Yamaha AG200FZ Owner's Manual

Summary of AG200FZ

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    Owner’s manual 53c-28199-20 ag200fz ✦✰✥✣❉❖❊ ✤.

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    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Eau46090 q ✦✰✥✣❉❖❊ ✥.

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    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the ag200fz, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

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    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

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    Important manual information eau10200 ag200fz owner’s manual ©2009 by yamaha motor co., ltd. 1st edition, december 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. ✼✦✰✥✣✲✣ ✥.

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    Table of contents location of important labels ............................................. 1-1 safety information .................. 2-1 description .................................. 3-1 left view .......................................... 3-1 right view ........................................ 3...

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    Table of contents checking the wheel bearings ....... 7-27 battery .......................................... 7-27 replacing the fuses ...................... 7-29 replacing the headlight bulb ........ 7-30 replacing the tail/brake light bulb ........................................... 7-31 replacing...

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    1-1 1 location of important labels eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

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    Location of important labels 1-2 1 2 3 4 5 6 7 8 9 before you operate this vehicle, read the owner’s manual. 5pa-21568-01 prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen sie die bedienungsanleitung bevor sie dieses fahrz...

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    2-1 1 2 3 4 5 6 7 8 9 safety information eau35132 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as...

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    2-2 2 3 4 5 6 7 8 9 safety information erator is veering wide on a turn due to excessive speed or under- cornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions. ● ride cautiously in unfamiliar ar- eas. You may encounter hidden obstacles that could cause a...

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    2-3 1 2 3 4 5 6 7 8 9 safety information been designed, tested, and approved by yamaha for use on your vehicle. Many companies with no connection to yamaha manufacture parts and acces- sories or offer other modifications for yamaha vehicles. Yamaha is not in a position to test the products that thes...

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    3-1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 1. Headlight (page 7-30) 2. Fuel cock (page 4-6) 3. Main fuse (page 7-29) 4. Owner’s tool kit (page 7-1) 5. Air filter element (page 7-12) 6. Shift pedal (page 4-4) ✼✦✰✥✣✲✣ ✤.

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    Description 3-2 1 2 3 4 5 6 7 8 9 eau10420 right view 1 3 4 5 6 2 1. Shock absorber assembly spring preload adjusting ring (page 4-9) 2. Engine oil filter element (page 7-9) 3. Brake pedal (page 4-4) 4. Kickstarter (page 4-8) 5. Battery (page 7-27) 6. Auxiliary dc jack fuse (page 7-29) ✼✦✰✥✣✲✣ ✥.

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    Description 3-3 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 10 1. Clutch lever (page 4-3) 2. Left handlebar switches (page 4-2) 3. Speedometer unit (page 4-2) 4. Auxiliary dc jack (page 4-13) 5. Starter (choke) knob (page 4-7) 6. Right handlebar switches (page 4-2) 7. Brake l...

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    4-1 1 2 3 4 5 6 7 8 9 instrument and control functions eau10450 main switch the main switch controls the ignition and lighting systems. The various main switch positions are described below. Eau10630 on all electrical systems are supplied with power, and the engine can be started. The key cannot be ...

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    Instrument and control functions 4-2 2 3 4 5 6 7 8 9 eau11621 speedometer unit the speedometer unit is equipped with a speedometer and an odometer. The speedometer shows riding speed. The odometer shows the total distance trav- eled. Eau12348 handlebar switches left right eau12400 dimmer switch “ / ...

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    Instrument and control functions 4-3 1 2 3 4 5 6 7 8 9 eau12500 horn switch “ ” press this switch to sound the horn. Eau12581 light switch “ / ” set the light switch to “ ” to turn on the headlight, taillight and meter light- ing. Set the switch to “ ” to turn off all the lights. Eau12660 engine sto...

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    Instrument and control functions 4-4 2 3 4 5 6 7 8 9 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau12890 brake lever...

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    Instrument and control functions 4-5 1 2 3 4 5 6 7 8 9 eau13182 fuel tank cap to remove the fuel tank cap, turn it counterclockwise, and then pull it off. To install the fuel tank cap, insert it into the tank opening, and then turn it clock- wise. Warning ewa11091 make sure that the fuel tank cap is...

