Yamaha 2007 V Star XVS650AX Owner's Manual

Summary of 2007 V Star XVS650AX

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    3b7-28199-22 xvs650x xvs650ax owner’s manual.

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    U3b722e0.Book page 2 thursday, april 12, 2007 11:36 am.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xvs650x/xvs650ax, you are benefiting from yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Pl...

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    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 xvs650x/xvs650ax owner’s manual ©2007 by yamaha motor co., ltd. 1st edition, march 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U3b722e0.Book page...

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    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

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    Table of contents lubricating the swingarm pivots .........................................6-26 checking the front fork .................6-26 checking the steering ...................6-27 checking the wheel bearings .......6-27 battery ..........................................6-28 replacing the fus...

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    1-1 1 safety information eau10251 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other mo...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

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    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

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    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U3b722e0.Book page 5 thursday, april 12, 2007 11:36 am.

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    Safety information 1-6 1 3 xvs650x 3 xvs650ax 5fb-21668-01 u3b722e0.Book page 6 thursday, april 12, 2007 11:36 am.

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    Description 2-1 2 eau10410 left view 1. Shift pedal (page 3-7) 2. Fuel cock (page 3-10) 3. Starter (choke) knob (page 3-11) 4. Shock absorber assembly spring preload adjusting ring (page 3-15) 5. Helmet holder (page 3-14) 6. Storage compartment (page 3-14) 7. Owner’s tool kit (page 6-1) u3b722e0.Boo...

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    Description 2-2 2 eau10420 right view 1. Engine oil filter element (page 6-8) 2. Battery (page 6-28) 3. Fuses (page 6-29) 4. Main switch/steering lock (page 3-2) 5. Air filter element (page 6-12) 6. Brake pedal (page 3-8) u3b722e0.Book page 2 thursday, april 12, 2007 11:36 am.

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Speedometer unit (page 3-5) 4. Fuel tank cap (page 3-9) 5. Right handlebar switches (page 3-6) 6. Throttle grip (page 6-15) 7. Brake lever (page 3-8) u3b722e0.Book page 3 thursday,...

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    Instrument and control functions 3-1 3 eau26891 immobilizer system (xvs650ax) this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard...

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    Instrument and control functions 3-2 3 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10460 main switch/steering lock (xvs650x) the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The ...

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    Instrument and control functions 3-3 3 eau10480 on (xvs650x) all electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be re- moved. Eau33590 on (xvs650ax) all electrical circuits are supplied with power; th...

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    Instrument and control functions 3-4 3 eau33001 (parking) (xvs650ax) the steering is locked, and the taillight and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical sys- tems are off. The key can be removed. The steering must be locked before...

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    Instrument and control functions 3-5 3 when the key is turned to “off” and 30 seconds have passed, the indicator light will start flashing indicating the im- mobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the immobi- lizer system is still ena...

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    Instrument and control functions 3-6 3 eau12347 handlebar switches left right (xvs650x) right (xvs650ax) eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “...

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    Instrument and control functions 3-7 3 eau12733 hazard switch “ ” (xvs650ax) with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when ...

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    Instrument and control functions 3-8 3 eau12880 shift pedal (xvs650ax) the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Note: use your toes or ...

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    Instrument and control functions 3-9 3 eau13120 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank cap 1. Insert the fuel tank...

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    Instrument and control functions 3-10 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13332 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

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    Instrument and control functions 3-11 3 on with the fuel cock lever in this position, fuel flows to the carburetors. Turn the fuel cock lever to this position when starting the engine and riding. Res this indicates reserve. With the fuel cock lever in this position, the fuel re- serve is made availa...

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    Instrument and control functions 3-12 3 eau14184 seats (xvs650x) passenger seat to remove the passenger seat remove the nut and washer, and then pull the passenger seat up. To install the passenger seat 1. Insert the projection on the front of the passenger seat into the seat holder as shown and pla...

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    Instrument and control functions 3-13 3 eau14191 seats (xvs650ax) passenger seat to remove the passenger seat remove the nut and washer, and then pull the passenger seat up. To install the passenger seat 1. Insert the projections on the front of the passenger seat into the holders as shown and place...

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    Instrument and control functions 3-14 3 2. Install the passenger seat. Note: make sure that the seats are properly secured before riding. Eau14281 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the origina...

