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Yamaha 212SS Owner's Manual

Other manuals for 212SS: Owner's Manual

Summary of 212SS

  • Page 1

    212ss & 212x owner’s / opera tor’s manual warning read this manual carefully before operating this boat. 212ss • 212x owner’s / operator’s manual.

  • Page 2: Warning

    Warning warning the engine exhaust from this product contains chemicals known to the state of california to cause cancer, birth defects or other reproductive harm. Yamaha lit-calif-65-01 read this manual carefully before operating this boat. This manual should stay with the boat if sold..

  • Page 3: To The Owner

    To the owner 212ss (fat1100c-h, fat1100cl-h) 212x (fat1100a-h / b-h, fat1100al-h / bl-h) owner’s/operator’s manual © 2008 by yamaha motor corporation, u.S.A. 1st edition, july 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S...

  • Page 5: Eatures

    2 f eatures & f unctions 1 s afety i nformation 3 o peration 4 m aintenance & c are 5 t rouble r ecovery 6 c onsumer i nformation 1-color pms 287 (2-d) 1-color black (2-d) 1-color pms 287 (reverse 2-d) 1-color black (reverse 2-d) 4-color blue (3-d) 12/98 yamaha logo 212ss/212x.

  • Page 7: Chapter 1

    # chapter 1 safety information identification number records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 primary i.D. Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 hull identification number (h.I.N.) . . . . . . . . . . . . . . . . . . ....

  • Page 9: Identification

    1-1 identification number records record your primary i.D., h.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your yamaha boat dealer. Also record and keep these i.D. Numbers in a separate place in case your boat is stolen. Primary i.D. Number the primary i...

  • Page 10: Afety

    1-2 1 s afety i nformation star labels this watercraft is labeled in california with a california air resources board (carb) star label ① see below for a description of your particular label. One star - low emission the one-star label identifies engines that meet the air resources board’s 2001 exhau...

  • Page 11: Afety

    1-3 s afety i nformation 1 emission control information this engine family conforms to u.S. Epa regulations for marine si engines. Approval label of emission control certificate this label is attached to the electrical box. ① emission control information label manufactured date label ② manufactured ...

  • Page 12: Afety

    1-4 1 s afety i nformation important labels 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3...

  • Page 13: Afety

    1-5 s afety i nformation 1 if any of these labels is damaged or missing, contact a yamaha dealer for a replacement..

  • Page 14: Afety

    1-6 1 s afety i nformation 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 carbon monoxide (co) can cause brain damage or death. Engine and generator exhaust contains odorless a...

  • Page 15: Afety

    1-7 s afety i nformation 1 ar210 model only other labels warning improper use of the ballast system can overload the boat, causing poor handling and increased risk of swamping. Ballast system adds 750 lb (340 kg) when full. Include this weight when making sure your load does not exceed the weight sh...

  • Page 16: Afety

    1-8 1 s afety i nformation safety information the safe use and operation of this boat is dependent upon the use of proper operating techniques, as well as upon the common sense, good judgment, and expertise of the oper- ator. Every operator should know the following requirements before operating the...

  • Page 17: Afety

    1-9 s afety i nformation 1 required equipment the u.S. Coast guard (uscg) has regulations which describe minimum standards of safety. You must comply with these regulations, which apply to boats like your boat which are less than 26 feet long. • personal flotation devices (pfds): uscg-approved pfds ...

  • Page 18: Afety

    1-10 1 s afety i nformation cruising limitations • scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. • operate defensively at safe speeds and keep a safe distance from peo- ple, objects, and other watercraft....

  • Page 19: Afety

    1-11 s afety i nformation 1 operational requirements • all riders must wear a coast guard approved personal flotation device (pfd). • eye protection is recommended to keep wind, water, and glare from the sun out of your eyes while you oper- ate your boat. Restraining straps for eyewear are made whic...

  • Page 20: Afety

    1-12 1 s afety i nformation • attach the engine shut-off cord (lan- yard) to the pfd and keep it free from the steering wheel or other controls so that the engine stops if the operator accidentally leaves the helm. Failure to attach the engine shut-off cord could result in a run- away boat if the op...

  • Page 21: Afety

    1-13 s afety i nformation 1 an open area without obstructions until you have a good feel for the maneuver. • this yamaha boat is water-jet pro- pelled. The pumps are directly con- nected to the engines. This means that the jet thrust will produce some movement whenever the engines are running. The b...