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    Instrument and control functions 4-6 2 3 4 5 6 7 8 9 your eyes, see your doctor immedi- ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes. Eau13332 notice eca11400 use only unleaded gasoline. The use of leaded gasoline will c...

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    Instrument and control functions 4-7 1 2 3 4 5 6 7 8 9 on with the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position. Res this indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first...

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    Instrument and control functions 4-8 2 3 4 5 6 7 8 9 eau13650 kickstarter to start the engine, fold out the kick- starter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but force- fully. This model is equipped with a pri- mary kickstarter, allowing ...

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    Instrument and control functions 4-9 1 2 3 4 5 6 7 8 9 2. Place the seat in the original posi- tion, and then tighten the bolts. 3. Install the panels. Tip make sure that the seat is properly se- cured before riding. Eau14842 adjusting the shock absorber assembly this shock absorber assembly is equi...

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    Instrument and control functions 4-10 2 3 4 5 6 7 8 9 open the cylinder assembly. ● do not subject the shock ab- sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure. ● do not deform or damage the cylinder in any way. Cylinder...

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    Instrument and control functions 4-11 1 2 3 4 5 6 7 8 9 eau48860 sidestands the sidestands are located on the left and right side of the frame. Raise a sid- estand or lower it with your foot while holding the vehicle upright. Warning ewa15410 the vehicle must not be ridden with either sidestand down...

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    Instrument and control functions 4-12 2 3 4 5 6 7 8 9 with the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. 2. Turn the key to “on”. 3. Shift the transmission into the neutral position. 4. Push the start switch. Does the engine start? The neutral switch may not be worki...

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    Instrument and control functions 4-13 1 2 3 4 5 6 7 8 9 eau15402 auxiliary dc jack notice eca13070 the accessories connected to the auxiliary dc jack should not be used with the engine turned off, and their combined load must never exceed 6 a or 72 w, otherwise the battery may discharge. The auxilia...

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    5-1 2 3 4 5 6 7 8 9 for your safety – pre-operation checks eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to in...

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    For your safety – pre-operation checks 5-2 1 2 3 4 5 6 7 8 9 control cables ● make sure that operation is smooth. ● lubricate if necessary. 7-24 drive chain ● check chain slack. ● adjust if necessary. ● check chain condition. ● lubricate if necessary. 7-22, 7-23 wheels and tires ● check for damage. ...

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    6-1 2 3 4 5 6 7 8 9 operation and important riding points eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to l...

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    Operation and important riding points 6-2 1 2 3 4 5 6 7 8 9 eau16640 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau16671 shifting shifting gears lets you control the amount of e...

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    Operation and important riding points 6-3 2 3 4 5 6 7 8 9 eau16800 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● turn the starter (choke) off as soon as possible. ● shift up swiftly, and avoid high ...

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    Operation and important riding points 6-4 1 2 3 4 5 6 7 8 9 eau17171 parking when parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “off”. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans...

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    7-1 2 3 4 5 6 7 8 9 periodic maintenance and adjustment eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, ...

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    Periodic maintenance and adjustment 7-2 1 2 3 4 5 6 7 8 9 owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. Tip if you do not ...

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    Periodic maintenance and adjustment 7-3 2 3 4 5 6 7 8 9 eau46871 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 30000 km (17500 mi), repeat the maintenance intervals starting from...

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    Periodic maintenance and adjustment 7-4 1 2 3 4 5 6 7 8 9 eau17717 general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) 1 air filter element ● clean. ● r...

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    Periodic maintenance and adjustment 7-5 2 3 4 5 6 7 8 9 10 * steering bearings ● check bearing play and steering for roughness. √ √ √ √ √ ● lubricate with lithium-soap-based grease. Every 24000 km (14000 mi) 11 * chassis fasteners ● make sure that all nuts, bolts and screws are properly tightened. √...

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    Periodic maintenance and adjustment 7-6 1 2 3 4 5 6 7 8 9 eau18690 tip the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 23 * throttle grip hous- ing and cable ● check operation and free play. ● adjust the throttle cable free play if necessary. ● lubricate...

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    Periodic maintenance and adjustment 7-7 2 3 4 5 6 7 8 9 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau19301 panels a and b to...

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    Periodic maintenance and adjustment 7-8 1 2 3 4 5 6 7 8 9 eau19604 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the p...

