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Yamaha 2009 XV250Y Owner's Manual

Summary of 2009 XV250Y

  • Page 1

    Xv250y owner’s manual read this manual carefully before operating this vehicle. 2uj-28199-26.

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    Eau46090 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U2uj26e0.Book page 1 thursday, may 22, 2008 10:21 am.

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    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the xv250y, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

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    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

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    Important manual information eau10200 xv250y owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, may 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U2uj26e0.Book page 2 thursday,...

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    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

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    Table of contents checking the wheel bearings .......7-26 battery ..........................................7-26 replacing the fuses ......................7-28 replacing the headlight bulb ........7-29 replacing the tail/brake light bulb ...........................................7-30 replacing a tu...

  • Page 8

    Location of important labels 1-1 1 eau10383 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

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    Location of important labels 1-2 1 2 cold tire normal pressure should be set as follows. 225 2.25 33 200 2.00 29 200 2.00 29 175 1.75 25 3ck-21668-a1 1 before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétair...

  • Page 10

    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

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    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

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    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 13

    Safety information 2-4 2 aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 14

    Description 3-1 3 eau10410 left view 1. Headlight (page 7-29) 2. Steering lock (page 4-8) 3. Fuel tank (page 4-5) 4. Battery (page 7-26) 5. Fuses (page 7-28) 6. Helmet holder (page 4-10) 7. Shock absorber assembly spring preload adjusting ring (page 4-10) 8. Main switch (page 4-1) 9. Fuel cock (page...

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    Description 3-2 3 eau10420 right view 1. Tail/brake light (page 7-30) 2. Rear turn signal lights (page 7-30) 3. Rider seat (page 4-9) 4. Air filter element (page 7-10) 5. Front turn signal light (page 7-30) 6. Brake pedal (page 4-5) 7. Footrest 8. Rear brake light switch (page 7-19) 9. Owner’s tool ...

  • Page 16

    Description 3-3 3 eau10430 controls and instruments 1. Clutch lever (page 4-4) 2. Left handlebar switches (page 4-2) 3. Speedometer unit (page 4-2) 4. Indicator lights (page 4-1) 5. Right handlebar switches (page 4-2) 6. Brake lever (page 4-4) 7. Throttle grip (page 7-13) 8. Fuel tank cap (page 4-5)...

  • Page 17

    Instrument and control functions 4-1 4 eau10450 main switch the main switch controls the ignition and lighting systems. The various main switch positions are described below. Eau10480 on all electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the ...

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    Instrument and control functions 4-2 4 eau11090 high beam indicator light “high beam” this indicator light comes on when the high beam of the headlight is switched on. Eau11630 speedometer unit the speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows ri...

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    Instrument and control functions 4-3 4 right eau12360 pass switch “pass” press this switch to flash the headlight. Eau12410 dimmer switch “lights” set the switch to “hi” for the high beam and to “lo” for the low beam. Eau12440 turn signal switch “turn” to signal a right-hand turn, push this switch t...

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    Instrument and control functions 4-4 4 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

  • Page 21

    Instrument and control functions 4-5 4 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13041 fuel tank cap to open the fuel tank cap insert the key into the lock and turn it 1/4 turn clockwise. The lock will be r...

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    Instrument and control functions 4-6 4 eau13212 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refuelin...

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    Instrument and control functions 4-7 4 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau13581 fuel cock this model is equipped with a negative pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also fil...

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    Instrument and control functions 4-8 4 pri this indicates prime. With the fuel cock lever in this position, the engine can be “primed”. Turn the fuel cock lever to this position when the engine has been al- lowed to run out of fuel. This sends fuel directly to the carburetor, which will make startin...

  • Page 25

    Instrument and control functions 4-9 4 to unlock the steering 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it. 3. Remove the key, and then close the lock cover. Eau14220 rider seat to remove the...

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    Instrument and control functions 4-10 4 eau14282 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Warning! Never ride with a helmet attached to the helmet hold...

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    Instrument and control functions 4-11 4 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

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    Instrument and control functions 4-12 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    For your safety – pre-operation checks 5-1 5 eau15595 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

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    For your safety – pre-operation checks 5-2 5 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 4-6 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehi...

  • Page 31

    For your safety – pre-operation checks 5-3 5 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 7-21, 7-22 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 7-14, 7-15 bra...

