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Yamaha Crux S Owner's Manual
Summary of Crux S
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Life ance cost t smoke and tear in india ux 01)233-09-05-e/h sg l 24 months / 30,000 kms (8 free ser vices) owner's manual 5ka-f8199-e1.
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Take necessary precautions during running-in period. Crux owner's manual yamaha motor india sales pvt. Limited all rights reserved. Any reprinting or unauthorised use without the written permission of yamaha motor limited is expressly prohibited. India sales pvt. Warning please read this manual care...
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Introduction congratulations on your purchase of the crux this motorcycle has been produced using the latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for many thousand kilometers and years. It represents the high degree of craftsmanship and reliability that h...
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Important manual information esuqvy dh egÙoiw.Kz tkudkjh particularly important information is distinguished in this manual by the following notations: bl esuqvy esa fueufyf[kr ladsrks }kjk vko';d funsz'kksa dks vyx&vyx fd;k x;k gs% the safety alert symbol means attention! Become alert! Your safety ...
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Important manual information esuqvy dh egÙoiw.Kz tkudkjh note: • this manual should be considered a permanent part of this motorcycle and should remain with it even of the motorcycle is subsequently sold. • ymis continually seeks advancements in product design and quality. Therefore, while this manu...
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Clutch lever............................................. 3-3 shift pedal............................................. 3-4 front brake lever..................................... 3-4 rear brake pedal.................................... 3-4 fuel tank cap......................................... 3-5 fu...
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Fo"k; & lwph table of contents tool kit................................................... 6-1 vwy fdv preventive maintenance schedule............. 6-3 izfrca/kd ¼fizosafvo½ j[kj[kko dk 'ksm~;wy panel removal and installation.................. 6-7 isuy dks gvkuk rfkk lfkkfir djuk ¼yxkuk½ spark plug ...
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Front fork inspection ................................... 6-31 vxys qksdz dh tk¡p steering inspection ..................................... 6-32 lvs;¯jx dh tk¡p wheel bearings .......................................... 6-33 ifg, dh cs;¯jx battery ........................................................
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Table of contents fo"k; & lwph troubleshooting ............................................. 6-45 lel;k lek/kku ¼vªcy'kw¯vx½ troubleshooting chart............................... .. 6-46 rhoz lel;k lek/kku dk pkvz 7 cleaning and storage .......................... 7-1 lqkbz rfkk hkamkj.K a. Cleaning ....
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Green book gjh&iqflrdk address of area offices eq[; dk;zky;kssa dk irk fo"k; & lwph table of contents always keep the environment clean okrkoj.K d¨ lnk lopn j[¨a fifth free service coupon.......................10-21 ik¡pok¡ eq¶r&lfozl dwiu fourth free service coupon.................... 10-23 p©fkk e...
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Safe riding lqjf{kr lokjh 1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you. Lokjh djus ls igys vkidks viuh eksvjlkbzfdy lgh gksuh pkfg,a 2. Remember that there are no legal “rights” when it comes to survival as far as motorcycli...
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5. Ride thoughtfully, planning your route well in advance. L¨p&le> dj ;k=kk djsaa viuh ;k=kk ds ekxz dh ;¨tuk igys ls cuk ysaa 6. Give proper signals and use horn and headlights judiciously. Flxuy lgh rjhds ls nsa rfkk gkuz ,oe~ gsmykbv dk ç;¨x foosdrk ls djsaa 7. Don’t ride in another motorist’s bl...
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Road safety tips lm+d lqj{kk ds lwpuk;sa 1.3 caution : • use front and rear brakes simultaneously. • be sure not to disengage the clutch while braking. • while riding downhill always use engine as a brake and never ride in neutral gear. • while riding down hill do not switch off ignition while engin...
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Salient features crux 1.4 fuel tank • modern graphics • with knee grip trendy mirror • 360º swivel to suit rider preference colours • yamaha black • candy maroon improved tff • with double lip oil seal • comfortable suspension big round headlight • deep peneration & wider illumination with multirefl...
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çeq[k Ñfr;k¡ ¼qhplz½ crux 1.5 • vk/kqfud xzkfqdl • ?Kqvus ds fu;a=k.K lfgr b±/ku dk vsad jax • ;kekgk dkyk] • dsamh es:u ?Kqokonkj 'kh'ks • lokjh dh çkfkfedrkv¨a ds vuqlkj 360º ij ?Kweus okys muur vhñ,qñ,qñ • n¨gjs fdukjs dh vkw;y lhy ds lkfk • vkjkenk;d llisa'ku • Økse iysfvax ds lkkfk emxkmz mcy Ø...
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1 2 3 4 5 6 7 10 9 8 description ewy xkm+h ckb± & vkÑfr 1. Fuel cock (page 3-6) 2. Choke lever (page 3-7) 3. Fuse (page 6-36) 4. Battery (page 6-33) 5. Storage compartment (page 3-9) b±/ku vsad pksd yhoj ¶;wt+ csv~jh lvksjst deikvzesav 6. Toolkit (page 6-1) 7. Handle seat (luggage carrier) (page 3-1...
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Description fooj.K 2.2 11. Rear shock absorber (page 3-9) 12. Air filter (page 6-14) 13. Kick starter (page 3-7) finyk 'kkwd ,ct+kczj ,;j fqyvj fdd lvkvzj 14. Seat (page 3-8) 15. Engine oil filler cap (page 6-11) 16. Rear brake pedal (page 3-4,6-23) lhv batu vkw;y hkjus ds fy, dsi finyk czsd ismy nk...
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Description fu;a=k.K@balvªwesav control / instruments fooj.K 17. Clutch lever (page 3-3) 18. Left handlebar switches (page 3-3) with pass beam 19. Speedometer (page 3-2) 20. Main switch cum steering lock (page 3-1) dyp yhoj ckb± gs.Myckj ds cvu lihmksehvj eq[; cvu vfkkzr lvs;¯jx ykwd 21. Indicator (...