  • Page 22: Afety

    1-14 1 s afety i nformation water-skiing you can use the boat to tow a water skier, using the tow cleat provided. It is the boat operator’s responsibility to be alert to the safety of the water-skier and others. Know and follow all state and local water-skiing regulations in effect for the waters in...

  • Page 23: Afety

    1-15 s afety i nformation 1 rules of the road your yamaha boat is legally considered a powerboat. Operation of the boat must be in accordance with the rules and regulations governing the water- way on which it is used. Just as there are rules that apply when you are driving on streets and high- ways...

  • Page 24: Afety

    1-16 1 s afety i nformation rules when encountering vessels there are three main situations that you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: you are approaching another vessel head-on. Crossing: you are traveling across anothe...

  • Page 25: Afety

    1-17 s afety i nformation 1 overtaking if you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintai...

  • Page 26: Afety

    1-18 1 s afety i nformation “1” “3” “5” “7” lighted buoy (port hand) odd number, increasing toward head of navigation. Leave to port (left) pro- ceeding white light green light or old new “2” “4” “6” lighted buoy (starboard hand) even number, increasing toward head of navigation. Leave to starboard ...

  • Page 27: Afety

    1-19 s afety i nformation 1 reading buoys and other markers the waters of the united states are marked for safe navigation by the lat- eral system of buoyage. Simply put, buoys and markers have an arrange- ment of shapes, colors, numbers, and lights to show which side of the buoy a boater should pas...

  • Page 28: Afety

    1-20 1 s afety i nformation to get more boating safety information be informed about boating safety. Additional publications and information can be obtained from many organiza- tions, including the following. United states coast guard consumer affairs staff (g-bc) office of boating, public, and cons...

  • Page 29: Chapter 2

    Chapter 2 features & functions location of main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 operation of controls and other functions . . . . . . . . . . . . . . 2-5 steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 31: Eatures

    2-1 f eatures & f unctions 2 main features: fuel tank battery blower motor port/starboard features: flush attachments electrical boxes oil tanks oil tank cap/ dipstick mufflers muffler boxes spark plugs/ spark plug caps air filter cases hood supports engine compartment vent outlets engine compartmen...

  • Page 32: Eatures

    2-2 2 f eatures & f unctions Ⓐ Ⓑ Ⓒ Ⓑ 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41...

  • Page 33: Eatures

    2-3 f eatures & f unctions 2 location of main components: bow lights bow eye storage compartments bow anchor locker grab handles cleats courtesy lights fuel tank inspection access hatch throttle/shift levers cooler stern ladder stern light socket ski tow hook jet pump clean-out access panel pump cle...

  • Page 34: Eatures

    2-4 2 f eatures & f unctions location of main components control features: ① hull drain ② speedometer pick-up ③ steering nozzle ④ reverse gates ⑤ ladder ⑥ trailer strap eyes ⑦ deck drain ⑧ depth finder transponder ⑨ ballast system fill/drain (212x only) control features: ① speedometer ② tachometer ③...

  • Page 35: Eatures

    2-5 f eatures & f unctions 2 operation of controls and other functions steering ① steering wheel your boat can be steered by turning the steering wheel the same direction you wish to travel, to the right or left. When the wheel is turned, the angle of the jet (output) nozzles at the rear of the craf...

  • Page 36: Eatures

    2-6 2 f eatures & f unctions engine shut-off switch • always attach the engine shut- off cord to your personal flota- tion device (pfd) or arm or leg, before starting the engines. Failure to attach the cord could result in a runaway boat if the operator is ejected. • do not attach the cord to cloth-...

  • Page 37: Eatures

    2-7 f eatures & f unctions 2 warning throttle/ shift lever, port (left) side engine throttle/ shift lever, starboard (right) side engine neutral forward reverse free accelerator button off: ignition circuits are switched off. The engine cannot be started but other switches will operate. (the key can...

  • Page 38: Eatures

    2-8 2 f eatures & f unctions this boat is equipped with “start-in- gear” protection. The engines will not start unless the levers are in the neutral position. The shift lever controls the direction of travel. The drive line on the boat is direct drive, so jet thrust is always being pro- duced while ...

  • Page 39: Eatures

    2-9 f eatures & f unctions 2 fuel tank filler cap be sure to tighten the cap securely before operating. Gauges 1. Speedometer the speedometer ① shows the boat speed in miles per hour (mph). 2. Tachometers the boat has two tachometers ② which display engine rpm. The one on the left is for the port en...

