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Yamaha diversion XJ6-S Owner's Manual

Other manuals for diversion XJ6-S: Owner's Manual

Summary of diversion XJ6-S

  • Page 1

    Dic183 xj6s xj6sa owner’s manual read this manual carefully before operating this vehicle. 36c-28199-e1.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the xj6s/xj6sa, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please tak...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 xj6s/xj6sa owner’s manual ©2009 by yamaha motor co., ltd. 1st edition, july 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U36ce1e0.Book page 2 thur...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents checking the steering ...................6-31 checking the wheel bearings .......6-32 battery ..........................................6-32 replacing the fuses ......................6-33 replacing the headlight bulb ........6-35 replacing the tail/brake light bulb ...................

  • Page 8: Safety Information

    1-1 1 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 10: Safety Information

    Safety information 1-3 1 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 11: Safety Information

    Safety information 1-4 1 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 12: Description

    Description 2-1 2 eau10410 left view 1 2 3 4,5 7 6 8 9 10 1. Air filter element (page 6-17) 2. Idle adjusting screw (page 6-18) 3. Seat lock (page 3-18) 4. Main fuse (page 6-33) 5. Fuse box (page 6-33) 6. Owner’s tool kit (page 6-1) 7. Storage compartment (page 3-20) 8. Shift pedal (page 3-13) 9. En...

  • Page 13: Description

    Description 2-2 2 eau10420 right view 1 2 3 4 5 6 7 8 9 10 1. Helmet holder (page 3-19) 2. Battery (page 6-32) 3. Rear brake fluid reservoir (page 6-24) 4. Engine oil filler cap (page 6-10) 5. Radiator cap (page 6-13) 6. Coolant reservoir (page 6-13) 7. Coolant drain bolt (page 6-14) 8. Engine oil d...

  • Page 14: Description

    Description 2-3 2 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-24) 6. Right handlebar switches (page 3-12) 7....

  • Page 15

    Instrument and control functions 3-1 3 eau10976 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16

    Instrument and control functions 3-2 3 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various po...

  • Page 17

    Instrument and control functions 3-3 3 eau10683 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 18

    Instrument and control functions 3-4 3 eau11004 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is i...

  • Page 19

    Instrument and control functions 3-5 3 tip ● for radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● if the engine overheats, see page 6-43 for further instructions. U36ce1e0.Book page 5 thursday, july 30, 2...

  • Page 20

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–134 °c (243–274 °f) temperature display flashes. War...

  • Page 21

    Instrument and control functions 3-7 3 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 3-10 for an explanation ...

  • Page 22

    Instrument and control functions 3-8 3 eau46763 multi-function meter unit warning ewa12422 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function...

  • Page 23

    Instrument and control functions 3-9 3 clock the clock displays when the key is turned to “on”. In addition, the clock can be displayed for 10 seconds by pushing the “select” button when the main switch is in the “off”, “lock” or “ ” position. To set the clock 1. Turn the key to “on”. 2. Push the “s...

  • Page 24

    Instrument and control functions 3-10 3 the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. Tip this fuel met...

  • Page 25

    Instrument and control functions 3-11 3 tip if the display indicates error code 52, this could be caused by transponder in- terference. If this error code appears, try the following. 1. Use the code re-registering key to start the engine. Tip make sure there are no other immobi- lizer keys close to ...

  • Page 26

    Instrument and control functions 3-12 3 eau12348 handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-han...

  • Page 27

    Instrument and control functions 3-13 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 28

    Instrument and control functions 3-14 3 eau26823 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake ...

  • Page 29

    Instrument and control functions 3-15 3 even slightly applied, a vibration can be felt at the lever and pedal, but these do not indicate a mal- function. ● when the abs is activated, the brakes are operated in the usual way. A pulsating action may be felt at the brake lever or brake pedal, but this ...

  • Page 30

    Instrument and control functions 3-16 3 tip the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11091 make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel i...

  • Page 31

    Instrument and control functions 3-17 3 ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes. Eau13320 notice eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, suc...

  • Page 32

    Instrument and control functions 3-18 3 eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such as ...

  • Page 33

    Instrument and control functions 3-19 3 2. Push the rear of the seat down to lock it in place. 3. Remove the key. Tip make sure that the seat is properly se- cured before riding. Eau46750 helmet holder the helmet holder is located under the seat. A helmet holding cable is provid- ed in the owner’s t...