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    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 33

    Operation and important riding points 6-2 6 eau16640 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau16671 shifting shifting gears lets you control the amount of engine power avai...

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    Operation and important riding points 6-3 6 eau16800 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the starter (choke) off as soon as possible. ● shift up swiftly, and avoid high en- gine spe...

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    Operation and important riding points 6-4 6 eau17201 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 36

    Periodic maintenance and adjustment 7-1 7 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 37

    Periodic maintenance and adjustment 7-2 7 eau1770a periodic maintenance and lubrication chart tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the mainte...

  • Page 38

    Periodic maintenance and adjustment 7-3 7 7 * front brake • check operation, fluid level and vehicle for fluid leakage. • adjust brake lever free play. √ √ √ √ √ √ • replace brake pads. Whenever worn to the limit 8 * rear brake • check operation and adjust brake pedal free play. √ √ √ √ √ √ • replac...

  • Page 39

    Periodic maintenance and adjustment 7-4 7 14 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubricant thoroughly. Every 1000 km (600 mi) and after washing the motorcycle or riding in the rain 15 * steering bearings • check bearing p...

  • Page 40

    Periodic maintenance and adjustment 7-5 7 eau18660 tip ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components of th...

  • Page 41

    Periodic maintenance and adjustment 7-6 7 eau18751 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. Eau19510 panel a to remove the pane...

  • Page 42

    Periodic maintenance and adjustment 7-7 7 to check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to- light tan (the ideal color when the vehicle is ridden normally). 2. Check that all spark plugs installed in the engine have the same...

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    Periodic maintenance and adjustment 7-8 7 eau42102 engine oil and oil filter ele- ment the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart. T...

  • Page 44

    Periodic maintenance and adjustment 7-9 7 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the screws, then tighten- ing them to the specified torque. Tip make sure that the o-ring is properly seated. 7. Install the engine oil drain bolt,...

  • Page 45

    Periodic maintenance and adjustment 7-10 7 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary....

  • Page 46

    Periodic maintenance and adjustment 7-11 7 3. Remove the air filter case cover by removing the screws. 4. Remove the air filter element by removing the wing nut. 5. Remove the sponge material from the air filter element frame, clean it with solvent, and then squeeze the remaining solvent out. Warnin...

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    Periodic maintenance and adjustment 7-12 7 engine should never be operat- ed without the air filter element installed, otherwise the pis- ton(s) and/or cylinder(s) may become excessively worn. [eca10481] 9. Install the air filter case cover by in- stalling the screws. 10. Connect the hoses to the ai...

  • Page 48

    Periodic maintenance and adjustment 7-13 7 tip if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. P...

  • Page 49

    Periodic maintenance and adjustment 7-14 7 eau32772 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each rid...

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    Periodic maintenance and adjustment 7-15 7 tip the tire tread depth limits may differ from country to country. Always comply with the local regulations. Warning ewa10560 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the...

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    Periodic maintenance and adjustment 7-16 7 eau22041 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch le- ...

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    Periodic maintenance and adjustment 7-17 7 eau22093 adjusting the brake lever free play the brake lever free play should mea- sure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake le- ver. 2...

  • Page 53

    Periodic maintenance and adjustment 7-18 7 1. Loosen the locknut at the brake pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction (a). To lower the brake pedal, turn the ad- justing bolt in direction (b). 3. Tighten the locknut. Warning ewa11230 after adjusting the brake pedal p...

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    Periodic maintenance and adjustment 7-19 7 eau22271 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows....

  • Page 55

    Periodic maintenance and adjustment 7-20 7 eau32344 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A lo...

  • Page 56

    Periodic maintenance and adjustment 7-21 7 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22773 to check the drive chain slack 1. Place the motorcycle on the side- stand. Tip when checking and adjusting the drive chain slack, there s...

  • Page 57

    Periodic maintenance and adjustment 7-22 7 5. Tighten the locknuts, and then tighten the axle nut to the specified torque. 6. Insert a new cotter pin into the axle nut, and then bend its ends as shown. Warning! Always use a new cotter pin for the axle nut. [ewa10701] tip make sure that two notches i...

  • Page 58

    Periodic maintenance and adjustment 7-23 7 may contain substances that could damage the o-rings. [eca11111] eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be l...

  • Page 59

    Periodic maintenance and adjustment 7-24 7 eau44271 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23142 checking and lubricating the brake and clutch lev...

