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  5. Owner's Manual

Yamaha 5PW-28199-10 Owner's Manual

Summary of 5PW-28199-10

  • Page 1

    Printed in japan 2001 . 12 - 7.0 × 2 cr (e) printed on recycled paper yamaha motor co., ltd. 5pw-28199-10 lit-11626-15-47 yzf-r1p yzf-r1pc owner’s manual.

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    Eau03438.

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    Eau00002 1- introduction congratulations on your purchase of the yamaha yzf-r1 / yzf-r1c. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made y...

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    Eau00003 1- important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or deat...

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    Important manual information ew000000 warning _ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...

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    Important manual information affix dealer label here eau04247 yzf-r1p/yzf-r1pc owner’s manual ©2001 by yamaha motor corporation, u.S.A. 1st edition, november 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly p...

  • Page 7

    Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009 u5pw10...

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    Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................

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    1 1-1 eau04193 1- safety information motorcycles are single track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements be- fore riding this motorcycle. He or she...

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    Safety information 1 1-2 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors. B. Know yo...

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    Safety information 1 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or...

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    Safety information 1 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of yzf-r1: 202 kg (445 lb)/yzf-r1c: 201 kg (443 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be k...

  • Page 13

    Safety information 1 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a mini...

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    Safety information 1 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park the motorcycle ...

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    Safety information 1 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle. U5pw10.Book page 7 thursday, january 10, 2002 12:15 pm.

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    Safety information 1 1-8 1 california only 6 3 7 4 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5lv-2835y-00 5 2 premium unleaded gasoline only 91 min. Pump octane (r+m) 2 5pw-2415e-10 u5pw10.Book page 8 thursday, january 10, 2002...

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    Safety information 1 1-9 8 9 10 u5pw10.Book page 9 thursday, january 10, 2002 12:15 pm.

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    Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................

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    2-1 2 eau00026 2- description left view 1. Fuse box (page 6-40) 2. Front fork compression damping force adjusting screw (page 3-19) 3. Front fork rebound damping force adjusting screw (page 3-19) 4. Front fork spring preload adjusting bolt (page 3-18) 5. Front brake fluid reservoir (page 6-31) 6. Sh...

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    Description 2-2 2 right view 12. Luggage strap holders (page 3-23) 13. Helmet holders (page 3-17) 14. Main fuse (page 6-40) 15. Electronic fuel injection fuse (page 6-40) 16. Battery (page 6-39) 17. Rear brake fluid reservoir (page 6-32) 18. Air filter element (page 6-21) 19. Radiator cap (page 6-18...

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    Description 2-3 2 controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Multi-function display (page 3-6) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-11) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-23) 8. Brake lever (pa...

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    3 instrument and control functions main switch/steering lock .....................................3-1 indicator and warning lights ................................3-2 multi-function display ...........................................3-6 tachometer .......................................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau04565 on all electrical circuits are supplied with power, an...

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    Instrument and control functions 3-2 3 ew000016 warning _ never turn the key to “off” or “lock” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor- cycle is stopped before turning the key...

  • Page 25

    Instrument and control functions 3-3 3 eau04301 oil level warning light “ ” this warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked according to the fol- lowing procedure. 1. Turn the key to “on”. 2. If the warning light does not come ...

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    Instrument and control functions 3-4 3 eau04559 engine speed indicator light the electrical circuit of the indicator light can be checked according to the following procedure. 1. Turn the key to “on”. 2. If the indicator light does not come on for a few seconds, then go off, have a yamaha dealer che...

  • Page 27

    Instrument and control functions 3-5 3 cb-25e coolant temperature display conditions what to do 0–39 °c (0–103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature flashes. Warning ligh...

  • Page 28

    Instrument and control functions 3-6 3 eau04566 multi-function display the multi-function display is equipped with the following: ● a speedometer (which shows the riding speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they wer...

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    Instrument and control functions 3-7 3 to reset a tripmeter, select it by push- ing the “select” button, and then push the “reset” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode...

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    Instrument and control functions 3-8 3 display brightness and engine speed indicator light control mode this mode cycles through five control functions, allowing you to make the fol- lowing settings in the order listed be- low. 1. Display brightness: this function allows you to adjust the brightness...

