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  5. Owner's Manual

Yamaha 2009 V Star XVS250X Owner's Manual

Summary of 2009 V Star XVS250X

  • Page 1

    5kr-28199-27 xvs250x owner’s manual.

  • Page 2

    U5kr27e0.Book page 2 thursday, march 13, 2008 2:04 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xvs250x, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

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    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 xvs250x owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, february 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5kr27e0.Book page 2 thu...

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    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

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    Table of contents replacing a turn signal light bulb ...........................................6-32 supporting the motorcycle ............6-33 front wheel ...................................6-34 rear wheel ...................................6-35 troubleshooting ............................6-37 trou...

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    1-1 1 safety information eau10251 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other mo...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

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    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

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    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 1 2 cold tire normal pressure should be set as follows. 225 2.25 33 225 2.25 33 200 2.00 29 175 1.75 25 5kr-21668-00 2 before you operate this vehicle, r...

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    Description 2-1 2 eau10410 left view 1. Headlight (page 6-30) 2. Fuel cock (page 3-7) 3. Fuses (page 6-30) 4. Helmet holder (page 3-8) 5. Shock absorber assembly spring preload adjusting ring (page 3-9) 6. Shift pedal (page 3-4) u5kr27e0.Book page 1 thursday, march 13, 2008 2:04 pm.

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    Description 2-2 2 eau10420 right view 1. Owner’s tool kit (page 6-1) 2. Battery (page 6-28) 3. Air filter element (page 6-12) 4. Main switch/steering lock (page 3-1) 5. Brake pedal (page 3-5) 6. Engine oil filter element (page 6-10) 7. Engine oil level check window (page 6-10) 8. Shock absorber asse...

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-15) 7. Fuel tank cap (page 3-5) u5kr27e0.Book page 3 thursday,...

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    Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10610 on all electrical circuits are supplied with power, the taillight ...

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    Instrument and control functions 3-2 3 eau11003 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is i...

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    Instrument and control functions 3-3 3 eau12090 self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If any of those circuits are defective, the engine trouble warning light will come on or flash. If this occurs, have a yamaha dealer check th...

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    Instrument and control functions 3-4 3 eau12710 start switch “ ” push this switch to crank the engine with the starter. Caution: eca10050 see page 5-1 for starting instruc- tions prior to starting the engine. Eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage ...

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    Instrument and control functions 3-5 3 eau12890 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down o...

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    Instrument and control functions 3-6 3 note: the fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. Warning ewa11140 make sure that the fuel tank cap is properly installed before riding. Eau13211 fu...

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    Instrument and control functions 3-7 3 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau13581 fuel cock this model is equipped with a negative pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also fil...

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    Instrument and control functions 3-8 3 pri this indicates prime. With the fuel cock lever in this position, the engine can be “primed”. Turn the fuel cock lever to this position when the engine has been al- lowed to run out of fuel. This sends fuel directly to the carburetor, which will make startin...

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    Instrument and control functions 3-9 3 eau14880 adjusting the shock absorber assemblies each shock absorber assembly is equipped with a spring preload adjust- ing ring. Caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Warning ewa10210 always adju...

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    Instrument and control functions 3-10 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15312 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

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    Instrument and control functions 3-11 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-6 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leakag...

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    Pre-operation checks 4-3 4 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 6-22, 6-24 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 6-15, 6-17 brake and shift pedal...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 after starting, immediately stop the engine, and have a yamaha dealer check the self-diagnosis system. 6. After starting the engine, move the starter (choke) back halfway. Caution: eca11130 for maximum engine life, always warm the engine up before starting...

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    Operation and important riding points 5-3 5 caution: eca10260 ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. ...

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    Operation and important riding points 5-4 5 caution: eca10361 ● after 1000 km (600 mi) of opera- tion, the engine oil must be changed, the oil filter cartridge or element replaced, and the oil strainer cleaned. ● if any engine trouble should oc- cur during the engine break-in period, immediately hav...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau1770a periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the ma...

