Yamaha CDX-E400 Service Manual

Other manuals for CDX-E400: Owner's Manual

Summary of CDX-E400

  • Page 1

    1 0 0 8 0 8 service manual cdx-e400 important notice this manual has been provided for the use of authorized yamaha retailers and their service personnel. It has been assumed that basic service procedures inherant to the industry, and more specifically yamaha products, are already known and understo...

  • Page 2

    Cdx-e400 2 cdx-e400 ■ to service personnel 1. Critical components information components having special characteristics are marked z and must be replaced with parts having specifications equal to those originally installed. 2. Leakage current measurement (for 120v models only) when service has been ...

  • Page 3

    Cdx-e400 cdx-e400 3 laser diode properties ● material : gaalas ● wavelength : 780 nm ● emission duration : continuous ● laser output : max. 44.6 µw* * this output is the value measured at a distance of about 200 mm from the objective lens surface on the optical pick-up block. When checking the laser...

  • Page 4

    Cdx-e400 4 cdx-e400 ■ rear panels ▼ r model ▼ g model ▼ b model 240v serial label serial label ■ prevention of electro static discharge the laser diode in the cd mechanism unit (optical pickup) may be damaged due to static electricity from clothes or the human body. Use caution to prevent electrosta...

  • Page 5

    Cdx-e400 cdx-e400 5 ● dimensions unit : mm (inch) ■ specifications output level 1khz, 0db 2.0 ± 0.5vrms signal to nosie ratio (eiaj) 102db dynamic range 95db harmonic distortion+noise (1khz) 0.004% frequency response 2hz — 20khz ±0.5db power requirements b, g models 230v ac 50hz r model 110/120/220/...

  • Page 6

    Cdx-e400 6 cdx-e400 ■ disassembly procedures (remove parts in disassembly order as numbered.) 1. Removal of top cover a. Remove 4 screws ( q ) and 4 screws ( w ) in fig. 1. B. Lift the top cover at the rear and move it rear-ward slantingly. 2. Removal of front panel a. Remove a connector (cb102) in ...

  • Page 7

    Cdx-e400 cdx-e400 7 ● servicing position a. Remove the top cover, front panel and cd mechanism unit. B. Remove 3 screws (y) and 2 screws (u) in fig. 3. C. Loosen the style pin (pn1) to set w401 free in fig. 3. D. With the rear panel attached, remove the main p.C.B. E. With the rear panel attached, s...

  • Page 8

    Cdx-e400 8 cdx-e400 disc table pick-up head gear a sled shaft 19.4 ± 0.2mm stopper check that the disc table height is as specified below. Fig. 9 fig. 7 fig. 8 stopper i stopper pin o sub chassis (s) !0 !0 chucking unit stopper hook drive gear drive unit 5. Removal of pick-up head a. Remove 2 screws...

  • Page 9

    Cdx-e400 cdx-e400 9 ■ standard operation chart a press open/close key. Forced feed return operation clamp down operation tray open tracking offset auto adj focus offset auto adj load a disc. Press play key or push the tray. Tray closed disc mechanism unit clamped up. Feed inward switch research. Las...

  • Page 10

    Cdx-e400 10 cdx-e400 a tracking gain rough adj ~ * data fetch cycle ~ after searching the beginning, mute is cancelled. ~ play ~ mute on track search mute on spindle motor stop : mute off = “h” → “l” (q7 collector) “0:00” appears in the time indicator. Tracking balance adj (only tray open/close) foc...

  • Page 11

    Cdx-e400 cdx-e400 11 ■ test mode when the power off, press the “standby/on” key while pressing the “ a ” key and the “ w /d ” key and then release your fingers from those keys. Note: at this time, “ a ” key must be pressed before “ w /d ” key is pressd. Otherwise “ w /d ” key operation causes produc...

  • Page 12

    Cdx-e400 12 cdx-e400 key a w /d r y t e random text/time prog rep tape 0 1 2 3 4 5 6 7 8 9 +10 system control code 80 81 83 84 88 89 8a 8b 8c 90 91 92 93 94 95 96 97 98 99 9a function all stop. (focus, spindle, traverse, laser, tray, etc.) play (foon, tron, tvon(feon), spon) move traverse forward. M...