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    Instrument and control functions 3-9 3 to adjust the display brightness 1. Turn the key to “off”. 2. Push and hold the “select” but- ton. 3. Turn the key to “on”, and then, af- ter five seconds, release the “select” button. 4. Push the “reset” button to select the desired display brightness lev- el....

  • Page 32

    Instrument and control functions 3-10 3 to set the engine speed indicator light deactivation function note: _ ● the indicator light deactivation function can be set between 7,000 and 12,000 r/min in increments of 500 r/min. ● be sure to set the deactivation function to a higher engine speed than for...

  • Page 33

    Instrument and control functions 3-11 3 eau00101 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Ec000003 caution: _ do not operate the engine in the ta- chometer red zone. Red zone: 11,750 r/min and above _ eau00118 handlebar...

  • Page 34

    Instrument and control functions 3-12 3 eau03890 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the motorcycle over- turns or when the throttle cable is stuck. Eau00143 start switch “ ” pus...

  • Page 35

    Instrument and control functions 3-13 3 eau00161 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake lever is equipped with a posi- tion adjusting dial. To adjust the dis- tance between the brake lever and ...

  • Page 36

    Instrument and control functions 3-14 3 note: _ the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. _ ewa00025 warning _ make sure that the fuel tank cap is properly closed before riding. _ eau03753 ...

  • Page 37

    Instrument and control functions 3-15 3 your yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(r+m)/2] of 91 or higher, or a research octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unlead...

  • Page 38

    Instrument and control functions 3-16 3 to install the rider seat insert the projection on the front of the rider seat into the seat holder as shown, place the seat in the original position, and then install the bolts. Passenger seat to remove the passenger seat 1. Insert the key into the seat lock,...

  • Page 39

    Instrument and control functions 3-17 3 eau04489 helmet holders the helmet holders are located on the bottom of the passenger seat. To secure a helmet to a helmet holder 1. Remove the passenger seat. (see page 3-16 for passenger seat re- moval and installation proce- dures.) 2. Attach the helmet to ...

  • Page 40

    Instrument and control functions 3-18 3 eau01862 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. Ew000035 warning _ always adjust both fork legs equal- ly, otherwise p...

  • Page 41

    Instrument and control functions 3-19 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw on each fork leg in direction a . To de- crease the rebound damping force and thereby soften the rebound damping, turn the adjusting sc...

  • Page 42

    Instrument and control functions 3-20 3 eau04496 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping force adjusting screws. Ec000015 caution: _ never attempt to turn an adjusting mechanism beyond t...

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    Instrument and control functions 3-21 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in di- rection a . To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw in direction ...

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    Instrument and control functions 3-22 3 eau00315 warning _ this shock absorber contains high- ly pressurized nitrogen gas. For proper handling, read and under- stand the following information be- fore handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or p...

  • Page 45

    Instrument and control functions 3-23 3 eau03170 luggage strap holders there are four luggage strap holders on the bottom of the passenger seat. To use the strap holders, remove the passenger seat, unhook the straps, and then install the seat with the straps hanging out from under the passenger seat...

  • Page 46

    Instrument and control functions 3-24 3 ew000044 warning _ the motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), oth- erwise the sidestand could contact the ground and distract the opera- tor, resulting in a possible loss of...

  • Page 47

    Instrument and control functions 3-25 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

  • Page 48

    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 u5pw10.Book page 1 thursday, january 10, 2002 12:15 pm.

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    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

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    Pre-operation checks 4-2 4 note: _ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ ewa00033 warning _ if any item in the pre-operation check list...

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    Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 shifting .............................................................................................. 5-3 engine break-in ...................................................

  • Page 52

    5-1 5 eau00372 5- operation and important riding points eau00373 warning _ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper...

  • Page 53

    Operation and important riding points 5-2 5 eca00132 caution: _ the following warning lights and in- dicator light should come on for a few seconds, then go off. ● oil level warning light ● fuel level warning light ● coolant temperature warning light ● engine speed indicator light ● engine trouble w...

  • Page 54

    Operation and important riding points 5-3 5 eau00423 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Note: _ to shift the transmission into the neu- tral position, p...

  • Page 55

    Operation and important riding points 5-4 5 eau00427 to decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (15.5 mi/h). If the engine is about to stall or runs very rough- ly, pull the clutch le...