  • Page 36

    Periodic maintenance and minor repair 6-3 6 7 * rear brake • check operation and adjust brake pedal free play. √ √ √ √ √ √ • replace brake shoes. Whenever worn to the limit 8 * brake hose • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 9 * wheels • check runout, spoke tightness and ...

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    Periodic maintenance and minor repair 6-4 6 14 * steering bearings • check bearing play and steering for roughness. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 20000 km (12000 mi) 15 * chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √ 16 ...

  • Page 38

    Periodic maintenance and minor repair 6-5 6 eau18660 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. 26 engine oil filter ele- ment • replace. √ √ √ 27 ...

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    Periodic maintenance and minor repair 6-6 6 • every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. • replace the brake hoses every four years and if cracked or damaged. U5kr27e0.Book page 6 thursday, march 13, 2008 2:04 pm.

  • Page 40

    Periodic maintenance and minor repair 6-7 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau19521 panel a to remove the panel...

  • Page 41

    Periodic maintenance and minor repair 6-8 6 2. Turn the key counterclockwise to the original position, remove it, and then close the panel lock cover. Eau19161 panel b to remove the panel 1. Remove the bolt. 2. Pull the rear of the panel out, and then slide the panel forward to re- lease it in the f...

  • Page 42

    Periodic maintenance and minor repair 6-9 6 to check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to- light tan (the ideal color when the vehicle is ridden normally). 2. Check that all spark plugs installed in the engine have the sa...

  • Page 43

    Periodic maintenance and minor repair 6-10 6 eau19753 engine oil and oil filter ele- ment the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart...

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    Periodic maintenance and minor repair 6-11 6 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. Note: make sure that the o-ring is properly seated. 7. Install the engine oil drain bol...

  • Page 45

    Periodic maintenance and minor repair 6-12 6 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessar...

  • Page 46

    Periodic maintenance and minor repair 6-13 6 out with compressed air as shown. If the air filter element is damaged, replace it. 5. Install the air filter element by in- serting it into the air filter case, then installing the screws. 6. Remove the clamp from the air fil- ter check hose, and then re...

  • Page 47

    Periodic maintenance and minor repair 6-14 6 eau21280 adjusting the carburetor the carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

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    Periodic maintenance and minor repair 6-15 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

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    Periodic maintenance and minor repair 6-16 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

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    Periodic maintenance and minor repair 6-17 6 very carefully and replace it as soon as possible with a high- quality product. Tire information this motorcycle is equipped with spoke wheels and tube tires. Warning ewa10460 ● the front and rear tires should be of the same make and de- sign, otherwise t...

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    Periodic maintenance and minor repair 6-18 6 note: if the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 3. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the...

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    Periodic maintenance and minor repair 6-19 6 3. Tighten the locknut. Warning ewa10630 ● after adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● a soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic sys...

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    Periodic maintenance and minor repair 6-20 6 brake pedal free play the brake pedal free play should mea- sure 20.0–30.0 mm (0.79–1.18 in) at the brake pedal end. Periodically check the brake pedal free play and, if neces- sary, adjust it as follows. To increase the brake pedal free play, turn the ad...

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    Periodic maintenance and minor repair 6-21 6 eau22380 checking the front brake pads and rear brake shoes the front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main- tenance and lubrication chart. Eau22420 front brake pads each front brake p...

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    Periodic maintenance and minor repair 6-22 6 ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance. ● refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poo...

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    Periodic maintenance and minor repair 6-23 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau22821 to adjust the drive chain slack 1. Loosen the brake pedal free play adjusting nut, axle nut, and locknut at each end of the swingarm. 2. To tighten the drive chain, turn the adjustin...

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    Periodic maintenance and minor repair 6-24 6 4. Adjust the brake pedal free play. (see page 6-19.) warning ewa10660 after adjusting the brake pedal free play, check the operation of the brake light. Eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at t...

  • Page 58

    Periodic maintenance and minor repair 6-25 6 eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 59

    Periodic maintenance and minor repair 6-26 6 eau23142 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23201 checking and lubricating the sidestand the op...