  • Page 40: Eatures

    2-10 2 f eatures & f unctions 0 1 2 3 4 5 6 7 8 9 10 20 30 35 40 45 50 55 60 mph rpm 0 2 3 4 5 6 7 8 9 rpm fuel f e yamaha yamaha yamaha 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7...

  • Page 41: Eatures

    2-11 f eatures & f unctions 2 the depth finder continually monitors and displays a reading of water depths from 2.5 to 200 feet (0.8 to 61 meters). The instrument calculates the depth by emitting sound signals and measuring how long it takes for the sound to “echo” off the bottom. In addition, the g...

  • Page 42: Eatures

    2-12 2 f eatures & f unctions 2 reduce the value. Press and release either key to change the value in 1-foot increments. Press and hold the key to change the value in 9-foot increments per second. 3) after your selection is made, the dis- play will return to normal operation after 5 seconds. 4) the ...

  • Page 43: Eatures

    2-13 f eatures & f unctions 2 tip: all three warning indicators blink when the no-wake mode system is engaged (see page 2-14). Overheat warning system the engine has an overheat warning device. If either engine starts to over- heat, the engine speed of the affected engine will be limited to 3000 rpm...

  • Page 44: Eatures

    2-14 2 f eatures & f unctions switches blower bilge pump courtesy lights lights horn no-wake mode (port) no-wake mode (starboard) blower press this switch to turn on the blower to ventilate the engine compartment. See page 3-9 for more information. Bilge pump press this switch to activate the bilge ...

  • Page 45: Eatures

    2-15 f eatures & f unctions 2 to set no-wake mode: press both gray no-wake mode buttons simultaneously until the three symbols in each tachometer start blinking. Tip: although each engine is controlled separately, always put both engines in no-wake mode for proper operation. To cancel the no-wake mo...

  • Page 46: Eatures

    2-16 2 f eatures & f unctions tip: there is also an accessory fuse at the battery (see page 4-16). Ballast system (212x only) • improper use of the ballast sys- tem can overload the boat, caus- ing poor handling and increased risk of swamping. • ballast system adds 750 lb (340 kg) when full. Include...

  • Page 47: Eatures

    2-17 f eatures & f unctions 2 1) press the top of the switch (“fill”) to begin automatic filling. The pump will run for about 8-1/2 minutes to take on about 630 lb of water. 2) to manually stop the pump, briefly press the bottom of the switch (“drain”). If more water is desired, press the top of the...

  • Page 48: Eatures

    2-18 2 f eatures & f unctions stereo system a stereo cd player/receiver with four speakers is standard. There is also a remote control key pad at the swim platform and mp3 player input in a compartment at the helm. Refer to the stereo system owner's manual included with your boat. Engine hood there ...

  • Page 49: Eatures

    2-19 f eatures & f unctions 2 under front seats pull up the seat cushions to access the storage compartments. Front locker self-draining cooler glove box port-side console under rear side seats do not carry any flammable sub- stances in the battery compartment or any heavy or metal items that can da...

  • Page 50: Eatures

    2-20 2 f eatures & f unctions pull up the seat cushions to access the storage compartments. Front walk-through if desired, the walk-through to the bow of the boat can be closed. Doorway unlatch the door from the port-side console storage compartment, and lock it into place on the driver's side conso...

  • Page 51: Eatures

    2-21 f eatures & f unctions 2 windshield unsnap the retaining strap ① from the windshield and pivot it into place. Rotate the two latches ② to keep the windshield secured. When the wind- shield is open, be sure to secure it with the retaining strap to keep it from moving while underway or trailering...

  • Page 52: Eatures

    2-22 2 f eatures & f unctions wakeboard tower (212x model) severe injury or death can result if you ignore any of the following: • maximum towing capacity: 1 person, 350 lb. (158 kg) max. • make sure tow rope is securely fastened to the tow pylon on the tower. • stay clear of the tow rope while pull...

  • Page 53: Eatures

    2-23 f eatures & f unctions 2 4. Still supporting the upper section of the wakeboard tower, install the two short supports ④ using two screw knobs on each side. Install the teth- ered rings ⑤ into the ends of the upper tower support screw knobs to prevent them from loosening or coming out during ope...