  • Page 56

    Operation and important riding points 5-5 5 eau03172* 0–1,000 km (0–600 mi) avoid prolonged operation above 6,000 r/min. 1,000–1,600 km (600–1,000 mi) avoid prolonged operation above 7,000 r/min. Ec000052* caution: _ after 1,000 km (600 mi) of operation, the engine oil must be changed and the oil fi...

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    6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-1 periodic maintenance chart for the emission control system ...................................................6-3 genera...

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    6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...

  • Page 59

    Periodic maintenance and minor repair 6-2 6 note: _ if you do not have the tools or experi- ence required for a particular job, have a yamaha dealer perform it for you. _ ew000062 warning _ modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehi...

  • Page 60

    Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,00...

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    Periodic maintenance and minor repair 6-4 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. 7 * evaporative emission control system (for california only) • check control system for damage. • replace if necessary. √ √ 8 * air induction s...

  • Page 62

    Periodic maintenance and minor repair 6-5 6 eau00472 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mont...

  • Page 63

    Periodic maintenance and minor repair 6-6 6 9 * rear suspension link pivots • check operation. • correct if necessary. √ √ 10 * shock absorber assembly • check operation and for oil leakage. • replace if necessary. √ √ √ √ √ 11 * front fork • check operation and for oil leakage. • repair if necessar...

  • Page 64

    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Eau03907 note: _ from 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ eau0...

  • Page 65

    Periodic maintenance and minor repair 6-8 6 eau01139 removing and installing cowlings and panels the cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and inst...

  • Page 66

    Periodic maintenance and minor repair 6-9 6 eau04544 cowling a to remove the cowling 1. Remove the quick fasteners at the front of the cowling. 2. Remove the bolts and screw, and then loosen the quick fastener screws 1/4 turn counterclockwise. 3. Slide the cowling backward at the area shown. 4. Disc...

  • Page 67

    Periodic maintenance and minor repair 6-10 6 note: _ to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fas- tener into the cowling, and then push the protruding pin in until it is flush with the fastener head. _ eau04555 cowling b to r...

  • Page 68

    Periodic maintenance and minor repair 6-11 6 eau04531 panels a and b to remove one of the panels loosen the quick fastener screws 1/4 turn counterclockwise, remove the screw, and then take the panel off. To install the panel place the panel in the original position, tighten the quick fastener screws...

  • Page 69

    Periodic maintenance and minor repair 6-12 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark p...

  • Page 70

    Periodic maintenance and minor repair 6-13 6 eau00499 canister (for california only) this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this motorcycle, make sure to check the following: ● check each hose connection. ● check each hos...

  • Page 71

    Periodic maintenance and minor repair 6-14 6 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Wait a few minutes until the oil set- tles, and then check the oil level through the check window located at the bottom-right side of the crankcase. Note: _ the engine oil shoul...

  • Page 72

    Periodic maintenance and minor repair 6-15 6 5. Remove the oil filter cartridge with an oil filter wrench. Note: _ an oil filter wrench is available at a yamaha dealer. _ 6. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: _ make sure that the o-ring is properly...

  • Page 73

    Periodic maintenance and minor repair 6-16 6 9. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Eca00105 caution: _ ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives wi...

  • Page 74

    Periodic maintenance and minor repair 6-17 6 eau04298 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the coolant level 1. Place the motorcycle on a level s...

  • Page 75

    Periodic maintenance and minor repair 6-18 6 note: _ ● the radiator fan is automatically switched on or off according to the coolant temperature in the radia- tor. ● if the engine overheats, see page 6-51 for further instructions. _ eau04524 to change the coolant 1. Place the motorcycle on a level s...

  • Page 76

    Periodic maintenance and minor repair 6-19 6 8. Remove the coolant drain bolt to drain the cooling system. 9. Loosen the radiator hose clamp screw located at the left side of the engine, and then pull off the hose to drain the radiator. 10. After the coolant is completely drained, thoroughly flush t...

  • Page 77

    Periodic maintenance and minor repair 6-20 6 ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...

  • Page 78

    Periodic maintenance and minor repair 6-21 6 eau04572* replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dus...

  • Page 79

    Periodic maintenance and minor repair 6-22 6 6. Pull the air filter element out. 7. Insert a new air filter element into the air filter case. Ec000082* caution: _ ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the ...