  • Page 60

    Periodic maintenance and minor repair 6-27 6 eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition warning ewa10750 securely support the vehicle ...

  • Page 61

    Periodic maintenance and minor repair 6-28 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 62

    Periodic maintenance and minor repair 6-29 6 warning ewa10760 ● electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer...

  • Page 63

    Periodic maintenance and minor repair 6-30 6 eau23550 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located behind panel b. (see page 6-7.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrica...

  • Page 64

    Periodic maintenance and minor repair 6-31 6 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new...

  • Page 65

    Periodic maintenance and minor repair 6-32 6 eau24131 replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it cl...

  • Page 66

    Periodic maintenance and minor repair 6-33 6 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not overtighten the screws, oth- erwise the lens may break. Eau24350 supporting the motorcycl...

  • Page 67

    Periodic maintenance and minor repair 6-34 6 eau24360 front wheel eau24660 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Disconnect the speedometer ca- ble ...

  • Page 68

    Periodic maintenance and minor repair 6-35 6 3. Insert the wheel axle. 4. Lower the front wheel so that it is on the ground. 5. Tighten the wheel axle and front wheel axle pinch bolt to the speci- fied torques, and then install the rubber cap. 6. While applying the front brake, push down hard on the...

  • Page 69

    Periodic maintenance and minor repair 6-36 6 2. Lift the rear wheel off the ground according to the procedure on page 6-33. 3. Disconnect the brake torque rod from the brake shoe plate by re- moving the nut and the bolt. 4. Remove the brake pedal free play adjusting nut, and then disconnect the brak...

  • Page 70

    Periodic maintenance and minor repair 6-37 6 eau25850 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

  • Page 71

    Periodic maintenance and minor repair 6-38 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

  • Page 72

    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

  • Page 73

    Motorcycle care and storage 7-2 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deteriorati...

  • Page 74

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 75

    Motorcycle care and storage 7-4 7 3. Drain the carburetor float cham- bers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting a...

  • Page 76

    Specifications 8-1 8 dimensions: overall length: 2320 mm (91.3 in) overall width: 910 mm (35.8 in) overall height: 1075 mm (42.3 in) seat height: 670 mm (26.4 in) wheelbase: 1530 mm (60.2 in) ground clearance: 150 mm (5.91 in) minimum turning radius: 2900 mm (114.2 in) weight: with oil and fuel: 159...

  • Page 77

    Specifications 8-2 8 3rd: 29/23 (1.261) 4th: 26/26 (1.000) 5th: 23/28 (0.821) chassis: frame type: double cradle caster angle: 35.00 ° trail: 135.0 mm (5.31 in) front tire: type: with tube size: 80/100-18m/c 47p manufacturer/model: irc/marbella nf27 rear tire: type: with tube size: 130/90-15m/c 66p ...

  • Page 78

    Specifications 8-3 8 front turn signal light: 12 v, 21.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 meter lighting: 12 v, 1.7 w × 1 neutral indicator light: 12 v, 1.7 w × 1 high beam indicator light: 12 v, 1.7 w × 1 turn signal indicator light: 12 v, 1.7 w × 1 engine trouble warning light: 12 v,...

  • Page 79

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 80

    Consumer information 9-2 9 eau26460 model label the model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a yamaha dealer. Eau26570 motorcycle noise regulation (for australia) tampe...

  • Page 81

    Index a air filter element, cleaning .................... 6-12 b battery .................................................. 6-28 brake and clutch levers, checking and lubricating ........................................... 6-26 brake and shift pedals, checking and lubricating ..........................

  • Page 82

    Index turn signal switch ................................... 3-3 v valve clearance .................................... 6-15 vehicle identification number .................. 9-1 w wheel bearings, checking..................... 6-28 wheel (front) ......................................... 6-34 wheel (r...

  • Page 83

    U5kr27e0.Book page 3 thursday, march 13, 2008 2:04 pm.

  • Page 84

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.04-0.3 × 1 cr (e).