Yamaha 2010 V Star XVS650AZ Owner's Manual

Summary of 2010 V Star XVS650AZ

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    Dic183 xvs650z xvs650az owner’s manual read this manual carefully before operating this vehicle. 1bf-28199-20

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    Eau46090 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U1bf20e0.Book page 1 thursday, april 9, 2009 9:10 am.

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    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the xvs650z/xvs650az, you are benefiting from yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Pl...

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    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

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    Important manual information eau10200 xvs650z/xvs650az owner’s manual ©2009 by yamaha motor co., ltd. 1st edition, april 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U1bf20e0.Book page...

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    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

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    Table of contents checking and lubricating the brake and clutch levers .............7-25 checking and lubricating the sidestand ...................................7-25 lubricating the swingarm pivots ...7-26 checking the front fork .................7-26 checking the steering ...................7-27 ...

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    Location of important labels 1-1 1 eau10383 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

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    Location of important labels 1-2 1 3 xvs650z 3 xvs650az tire information cold tire normal pressure should be set as follows. • up to 90 kg (198 lbs) load front rear : 200 kpa, (2.00 kgf/cm²), 29 psi : 225 kpa, (2.25 kgf/cm²), 33 psi • 90kg (198 lbs) ~ maximum load front rear : 200 kpa, (2.00 kgf/cm²...

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    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

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    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

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    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

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    Safety information 2-4 2 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

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    Description 3-1 3 eau10410 left view 1. Shift pedal (page 4-8) 2. Fuel cock (page 4-11) 3. Starter (choke) knob (page 4-12) 4. Shock absorber assembly spring preload adjusting ring (page 4-16) 5. Helmet holder (page 4-15) 6. Storage compartment (page 4-15) 7. Owner’s tool kit (page 7-1) u1bf20e0.Boo...

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    Description 3-2 3 eau10420 right view 1. Engine oil filter element (page 7-9) 2. Battery (page 7-27) 3. Fuses (page 7-29) 4. Main switch/steering lock (page 4-2) 5. Air filter element (page 7-13) 6. Brake pedal (page 4-9) u1bf20e0.Book page 2 thursday, april 9, 2009 9:10 am.

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    Description 3-3 3 eau10430 controls and instruments 1. Clutch lever (page 4-7) 2. Left handlebar switches (page 4-6) 3. Speedometer unit (page 4-5) 4. Fuel tank cap (page 4-9) 5. Right handlebar switches (page 4-6) 6. Throttle grip (page 7-15) 7. Brake lever (page 4-8) u1bf20e0.Book page 3 thursday,...

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    Instrument and control functions 4-1 4 eau26892 immobilizer system (xvs650az) this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard...

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    Instrument and control functions 4-2 4 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10460 main switch/steering lock (xvs650z) the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The ...

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    Instrument and control functions 4-3 4 eau10480 on (xvs650z) all electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be re- moved. Eau33590 on (xvs650az) all electrical circuits are supplied with power; th...

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    Instrument and control functions 4-4 4 the steering must be locked before the key can be turned to “ ”. Notice eca11020 do not use the parking position for an extended length of time, other- wise the battery may discharge. Eau11004 indicator and warning lights eau11020 turn signal indicator light “ ...

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    Instrument and control functions 4-5 4 eau38913 immobilizer system indicator light (xvs650az) the electrical circuit of the indicator light can be checked by turning the key to “on”. The indicator light should come on for a few seconds, and then go off. If the indicator light does not come on initia...

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    Instrument and control functions 4-6 4 eau12092 self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash. If this occurs, have a yamaha deal...

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    Instrument and control functions 4-7 4 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set...

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    Instrument and control functions 4-8 4 eau12870 shift pedal (xvs650z) the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau12880 shift pedal (xv...

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    Instrument and control functions 4-9 4 eau12941 brake pedal xvs650z xvs650az the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13121 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and...

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    Instrument and control functions 4-10 4 eau13212 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

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    Instrument and control functions 4-11 4 eau13550 fuel cock the fuel cock supplies fuel from the tank to the carburetors while also filter- ing it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations. Off with the fuel cock lever in this position, fuel will not f...

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    Instrument and control functions 4-12 4 eau13620 starter (choke) knob “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke). Move the knob in direction (b) to turn off the starter (choke)...

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    Instrument and control functions 4-13 4 to install the rider seat 1. Insert the projection on the front of the rider seat into the seat holder as shown, and then place the seat in the original position. 2. Install the passenger seat holder by installing its bolts. 3. Install the passenger seat. Tip ...