  • Page 13

    Cdx-e400 cdx-e400 13 ■ error message (1) if stopped by any cause, error message can be displayed by pressing the remote stop key while pressing and holding the panel stop key, or by test mode command number 23. The player holds the latest error message in eeprom. So even if stopped with no error, th...

  • Page 14

    Cdx-e400 14 cdx-e400 2) troubleshooting from system malfunctions a) tray fails to come out/go in. Microcomputer or loading ic (ic302) defective no flsw = “l” limit switch defective feed servo system defective microcomputer defective no yes motor defective poor mechanism operation wire caught. Loose ...

  • Page 15

    Cdx-e400 cdx-e400 15 ■ ic data ic103 : µpd78076gf-108-3ba 8bit µ-com port p120/rtp0 p121/rtp1 p122/rtp2 p123/rtp3 p124/rtp4 p125/rtp5 p126/rtp6 p127/rtp7 ic x2 x1 vdd xt2 xt1/p07 reset p00/intp0/t100 p01/intp1/t101 p02/intp2 p03/intp3 p04/intp4 p05/intp5 p06/intp6 avdd avref0 p10/ani0 p11/ani1 p12/a...

  • Page 16

    Cdx-e400 16 cdx-e400 function n.C. Data port for eeprom. Data clock for eeprom. N.C. Laser on control gnd n.C. Gain and apc control +5v serial i/f input (subq) status signal input from mn35511. Serial i/f clock (sqck) gnd serial i/f input (cd text) n.C. Serial i/f clock (cd text) mn35511 chip select...

  • Page 17

    Cdx-e400 cdx-e400 17 function pull down n.C. Tray open signal output tray close signal output n.C. M56748 standby control pull down pull down monitor 1 monitor 2 monitor 3 monitor 4 monitor (error) no. 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 port p67/astb p100/ti5/to5 p101/ti6/t...

  • Page 18

    Cdx-e400 18 cdx-e400 ic102 : mn35511al signal processor & controller pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 function bit clock output for sr data (nc) l/r identification signal output (nc) serial data o...

  • Page 19

    Cdx-e400 cdx-e400 19 pin no. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 function loop filter terminal for dsl loop filter terminal for pll loop filter terminal for vco (+5) power supply for analog circuit (for ad of dsl, pll, da output block...

  • Page 20

    Cdx-e400 20 cdx-e400 v301 : 14-bt-56gn ● grid assignment ● anode connection ■ display data (v3618100) &0 #6 pattern area q #5 note 1) f1, f2 ......... Filament 2) np .............. No pin 3) nx .............. No extend pin 4) p1~p35 ....... Datum line 5) 1g~14g ...... Grid 6) ic ................ Int...

  • Page 21

    A b c d e f g h 1 2 3 4 5 6 cdx-e400 21 ic102 mn35511al spc+dac head amp ic101 an8399sa control system control ic103 8bit cpu pd78076gf c o n t r o l display drive ic301 lc75710ne power supply ic4 q8—10 d6—9, 11, 13 mute control q7 d1—5 cb6 display v301 spindle pick up focus tracking feed flsw loadi...

  • Page 22

    A b c d e f g h 1 2 3 4 5 6 cdx-e400 22 ■ printed circuit board (foil side) vcc /reset point w (pin 10 of ic103) v : 2v/div, h : 0.2 µsec/div dc, 1 : 1 probe point q (pin 59 of ic102) v : 2v/div, h : 50nsec/div dc, 1 : 1 probe 0v 0v point r-a (/reset : pin 8 of ic4) point r-b (vcc : pin 16 of ic4) v...

  • Page 23

    A b c d e f g h 1 2 3 4 5 6 cdx-e400 23 ■ printed circuit board (foil side) point e (pin 58 of ic301) v : 2v/div, h : 0.2 µsec/div dc, 1 : 1 probe 0v 110v re – ye 120v or – ye 220v wh – ye 240v be – ye sw501 kd1 k1 +5 gnd cl /blk fl1 kd0 k2 k0 vp di ce fl2 main ( 2 ) p. C. B. 1 16 17 32 64 49 48 33 ...

