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  5. Owner's Manual

Yamaha 2009 XV1900AY Owner's Manual

Summary of 2009 XV1900AY

  • Page 1

    Dic183 xv1900ay owner’s manual read this manual carefully before operating this vehicle. 5c5-28199-23.

  • Page 2

    Eau46090 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U5c523e0.Book page 1 monday, october 6, 2008 2:48 pm.

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    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the xv1900ay, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...

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    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5

    Important manual information eau10200 xv1900ay owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, september 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5c523e0.Book page 2 m...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents replacing an auxiliary light bulb ...........................................7-28 supporting the motorcycle ............7-29 troubleshooting ............................7-29 troubleshooting chart ...................7-31 motorcycle care and storage .....................................

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    Location of important labels 1-1 1 eau10383 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 4 1 2 3 before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen sie die bedienungsanleitung bevor sie dieses fahrzeug fahren. Antes de ...

  • Page 10

    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 11

    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 12

    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 13

    Safety information 2-4 2 aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 14

    Description 3-1 3 eau10410 left view 1. Headlight (page 7-25) 2. Seat lock (page 4-15) 3. Main fuse (page 7-24) 4. Battery (page 7-22) 5. Owner’s tool kit (page 7-1) 6. License plate light (page 7-28) 7. Tail/brake light (page 7-27) 8. Engine oil drain bolt b (crankcase) (page 7-8) 9. Engine oil dra...

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    Description 3-2 3 eau10420 right view 1. Helmet holder (page 4-15) 2. Fuel injection system fuse (page 7-24) 3. Rear brake fluid reservoir (page 7-16) 4. Fuse box (page 7-24) 5. Engine oil filler cap (page 7-8) 6. Fuel tank cap (page 4-12) 7. Brake pedal (page 4-12) 8. Rear brake light switch (page ...

  • Page 16

    Description 3-3 3 eau10430 controls and instruments 1. Clutch lever (page 4-11) 2. Left handlebar switches (page 4-9) 3. Clutch fluid reservoir (page 7-16) 4. Multi-function meter unit (page 4-5) 5. Main switch/steering lock (page 4-2) 6. Front brake fluid reservoir (page 7-16) 7. Right handlebar sw...

  • Page 17

    Instrument and control functions 4-1 4 eau10975 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 18

    Instrument and control functions 4-2 4 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Tip be sure to...

  • Page 19

    Instrument and control functions 4-3 4 eau10681 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 20

    Instrument and control functions 4-4 4 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on wh...

  • Page 21

    Instrument and control functions 4-5 4 when the key is turned to “off” and 30 seconds have passed, the indicator light will start flashing indicating the im- mobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the immobi- lizer system is still ena...

  • Page 22

    Instrument and control functions 4-6 4 speedometer when the key is turned to “on”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir- cuit. Tachometer the electric tachometer allows the rider to monitor the engine speed and keep...

  • Page 23

    Instrument and control functions 4-7 4 odometer, tripmeters, fuel reserve tripmeter and clock push the “select” switch to switch the display between the odometer mode “odo”, the tripmeter modes “trip 1” and “trip 2” and the clock mode in the following order: odo → trip 1 → trip 2 → clock → odo if th...

  • Page 24

    Instrument and control functions 4-8 4 tip if the display indicates error code 52, this could be caused by transponder in- terference. If this error code appears, try the following. 1. Use the code re-registering key to start the engine. Tip make sure there are no other immobi- lizer keys close to t...

  • Page 25

    Instrument and control functions 4-9 4 4. Adjust the multi-function meter unit panel brightness level by pushing the reset switch. 5. Push the “select” switch to se- lect the lcd. Item number “2” is displayed. Adjust the lcd brightness level by pushing the reset switch. 6. Push the “select” switch t...

  • Page 26

    Instrument and control functions 4-10 4 right eau40750 dimmer “ / ”/pass “ ” switch set this switch to “ ” for the high beam and to “ ” for the low beam. To flash the high beam, press on the low-beam side “ ” of the dimmer switch while the headlight is on low- beam. Eau12460 turn signal switch “ / ”...

  • Page 27

    Instrument and control functions 4-11 4 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...

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    Instrument and control functions 4-12 4 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13121 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and then turn it 1/...

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    Instrument and control functions 4-13 4 eau13212 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

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    Instrument and control functions 4-14 4 brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent...