  • Page 55: Chapter 3

    Chapter 3 operation fuel and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 engine oil . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 57: Peration

    3-1 o peration 3 fuel and oil gasoline • gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. • gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gaso...

  • Page 58: Peration

    3-2 3 o peration additive, available from your yamaha dealer, is formulated to remove existing deposits and, when used continuously, prevent new ones from forming, while also helping to keep fuel injectors and other fuel system components clean for proper performance and longer engine life. Engine o...

  • Page 59: Peration

    3-3 o peration 3 2) if the level is at least at the minimum level “l” mark on the dipstick, but less than the “f” mark , the engine can be operated. Notice: if the level is above the “f” mark, the engine is overfilled. Consult a yamaha dealer to have oil extracted from the engine to avoid damage. 3)...

  • Page 60: Peration

    3-4 3 o peration pre-operation checks check list before operating this boat, perform the checks in the following check list. Always follow the inspection and maintenance procedures and schedules described in this owner’s/operator’s manual. Failure to inspect or maintain the boat properly increases t...

  • Page 61: Peration

    3-5 o peration 3 tip: pre-operation checks should be made each time the boat is used. These checks can be completed in a short time. It is worth the time spent to ensure safety and reliability. Check points steering make sure the wheel is not loose. There should not be any free play, either in-and-o...

  • Page 62: Peration

    3-6 3 o peration fire extinguisher make sure the fire extinguisher is aboard and full. See the instructions supplied by the fire extinguisher manu- facturer to determine proper indication of condition. The fire extinguisher canister is located inside the driver-side console storage compartment. Open...

  • Page 63: Peration

    3-7 o peration 3 jet intakes jet thrust intakes intake grates before launching the boat, carefully check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. If the intakes are clogged, cavitation could occur, reducing jet thrust, and possibly d...

  • Page 64: Peration

    3-8 3 o peration a one-way check valve in the drain pre- vents water from traveling back to the deck during mooring or while moving in reverse. Bilge pump – your boat is equipped with a drainage system that channels water that enters the boat from the storage compart- ments to the bilge under the en...

  • Page 65: Peration

    3-9 o peration 3 engine compartment gasoline vapors can explode. Before starting the engines, operate the blower for at least 4 minutes and check the engine compartment bilge for gasoline vapors. Do not start the engines if you can smell fuel vapors in the engine compartment or if there are any loos...

  • Page 66: Peration

    3-10 3 o peration horn press the horn switch to be sure the horn operates. Engine shut-off switch engine shut-off switch clip with cord first, place the boat in the water to pro- vide adequate engine cooling. Start the engine, and then remove the engine shut-off switch clip, and verify that the engi...

  • Page 67: Peration

    3-11 o peration 3 bimini™ top (212ss) raising from the fully collapsed storage position. 1) with an assistant, raise the top and secure the rear support poles to the rear support pole mounts with the lock pins. 2) unzip and remove the storage cover. 3) unfold the top by pulling to the bow of the boa...

  • Page 68: Operation

    3-12 3 operation storing in the upright position 1) raise the rear support poles. 2) unhook the front straps and pull the top to the back. 3) roll the fabric around the frames and zip the storage cover in place. Do not trailer the boat with the bimini top in the fully extended or upright storage pos...

  • Page 69: Operation

    3-13 operation 3 bimini ™ top (212x model) the bimini top is normally covered and secured to the top rail of the wakeboard tower. To deploy the top, follow the steps below: 1) unclip the two fasteners that hold the bimini storage cover and top to the wakeboard tower rail. Remove the storage cover. 2...

  • Page 70: Operation

    3-14 3 operation bimini top extension after erecting the bimini top the top extension may be put up. Attach the support pole ① to the rear mounts ② on the wake board tower bases. Raise the top extension and zip the three sections of the fabric to the main top. Secure the tension straps to the stern ...

  • Page 71: Operation

    3-15 operation 3 operation starting the engines severe injury or death may result if you ignore any of the following: • before operating your boat, become familiar with all controls. Consult your yamaha dealer about any control or function you do not fully understand. Failure to understand how the c...

  • Page 72: Operation

    3-16 3 operation 2) attach the engine shut-off cord to your pfd. Install the cord clip onto the engine shut-off switch by push- ing the clip groove over the nut beneath the knob. Be sure the cord is not wrapped around the steering wheel or tangled in the controls. Tip: it is not possible to start th...