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    Instrument and control functions 4-14 4 rider seat to remove the rider seat 1. Remove the passenger seat. 2. Remove the bolt, and then pull the rider seat up. To install the rider seat 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the origi- nal ...

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    Instrument and control functions 4-15 4 eau14282 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Warning! Never ride with a helmet attached to the helmet hold...

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    Instrument and control functions 4-16 4 eau14863 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring pr...

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    Instrument and control functions 4-17 4 eau15151 luggage strap holders there is a luggage strap holder on each passenger footrest. Eau15303 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the buil...

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    Instrument and control functions 4-18 4 eau15314 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

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    Instrument and control functions 4-19 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

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    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

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    For your safety – pre-operation checks 5-2 5 clutch • check operation. • lubricate cable if necessary. • check lever free play. • adjust if necessary. 7-18 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubri...

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    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

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    Operation and important riding points 6-2 6 eau16640 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau16671 shifting xvs650z xvs650az shifting gears lets you control the amount of ...

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    Operation and important riding points 6-3 6 and drive train, which are not designed to withstand the shock of forced shifting. Eau16800 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the start...

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    Operation and important riding points 6-4 6 1000–1600 km (600–1000 mi) avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Notice eca10270 if any engine trouble should occur during the engine break-in period, immediately have a yamah...

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    Periodic maintenance and adjustment 7-1 7 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

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    Periodic maintenance and adjustment 7-2 7 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

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    Periodic maintenance and adjustment 7-3 7 eau1770c general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element • clean. √ √ • replace. √ ...

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    Periodic maintenance and adjustment 7-4 7 9 * swingarm • check operation and for exces- sive play. √ √ √ √ • lubricate with lithium-soap-based grease. Every 50000 km (30000 mi) 10 * steering bearings • check bearing play and steering for roughness. √ √ √ √ √ • lubricate with lithium-soap-based greas...

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    Periodic maintenance and adjustment 7-5 7 eau18660 tip ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components of th...

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    Periodic maintenance and adjustment 7-6 7 • replace the brake hoses every four years and if cracked or damaged. U1bf20e0.Book page 6 thursday, april 9, 2009 9:10 am.

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    Periodic maintenance and adjustment 7-7 7 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Xvs650z xvs650az xvs650z/xvs650az eau1...

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    Periodic maintenance and adjustment 7-8 7 eau19151 panel b to remove the panel remove the bolt, and then pull the pan- el off as shown. To install the panel place the panel in the original position, and then install the bolt. Eau19544 checking the spark plugs the spark plugs are important engine com...

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    Periodic maintenance and adjustment 7-9 7 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace it if necessary. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. ...

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    Periodic maintenance and adjustment 7-10 7 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several ...

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    Periodic maintenance and adjustment 7-11 7 6. Install a new oil filter element and the o-ring. 7. Install the oil filter element covers by installing the bolts, and then tighten them to the specified torque. 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Tip check...

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    Periodic maintenance and adjustment 7-12 7 eau20024 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the vehicle. In addi- tion, the final gear oil level must be checked and the oil changed as follow...

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    Periodic maintenance and adjustment 7-13 7 5. Install the oil filler bolt, and then tighten it to the specified torque. 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Eau33383 cleaning the air filter element the air filter element should be cleaned at the inter...

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    Periodic maintenance and adjustment 7-14 7 5. Install the air filter case cover by aligning the match marks and in- stalling the bolts. Tip if dust or water collects in the air filter check hose, remove the clamp from it, and then remove the plug to drain the hose. Eau21290 adjusting the carburetors...

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    Periodic maintenance and adjustment 7-15 7 eau21340 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. ...

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    Periodic maintenance and adjustment 7-16 7 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in the periodic mai...

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    Periodic maintenance and adjustment 7-17 7 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and ha...

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    Periodic maintenance and adjustment 7-18 7 eau21940 spoke wheels to maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness...

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    Periodic maintenance and adjustment 7-19 7 6. To increase the clutch lever free play, turn the adjusting nut in direc- tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b). 7. Tighten the locknut at the crank- case. 8. Tighten the locknut at the clutch le- ver ...

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    Periodic maintenance and adjustment 7-20 7 ● a soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin-...

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    Periodic maintenance and adjustment 7-21 7 3. Tighten the locknut. Warning ewa11230 after adjusting the brake pedal posi- tion, the brake pedal free play must be adjusted. Brake pedal free play the brake pedal free play should mea- sure 20.0–30.0 mm (0.79–1.18 in) at the brake pedal end. Periodicall...