  • Page 31

    Instrument and control functions 4-15 4 eau34042 rider seat to remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. While holding the key in that posi- tion, lift the front of the seat up, and then pull the seat off. To install the rider seat 1. Insert th...

  • Page 32

    Instrument and control functions 4-16 4 3. Place the helmet on the left side of the vehicle, and then install the rid- er seat. Warning! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an acci- dent. [ewa10161] notice: be...

  • Page 33

    Instrument and control functions 4-17 4 load and thereby soften the sus- pension, turn the adjusting nut in direction (b). ● to make the adjustment, use the special wrench and exten- sion bar included in the addi- tional tool kit, which was handed out separately at the purchase of the vehicle. ● the...

  • Page 34

    Instrument and control functions 4-18 4 ● do not subject the shock ab- sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure. ● do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping perfor...

  • Page 35

    Instrument and control functions 4-19 4 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau44892 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 36

    Instrument and control functions 4-20 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 37

    Instrument and control functions 4-21 4 eau38351 auxiliary dc connector notice eca15310 the accessory connected to the auxiliary dc connector should not be used with the engine turned off, and the load must never exceed 36 w (3 a), otherwise the battery may discharge. Warning ewa12531 to prevent ele...

  • Page 38

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 39

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 40

    For your safety – pre-operation checks 5-3 5 instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit cut-off system. • if system is not working correctly, have yamaha dealer check vehicle. 4-18 item checks page u5c...

  • Page 41

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 42

    Operation and important riding points 6-2 6 2. Shift the transmission into the neu- tral position. (see page 6-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. Notice: for maxi- mum engine li...

  • Page 43

    Operation and important riding points 6-3 6 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 44

    Operation and important riding points 6-4 6 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 45

    Periodic maintenance and adjustment 7-1 7 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 46

    Periodic maintenance and adjustment 7-2 7 eau46860 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 47

    Periodic maintenance and adjustment 7-3 7 eau1770b general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 * air filter element • replace. √ 2 * clutch ...

  • Page 48

    Periodic maintenance and adjustment 7-4 7 11 * steering bearings • check bearing play and steering for roughness. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 50000 km (30000 mi) 12 * chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √ 13 br...

  • Page 49

    Periodic maintenance and adjustment 7-5 7 eau36771 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 50

    Periodic maintenance and adjustment 7-6 7 ● hydraulic brake and clutch service • regularly check and, if necessary, correct the brake fluid and clutch fluid levels. • every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylin...

  • Page 51

    Periodic maintenance and adjustment 7-7 7 eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in a...

  • Page 52

    Periodic maintenance and adjustment 7-8 7 eau38368 engine oil and oil filter car- tridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication char...

  • Page 53

    Periodic maintenance and adjustment 7-9 7 notice eca10900 make sure that the oil filler cap is se- curely tightened, otherwise oil may seep out when the engine is run- ning. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Place the vehicle on a level sur- face. 2. Re...

  • Page 54

    Periodic maintenance and adjustment 7-10 7 tip make sure that the o-ring is properly seated. 10. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 11. Install the engine oil drain bolts, and then tighten them to the spec...

  • Page 55

    Periodic maintenance and adjustment 7-11 7 notice eca15080 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specified. In addition, do...

  • Page 56

    Periodic maintenance and adjustment 7-12 7 eau36762 air filter element the air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a yamaha dealer replace the air filter element. Eau21382 checking the throttle cable free play the throttl...

  • Page 57

    Periodic maintenance and adjustment 7-13 7 eau32654 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each rid...

  • Page 58

    Periodic maintenance and adjustment 7-14 7 tip these limits may be different by regula- tion from country to country. If so, con- form to the limits specified by the regulations of your own country. Warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operat...

  • Page 59

    Periodic maintenance and adjustment 7-15 7 eau22073 clutch lever since this model is equipped with a hy- draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. (see page...

  • Page 60

    Periodic maintenance and adjustment 7-16 7 indicator grooves have almost disap- peared, have a yamaha dealer replace the brake pads as a set. Eau22500 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less t...

  • Page 61

    Periodic maintenance and adjustment 7-17 7 observe these precautions: ● when checking the brake and clutch fluid levels, make sure that the top of each reservoir is level. ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or ...

  • Page 62

    Periodic maintenance and adjustment 7-18 7 eau23040 drive belt slack the drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri- cation chart. Eau38410 to check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current p...