  • Page 73: Operation

    3-17 operation 3 • never turn the ignition key to “start” while the engine is run- ning. The starter mechanism could be damaged. • if the starter motor is engaged continuously for more than 5 sec- onds, the battery will become quickly discharged and it will be impossible to start the engine. The sta...

  • Page 74: Peration

    3-18 3 o peration break-in procedure the engine break-in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances. This ensures proper performance and promotes longer component life. 1) launch the boat and start the engines (...

  • Page 75: Peration

    3-19 o peration 3 driving your boat getting to know your boat operating your boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Boating with your new boat can be a very enjoyable activity,...

  • Page 76: Peration

    3-20 3 o peration turning the boat • do not pull the throttle levers back to idle when trying to steer away from objects – you need throttle to steer. • be sure passengers are hold- ing on before making turns. An unprepared passenger could lose balance and fall. Steering control depends on the com- ...

  • Page 77: Peration

    3-21 o peration 3 turning left turning right boating with passengers when passengers are on board, make sure they are seated and hold- ing on before you start to acceler- ate. An unprepared passenger could lose balance and fall. Your boat is designed for one operator and up to eight passengers only....

  • Page 78: Peration

    3-22 3 o peration 1) be sure engines are off, then move to the stern of the boat. Pull out the ladder and climb up onto the step. Return the ladder to the stowed position before climbing into the boat. 2) climb up onto the swim platform, then sit in one of the seats provided. Boarding from a dock or...

  • Page 79: Peration

    3-23 o peration 3 stopping • you will lose steering control if you completely pull the throttles back to idle. You need throttle to steer. • do not use the reverse function to slow down or stop the boat from planing speed as it could cause you to lose control, be ejected, or impact the steering whee...

  • Page 80: Peration

    3-24 3 o peration wind or current pushing boat toward dock: slowly maneuver to a shallow angle and allow the boat to move toward the dock. No wind or current: approach the dock at a shallow angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock....

  • Page 81: Peration

    3-25 o peration 3 anchoring always anchor from the bow. Anchoring from the stern will make the boat unsteady. A strong cur- rent can pull a stern-anchored boat underwater. Select an anchor appropriate for your boat and water conditions. A “danforth” (or fluke) type anchor is suitable for most applic...

  • Page 82: Peration

    3-26 3 o peration crossing wakes and swells you will not always have flat, smooth water. There will be swells and wakes from other boats, etc. The best way to cross wakes and swells is with the least jolt to you and the boat. Small swells are not as difficult to cross as larger swells or wakes. Cros...

  • Page 83: Peration

    3-27 o peration 3 post-operation checks post-operation checks these post-operation procedures are developed to help preserve the long- term appearance and reliability of your boat. Perform these procedures as soon as possible after the boat is loaded back on the trailer after the day’s use. Some own...

  • Page 84: Peration

    3-28 3 o peration 5) remove hull drain plug and the engine compartment drain plugs . Rinse the engine compartment with a small amount of fresh water. Be careful not to get water on the carburetor or electrical components. Allow any water in the bilge to drain out. After the water has drained, wipe t...

  • Page 85: Peration

    3-29 o peration 3 trailering avoid accident and injury from improper trailering: • the trailer must be matched for the boat’s weight and hull. • the towing vehicle must have the capacity of pulling the load. Pulling a load that exceeds the towing capacity may cause loss of control. • be sure the boa...

  • Page 86: Peration

    3-30 3 o peration • check wheel bearings and wheel lug nuts before each trip. • check tail, brake, and turn signal lights for proper operation. • secure the bow of the boat to the trailer with the winch line and also with the chain. Secure the stern cleats to the trailer with tie-downs. • take down ...

  • Page 87: Peration

    3-31 o peration 3 launching as a courtesy to other boaters, prepare your boat for launching before using the ramp. Each launch may have particular differ- ences, such as ramp angle, prevailing wind, waves, and water currents. If possible, watch a couple of boaters launch their boats first to notice ...

  • Page 88: Peration

    3-32 3 o peration 3) make sure the boat is centered on the support rails and is headed straight for the bow stop (bumper board). Ease the boat forward until the bow rests against the bow stop. Notice: the winch line is not designed to pull the boat onto the trailer. 4) attach and tighten the winch l...

  • Page 89: Chapter 4

    Chapter 4 maintenance and care storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 cooling system flushing . . . . . . . . . . . . ....