  • Page 24

    A b c d e f g h 1 2 3 4 5 6 cdx-e400 24 ■ ic block vcc e– c+ nc output (+5v) delay reset out bal. Adj. Gnd on/off e– c– nc –vcc dela y circuit reference regulator protection on/off control reference in + + current control current control 16 15 12 7 9 10 3 2 4 6 11 8 1 14 13 5 output (–5v) current co...

  • Page 25

    A b c d e f g h 1 2 3 4 5 6 i j k l m n 7 8 9 10 cdx-e400 25 ■ schematic diagram * all voltage are measured with a 10m Ω /v dc electric volt meter. * components having special characteristics are marked z and must be replaced with parts having specifications equal to those originally installed. * sc...

  • Page 26: Parts List

    Cdx-e400 cdx-e400 27 abbreviations in this list are as follows : c.A.El.Chp : chip alumi. Electrolytic cap c.Ce : ceramic cap c.Ce.Array : ceramic cap array c.Ce.Chp : chip ceramic cap c.Ce.Ml : multilayer ceramic cap c.Ce.M.Chp : chip multilayer ceramic cap c.Ce.Safty : recognized ceramic cap c.Ce....

  • Page 27

    Cdx-e400 28 cdx-e400 % : note on the main pcb of the main pcb part nos., only the gold (gd) type part nos. Are included in the table. (g, b models) the only different part between the silver (si) and gold (gd) type parts is the sheet/fl that is attached to the fluorescent character display tube. Whe...

  • Page 28

    Cdx-e400 cdx-e400 29 schm ref. Part no. Description market new parts * schm ref. Part no. Description market new parts * c403 ur828100 c.El 100uf 10v z * d1 v8911600 diode din60‑4084 z * d2 v8911600 diode din60‑4084 d3 vd631600 diode 1ss133,176 d4 vd631600 diode 1ss133,176 d5 vg437400 diode.Zenr mtz...

  • Page 29

    A b c d e 1 2 3 4 5 6 7 cdx-e400 30 ■ exploded view r model 101 150 122 150 142 142 152 11 12 103 103 146 145 144 120 142 148 148 149 149 110 110 121 140 140 143 106 15 151 1-104 1-102 1-111 1-110 1-103 1-101 1-111 1-11 1-103 1-110 143 5 2 (2) 2 (1) 2 (3) 2 (4) 142 142.

  • Page 30

    Cdx-e400 cdx-e400 31 ■ mechanical parts % : note on the main pcb of the main pcb part nos., only the gold (gd) type part nos. Are included in the table. (g, b models) the only different part between the silver (si) and gold (gd) type parts is the sheet/fl that is attached to the fluorescent characte...

  • Page 31

    A b c d e 1 2 3 4 5 6 7 cdx-e400 32 ■ exploded view (cd mechanism unit) * the stopper is not supplied with the tray as a spare part. When replacing the tray, keep the removed stopper and reuse it. Should it be lost and a new one be necessary, order service part !8 main chassis (s) and remove the sto...

  • Page 32

    Cdx-e400 cdx-e400 33 ■ mechanical parts (cd mechanism unit) ref. No. Part no. Description remarks markets new parts * vz573200 cd mechanism unit ksl‑2130ccm 1 cx680620 tray (c) 2130 264629001 3 cx675250 gear cover (s) 262554401 4 cx675210 tray gear (s) 262553501 5 ax619150 chucking plate (s) 2625546...

  • Page 33

    A b c d e 1 2 3 4 5 6 7 cdx-e400 34 ■ exploded view (drive unit) ref. No. Part no. Description remarks markets new parts * z 1 nx635420 motor chassis ass'y (mb) x26258771 2 cx679710 motor gear ass'y x26257691 3 ax623980 sled shaft 262690801 4 cx679720 gear, a (s) 262690701 5 ea020036 pan head screw ...

  • Page 34

    Parts list for carbon resistors 1/6w type part no. Hf45 7100 hf45 7110 hf85 7120 hf45 7130 hf45 7150 hf45 7180 hf45 7220 hf45 7240 hf85 7270 hf45 7300 hf45 7330 hf45 7360 hf45 7390 hf45 7470 hf45 7510 hf45 7560 hf45 7620 hf45 7680 hf45 7820 hf45 7910 hf45 8100 hf45 8110 hf45 8120 hf45 8150 hf45 8180...

  • Page 35: Cdx-E400

    Cdx-e400 cdx-e400