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    Instrument and control functions 3-15 3 to close the storage compartment 1. Place the storage compartment cover in its original position as shown. 2. Turn the key counterclockwise, re- move it, and then close the lock cover. Eau14860 adjusting the shock absorber assembly this shock absorber assembly...

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    Instrument and control functions 3-16 3 warning ewa10220 this shock absorber contains highly pressurized nitrogen gas. For prop- er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or persona...

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    Instrument and control functions 3-17 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15312 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

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    Instrument and control functions 3-18 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-9 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leakag...

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    Pre-operation checks 4-3 4 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 6-15, 6-17 brake and shift pedals • make sure that operation is smooth. • lubricate pedal pivoting points if necessary. 6-24 brake and clutch levers •...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 then go off, have a yamaha deal- er check the electrical circuit. If the warning light comes on or flashes after starting, immedi- ately stop the engine, and have a yamaha dealer check the self- diagnosis system. ● for xvs650a only the immobilizer system i...

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    Operation and important riding points 5-3 5 eau16671 shifting xvs650x xvs650ax shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Note: to shift the transmission into the neu- t...

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    Operation and important riding points 5-4 5 eau16800 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the starter (choke) off as soon as possible. ● shift up swiftly, and avoid high en- gine spe...

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    Operation and important riding points 5-5 5 eau17170 parking when parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “off”. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau17709 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

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    Periodic maintenance and minor repair 6-3 6 9 * brake hose • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 10 * wheels • check runout, spoke tightness and for damage. • tighten spokes if necessary. √ √ √ √ 11 * tires • check tread depth and for damage. • replace if necessary. • chec...

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    Periodic maintenance and minor repair 6-4 6 eau18660 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components o...

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    Periodic maintenance and minor repair 6-5 6 • replace the brake hoses every four years and if cracked or damaged. U3b722e0.Book page 5 thursday, april 12, 2007 11:36 am.

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    Periodic maintenance and minor repair 6-6 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Xvs650x xvs650ax eau19193 panel a to...

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    Periodic maintenance and minor repair 6-7 6 eau19151 panel b to remove the panel remove the bolt, and then pull the pan- el off as shown. To install the panel place the panel in the original position, and then install the bolt. Eau19544 checking the spark plugs the spark plugs are important engine c...

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    Periodic maintenance and minor repair 6-8 6 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace it if necessary. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion...

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    Periodic maintenance and minor repair 6-9 6 note: the engine oil should be between the minimum and maximum level marks. 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without o...

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    Periodic maintenance and minor repair 6-10 6 5. Remove the oil filter element and o-ring. 6. Install a new oil filter element and the o-ring. 7. Install the oil filter element covers by installing the bolts, and then tighten them to the specified torque. 8. Install the engine oil drain bolt, and the...

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    Periodic maintenance and minor repair 6-11 6 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 11. Turn the engine off, and then check the oil level and correct it if necessa...

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    Periodic maintenance and minor repair 6-12 6 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. 4. Add the recommended final gear oil to the brim of the filler hole. Note: gl4 ...

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    Periodic maintenance and minor repair 6-13 6 4. Insert the air filter element into the air filter case as shown. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air filter ele- ment installed, ...

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    Periodic maintenance and minor repair 6-14 6 eau21290 adjusting the carburetors the carburetors are important parts of the engine and require very sophisticat- ed adjustment. Therefore, most carbu- retor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

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    Periodic maintenance and minor repair 6-15 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

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    Periodic maintenance and minor repair 6-16 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

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    Periodic maintenance and minor repair 6-17 6 note: the tire tread depth limits may differ from country to country. Always comply with the local regulations. Warning ewa10560 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace...

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    Periodic maintenance and minor repair 6-18 6 eau22041 adjusting the clutch lever free play the clutch lever free play should mea- sure xvs650ax 5.0–10.0 mm (0.20– 0.39 in) xvs650x 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as foll...

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    Periodic maintenance and minor repair 6-19 6 eau22092 adjusting the brake lever free play the brake lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake le- ve...

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    Periodic maintenance and minor repair 6-20 6 eau22231 adjusting the brake pedal po- sition and free play xvs650x xvs650ax warning ewa10670 it is advisable to have a yamaha dealer make these adjustments. Note: the brake pedal position should be ad- justed before adjusting the brake pedal free play. B...

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    Periodic maintenance and minor repair 6-21 6 to increase the brake pedal free play, turn the adjusting nut at the brake rod in direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b). Eau22270 adjusting the rear brake light switch the rear brake light switch, wh...