  • Page 91: Aintenance

    4-1 m aintenance & c are 4 storage storing your boat for prolonged peri- ods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advis- able to have the boat serviced by an authorized yamaha boat dealer before storage. However, the following proc...

  • Page 92: Aintenance

    4-2 4 m aintenance & c are 4) turn off the water supply, then drain residual water from the exhaust system by alternately pushing the throttle lever up to half throttle and back for 10 to 15 seconds. Shut off engine. Never have the water on when the engine is not running. The water could flow back t...

  • Page 93: Aintenance

    4-3 m aintenance & c are 4 7) grease the areas of the boat speci- fied in “grease points” in the adjust- ment and maintenance section. Battery with the battery switch in the off position, the bilge pump will not work, even if the bilge pump switch is in the on position. The bilge could fill with wat...

  • Page 94: Aintenance

    4-4 4 m aintenance & c are cleaning 1) remove the fuel tank compartment drain ① and allow any water to drain into the engine compartment. Re install the drain plug. Gasoline and its vapors are highly flammable and explosive. If fuel or a fuel/water mix drains from the fuel tank compartment drain, wi...

  • Page 95: Aintenance

    4-5 m aintenance & c are 4 maintenance and adjustment be sure to turn off the engines when you perform maintenance unless otherwise specified. If you are not familiar with machine servicing, this work should be done by a yamaha dealer or other qualified mechanic. Maintenance, replacement, or repair ...

  • Page 96: Aintenance

    4-6 4 m aintenance & c are maintenance interval initial thereafter every page 10 hours 50 hours 100 hours 100 hours 200 hours 6 months 12 months 12 months 24 months spark plug inspection/cleaning/ adjustment 4-7 grease points greasing 4-8 bearing housing greasing *1 *2 *2 4-9 fuel system inspection ...

  • Page 97: Aintenance

    4-7 m aintenance & c are 4 spark plug cleaning and adjustment be careful not to damage the insu- lator when removing or installing a spark plug. A damaged insulator could allow sparks to escape, which could result in a fire or explosion. The spark plug is an important engine component and is easy to...

  • Page 98: Aintenance

    4-8 4 m aintenance & c are grease points to keep moving parts sliding or rotating smoothly, coat them with water resis- tant grease such as yamaha marine grease, yamaha grease a, or an equiv- alent. Throttle cable grease the throttle-cable inner wires at the carburetors. Steering cable ball joints a...

  • Page 99: Aintenance

    4-9 m aintenance & c are 4 bearing housing ① bearing housing grease nipp grease the bearing housing through the grease nipple. The first service should be done after 10 hours or 1 month by your yamaha dealer. Fill the bearing housing with water- resistant grease through the grease nipple. After firs...

  • Page 100: Aintenance

    4-10 4 m aintenance & c are fuel system inspection gasoline is highly flammable and explosive. Failure to check for and repair any fuel leakage could result in fire or explosion. A fire or explo- sion can cause severe injury or death. When inspecting the fuel system, shut off the engine, do not smok...

  • Page 101: Aintenance

    4-11 m aintenance & c are 4 fuel tank if the fuel tank needs to be cleaned or when any water is found in the fuel system, take the boat to your yamaha dealer for service. Engine oil/filter engine oil is extremely hot after the engine is turned off. Coming into contact with or getting any engine oil ...

  • Page 102: Aintenance

    4-12 4 m aintenance & c are air filter the air filter element should be checked every 12 months or every 100 hours of operation. To check the air filter: 1) open the hood (see page 2-18). 2) remove the air filter case cover screws ① , slide the locks ② to open, and then remove the case cover. 3) rem...

  • Page 103: Aintenance

    4-13 m aintenance & c are 4 steering cable inspection be sure to check: 1) check for smooth operation of the wheel and steering nozzles. 2) check for proper steering adjust- ment. The nozzles should both point straight back when the steering wheel is centered. If steering is stiff or misadjusted, as...

  • Page 104: Aintenance

    4-14 4 m aintenance & c are controls (throttle/shift) check the control levers for smooth operation and proper shifting. 1) remove the engine stop switch cord (lanyard) and ignition keys. 2) push and pull the control levers through their full range, from neutral to wide-open throttle forward and fro...

  • Page 105: Aintenance

    4-15 m aintenance & c are 4 sacrificial anodes an aluminum alloy anode is mounted on each jet pump outlet on your boat. Galvanic corrosion can damage metal surfaces below the waterline on any boat, particularly in saltwater. These “sacrificial” anodes are designed to erode in these conditions first,...