  • Page 80

    Periodic maintenance and minor repair 6-23 6 ewa00067 warning _ ● before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a yamaha dealer replace the hose, other- wise fuel may leak. ● make sure that the fuel hoses...

  • Page 81

    Periodic maintenance and minor repair 6-24 6 eau03581 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 82

    Periodic maintenance and minor repair 6-25 6 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and ...

  • Page 83

    Periodic maintenance and minor repair 6-26 6 ew000080 warning _ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after extensive tests, only the tires listed below have been ap- proved for this mode...

  • Page 84

    Periodic maintenance and minor repair 6-27 6 eau03773 cast wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any d...

  • Page 85

    Periodic maintenance and minor repair 6-28 6 eau01356 adjusting the clutch lever free play the clutch lever free play should mea- sure 10–15 mm (0.4–0.6 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as fol- lows. To increase the clutch lever free play, turn...

  • Page 86

    Periodic maintenance and minor repair 6-29 6 eau01357 adjusting the brake pedal position the top of the brake pedal should be positioned approximately 38–42 mm (1.5–1.7 in) below the bottom of the footrest bracket as shown. Periodically check the brake pedal position and, if necessary, have a yamaha...

  • Page 87

    Periodic maintenance and minor repair 6-30 6 eau00721 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau00725 front brake pads each front brake pad is provided with a wear i...

  • Page 88

    Periodic maintenance and minor repair 6-31 6 2. Install the brake caliper bolt, and then tighten it to the specified torque. Eau03294 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check tha...

  • Page 89

    Periodic maintenance and minor repair 6-32 6 ● be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clea...

  • Page 90

    Periodic maintenance and minor repair 6-33 6 eau00744 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright position. Note: _ when checking and adjustin...

  • Page 91

    Periodic maintenance and minor repair 6-34 6 note: _ using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. _ ec000096 caution: _ improper drive chain slack will over- load the engine as well as other vital par...

  • Page 92

    Periodic maintenance and minor repair 6-35 6 eau03297 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 93

    Periodic maintenance and minor repair 6-36 6 eau03163 lubricating the brake pedal the operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricat- ed if necessary. Eau03165 checking and lubricating the sidestand the operation of the sidestand should be che...

  • Page 94

    Periodic maintenance and minor repair 6-37 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning _ securely support the motorc...

  • Page 95

    Periodic maintenance and minor repair 6-38 6 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a yamaha dealer check or repair the steer- ing. Eau01144 checking the wheel bearings the front and rear wheel bearings must be ch...

  • Page 96

    Periodic maintenance and minor repair 6-39 6 eau01291 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as s...

  • Page 97

    Periodic maintenance and minor repair 6-40 6 ec000102 caution: _ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...

  • Page 98

    Periodic maintenance and minor repair 6-41 6 ec000103 caution: _ do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ 3. Turn the key to “on” and turn on the electrical circuit in question to check if the d...

  • Page 99

    Periodic maintenance and minor repair 6-42 6 ew000119 warning _ headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. _ 3. Place a new headlight bulb into position, and then secure it with the bulb holde...

  • Page 100

    Periodic maintenance and minor repair 6-43 6 eau03497 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...

  • Page 101

    Periodic maintenance and minor repair 6-44 6 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light un...

  • Page 102

    Periodic maintenance and minor repair 6-45 6 eau04569 front wheel to remove the front wheel ew000122 warning _ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. _ 1. Loosen the axle bolt, the wheel axle pin...

  • Page 103

    Periodic maintenance and minor repair 6-46 6 eau04662 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers and re- flectors by installing the bolts, and then tightening the...

  • Page 104

    Periodic maintenance and minor repair 6-47 6 eau04533 rear wheel to remove the rear wheel ew000122 warning _ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. _ 1. Loosen the axle nut and the brake caliper ...

  • Page 105

    Periodic maintenance and minor repair 6-48 6 7. While supporting the brake caliper bracket, pull the wheel axle out. 8. Remove the wheel. Eca00119 caution: _ do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake caliper pistons will be forced out. ...

  • Page 106

    Periodic maintenance and minor repair 6-49 6 eau03087 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

  • Page 107

    Periodic maintenance and minor repair 6-50 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning _ keep away open flames and do not smoke while checking or working on the fuel system. _ ct-1ae check the fuel level in the fuel tank. 1. Fuel there is enough fu...