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Main switch cum steering lock eq[; cvu vfkkzr~ lvs;¯jx ykwd% the main switch controls the ignition and lighting system. Its operation is described below. Eq[; cvu ¼flop½ toyu rfkk izdk'k dh iz.Kkfy;ksa dks fu;af=kr djrk gsa bldh izfØ;k uhps nh xbz gsa on pkyw djuk : electrical circuit are switched o...
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1. Speedometer lihmksehvj 2. Odometer vkwmksehvj speedometer lihmksehvj the speedometer shows riding speed. Lihmksehvj eksvjlkbzdy dh xfr dks n'kkzrk gsa this speedometer is equipped with an odometer. Bl lihmksehvj esa ,d vkwmksehvj hkh gksrk gsa instrument and control functions 3.2 1. Neutral indic...
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1. Dimmer switch fmej&flop 2. Light switch ykbzv flop 3. Turn signal cum cancellation switch “ ” flxuy cnyus vfkok dsafly djus dk cvu ¼flop½ 4. Horn switch gkwuz dk cvu handlebar switches gs.Myckj ds cvu dimmer switch fmej flop % turn the switch to “ ” for the high beam and to “ ” for the low beam. ...
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Shift pedal f'k¶v ismy the shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting. F'k¶v ismy batu ds ckb± rjq yxk gksrk gs rfkk f'k¯ ¶vx ds le; dyp ds lkfk bldk iz;ksx fd;k tkrk gsa use your toe or heel to shift up and your toe to shift down. ...
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1. Open [kksyuk fuel tank cap b±/ku dh vadh dk to open [kksyus ds fy, insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened. Pkwch dks blesa mkyks vksj ,d pksfkkbz hkkx rd] bls ckb± ls nkb± vksj ys tkrs gq, ?Kqekvksa rkyk ¼ykwd½ [kqy tk,xk rfkk to close c...
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Psrkouh b±/ku dh vadh fqyvj vadh dh fupyh lrg ls Åij u hkjsa] vu;fkk b±/ku ds xez gksus rfkk ckn esa blds qsyus ij ;g vadh ls ckgj vk ldrk gsa cgrsa gq, b±/ku dks xez batu ij fxjus ls cpk,aa caution : always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate pain...
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Instrument and control functions 1. Choke lever pkwd yhoj choke lever pksd yhoj starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Bams batu dks pkyw ¼lvkvz½ djus ds fy, vr;f/kd gok rfkk b±/kuk ds fej.K dh vko';drk gksrh gsa vyx ls ,d ^lvkvzj...
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Always use a helmet while riding for your safety ;k=kk djrs le; viuh lqj{kk ds fy, ges'kk gsyesv dk ç;¨x djsaa instrument and control functions 1. Seat holder lhv g¨ymj 2. Projection ç¨tsd'ku vkxs dh rjq f[kldkrs gq, ys tk,¡a to install lhv d¨ yxkuk insert the projection on the rear of seat in to se...
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1. Storage compartment hkamkj.K d{k 3.9 ;a=k vksj fu;a=k.K mi;ksx ¼qad'kaul½ 1 instrument and control functions 1. Rear shock absorber f i n y k ‘'kkwd ,ct+kjcj rear shock absorber f i n y k ‘'kkwd ,ct+kjcj fixed type - no adjustment required. Lfk;h izdkj dk & o;oflfkr djus dh vko';drk ugha gsa stor...
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Instrument and control functions 1. Handleseat (luggage carrier) gsamylhv ¼yxxst dsfj;j½ handle seat (luggage carrier)/ assist grip gsamylhv ¼yxxst dsfj;j½@vfllv fxzi maximum load carrying capacity - 3.0 kgs. Ot+u 3.0 fdñxzkñ 3.10 ;a=k vksj fu;a=k.K mi;ksx ¼qad'kaul½ 1 pg1_55.Pmd 9/24/2005, 7:53 am ...
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Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly-even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tyre pressure could have serious conseque...
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4.2 pre-operation checks if waiting at traffic signal is for long, switch off the engine to protect the environment and to lower fuel consumption note : pre-operator checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added saf...
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4.3 dk;z&iwoz tk¡p okgu ekfyd] vius e¨vj lkbzdy dh gkyr ds fy, lo;a gh fteesnkj gsa ;fn ;g ç;¨x esa hkh ugh yk;k tkrk gs] rc hkh vkidh e¨vj lkbzdy dh vko';d fØ;kv¨a dk vdlekr~ rfkk rhozrk ls {k; g¨uk 'kq# g¨ ldrk gsa ¼mnkgj.Kr% ewy rro¨ tsls ikuh] gok rfkk vfxu br;kfn½ ds laidz esa vkus ij fdlh hkh ...
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Dk;z&iwoz tk¡p ;fn vªsfqd&flxuy ij t;knk nsj rd #duk im+ tk;s r¨ okrkoj.K d¨ lqjf{kr cukus rfkk b±/ku dh [kir d¨ de djus ds fy, batu d¨ can dj nsaa 4.4 czsd rfkk dyp yhoj ds fiov ¼pwys½ lsavj lvsam fiov ¼pwy½ psfll ds uv&c¨yv vkfn b±/ku dh vadh ykbv] flxuy rfkk cvu csvjh • lkeku; fØ;k ds fy, tk¡psa ...
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Operation and important riding points 2. Fdlh can {ks=k esa viuh xkm+h ds batu d¨ u r¨ dhkh lvkvz djsa vfkok u gh bls t;knk le; rd pyrk jgus nsaa batu ls ckgj fudyus okyk /kq¡vk fo"ksyk g¨rk gs rfkk fk¨m+s le; esa gh vopsruk vfkok e r;q dk dkj.K cu ldrk gsa ges'kk viuh e¨vj&lkbzfdy d¨ i;kzir goknkj ...