  • Page 34

    Instrument and control functions 3-20 3 eau14452 storage compartment the storage compartment is located under the seat. (see page 3-18.) warning ewa10961 ● do not exceed the load limit of 3 kg (7 lb) for the storage com- partment. ● do not exceed the maximum load of xj6s 189 kg (417 lb) xj6sa 184 kg...

  • Page 35

    Instrument and control functions 3-21 3 eau47260 rear view mirrors the rear view mirrors of this vehicle can be folded forward for parking in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to their original p...

  • Page 36

    Instrument and control functions 3-22 3 ● do not tamper with or attempt to open the cylinder assembly. ● do not subject the shock ab- sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure. ● do not deform or damage the cylinder...

  • Page 37

    Instrument and control functions 3-23 3 eau44902 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 38

    Instrument and control functions 3-24 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 39

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 40

    For your safety – pre-operation checks 4-2 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 41

    For your safety – pre-operation checks 4-3 4 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 42

    Operation and important riding points 5-1 5 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 43

    Operation and important riding points 5-2 5 notice eca11833 if a warning or indicator light does not come on initially when the key is turned to “on”, or if a warning or in- dicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. 2. Shift the transmiss...

  • Page 44

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 45

    Operation and important riding points 5-4 5 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 46

    Periodic maintenance and adjustment 6-1 6 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 47

    Periodic maintenance and adjustment 6-2 6 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 48

    Periodic maintenance and adjustment 6-3 6 eau1770c general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element • replace. √ 2 clutch • ch...

  • Page 49

    Periodic maintenance and adjustment 6-4 6 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubricant thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or riding in wet areas 11 * steering beari...

  • Page 50

    Periodic maintenance and adjustment 6-5 6 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 51

    Periodic maintenance and adjustment 6-6 6 ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • replace the brake hoses every four years...

  • Page 52

    Periodic maintenance and adjustment 6-7 6 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 53

    Periodic maintenance and adjustment 6-8 6 2. Push the panel outwards to un- hook the projection underneath the panel, and then pull the panel off as shown. To install the panel place the panel in the original position, and then install the bolts. Eau46740 cowling a to remove the cowling remove the b...

  • Page 54

    Periodic maintenance and adjustment 6-9 6 3. Disconnect the turn signal light lead connectors. To install the cowling 1. Connect the turn signal light lead connectors. 2. Place the cowling in the original position, and then install the bolts and the quick fastener. 3. Install panel b or c. Eau19642 ...

  • Page 55

    Periodic maintenance and adjustment 6-10 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plu...

  • Page 56

    Periodic maintenance and adjustment 6-11 6 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oi...

  • Page 57

    Periodic maintenance and adjustment 6-12 6 tip an oil filter wrench is available at a yamaha dealer. 6. Apply a thin coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wr...

  • Page 58

    Periodic maintenance and adjustment 6-13 6 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Tip after the engine is started, the engine oil level warning light should go off...

  • Page 59

    Periodic maintenance and adjustment 6-14 6 4. Add coolant to the maximum level mark, and then install the coolant reservoir cap. Warning! Re- move only the coolant reservoir cap. Never attempt to remove the radiator cap when the en- gine is hot. [ewa15161] notice: if coolant is not available, use di...

  • Page 60

    Periodic maintenance and adjustment 6-15 6 5. Remove the coolant reservoir breather hose from the guide, and then remove the coolant reservoir cap. 6. Remove the coolant reservoir cov- er and coolant reservoir by remov- ing the bolts. 7. Drain the coolant from the coolant reservoir by turning it ups...

  • Page 61

    Periodic maintenance and adjustment 6-16 6 13. Install the radiator cap. 14. Install the coolant reservoir cap. 15. Start the engine, let it idle for sev- eral minutes, and then turn it off. 16. Remove the radiator cap to check the coolant level in the radiator. If necessary, add sufficient coolant ...

  • Page 62

    Periodic maintenance and adjustment 6-17 6 eau32887 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty ...

  • Page 63

    Periodic maintenance and adjustment 6-18 6 the engine, otherwise fuel may leak, creating a fire hazard. [ewa12463] 9. Install the fuel tank bolts. 10. Install the panels. 11. Install the seat. Eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjus...

  • Page 64

    Periodic maintenance and adjustment 6-19 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valve ...

  • Page 65

    Periodic maintenance and adjustment 6-20 6 warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fr...

  • Page 66

    Periodic maintenance and adjustment 6-21 6 this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may be different, which could lead t...

  • Page 67

    Periodic maintenance and adjustment 6-22 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage i...