  • Page 108

    Periodic maintenance and minor repair 6-51 6 engine overheating ew000070 warning _ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...

  • Page 109

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 u5pw10.Book page 1 thursday, january 10, 2002 12:15 pm.

  • Page 110

    7-1 7 eau04571 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 111

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts or the muffler. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, ...

  • Page 112

    Motorcycle care and storage 7-3 7 cleaning the titanium muffler this model is equipped with a titanium muffler, which requires the following special care. ● use only a soft, clean cloth or sponge with mild detergent and water to clean the titanium muffler. However, if the muffler cannot be thoroughl...

  • Page 113

    Motorcycle care and storage 7-4 7 eca00013 caution: _ ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away t...

  • Page 114

    Motorcycle care and storage 7-5 7 a. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are ground- ed. (this will l...

  • Page 115

    Specifications 8 specifications .................................................................................... 8-1 u5pw10.Book page 1 thursday, january 10, 2002 12:15 pm.

  • Page 116

    8-1 8 eau01038 8- specifications specifications cs-01e model yzf-r1/yzf-r1c dimensions overall length 2,040 mm (80.3 in) overall width 705 mm (27.8 in) overall height 1,105 mm (43.5 in) seat height 820 mm (32.3 in) wheelbase 1,395 mm (54.9 in) ground clearance 140 mm (5.5 in) minimum turning radius ...

  • Page 117

    Specifications 8-2 8 cooling system capacity (total amount) 2.45 l (2.16 lmp qt, 2.59 us qt) air filter oil-coated paper element fuel type premium unleaded gasoline only fuel tank capacity 17 l (3.74 lmp gal, 4.49 us gal) amount remaining when the fuel level warning light comes on 3.3 l (0.73 lmp ga...

  • Page 118

    Specifications 8-3 8 maximum load* yzf-r1: 202 kg (445 lb) yzf-r1c: 201 kg (443 lb) tire air pressure (measured on cold tires) up to 90 kg (198 lb)* front 250 kpa (2.50 kgf/cm 2 , 36 psi) rear 250 kpa (2.50 kgf/cm 2 , 36 psi) 90 kg (198 lb)–maximum* front 250 kpa (2.50 kgf/cm 2 , 36 psi) rear 290 kp...

  • Page 119

    Specifications 8-4 8 bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 2 tail/brake light l.E.D. Front turn signal/position light 12 v, 21/5 w × 2 rear turn signal light 12 v, 21 w × 2 auxiliary light 12 v, 5 w × 2 license plate light 12 v, 5 w × 1 meter lighting l.E.D. Neutral indicator li...

  • Page 120

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 121

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 122

    Consumer information 9-2 9 eau04490 model label the model label is affixed to the frame under the passenger seat. (see page 3-16 for passenger seat removal and installation procedures.) record the in- formation on this label in the space pro- vided. This information will be needed when ordering spar...

  • Page 123

    Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 124

    Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 125

    Consumer information 9-5 9 eau01874 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...

  • Page 126

    Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u5pw10.Book page 6 thursday, january 10, 2002 ...

  • Page 127

    Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty u5pw10.Book page 7 thursday, january 10, 2002 12:15 pm.

  • Page 128

    Consumer information 9-8 9 u5pw10.Book page 8 thursday, january 10, 2002 12:15 pm.

  • Page 129

    Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.) u5pw10.Book page 9 thursday, january 10, 2002 12:15 pm.

  • Page 130

    Consumer information 9-10 9 u5pw10.Book page 10 thursday, january 10, 2002 12:15 pm.

  • Page 131

    Index a accessories and replacement parts .......6-27 air filter element, replacing.....................6-21 b battery ...................................................6-39 brake and clutch levers, checking and lubricating ......................6-35 brake fluid, changing .............................

  • Page 132

    Index p parking .................................................... 5-5 part locations........................................... 2-1 pre-operation check list ........................... 4-1 s safety information..................................... 1-1 safety defects, reporting........................

  • Page 133

    Printed in japan 2001 . 12 - 7.0 × 2 cr (e) printed on recycled paper yamaha motor co., ltd. 5pw-28199-10 lit-11626-15-47 yzf-r1p yzf-r1pc owner’s manual.