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Operation and important riding points u¨v%& vxj b±tu lvkzvj yhoj ds can jgus ij ¼*Åij^ dh fn'kk es½ afkzkwvy }kjk lkeku; izfrfØ;k djrk gs rks b±tu xez gsa starting a warm engine. Fk¨m+k xez gq, batu dk lvkvz djuka the choke lever may not be required when the engine is warm. Tc batu dqn xez g¨ r¨ *pk...
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Xh;j d¨ u;wvªy esa ykus ds fy, f'k¶v&ismy d¨ rc rd uhps dh v¨j nckrs jgs tc rd fd ;g vius vafre im+ko rd u igq¡p tk,a mlds ckn ismy d¨ fk¨m+k Åij dh v¨j mbk ysaa caution : 1. Do not ride down hill with ignition switch in “off” position and in neutral gear. Always ride motorcycle with ignition switch...
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Operation and important riding points tips for reducing fuel consumption b±/ku dh [kir de djus ds fvil your motorcycle’s fuel consumption depends to a large extent on your riding style. Vkidh e¨vj&lkbzfdy esa b±/ku dh [k+ir] vkids pykus ds rjhds ij fuhkzj djrh gsa the following tips can help reduce ...
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The exhaust system is hot. Park the motorcycle in a place where pedestrains or children are not likely to touch the motorcycle.Do not park the motorcycle on a slope or soft ground; the motorcycle may overturn. Psrkouh ,dtkwlv&fllve ¼/kq¡vk vkfn ds fudkl dh ç.Kkyh½ xez g¨rh gsa e¨vjlkbzfdy d¨ ,slh tx...
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Periodic inspection, adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner. The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubricati...
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Keep your motorcycle tuned in perfect condition viuh e¨vj&lkbzfdy d¨ gj rjg ls vpnh gkyr esa j[ksaa 6.2 periodic maintenance and minor repair lkef;d j[kj[kko rfkk ekewyh ejeer d s d k ; z d ¨ i w j k f d ; k t k l d s a e¨vj&lkbzfdy ekfyd dh vwy&fdv esa çnku fd, x, v©t+kj vkid¨ le;cð j[kj[kko d¨ vat...
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Preventive maintenance schedule s.No. Item operation 1. Valves 2. Spark plug 3. Carburetor 4. Air filter* 5. Fuel line 6. Fuel filter 7. Engine oil 8. 9. 10. 11. Clutch 12. 13. Wheels check valve clearances, adjust if necessary. Check condition, gap; clean and reset if necessary. Check idle speed, c...
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6.4 14. Wheel bearing 15. Steering bearing 16. Front forks 17. 18. Drive chain 19. 20. 21. Battery 22. S.No. Item operation service free paid every 2000 km check bearing assembly for looseness, damage; replace if necessary. Check bearing assembly for looseness; correct if necessary. Check operation/...
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6.5 fçosafvo esafvusal ¼çfrca/k j[kj[kko½ lwph 1. Okyo 2. Likdz iyx 3. Dkc¨zjsvj 4. ,;j fqyvj * 5. ¶;wy ykbu 6. ¶;wy fqyvj 7. Batu vkw;y 8. 9. 10. 11. Dyp 12. 13. Ifg, okyo dh dyh;jsal dh tk¡p djsaa ;fn vko';d g¨ r¨ o;oflfkr djsaa flfkfr ,oa xsi dh tk¡p djsaa ;fn vko';d g¨ r¨ lkq djsaa pkwd yhoj dk ...
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14. Ifg, ds cs¯jx 15. Lvh¯jx ds cs¯jx 16. Vxys qkwdz 18. Mªkbo psu 19. 20. 21. Csvjh 22. I-vi vii-viii {kfr ,oa ;fn vko';d g¨ r¨ cny djsaa f'kffkyrk ds fy, cs¯jx vlsacyh dh tk¡p djsaa ;fn vko';d g¨ r¨ bhd djsaa qkwdz ds dk;z vfkok rsy ds fjlko dh tk¡p djsaa ;fn vko';d g¨ r¨ bldh ejeer djsaa 'kkwd&vc...
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1. Panel a isuy &, panel removal and installation isuy d¨ gvkuk rfkk yxkuk the panels illustrated need to be removed to perform some of the maintenance described in this manual. Refer to this section each time a panel has to be removed or reinstalled. N ' k k z , x , f p = k ¨ d s v u q l k j b l xz...
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1. Lug yx 2. Panel b isuy&ch removal of panel b isuy&ch d¨ gvkuk loosen screw and follow the same procedure as for removing panel a. Isap d¨ viuk,¡] ftls isuy ^,^ d¨ gvkus esa ç;qdr fd;k gsa 1. Lug yx 2. Lug yx installation of panel a isuy *,^ d¨ yxkuk slide the panel towards the front of the motorc...
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1. Spark plug gap likdz iyx dk xsi spark plug inspection likdz iyx dk fujh{k.K the spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a med...
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Always use only the standard recommended make and type of spark plug. Gess'kk dsoy çlrkfod çekf.Kd uke ds cus rfkk vkn'kz likdz iyx gh ç;¨x djsa 6.10 periodic maintenance and minor repair lkef;d j[kj[kko rfkk ekewyh ejeer tighten torque dlk gqvk vkdz : spark plug likdz iyx : 12 ft-lb (1.75 m-kg) not...
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1. Engine oil filter cap batu vkw;y fqyvj dsi engine oil batu dk rsy 1. Oil level measurement rsy ds lrj dks ukiuka a. Place the motorcycle on the centerstand. Warm up the engine for several minutes. , - e¨vjlkbzfdy d¨ lsavj lvsam ij [km+k dj nsaa batu d¨ dbz feuv¨a rd /khjs&/khjs xez djsaa 1. Maxim...
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B. Unscrew the dipstick and rest it on the threads of the oil filler hole. The oil level should be between the minimum and maximum mark on the dipstick. If the level is low, add oil to raise it to the specified level. Ch- fmikflvd d¨ [k¨y ysa v©j bls fqyj ds nsn ij fvdk nsaa vkw;y dk ysoy fmikflvd d...