  • Page 63

    Periodic maintenance and adjustment 7-19 7 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau44271 checkin...

  • Page 64

    Periodic maintenance and adjustment 7-20 7 eau43600 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23202 checking and lubricati...

  • Page 65

    Periodic maintenance and adjustment 7-21 7 eau23250 lubricating the rear suspen- sion the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Eau23272 checking the front fork the condition and operation of the fron...

  • Page 66

    Periodic maintenance and adjustment 7-22 7 eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under the...

  • Page 67

    Periodic maintenance and adjustment 7-23 7 working near batteries. In case of contact, administer the fol- lowing first aid. • external: flush with plenty of water. • internal: drink large quan- tities of water or milk and im- mediately call a physician. • eyes: flush with water for 15 minutes and s...

  • Page 68

    Periodic maintenance and adjustment 7-24 7 eau38373 replacing the fuses the main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (see page 4-15.) if a fuse is blown, replace it as follows. 1. Turn the key...

  • Page 69

    Periodic maintenance and adjustment 7-25 7 eau38454 replacing a headlight bulb this model features a headlight equipped with two quartz bulbs. If the high beam or the low beam bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do no...

  • Page 70

    Periodic maintenance and adjustment 7-26 7 3. Remove the headlight unit by re- moving the screws. To replace the high beam headlight bulb 1. Remove the headlight bulb holder cover by turning it counterclock- wise. 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. 3. Rem...

  • Page 71

    Periodic maintenance and adjustment 7-27 7 installing the headlight unit 1. Install the headlight unit by install- ing the screws. 2. Connect the coupler to the head- light body cover. 3. Install the headlight body cover by installing the bolts. 4. Have a yamaha dealer adjust the headlight beam if n...

  • Page 72

    Periodic maintenance and adjustment 7-28 7 eau24330 license plate light if the license plate light does not come on, have a yamaha dealer check the electrical circuit or replace the bulb. Eau40762 replacing an auxiliary light bulb this model is equipped with two auxil- iary lights. If an auxiliary l...

  • Page 73

    Periodic maintenance and adjustment 7-29 7 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle is...

  • Page 74

    Periodic maintenance and adjustment 7-30 7 heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. U5c523e0.Book page 30 monday, october 6, 2008 2:48 pm.

  • Page 75

    Periodic maintenance and adjustment 7-31 7 eau42601 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression there is...

  • Page 76

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 77

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 78

    Motorcycle care and storage 8-3 8 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stone...

  • Page 79

    Motorcycle care and storage 8-4 8 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 80

    Specifications 9-1 9 dimensions: overall length: 2580 mm (101.6 in) overall width: 985 mm (38.8 in) overall height: 1180 mm (46.5 in) seat height: 705 mm (27.8 in) wheelbase: 1715 mm (67.5 in) ground clearance: 155 mm (6.10 in) minimum turning radius: 3480 mm (137.0 in) weight: with oil and fuel: 34...

  • Page 81

    Specifications 9-2 9 gear ratio: 1st: 38/16 (2.375) 2nd: 33/21 (1.571) 3rd: 29/25 (1.160) 4th: 26/28 (0.929) 5th: 24/30 (0.800) chassis: frame type: double cradle caster angle: 30.90 ° trail: 152.0 mm (5.98 in) front tire: type: tubeless size: 130/70r18m/c 63h manufacturer/model: dunlop/d251f rear t...

  • Page 82

    Specifications 9-3 9 headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: low beam headlight: 12 v, 51.0 w × 1 high beam headlight: 12 v, 55.0 w × 1 tail/brake light: led front turn signal light: 12 v, 21.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 auxiliary light: 12 v, 5.0 w ×...

  • Page 83

    Consumer information 10-1 10 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 84

    Consumer information 10-2 10 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 4-15.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. Eau26570 motorcycle noise regul...

  • Page 85

    Index a air filter element.................................... 7-12 auxiliary dc connector ......................... 4-21 auxiliary light bulb, replacing ................ 7-28 b battery .................................................. 7-22 brake and clutch fluid levels, checking .....................

  • Page 86

    Index vehicle identification number ................ 10-1 w wheel bearings, checking..................... 7-22 wheels .................................................. 7-14 u5c523e0.Book page 2 monday, october 6, 2008 2:48 pm.

  • Page 87

    U5c523e0.Book page 3 monday, october 6, 2008 2:48 pm.

  • Page 88

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.11-0.3 × 1 cr (e) dic183.