  • Page 106: Aintenance

    4-16 4 m aintenance & c are fuse replacement the fuse is in the ignition coil holder. To replace the fuse, unscrew the cap and pull the two red leads out with the fuse holder. Open the fuse holder and replace the fuse. Ignition coil holder fuse (10a) cap fuse holder accessory fuse fuse (20a) the fus...

  • Page 107: Aintenance

    4-17 m aintenance & c are 4 battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: external – flush with water. Internal – drink large quantities of water or milk. Follow with milk of magnesia, beaten...

  • Page 108: Aintenance

    4-18 4 m aintenance & c are ① positive (+) battery cable (red) ② negative ( –) battery cable (black) ③ accessory (+) lead (red/black) ④ accessory (–) lead (black) battery removal: disconnect battery leads before removing the battery. Disconnect the negative (–) lead first. Battery installation: conn...

  • Page 109: Aintenance

    4-19 m aintenance & c are 4 model xx item unit 212ss: fat1100c-h vehicle capacity maximum people on board number of people 9 maximum load capacity (persons) lb. 1675 dimensions length feet / inches 21.0' / 252" beam feet / inches 8.6' /102.4" draft inches 16" dry weight lb. 3029 height on trailer fe...

  • Page 110: Aintenance

    4-20 4 m aintenance & c are model xx item unit 212x: fat1100a-h / b-h vehicle capacity maximum people on board number of people 9 maximum load capacity (persons) lb. 1675 dimensions length feet / inches 21' / 252" beam feet / inches 8.6' /102.4" draft inches 16" dry weight lb. 3274 height on trailer...

  • Page 111: Chapter 5

    Chapter 5 trouble recovery troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 troubleshooting chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 emergency procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 113: Rouble

    5-1 t rouble r ecovery 5 troubleshooting if any trouble happens on your boat, use this section to check for possible cause. If you can- not find the cause or if the procedure for replacement or repair is not described in this owner’s manual, ask your yamaha boat dealer or qualified mechanic for the ...

  • Page 114: Rouble

    5-2 5 t rouble r ecovery ** engine speed will be limited to 3,500 rpm by the overheat warning device. Trouble possible cause remedy page engine runs irregularly or stalls • fuel empty • refill as soon as possible 3-2 stale or contaminated • have serviced at yamaha dealer • fuel filter water or dust ...

  • Page 115: Rouble

    5-3 t rouble r ecovery 5 emergency procedures towing the boat ① bow eye the boat should be towed only if it becomes inoperative. The towing rope should be long enough so that the boat will not collide with the towing boat when slowing down. A good rule of thumb is a tow rope which is three times the...

  • Page 116: Rouble

    5-4 5 t rouble r ecovery jump starting severe injury or death may result if you ignore any of the following: • if blower will not operate, ventilate engine compartment by opening engine compartment hatch for several minutes before attempt- ing a jump start. • do not connect the negative (–) jumper c...

  • Page 117: Rouble

    5-5 t rouble r ecovery 5 jet pump clean-out procedure severe injury or death may result if you ignore any of the following: • turn off and remove both ignition keys, remove lanyard, and wait for all movement to stop before removing access port caps. • never override interlocks to run engine with hat...

  • Page 118: Rouble

    5-6 5 t rouble r ecovery 6) press the t-handle down firmly to lock the cap in place. Pull up force- fully on the handle to be sure it is locked. If a strong pull will move the handle, it is not locked securely – the cap could be forced out by water pressure during operation. • be sure the caps are l...

  • Page 119: Chapter 6

    Chapter 6 consumer information & index limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 california emission control warranty . . . . . . . . . . . . . . . . . . . . .6-4 yamaha extended service (y.E.S) . . . . . . . . . . . . . . . . . . . . . ...

  • Page 121: Onsumer

    6-1 c onsumer i nformation & i ndex 6 yamaha motor corporation, u.S.A. Yamaha boat limited warranty yamaha motor corporation, u.S.A. Hereby warrants that new yamaha boats will be free from defects in materials or workmanship for the period of time stated herein, subject to certain stated limitations...