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1. Engine oil drain plug batu vkw;y mªsu iyx c. Remove the drain plug and drain the oil. Mªsu iyx dks [kksy dj ckgj fudky ysa v©j rsy dks fudyus nsaa d. Reinstall the drain plug and tighten it to the specified torque. Mªsu iyx dks fqj ls yxk nsa v©j bls fu£n"v vkdz rd dl nsaaa f. Start the engine an...
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1. Air filter case cover ,;j&fqyvj dsl 2. Screw ( ×3) isap ( ×3) air filter ,;j&fqyvj the air filter should be cleaned at the specified intervals. It should be cleaned more frequently when riding in unusually wet or dusty areas. ,;j&fqyvj dks fu£n"v le;kodk'kksa ij lkq djrs jguk pkfg,a jsrhys vfkok ...
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Caution : • make sure the air filter is properly seated in the air filter case. • the engine should never be run without the air filter installed. Excessive piston and/or cylinder wear may result. • dirty element air cleaner causes excessive fuel consumption and loss of power. • clean element air cl...
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• ,;j&fqyvj dks yxk, fcuk batu dhkh hkh ugh pykuk pkfg,a blds dkj.K filvu v©j flysamj dk f?Klko vf/kd gks ldrk gsa • /kwy feêh ls hkjs xans Þ,yhesav ,;j dyhujß ls rsy dh [kir cgqr c tkrh gs rfkk 'kfdr ¼ikwoj½ dh {kfr gksrh gsa • ,yhesav ,;j dyhuj dks çr;sd 2000 fdñehñ ds ckn lkq djsaa • ;fn eksvjlkb...
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Adjust the throttle cable by turning the adjusting nut so that specified free play at the throttle grip is obtained. ,mt¯lvx uv d¨ ?Kqekdj fkzkwvy dscy d¨ o;oflfkr djs] ftlls fd fkzkwvy fxzi ij fof'k"v lora=k iys çkir fd;k tk ldsa free play Ýh iys % 3 ~ 7 mm note : if the specified idle cannot be ob...
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1. Tread depth vsªªm msifk 2. Side wall lkbm okwy tyres vk;j to ensure maximum performance, long service and safe operation, note the following: vr;f/kd dk;z{kerk] nh?Kz l£ol v©j lqjf{kr dk;z ds fy, fueufyf[kr ij /;ku nsa % 1. Tyre air pressure always check and correct the tyre pressure before opera...
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Warning t yre inflation pressure should be checked and adjusted when the temperature of the tyre equals the ambient air temperature. Tyre inflation pressure must be adjusted according to total weight of cargo, rider, passenger, and accessories (fairing, saddlebags, etc. Approved for this model), and...
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;k=kh ¼lokj½ v©j ,lsljht+ t¨ bl ekwmy ds fy, lohÑr fd, x, gs] dk dqy ot+u] e¨vj&lkbzfdy ds vf/kdre y¨m ls t;knk u g¨us ik,a e¨vj&lkbzfdy ds vf/kdre y¨m ls t;knk u g¨us ik,¡a e¨vj&lkbzfdy d¨ *v¨ojy¨m^ dh flfkfr esa pykus ij vk;j d¨ uqdlku g¨ ldrk gs] nq?Kzvuk ?Kv ldrh gsa 2. Tyre inspection always ch...
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3. Ride at moderate speeds after changing a tyre since the tyre surface must first be broken in for it to develop its optimal characteristics. Vk;j cnyus ds ckn e¨vj&lkbzfdy d¨ gydh lihm+ ij pykuk pkfg, ftlls fd vk;j esa visf{kr fof'k"vrkv¨a dk lekos'k g¨us ds fy, fje esa te tk;saa wheels ifg, to en...
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1. Locknut ykwduv 2. Adjusting nut ,mt¯lvx uv 3. Free play Ýh&iys clutch lever free play adjustment dyp&yhoj dh Ýh&iys dh ,mtlvesav the clutch lever free play should be adjusted to 10 ~ 15 mm. If the free play is incorrect, adjust as follows. Dyp yhoj dh Ýh iys d¨ 10 ls 15 feñehñ rd ,mtlv djuh pkfg,...
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1. Adjusting nut ,mt¯lvx uv rear brake adjustment finyh czsd dh ,mtlvesav the rear brake pedal free play should be adjusted to 20 ~ 30 mm at the brake pedal end. Turn the adjusting nut in direction ç to increase free play and in direction è to decrease free play. Czsd ismy ds fdukjs ij finys czsd is...
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1. Wear limit line oh;j fyfev ykbu 2. Wear indicator oh;j bamhdsvj checking the brake shoes czsd 'kwt+ dh tk¡p a wear indicator is provided on each brake. This indicator allows inspection of shoe wear without disassembling the brake. Apply the brake and inspect the position of the indicator reaches ...
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Inspect the drive chain when the motorcycle is on the centerstand. Check the slack at the position shown in the illustration. Normal slack is approximately 20 ~ 30 mm. If the slack exceeds 30 mm, adjust. Mªkbo psu dh tk¡p rhkh djsa tc e¨vj&lkbzfdy lsavj lvsam ij [km+h g¨a n'kkz, x, fp=k ds vuqlkj gh...
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1. Chain joint psu&t¨m if the chain is disassembled, be sure the chain lock is placed in the correct direction when installing. ;fn psu d¨ [k¨y dj vyx dj fn;k x;k gs r¨ ;g lqfuf'pr djsa fd bls fqj ls yxkrs le; psu ykwd d¨ lgh fn'kk esa yxk;k tk,a 1. Adjusting nut ,mt¯lvx uv 2. Cotter pin dkwvj fiu 3...
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6.27 periodic maintenance and minor repair lkef;d j[kj[kko rfkk ekewyh ejeer "kv~&isap ¼gsdl&lØ;w½ d¨ , dh fn'kk esa ?Kqek,¡ rfkk bls ,mt¯lvx "kv~&isap ¼gsdl&lØ;w½ d¨ ch dh fn'kk esa ?Kqek,¡ v©j ifg, ij vkxs dh v¨j ncko mkysa ,dly dh lgh ,ykbuesav ¼iafdrcðrk½ d¨ çfrikfnr ¼esauvsau½ djus ds fy, çr;sd...