  • Page 68

    Periodic maintenance and adjustment 6-23 6 5. Tighten the locknut. 6. Install the cowling. Eau22273 brake light switches (xj6s) the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, adjust the rear brake light switch ...

  • Page 69

    Periodic maintenance and adjustment 6-24 6 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22420 front brake pads each front brake pad is provided with a wear ind...

  • Page 70

    Periodic maintenance and adjustment 6-25 6 before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear...

  • Page 71

    Periodic maintenance and adjustment 6-26 6 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22793 to check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission into the neu- tral position. 3. Sp...

  • Page 72

    Periodic maintenance and adjustment 6-27 6 3. Tighten the axle nut, and then tighten the locknuts to the speci- fied torques. Eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion char...

  • Page 73

    Periodic maintenance and adjustment 6-28 6 eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move ...

  • Page 74

    Periodic maintenance and adjustment 6-29 6 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithium-...

  • Page 75

    Periodic maintenance and adjustment 6-30 6 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10741 if t...

  • Page 76

    Periodic maintenance and adjustment 6-31 6 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 77

    Periodic maintenance and adjustment 6-32 6 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 78

    Periodic maintenance and adjustment 6-33 6 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. Notice eca16520 to charge a vrla (valve regulated lead acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional...

  • Page 79

    Periodic maintenance and adjustment 6-34 6 xj6s xj6sa xj6sa if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Warning! Do not use a fuse of a higher amp...

  • Page 80

    Periodic maintenance and adjustment 6-35 6 rating than recommended to avoid causing extensive dam- age to the electrical system and possibly a fire. [ewa15131] 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows aga...

  • Page 81

    Periodic maintenance and adjustment 6-36 6 1. Remove cowling b. (see page 6-7.) 2. Disconnect the headlight coupler, and then remove the headlight bulb cover. 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 4. Place a new headlight bulb into po- sition, and then secure it wi...

  • Page 82

    Periodic maintenance and adjustment 6-37 6 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by turning it clockwise. 6. Install the seat. Eau24204 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the burnt-ou...

  • Page 83

    Periodic maintenance and adjustment 6-38 6 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau39020 auxiliary light bulb if the a...

  • Page 84

    Periodic maintenance and adjustment 6-39 6 3. Remove the brake caliper on each side by removing the bolts. Notice: do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. [eca11051] 4. Pull the wheel axle out, and then remove the wheel. Eau486...

  • Page 85

    Periodic maintenance and adjustment 6-40 6 eau44800 rear wheel (xj6s) warning ewa14840 for the abs model, have a yamaha dealer remove and install the wheel. Eau32874 to remove the rear wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. L...

  • Page 86

    Periodic maintenance and adjustment 6-41 6 7. Remove the wheel. Notice: do not apply the brake after the wheel has been removed to- gether with the brake disc, oth- erwise the brake pads will be forced shut. [eca11071] eau48650 to install the rear wheel 1. Install the wheel and the brake cal- iper b...

  • Page 87

    Periodic maintenance and adjustment 6-42 6 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 88

    Periodic maintenance and adjustment 6-43 6 eau42361 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 89

    Periodic maintenance and adjustment 6-44 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after r...

  • Page 90: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 91: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 92: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 94: Specifications

    Specifications 8-1 8 dimensions: overall length: 2120 mm (83.5 in) overall width: 770 mm (30.3 in) overall height: 1210 mm (47.6 in) seat height: 785 mm (30.9 in) wheelbase: 1440 mm (56.7 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: xj6...

  • Page 95: Specifications

    Specifications 8-2 8 gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) chassis: frame type: diamond caster angle: 26.00 ° trail: 103.5 mm (4.07 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: br...

  • Page 96: Specifications

    Specifications 8-3 8 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55 w × 1 tail/brake ...

  • Page 97: Consumer Information

    Consumer information 9-1 9 eau48610 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number: ...

  • Page 98: Index

    Index a abs (for abs models) .......................... 3-14 abs warning light (for abs models) ....... 3-7 air filter element, replacing ................... 6-17 anti-theft alarm (optional)...................... 3-11 auxiliary light bulb ................................. 6-38 b battery................

  • Page 99: Index

    Index tool kit .................................................... 6-1 troubleshooting .................................... 6-42 troubleshooting charts ......................... 6-43 turn signal indicator light........................ 3-4 turn signal light bulb, replacing ............ 6-37 turn sig...

  • Page 100

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 101

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 102

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2009.08-0.3 ×1 cr (e) dic183.