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    Periodic maintenance and adjustment 7-22 7 eau22380 checking the front brake pads and rear brake shoes the front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main- tenance and lubrication chart. Eau22430 front brake pads each front brake pad...

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    Periodic maintenance and adjustment 7-23 7 ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance. ● refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor ...

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    Periodic maintenance and adjustment 7-24 7 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau44271 checkin...

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    Periodic maintenance and adjustment 7-25 7 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23202 checking and lubricati...

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    Periodic maintenance and adjustment 7-26 7 eaum1650 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23272 checking the front fork the condition and operation of the front fork must be checke...

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    Periodic maintenance and adjustment 7-27 7 eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under the...

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    Periodic maintenance and adjustment 7-28 7 warning ewa10760 ● electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer t...

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    Periodic maintenance and adjustment 7-29 7 eau23526 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located behind panel b. (see page 7-7.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical ...

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    Periodic maintenance and adjustment 7-30 7 eau23795 replacing the headlight bulb this model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of...

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    Periodic maintenance and adjustment 7-31 7 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24283 replacing a turn signal light bulb or the tail/brake light ...

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    Periodic maintenance and adjustment 7-32 7 eau33413 replacing the auxiliary light bulb (xvs650az) if the auxiliary light bulb burns out, re- place it as follows. 1. Remove the headlight unit by re- moving the screws. 2. Remove the socket (together with the bulb) by pushing it in and turn- ing it cou...

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    Periodic maintenance and adjustment 7-33 7 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau24601 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it fall...

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    Periodic maintenance and adjustment 7-34 7 2. Lift the wheel up between the fork legs. Tip make sure that there is enough space between the brake pads before insert- ing the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg. 3. Insert the wheel axle. 4....

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    Periodic maintenance and adjustment 7-35 7 4. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod from the brake cam- shaft lever. 5. Remove panel a. (see page 7-7.) 6. Remove the bolts that secure the final gear case to the swingarm. 7. Lift the rear wheel off the grou...

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    Periodic maintenance and adjustment 7-36 7 6. Lower the rear wheel so that it is on the ground, and then put the sidestand down. 7. Tighten the axle nut, the final gear case bolts and the brake torque rod nuts to the specified torques. 8. Adjust the brake pedal free play. (see page 7-20.) warning ew...

  • Page 78

    Periodic maintenance and adjustment 7-37 7 eau25892 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression there is...

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    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 80

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 81

    Motorcycle care and storage 8-3 8 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stone...

  • Page 82

    Motorcycle care and storage 8-4 8 3. Drain the carburetor float cham- bers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting a...

  • Page 83

    Specifications 9-1 9 dimensions: overall length: xvs650az 2450 mm (96.5 in) xvs650z 2340 mm (92.1 in) overall width: xvs650az 930 mm (36.6 in) xvs650z 880 mm (34.6 in) overall height: xvs650az 1110 mm (43.7 in) xvs650z 1075 mm (42.3 in) seat height: xvs650az 710 mm (28.0 in) xvs650z 695 mm (27.4 in)...

  • Page 84

    Specifications 9-2 9 transmission type: constant mesh 5-speed operation: left foot operation gear ratio: 1st: 38/14 (2.714) 2nd: 38/20 (1.900) 3rd: 35/24 (1.458) 4th: 28/24 (1.167) 5th: 29/30 (0.967) chassis: frame type: double cradle caster angle: 35.00 ° trail: xvs650az 145.0 mm (5.71 in) xvs650z ...

  • Page 85

    Specifications 9-3 9 spring/shock absorber type: coil spring/gas-oil damper wheel travel: xvs650az 98.0 mm (3.86 in) xvs650z 86.0 mm (3.39 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: ...

  • Page 86

    Consumer information 10-1 10 eau26352 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 87

    Consumer information 10-2 10 tip the vehicle identification number is used to identify your motorcycle and may be used to register your motorcy- cle with the licensing authority in your area. Eau26470 model label the model label is affixed to the frame under the rider seat. (see page 4-12.) record t...

  • Page 88

    Index a air filter element, cleaning..................... 7-13 auxiliary light bulb, replacing (xvs650az) ....................................... 7-32 b battery................................................... 7-27 brake and clutch levers, checking and lubricating ....................................

  • Page 89

    Index swingarm pivots, lubricating ................. 7-26 t throttle cable free play, checking ......... 7-15 throttle grip and cable, checking and lubricating ........................................... 7-24 tires...................................................... 7-16 tool kit ....................

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2009.05-0.4 × 1 cr (e) dic183.