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Psrkouh ,fdly uv ds fy, ges'kk u, dkwvj fiu dk gh ç;¨x djsaa 7. Adjust the free play in the brake pedal. Czsd ismy ds Ýh iys d¨ ,mtlv djsaa p warning check the operation of the brake light after adjusting the rear brake. Psrkouh finyh czsd d¨ ,mtlv djus ds ckn czsd dh cÙkh ¼ykbv½ dh çfØ;k d¨ tk¡p ys...
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Throttle cable and grip lubrication fkzkwvy dscy v©j fxzi y;wczhdsv djuka the throttle twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in th...
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Brake and shift pedal greasing czsd rfkk f'k¶v&ismy dh xzhft+ax grease the pivoting parts. Vk/kkjh; hkkxksa dks fpduk ¼xzht+½ djsaa brake and clutch lever greasing czsd rfkk f'k¶v&ismy dh xzhft+ax grease the pivoting parts. Vk/kkjh; hkkxksa dks fpduk ¼xzht+½ djsaa center stand greasing lsavj lvsam d...
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Front fork inspection Ýav qksdz dk fujh{k.K warning securely support the motorcycle so there is no danger of it falling over. Psrkouh lqjf{kr rjhds ls eksvjlkbfdy dks lgkjk nsa] ftlls blds fxjus dk [krjk u jgssa 1. Visual check check for scratches or damage on the inner tube and traces if oil leakag...
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Fy, batu ds uhps ,d lvs.M yxk ysaaa vxys qksdsza ds fupys fljs dks idm+ dj j[ksa vksj mugsa vkxs rfkk ihns dh vksj pykus dk iz;ru djsaa ;fn fdlh rjg dk lora=k ¼Ýh½ iys eglwl fd;k tk jgk gks rks okbzñ,eñvkbzñ,lñ mhyj ls lvs;¯jx dh tk¡p djus vksj ^,mtlv* djus dks dgsaa ;fn vkxs dk ifg;k gvk fn;k tk, r...
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1. Maximum level mark vf/kdre lrj dk fu'kku 2. Minimum level mark u;wure lrj dk fu'kku battery csv~jh 1. Battery is located inside the l.H. Side panel (for removal & installation of l.H. Side panel please refer page 6-7). Csv~jh ckb± rjq ds isuy esa flfkr gs ¼ckb± vksj ds isuy dks gvkus o yxkus ds f...
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Antidote fo"k uk'kd % external: flush with water. Ckgjh ¼okg~;½ % ikuh ls vpnh rjg ls /kks ysaa internal: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. Vkarfjd % cgqr vf/kd ek=kk esa ikuh vfkok nw/k ih ysaa ckn esa ...
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Replenishing the battery fluid csv~jh esa nzo ¼¶y;wm½ dks iqu% hkjuk a poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month. The level should be between the minimum level and maximum level marks. Use only distilled water if refilling...
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Battery storage csv~jh dk hkamkj.K ¼lvkssjsst½ % 1. When the motorcycle will not be used for a month or longer, remove the battery, fully charge it and store it in a cool, dry place. Completely recharge the battery before reinstallation. ;fn eksvjlkbfdy dks ,d eghus ;k mlls vf/kd le; rd iz;ksx ugha ...
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1. Bezel cst+y headlight bulb replacement gsm ykbzv ds cyc dks cnyuk if the headlight bulb burns out, replace the bulb as follows ;fn gsm ykbzv dk cyc [kjkc gks tkrk gs rks bls uhps nh xbz fof/k ls cny nsa % 1. Remove the two screws from the bezel assy of the headlight. Ct+y vlsecyh ds nks isapks dk...
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1. Bulb cyc warning keep flammable products and your hands away from the bulb while it is on, as it is hot. Do not touch the bulb until it cools down. Psrkouh % ftl le; cyc ty jgk gks vkssj xez gks rks toyu'khy olrqvksa vksj vius gkfkksa dks blls nwj j[ksaa ml odr rd cyc dks gkfk u yxk,a tc rd ;g ba...
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1. Indicator screw (x 2) bamhdsvj ds isp (x 2) turn signal and taillight bulb replacement ?Kqekonkj ladsrd ¼flxuy½ rfkk finyh ^ykbv* dss cyc dks cnyuka 1. Remove the screw and the lense. Isapks vksj ysal dks [kksydj vyx dj ysaa 2. Push the bulb inward and turn it counterclockwise. Cyc dks vanj dh rj...
Page 78
1. Brake cable adjusting nut czsd dh rkj dk ,m~t¯lvx uva 1. Place the motorcycle on the centerstand. Eksvjlkbfdy dks chp okys lvs.M ij yxkdj [km+k djsaa 2. Fully loosen the brake cable adjusting nut at the wheel hub and remove the cable from the brake cam lever. Ifg, ds gc ij yxs czsd dh rkj ds ,m~t...
Page 79
1. Stopper lvkwij front wheel installation vxys ifg, dks yxkuk when installing the front wheel, reverse the removal procedure. Tc vxys ifg, dks yxkuk gks rks ifg;k gvkus dh ^izfØ;k* dks myv nsaa fueufyf[kr rf;ksa ij /;ku nsaa 1. Make sure the slot in the brake shoe plate fits over the stopper on the...
Page 80
Rear wheel removal finys ifg, dks gvkuk warning • it is advisable to service the wheel by ymis dealer. • securely support the motorcycle so there is no danger of it falling over. Psrkouh • mi;qdr ;gh gs fd ifg, dh ^l£ol* okbzñ,eñvkbzñ,lñ mhyj ls gh djkbz tk,a • eksvjlkbfdy dk lqjf{kr rjhds ls lgkjk ...
