33921 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the wheel axle pinch bolts, ...

  • Page 88

    Periodic maintenance and minor repair 6-38 6 note: make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. 5. Install the brake hose holders by installing the bolts and nuts. 6. Secure the wheel axle by installing the axle bolt, and th...

  • Page 89

    Periodic maintenance and minor repair 6-39 6 eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Lift the rear...

  • Page 90

    Periodic maintenance and minor repair 6-40 6 note: ● be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm. ● make sure that there is enough space between the brake pads be- fore installing the wheel. 2. Install the drive chain onto the rear sprocket. 3. Install t...

  • Page 91

    Periodic maintenance and minor repair 6-41 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 92

    Periodic maintenance and minor repair 6-42 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...

  • Page 93

    Motorcycle care and storage 7-1 7 eau26020 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 94

    Motorcycle care and storage 7-2 7 den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse...

  • Page 95

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 96

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 97

    Specifications 8-1 8 dimensions: overall length: 2040 mm (80.3 in) overall width: 700 mm (27.6 in) overall height: 1100 mm (43.3 in) seat height: 850 mm (33.5 in) wheelbase: 1380 mm (54.3 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 3600 mm (141.7 in) weight: with oil and fuel: 182...

  • Page 98

    Specifications 8-2 8 gear ratio: 1st: 31/12 (2.583) 2nd: 32/16 (2.000) 3rd: 30/18 (1.667) 4th: 26/18 (1.444) 5th: 27/21 (1.286) 6th: 23/20 (1.150) chassis: frame type: diamond caster angle: 24.00 ° trail: 97.0 mm (3.82 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: dun...

  • Page 99

    Specifications 8-3 8 battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55.0 w × 2 tail/brake light: led front turn signal light: 12 v, 10.0 w × 2 rear turn signal light: 12 v, 10.0 w × 2 auxiliary light: 12 v,...

  • Page 100

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 101

    Consumer information 9-2 9 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 3-18.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Eau38931 for solo riding ...

  • Page 102

    Index a air filter element .................................... 6-17 auxiliary light bulb ................................. 6-36 b battery................................................... 6-30 brake and clutch levers, checking and lubricating ..................... 6-27 brake and shift pedals, chec...

  • Page 103

    Index throttle grip and cable, checking and lubricating..................... 6-26 tires...................................................... 6-18 tool kit .................................................... 6-1 troubleshooting .................................... 6-40 troubleshooting charts .........

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 106

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.11-0.3 × 1 cr (e).