  • Page 60

    Periodic maintenance and adjustment 7-25 7 eaum1650 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23272 checking the front fork the condition and operation of the front fork must be checke...

  • Page 61

    Periodic maintenance and adjustment 7-26 7 eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under the...

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    Periodic maintenance and adjustment 7-27 7 3. If the electrolyte is at or below the minimum level mark, add distilled water to raise it to the maximum level mark. Notice: use only distilled water, as tap water con- tains minerals that are harmful to the battery. [eca10611] warning ewa10770 ● electro...

  • Page 63

    Periodic maintenance and adjustment 7-28 7 3. Fully charge the battery before in- stallation. 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals and that the breather hose is properly routed, in good condition, and not obstructed. Notice: if the...

  • Page 64

    Periodic maintenance and adjustment 7-29 7 eau23782 replacing the headlight bulb this model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. Notice eca10660 do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the tran...

  • Page 65

    Periodic maintenance and adjustment 7-30 7 eau24133 replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it cloc...

  • Page 66

    Periodic maintenance and adjustment 7-31 7 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Notice: do not over- tighten the screws, otherwise the lens may break. [eca10681] eau24350 supporting the motorcycle...

  • Page 67

    Periodic maintenance and adjustment 7-32 7 eau24360 front wheel eau24601 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Disconnect the speedometer ca- ble from the front wheel. 2. Loosen the front wheel axle pinch...

  • Page 68

    Periodic maintenance and adjustment 7-33 7 3. Insert the wheel axle. 4. Lower the front wheel so that it is on the ground. 5. Tighten the wheel axle to the spec- ified torque. 6. Tighten the front wheel axle pinch bolt to the specified torque. 7. While applying the front brake, push down hard on the...

  • Page 69

    Periodic maintenance and adjustment 7-34 7 3. Loosen the axle nut and the brake torque rod nut at the brake shoe plate. 4. Lift the rear wheel off the ground according to the procedure on page 7-31. 5. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod at the brake cam...

  • Page 70

    Periodic maintenance and adjustment 7-35 7 eau25851 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 71

    Periodic maintenance and adjustment 7-36 7 eau25932 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. Operate the electric starter. 2. Compression there is compression. There is no compression. Check the i...

  • Page 72

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 73

    Motorcycle care and storage 8-2 8 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deteriorati...

  • Page 74

    Motorcycle care and storage 8-3 8 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 75

    Motorcycle care and storage 8-4 8 3. Drain the carburetor float cham- bers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting a...

  • Page 76

    Specifications 9-1 9 dimensions: overall length: 2190 mm (86.2 in) overall width: 815 mm (32.1 in) overall height: 1140 mm (44.9 in) seat height: 685 mm (27.0 in) wheelbase: 1490 mm (58.7 in) ground clearance: 145 mm (5.71 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: 147...

  • Page 77

    Specifications 9-2 9 3rd: 29/23 (1.261) 4th: 26/26 (1.000) 5th: 23/28 (0.821) chassis: frame type: double cradle caster angle: 32.00 ° trail: 120.0 mm (4.72 in) front tire: type: with tube size: 3.00-18 47p manufacturer/model: cheng shin/c-916 rear tire: type: with tube size: 130/90-15m/c 66p manufa...

  • Page 78

    Specifications 9-3 9 front turn signal light: 12 v, 21.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 meter lighting: 14 v, 3.0 w × 1 neutral indicator light: 14 v, 3.0 w × 1 high beam indicator light: 12 v, 1.7 w × 1 turn signal indicator light: 14 v, 3.0 w × 1 fuses: main fuse: 20.0 a signaling ...

  • Page 79

    Consumer information 10-1 10 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 80

    Consumer information 10-2 10 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 4-9.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. Eau26570 motorcycle noise regula...

  • Page 81

    Index a air filter element, cleaning .................... 7-10 b battery .................................................. 7-26 brake and clutch levers, checking and lubricating..................... 7-24 brake and shift pedals, checking and lubricating..................... 7-24 brake fluid, changin...

  • Page 82

    Index turn signal light bulb, replacing ............ 7-30 turn signal switch ................................... 4-3 v valve clearance .................................... 7-13 vehicle identification number ................ 10-1 w wheel bearings, checking..................... 7-26 wheel (front) .......

  • Page 83

    U2uj26e0.Book page 3 thursday, may 22, 2008 10:21 am.

  • Page 84

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.06-0.3 × 1 cr (e).