Page 81
1. Rear axle finyk ,dly 4. Remove the axle nut cotter pin and the axle nut. ,dly ds uv vksj ,dly&uv ds dkwvj&fiu dks [kksydj ckgj fudky ysaa 5. Pull out the rear axle. Finys ,dly dks ckgj dh rjq [khapsa 6. Remove the wheel assembly. Ifg, dh vlsecyh dks ckgj fudky ysaa 1. Axle nut ,dly&uv 2. Cotter p...
Page 82
Rear wheel installation finys ifg, dks yxkuk 1. Install the rear wheel and the axle. Finys ifg, vksj ,dly dks yxk;saa 2. Install the axle nut. ,dly ds uv dks yxk;saa 3. Insert the brake rod into the brake cam lever and install the brake free play adjusting nut. Czsd dh nm+ dks cszd ds dse yhoj esa c...
Page 83
Troubleshooting lel;k lek/kku although ymis motorcycle receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, ea...
Page 84
Enough fuel go to compression check no fuel supply fuel engine doesn’t start, go to compression check. There is compression go to ignition check. No compression ask ymis dealer to inspect. Wipe clean with dry cloth and correct spark plug or replace spark plug. Wet open the throttle halfway and start...
Page 85
Lel;k&lek/kku pkvz & 'kq:vkr ds fy, psrkouh dhkh hkh vkx dh yks ¼¶yse½ ds fudv vfkok flxjsv ihrs le; b±/ku dh iz.Kkyh dh tk¡p u djssaa 1. B±/ku 2. Daizs'ku 3. Toyu ¼bxuh'ku½ i;kzir b±/ku vc daizs'ku dh tk¡p djsaa b±/ku ugha gsa b ± / k u d h liykbz djsaa batu lvkvz ugha gks jgk gsa daizszs'ku dh tk¡...
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1. Before cleaning the motorcycle : eksvjlkbfdy dh lqkbz djus ls igys % a. Block off the end of the exhaust pipe to prevent water entry; a plastic bag and string rubber band may be used. ,xtkwlv ikbzi ¼fudkl&ikbi½ ls ikuh ds izos'k dks jksdus ds fy, ikbi ds ,d fljs dks iykflvd csx vksj jcj csam dk i...
Page 87
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job. Xkmzu&gkst+ dh enn ls /kwy&fev~vh vksj fm&xzhlj ds o;fkz ¼vkwq½ dks Åij mbk ysaaa bl dk;z dks djus ds fy, dsoy i;kzir ncko dk blrseky djsaa caution : excessive hose pressure may cause water seepage and de...
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2. B±/ku dh [kkyh vadh dks ckgj fudky ysa] vadh esa ,d di sae 10w30 or 20w40 czkam dk eksvj vkw;y mkysaa] fqj vadh ds van:uh lrg dh dks¯vx djus ds fy, vadh dks vpnh rjg ls fgyk,a vksj qkyrw rsy dks ckgj fudky nsaa vadh dks fqj ls ;fkklfkku ij yxk nsaa 3. Remove the spark plug, pour about one tablesp...
Page 89
8. If storing in a humid or salt-air atmosphere, coat all exposed parts with anti corrasive chemical to prevent moisture from entering. ;fn okrkoj.K esa vf/kd ueh o ued dh ek=kk vf/kd gs rks /kkrq ds lhkh egÙoiw.Kz ikvzl ij t+x izrhjks/kh jlk;u dk blrseky djsaa 9. Remove the battery and charge it. S...
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Specifications model crux dimensions: overall length 2,000 mm overall width 735 mm overall height 1,075 mm seal height 780 mm wheelbase 1,260 mm ground clearance 160 mm minimum turning radius 2,000 mm weight : ( with oil & 90% fuel) 113 kg engine : engine type air cooled 4-stroke, sohc cylinder arra...
Page 91
Fo'ks"k o.Kzu % ekwmy Ødl mkbesa'kul ¼ifjek.K½% dqy yackbz 2,000 ehñehñ dqy p©mkbz 735 ehñehñ dqy Å¡pkbz 1,075 ehñehñ lhv dh Å¡pkbz 780 ehñehñ ifg, dk csal 1,260 ehñehñ xzkÅam dyh;jsal 160 ehñehñ u;wure v²ux jsfm;l 2,000 ehñehñ otu (vkbzy vksj 90% ) bz/kau 113 fdñxzkñ batu%& batu dh fdle% ,;j&dwym& ...
Page 92
Spark plug : type/manufacture p-ra7hc (champion) spark plug gap 0.9 mm (-0.2mm) clutch type : wet, multiple-disk transmission : primary reduction system spur gear primary reduction ratio 3.722 (67/18) secondary reduction system chain drive secondary reduction ratio 3.143 (44/14) transmission type co...
Page 93
Likdz&iyx % fdle@fuekz.K dÙkkz p-ra7hc ( psefi;u ) likdz&iyx dk xsi 0.9 ehñehñ (-0.2 ehñeh ) dyp dh fdle vknzz] eyvhiy&fmld vªkleh'ku% çkbejh fjmd'ku ç.Kkyh % lij xh;j çkbejh fjmd'ku js'k¨ 3.722 (67/18) lsds.Mjh fjmd'ku ç.Kkyh% psu&mªkbo lsds.Mjh fjmd'ku js'k¨% 3.143 (44/14) vªkleh'ku dh fdle% flfkr...
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Wheels: type: front spoke wheel rear spoke wheel size: front 1.60 × 18 rear 1.60 × 18 brake: front : type drum brake operation right hand lever rear : type drum brake operation right foot operation suspention : front telescopic fork rear swing arm shock absorber: front coil spring/oil damper rear co...