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    Periodic maintenance and adjustment 7-9 2 3 4 5 6 7 8 9 2. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. ...

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    Periodic maintenance and adjustment 7-10 1 2 3 4 5 6 7 8 9 removing the engine oil drain bolt, the o-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [eca11001] tip skip steps 4–9 if the oil filter element is not being cleaned. 4. Remove the oil filter ele...

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    Periodic maintenance and adjustment 7-11 2 3 4 5 6 7 8 9 7. Check the o-rings for damage and replace them if necessary. 8. Clean the oil filter element with sol- vent, and then install it. Tip check the oil filter element for damage and replace it if necessary. 9. Install the oil filter element cove...

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    Periodic maintenance and adjustment 7-12 1 2 3 4 5 6 7 8 9 eau20862 cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet...

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    Periodic maintenance and adjustment 7-13 2 3 4 5 6 7 8 9 notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated with- out the air filter element in- stalled, otherwise the piston(s) and/or cylinder(s) may become excessively worn. ...

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    Periodic maintenance and adjustment 7-14 1 2 3 4 5 6 7 8 9 tip if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau48431 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the...

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    Periodic maintenance and adjustment 7-15 2 3 4 5 6 7 8 9 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in th...

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    Periodic maintenance and adjustment 7-16 1 2 3 4 5 6 7 8 9 (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer replace the tire immediately. Tip the tire tread depth limits may differ from country to country. Always comply with ...

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    Periodic maintenance and adjustment 7-17 2 3 4 5 6 7 8 9 ● ride at moderate speeds after changing a tire since the tire sur- face must first be “broken in” for it to develop its optimal characteris- tics. Eau22043 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–...

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    Periodic maintenance and adjustment 7-18 1 2 3 4 5 6 7 8 9 7. Tighten the locknut at the crank- case. 8. Tighten the locknut at the clutch le- ver and then slide the rubber cover to its original position. Eau49300 adjusting the brake lever free play the brake lever free play should mea- sure 10.0–20...

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    Periodic maintenance and adjustment 7-19 2 3 4 5 6 7 8 9 8. Tighten the locknut at the brake shoe plate and at the brake lever. 9. Slide the rubber cover back to its original position. Eau22192 adjusting the brake pedal position and free play warning ewa10670 it is advisable to have a yamaha dealer ...

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    Periodic maintenance and adjustment 7-20 1 2 3 4 5 6 7 8 9 brake pedal free play the brake pedal free play should mea- sure 20.0–30.0 mm (0.79–1.18 in) as shown. Periodically check the brake pedal free play and, if necessary, adjust it as follows. To increase the brake pedal free play, turn the adju...

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    Periodic maintenance and adjustment 7-21 2 3 4 5 6 7 8 9 eau22273 brake light switches the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, adjust the rear brake light switch as follows, but the front brake light swi...

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    Periodic maintenance and adjustment 7-22 1 2 3 4 5 6 7 8 9 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau49260 to check the drive chain slack 1. Place the motorcycle on the side- stand. Tip when checking and adjusting the drive chai...

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    Periodic maintenance and adjustment 7-23 2 3 4 5 6 7 8 9 3. To tighten the drive chain, turn the drive chain slack adjusting plate on each side of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting plate on each side of the swingarm in direction (b), and then push the rea...

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    Periodic maintenance and adjustment 7-24 1 2 3 4 5 6 7 8 9 eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged o...

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    Periodic maintenance and adjustment 7-25 2 3 4 5 6 7 8 9 eau23182 checking and lubricating the brake pedal the operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricat- ed if necessary. Eau49250 checking and lubricating the sidestands the operation of t...

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    Periodic maintenance and adjustment 7-26 1 2 3 4 5 6 7 8 9 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratc...

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    Periodic maintenance and adjustment 7-27 2 3 4 5 6 7 8 9 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, ha...

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    Periodic maintenance and adjustment 7-28 1 2 3 4 5 6 7 8 9 warning ewa10760 ● electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of conta...

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    Periodic maintenance and adjustment 7-29 2 3 4 5 6 7 8 9 eau23561 replacing the fuses the main fuse is located behind panel a. (see page 7-7.) the auxiliary dc jack fuse is located behind panel b. (see page 7-7.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the el...