  • Page 122: Onsumer

    6-2 6 c onsumer i nformation & i ndex 3. Use of lubricants, oils, and fuel/oil mixtures that are not suitable for boat motor use. 4. Damage as a result of accidents, collisions, contact with foreign materials, or submersion. 5. Growth of marine organisms on motor or hull surfaces. 6. Normal deterior...

  • Page 123: Onsumer

    6-3 c onsumer i nformation & i ndex 6 q. May i perform any or all of the recommended maintenance shown in the owner’s manual instead of having the dealer do them? A. Yes, if you are a qualified mechanic and follow the procedures specified in the owner’s and service manual. We do recommend, however, ...

  • Page 124: Yamaha Marine Engines

    6-4 yamaha marine engines california emission control warranty statement your warranty rights and obligations the california air resources board and yamaha motor corporation, u.S.A., are pleased to explain the emission control system warranty on your 2001 and later outboard, personal watercraft, or ...

  • Page 125: Onsumer

    6-5 c onsumer i nformation & i ndex 6 yamaha motor corporation, u.S.A. Warrants to the ultimate purchaser and each subsequent pur- chaser thereafter that each new 2001 and later outboard, personal watercraft, or boat equipped with a personal watercraft engine certified for sale and sold in californi...

  • Page 126: Onsumer

    6-6 6. Catalyst or thermal reactor system catalytic converter thermal reactor exhaust manifolds exhaust valves exaust system 7. Particulate controls traps, filters, precipitators, and any other device used to capture particulate emissions 8. Miscellaneous items used in above systems vacuum, temperat...

  • Page 127: Onsumer

    6-7 c onsumer i nformation & i ndex 6 exclusions: no warranty coverage will be allowed if the part(s) failure was caused by owner/ operator abuse, neglect, tampering, improper adjustment unless performed by a dealer during warranty repair work, modification, misuse, alteration, or improper maintenan...

  • Page 128: Onsumer

    6-8 6 c onsumer i nformation & i ndex keep your yamaha boat protected even after the 1-year warranty coverage provisions expire with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted ...

  • Page 129: Onsumer

    6-9 c onsumer i nformation & i ndex 6 boating terms term definition bow the front part of the boat. Deck the “floor” or upper structure which covers the hull. Give-way the vessel which must yield the right-of-way when two boats meet. Gunwale the meeting junction of the deck and hull; the upper edge ...

  • Page 130: Sample Float Plan

    6-10 sample float plan 6 c onsumer i nformation & i ndex leave a float plan with a responsible person on shore before boating. The example below can be copied and used. Destination: loran or gps coordinates: intended activity: expected return date: time: local u.S. Coast guard phone #: notes: hull c...

  • Page 131: Onsumer

    6-11 c onsumer i nformation & i ndex 6 a access port caps. . . . . . . . . . . . . 3-6, 5-5 adjustment and maintenance. . . . . . . 4-5 age limit. . . . . . . . . . . . . . . . . . . . . . . 1-8 air filter . . . . . . . . . . . . . . . . . . . . . . 4-12 anchor . . . . . . . . . . . . . . . . . . . ...

  • Page 132: Onsumer

    6-12 6 c onsumer i nformation & i ndex d deck drain . . . . . . . . . . . . . . . . . . . . . 3-7 deep alarm. . . . . . . . . . . . . . . . . . . . 2-12 depth finder . . . . . . . . . . . . . . . . . . . 2-10 docking. . . . . . . . . . . . . . . . . . . . . . . 3-22 drain plugs . . . . . . . . . . ....

  • Page 133: Onsumer

    6-13 c onsumer i nformation & i ndex 6 limit on running engine out of water . . 4-2 limit on starter motor running period . . . . . . . . . . . . . . . 3-17 limitations on who may operate boat . . . . . . . . . . . . . . . . . . 1-8 load limit . . . . . . . . . . . . . . . . . . . . . . 1-8 location...

  • Page 134: Onsumer

    6-14 6 c onsumer i nformation & i ndex steering pivot points, greasing . . . . . . 4-8 steering wheel tilt adjustment. . . . . . . . . . . . . . . . . 2-5 stern light . . . . . . . . . . 1-13, 2-2, 2-14, 3-9 stopping . . . . . . . . . . . . . . . . . . . . . . 3-23 stopping the engines . . . . . . ....

  • Page 135: 212Ss & 212X

    ©2008 yamaha motor corporation, u.S.A. Printed in u.S.A . Lit-18626-08-23 212ss & 212x owner’s / opera tor’s manual.