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Ifg, % fdle % vxyk liksd ds lkfk finyk liksd ds lkfk vkdkj % vxyk 1.60 × 18 finyk 1.60 × 18 czsd % vxyh % vkbi mªe czsd vkwijs'ku nk¡bz gkfk dk yhoj finyh% vkbi mªe czsd vkwijs'ku ¼fØ;k½ nk,¡ ik¡o dh fØ;k llisa'ku % vxyk vsfyldksi qkwdz finyk ¯lox vkez 'kkwd ,ctkwczj vxyk dkw;y ¯lçx@rsy msaij finyk ...
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1. Key identification number pkch dk igpku uacj key identification number pkch dk igpku uacj the key identification number is stamped on the tag. Record this number, use it for reference when obtaining a new key. Pkch dk igpku uacj pkch ds lkfk yxs vsx ij g¨rk gsa bl uacj d¨ fjdkmz dj ysa v©j tc ubz...
Page 97
The exhaust gas of an engine pollutes air with such gases which are very dangerous for mankind. In order to ensure clean and healthy environment, strict regulations have been enforced to control pollution. As per regulations ‘co’ emissions by petrol driven two wheelers must be less than 3.5% (by vol...
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If the owner of the vehicle does not comply with above legal requirement, the vehicle may be deregistered or penalty may be imposed by the authorities. ;fn okgu&ekfyd mij¨dr dkuwuh ek¡x d¨ lohdkj ugh djrk gs r¨ okgu dk iathdj.K jí g¨ ldrk gs vfkok ml ij tqekzuk yxk;k tk ldrk gsa the following points...
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Safety norms 9.4 lqj{kk&flðk¡r certain safety norms have been mandated for the two wheelers to prevent accidents. The following items have been provided in the vehicle for your safety. Lqj{kk flðkar cmvr fu;e¨a ds vuqlkj] n¨ ifg;k okgu¨ d¨ nq?Kzvuk ls cpkus ds fy, fuf'pr lqj{kk flðkar cuk, x, gsa vk...
Page 100
Warranty 9.5 okjavh yamaha motor india sales private limited (hereinafter referred to as “yamaha”) thank you for having purchased this yamaha motorcycle. In the unlikely event of your yamaha motorcycle requiring warranty service please contact the nearest authorized dealer. We advise that you read i...
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Warranty 9.6 okjavh eksvjlkbzfdy dh foØ; frffk ls nks lky ;k 30000 fdyks ehvj tks hkh igys laiw.Kz gks ;kekgk vius mrikn ij okjavh iznku djrh gsa vxj bl nksjku eksvjlkbzfdy esa dksbz fuekz.Kk/khu [kjkch ¼esu;qqdpfjax [kjkch½ ik;h tkrh gs rks ;kekgk vius vf/kÑr mhyj }kjk mls fcuk dksbz yscj vksj ikvz...
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Warranty 9.7 okjavh warranty on proprietary items izksijk;vjh mriknksa ij okjavh%& warranty claims in respect of proprietary items like tyres, tubes, battery and spark plug are warranted by their respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. Y...
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3. Part(s) of the motorcycle that have been subjected to misuse, accident, negligent treatment or which have been used in conjunction with parts and equipment not manufactured or recommended for use by yamaha such use prematurely affects the performance and reliability of the motorcycle. Eksvjlkbzfd...
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8. Motorcycle used for any competition or race and/or for attempting to set up any kind of record. Yamaha undertakes no liability in the matter of any consequential loss or damage caused due to failure of the part(s). Eksvjlkbzfdy ls ;fn fdlh çfr;ksfxrk vfkok n©m+ vfkok blls fdlh rjg dk dksbz fjdkmz...
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Okjavh warranty 9.8 15. For claims made for any consequential damage due to any previous malfunction. ,slk dyse ftles fdlh iqjkuh [kjkch ds dkj.K uqdlku gqvk gksa 16. If there is any damaged caused due to usage of improper oil/grease, non genuine parts. ,sls uqdlku tks vkw;y@xzht+ br;kfn ds nq:i;ksx...
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Pg97_103.Pmd 9/24/2005, 7:54 am 105.
Page 107
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 108
Jobs to be carried out during fifteenth paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, a...
Page 109
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 110
Jobs to be carried out during fourteenth paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, ...
Page 111
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 112
Jobs to be carried out during thirteenth paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, ...
Page 113
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 114
Jobs to be carried out during twelveth paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as...
Page 115
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 116
Jobs to be carried out during eleventh paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as...
Page 117
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 118
Jobs to be carried out during tenth bonus free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm,...
Page 119
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 120
Jobs to be carried out during ninth bonus free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm,...
Page 121
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 122
Jobs to be carried out during eighth paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as r...
Page 123
Non- claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs...
Page 124
Jobs to be carried out during seventh paid service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as ...
Page 125
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 126
Jobs to be carried out during sixth free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as re...
Page 127
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 128
Jobs to be carried out during fifth free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as re...
Page 129
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 130
Jobs to be carried out during fourth free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as r...
Page 131
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 132
Jobs to be carried out during third free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as re...
Page 133
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 134
Jobs to be carried out during second free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as r...
Page 135
Claimable this coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of oil & gaskets will be chargeable at actuals. No. Selling dlr's stamp, sign & code servicing dlr's stamp, sign & code customer's certification the jobs as d...
Page 136
Jobs to be carried out during first free service 1. Note down the customer’s observations. 2. Wash motorcycle and blow it dry with compressed air. 3. Clean spark plug and reset the gap if necessary. 4. Check valve clearance, adjust if necessary. 5. Clean and tune carburettor, set the idle rpm, as re...
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10-31 1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action. Check each of the following items individually and mention the corrective action (as per the recommended specifications) in the boxes provided. 2. Check fo...
Page 138
Pre-delivery inspection report f. Wheels tyre : tyre pressure solo double (psi) front 25 25 rear 32 32 rim : runout - radial - 1.5 mm (max) - lateral - 1.5 mm (max) spokes : no loosenes g. Locks operation : • ignition • steering • fuel tank cap • side cover (l.H.) h. Fasteners specified torque (ft-l...