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    Periodic maintenance and adjustment 7-30 1 2 3 4 5 6 7 8 9 eau24013 replacing the headlight bulb if the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by re- moving the bolt. 2. Disconnect the headlight lead con- nectors, and then remove the headlight bulb cover. 3. Re...

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    Periodic maintenance and adjustment 7-31 2 3 4 5 6 7 8 9 eau24133 replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and the...

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    Periodic maintenance and adjustment 7-32 1 2 3 4 5 6 7 8 9 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that t...

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    Periodic maintenance and adjustment 7-33 2 3 4 5 6 7 8 9 3. Slide the rubber cover back. 4. Loosen the locknut at the brake le- ver, and then fully turn the adjust- ing bolt in direction (a). 5. Disconnect the brake cable from the front brake lever, then from the brake camshaft lever. 6. Loosen the ...

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    Periodic maintenance and adjustment 7-34 1 2 3 4 5 6 7 8 9 3. Insert the wheel axle, and then in- stall the axle nut. 4. Lower the front wheel so that it is on the ground. 5. Connect the brake cable at the wheel hub and then at the handle- bar lever holder. 6. Connect the speedometer cable and insta...

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    Periodic maintenance and adjustment 7-35 2 3 4 5 6 7 8 9 2. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod from the brake cam- shaft lever. 3. Loosen the axle nut and the rear sprocket nut. 4. Lift the rear wheel off the ground according to the procedure on page 7-...

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    Periodic maintenance and adjustment 7-36 1 2 3 4 5 6 7 8 9 7. Lower the rear wheel so that it is on the ground. 8. Tighten the rear sprocket nut and the axle nut to the specified torques. 9. Adjust the brake pedal free play. (see page 7-19.) warning ewa10660 after adjusting the brake pedal free play...

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    Periodic maintenance and adjustment 7-37 2 3 4 5 6 7 8 9 eau25902 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compre...

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    8-1 1 2 3 4 5 6 7 8 9 motorcycle care and storage eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cl...

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    Motorcycle care and storage 8-2 2 3 4 5 6 7 8 9 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products...

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    Motorcycle care and storage 8-3 1 2 3 4 5 6 7 8 9 mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all pai...

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    Motorcycle care and storage 8-4 2 3 4 5 6 7 8 9 3. Drain the carburetor float chamber by loosening the drain bolt; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from...

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    9-1 1 2 3 4 5 6 7 8 9 specifications eau2633x dimensions: overall length: 2160 mm (85.0 in) overall width: 930 mm (36.6 in) overall height: 1155 mm (45.5 in) seat height: 830 mm (32.7 in) wheelbase: 1345 mm (53.0 in) ground clearance: 255 mm (10.04 in) minimum turning radius: 2000 mm (78.7 in) weigh...

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    Specifications 9-2 2 3 4 5 6 7 8 9 3rd: 30/21 (1.429) 4th: 25/26 (0.962) 5th: 22/31 (0.710) chassis: frame type: diamond caster angle: 27.42 ° trail: 87.0 mm (3.43 in) front tire: type: with tube size: 80/100-21 51m manufacturer/model: irc/ve-32 rear tire: type: with tube size: 4.10-18 59m manufactu...

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    10-1 1 2 3 4 5 6 7 8 9 10 consumer information eau48610 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle ide...

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    Consumer information 10-2 2 3 4 5 6 7 8 9 10 eau26570 motorcycle noise regulation (for australia) tampering with noise con- trol system prohibited: owners are warned that the law may prohibit: ● the removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or re...

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    Index a air filter element, cleaning....................... 7-12 auxiliary dc jack..................................... 4-13 b battery..................................................... 7-27 brake and clutch levers, checking and lubricating ............................................. 7-24 brake ...

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    Index w wheel bearings, checking .......................7-27 wheel (front) ............................................7-32 wheel (rear).............................................7-34 wheels.....................................................7-16 ✼✦✰✥✣✲✣ ✧.

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    ✼✦✰✥✣✲✣.

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    ✦✰✥✣❉❖❊ ✦.

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    Printed on recycled paper yamaha motor co., ltd. 2010.01–0.3 × 1 ✦✰✥✣❉❖❊ ✧.