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    Periodic maintenance and minor repair 6-22 6 indicator grooves have almost disap- peared, have a yamaha dealer replace the brake pads as a set. Eau22540 rear brake shoes the rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to dis- assemble th...

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    Periodic maintenance and minor repair 6-23 6 brake fluid level goes down sud- denly, have a yamaha dealer check the cause. Eau22720 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In a...

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    Periodic maintenance and minor repair 6-24 6 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau44270 check...

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    Periodic maintenance and minor repair 6-25 6 eau23141 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...

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    Periodic maintenance and minor repair 6-26 6 eaum1650 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be chec...

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    Periodic maintenance and minor repair 6-27 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

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    Periodic maintenance and minor repair 6-28 6 eau23380 battery the battery is located behind panel b. (see page 6-6.) this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. Caution: eca106...

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    Periodic maintenance and minor repair 6-29 6 caution: eca10630 ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant-volt- age) battery charger is required. Using a conventional battery charger ...

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    Periodic maintenance and minor repair 6-30 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

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    Periodic maintenance and minor repair 6-31 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

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    Periodic maintenance and minor repair 6-32 6 xvs650ax 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not...

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    Periodic maintenance and minor repair 6-33 6 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle ...

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    Periodic maintenance and minor repair 6-34 6 3. Lift the front wheel off the ground according to the procedure on page 6-33. 4. Pull the wheel axle out, and then remove the wheel. Caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the br...

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    Periodic maintenance and minor repair 6-35 6 eau25080 rear wheel eau25141 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Disconnect th...

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    Periodic maintenance and minor repair 6-36 6 eau25511 to install the rear wheel 1. Install the rear wheel, wheel axle, final gear case, and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid- dle gear universal joint. 2. Install the final gear case bolts. 3. Install th...

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    Periodic maintenance and minor repair 6-37 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

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    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

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    Motorcycle care and storage 7-2 7 cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: sea...

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    Motorcycle care and storage 7-3 7 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the motorcycle dry completely before storing or covering it. Warning ewa11130 ● make sure that there is no oil or wax on the brakes or tires. ● if necessary, clean the brake di...

  • Page 83

    Motorcycle care and storage 7-4 7 3. Drain the carburetor float cham- bers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting a...

  • Page 84

    Specifications 8-1 8 dimensions: overall length: xvs650ax 2450 mm (96.5 in) xvs650x 2340 mm (92.1 in) overall width: xvs650ax 930 mm (36.6 in) xvs650x 880 mm (34.6 in) overall height: xvs650ax 1110 mm (43.7 in) xvs650x 1075 mm (42.3 in) seat height: xvs650ax 710 mm (28.0 in) xvs650x 695 mm (27.4 in)...

  • Page 85

    Specifications 8-2 8 transmission type: constant mesh 5-speed operation: left foot operation gear ratio: 1st: 38/14 (2.714) 2nd: 38/20 (1.900) 3rd: 35/24 (1.458) 4th: 28/24 (1.167) 5th: 29/30 (0.967) chassis: frame type: double cradle caster angle: 35.00 ° trail: xvs650ax 145.0 mm (5.71 in) xvs650x ...

  • Page 86

    Specifications 8-3 8 rear suspension: type: swingarm (monocross) spring/shock absorber type: coil spring/gas-oil damper wheel travel: xvs650ax 98.0 mm (3.86 in) xvs650x 86.0 mm (3.39 in) electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: m...

  • Page 87

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 88

    Consumer information 9-2 9 note: the vehicle identification number is used to identify your motorcycle and may be used to register your motor- cycle with the licensing authority in your area. Eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-12.) record t...

  • Page 89

    Index a air filter element, cleaning .................... 6-12 auxiliary light bulb, replacing (xvs650ax) ....................... 6-32 b battery .................................................. 6-28 brake and clutch levers, checking and lubricating..................... 6-25 brake and shift pedals,...

  • Page 90

    Index t throttle cable free play, checking ......... 6-15 throttle grip and cable, checking and lubricating ..................... 6-24 tires ...................................................... 6-15 tool kit .................................................... 6-1 troubleshooting ....................

  • Page 91

    U3b722e0.Book page 3 thursday, april 12, 2007 11:36 am.

  • Page 92

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2007.05-0.3 × 1 cr (e).