Page 139
B. Spark plug : recommended no. (p-ra7hc - champion) gap 0.9 ±0.2 mm c. Valve clearance : (cold condition) (if required) inlet 0.08 ~ 0.12 mm exhaust 0.10 ~ 0.14 mm (after matching of the mark on sprocket cam chain with mark on cylinder head casting and ensuring the piston at tdc of compression stro...
Page 140
Pre-delivery inspection report 10-34 c. Electrical a. Ignition switch operation b. Left hand switch operation & pass beam • horn • indicator • head light c. All bulbs - functioning d. Battery • electrolyte level • specific gravity • routing of breather pipe • fuse • routing of positive wire (red) be...
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10-35 1. Operation of all the locks (ignition, steering, fuel tank cap, side cover l.H.). 2. Fuel cock lever operation and its reserve position; fuel tank capacity including reserve. 3. Operation and function of choke lever. 4. Operation of kick lever. 5. Operation of throttle. 6. Operation of handl...
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14. Location of storage and tool kit compartments and their use. 15. Procedure of opening and closing of l. H. Side panel. 16. Battery maintenance : checking of electrolyte level ( to add only distilled water if required & to maintain its specified level) 17. Correct drive chain slackness (20 ~30 mm...
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Delivery certificate (to be filled in at the time of delivery of motorcycle) customer’s name address no. Please tick against appropriate nos. Engine no. 1. Colour : date of sale : 9. Vehicle owned : 2. Marital status : 3. Age group : 4. Family income (pm) : 5. Education : 6. Occupation : 7. Mode of ...
Page 144
10-38 customer certification : 1. This is to certify that i have taken possession of crux motorcycle with the tool kit and “first aid kit”. The dealer representative has explained and demonstrated the important functions and company policy also. Selling dlr’s stamp, sign & code 10. Which motorcycle ...
Page 145
* service to be availed within specified kms from date of purchase or 60 days after previous service. Customer's name & address motorcycle identification date of sale of motorcycle 30 90 180 service/warranty record 500- 700 2500- 2700 4500- 5000 s. No. Serviced at kms / on date servicing dlr's name ...
Page 146
Service record 240 300 360 6500- 7000 8500- 9000 10500- 11000 s. No. Serviced at kms / on date servicing dlr's name & address job details/ card no validity* kms / day date 4 5 6 12500-13000 14500 -15000 serviced at kms / on date servicing dlr's name & address job details/ card no validity* kms date ...
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Service record 11 16500-17000 18500-19000 20500-21000 s. No. Serviced at kms / ondate servicing dlr's name & address job details/ card no validity* kms date 9 10 22500-23000 24500-25000 26500-27000 s. No. Serviced at kms / on date servicing dlr's name & address job details/ card no validity* kms dat...
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Service record 10-42 (i) cost of oil for the free services will be chargeable at actuals and to be borne by the customer. (ii) please ensure that the servicing dealer column is duly stamped & signed by the servicing dealer. (iii) for the validity of "warranty" benefits, it is mandatory that all serv...
Page 149: Let Us
(please read this book carefully) let us keep our environment clean green book greenbook.Pmd 9/24/2005, 8:00 am 1.
Page 150
Contents • government regulations 1 • action by yamaha motor india sales pvt. Ltd. 1 • guidelines to be followed by the owners/users of motorcycles. 1 • do’s & don’ts for the motorcycle 2-3 • procedure for measurement of ‘co’ emission level. 4 • list of components impacting emission 5 • log sheets 6...
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Important guidelines 1. Government regulations 1.1 exhaust emission has harmful effect on our environment / public health. 1.2 to safeguard environment from getting polluted, govt. Of india has enforced specific regulations to control automobile exhaust emission. 1.3 the center motor vehicle rule (c...
Page 152
3.6 keep our environment clean. Please follow simple steps do’s ( ) 1 always use genuine ‘spare parts’ purchased from ymis authorised dealers. 2 always use only genuine oils • 4t - 20w/40 sg grade - yamalube 4t 3 always keep your engine well tuned. Save environment and also improve fuel efficiency 4...
Page 153
Do’s and don’ts for the motorcycle 6 always drive with starter lever in off position. 7 use starter lever for minimum possible period (1 to 2 minutes) only to start and warm up engine (may be required only in winter) 8 if misfiring, get your motorcycle diagnosed & attended immediately without runnin...
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4. Procedure for measurement of “co” emission level 4.1 important : “co” measurement equipment must be duly calibrated. 4.2 check for “no leakage” from exhaust system. 4.3 starter lever should be in off position. 4.4 all electricals should be in off position. 4.5 set the idle speed of the engine in ...
Page 155
5. List of components impacting “emission” a. Air filter b. Carburetor c. Cylinder d. Piston ring & piston e. Cylinder head f. Rocker arm g. Valves h. Cam shaft i. Valve seals j. Timing chain k. Air intake system l. Ignition coil, cdi, magneto m. Spark plug n. Exhaust system o. Catcon p. Ais ‘co’ em...
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Customer name : date of purchase : address : vehicle reg. No. : selling dealer : sl. No. Date km reading job card no. Service (free/paid) parts replaced oil fill qty. 4t, gear box co level date/value) serv. Dealer log sheet (to be filled in by owner/user) 6 greenbook.Pmd 9/24/2005, 8:00 am 8.
Page 157
Yamaha motor india pvt. Ltd. 77- a - 78 sri aurbindo marg adchini new delhi-110017 ph. : 011-51644455/51645566 ao-delhi@yamaha-motor-india.Com yamaha motor india pvt. Ltd. B-1/1, l.Park mahanagar extention lucknow-226006, uttar pradesh. Ph. : 0522-2320275, fax : 0522-2377847 ao-lucknow@yamaha-motor-...
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• longer engine life • lower maintenance cost • lower exhaust smoke • reduces wear and tear yamaha motor india sales private limited 19/6, mathura road, faridabad - 121 006 india printed in india 5ka6 - crux 1y15(om-01)233-09-05-e/h sg 4 stroke motor oil 20w40 4 parts & accessories always use owner'...