Yamaha Diversion XJ600N Owner's Manual

Other manuals for Diversion XJ600N: Owner's Manual

Summary of Diversion XJ600N

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    4br-28199-e6 owner’s manual xj600s.

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    R /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e- eau00001 welcome to the yamaha world of motorcycling! As the owner of a xj600s/xj600n, you are benefiting from yamahaÕs vast experience in and newest technology for the design and the manufacture of high-quality products, whi...

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    L /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e- eau00005 particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Failure to follow warning instructions co...

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    R /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e- ew000002 please read this manual carefully and completely before operating this motorcycle. Important manual information.

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    L /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e- eau00008 xj600s/xj600n ownerÕs manual © 1999 by yamaha motor co., ltd. 1st edition, april 1999 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly proh...

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    Eaa30002 r table of contents /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-toc.- 1 give safety the right of way 2 description 3 instrument and control functions 4 pre-operation checks 5 operation and important riding points 6 periodic maintenance and minor repair 7 motorcyc...

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    /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-toc.-.

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    R give safety the right of way /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-1toc.- give safety the right of way................................................. 1-1.

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    L 1-1 give safety the right of way /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-1.Frame motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best moto...

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    R description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2toc.- left view (xj600s) ............................................................................. 2-1 right view (xj600s)........................................................................... 2-2 control...

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    L 2-1 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame left view (xj600s) eau00026 1. Fuel cock (page 3-13) 2. Helmet holder (page 3-15) 3. Fuse box (page 6-26) 4. Luggage strap holders (page 3-16) 5. Seat lock (page 3-14) 6. Rear shock absorber spring prel...

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    R 2-2 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame right view (xj600s) 8. Tail/brake light (page 6-17) 9. Storage compartment (page 3-15) 10. Seat (page 3-14) 11. Fuel tank (page 3-11) 12. Headlight (page 6-27) 13. Rear brake pedal (page 3-11).

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    L 2-3 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame controls/instruments (xj600s) 14. Clutch lever (page 3-9) 15. Left handlebar switches (page 3-7) 16. Starter (choke) Ò Ó (page 3-14) 17. Speedometer (page 3-6) 18. Tachometer (page 3-7) 19. Right handle...

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    R 2-4 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame left view (xj600n) 1. Steering lock (page 3-3) 2. Fuel cock (page 3-13) 3. Helmet holder (page 3-15) 4. Fuse box (page 6-26) 5. Luggage strap holders (page 3-16) 6. Seat lock (page 3-14) 7. Rear shock a...

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    L 2-5 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame right view (xj600n) 9. Tail/brake light (page 6-17) 10. Storage compartment (page 3-15) 11. Seat (page 3-14) 12. Fuel tank (page 3-11) 13. Headlight (page 6-27) 14. Rear brake pedal (page 3-11).

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    R 2-6 description /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame controls/instruments (xj600n) 15. Clutch lever (page 3-9) 16. Left handlebar switches (page 3-7) 17. Starter (choke) Ò Ó (page 3-14) 18. Speedometer (page 3-6) 19. Tachometer (page 3-7) 20. Right handle...

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    /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-2.Frame.

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    R instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3toc.- main switch......................................................... 3-1 steering lock (for xj600n) ................................ 3-3 indicator lights ...................................

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    L 3-1 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame eau00027 eau00028 main switch the main switch controls the ignition and lighting systems. Its operation is described below. Eau00036 on electrical circuits are switched on. The engi...

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    R 3-2 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Push 2. Turn ew000016 never turn the key to ÒoffÓ or ÒlockÓ when the motorcycle is moving. The electrical circuits will be switched off which may result in loss of control or an ...

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    L 3-3 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Steering lock eau02934 steering lock (for xj600n) to lock the steering turn the handlebars all the way to the right and open the steering lock cover. Insert the key and turn it 1...

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    R 3-4 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame ec000000 caution: do not run the motorcycle until you know it has sufficient engine oil. Note: even if the oil is filled to the specified level, the indicator light may flicker when...

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    L 3-5 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame eau00071 oil level indicator circuit check turn the main switch to ÒonÓ and the engine stop switch to Ò Ó. Oil level indicator light does not come on. Oil level indicator light come...

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    R 3-6 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 3 4 0 1 2 3 4 5 1 2 xj600s 1. Speedometer 2. Odometer 3. Trip odometer 4. Reset button eau00094 speedometer (for xj600s) the speedometer shows riding speed. This speedometer is equi...

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    L 3-7 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 0 1 2 3 4 8 9 10 11 5 6 7 2 1 3 xj600s 1. Tachometer 2. Red zone (except for ch, a) 3. Red zone (for ch, a) eau00101 tachometer this model is equipped with an electric tachometer so...

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    R 3-8 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame eau00144 hazard switch Ò Ó the hazard switch should be turned on under emergency or hazardous condi- tions. All turn signal lights will flash si- multaneously when this switch is tu...

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    L 3-9 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Engine stop switch 2. Lights switch 3. Start switch Ò Ó eau00138 engine stop switch the engine stop switch is a safety de- vice for use in an emergency such as when the motorcycl...

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    R 3-10 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Shift pedal eau00157 shift pedal this motorcycle is equipped with a con- stant-mesh 6-speed transmission. The shift pedal is located on the left side of the engine and is used i...

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    L 3-11 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Rear brake pedal eau00162 rear brake pedal the rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake. 1. Lock cover 2. O...

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    R 3-12 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Filler tube 2. Fuel level eau01183 fuel make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown in the illustra- tion. Ew000...

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    L 3-13 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Arrow mark positioned over ÒonÓ eau00207 fuel cock the fuel cock supplies fuel from the tank to the carburetors while also filter- ing it. The fuel cock has three positions, whi...

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    R 3-14 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Starter (choke) Ò Ó eau02976 starter (choke) Ò Ó starting a cold engine requires a richer air-fuel mixture. A separate starter cir- cuit supplies this mixture. Move in direction...

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    L 3-15 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Helmet holder (´ 2) eau02936 helmet holders the helmet holders are under the seat. Remove the seat and hook the helmets on the helmet holders. Then, install the seat and lock it...

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    R 3-16 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame 1. Special wrench hard stan- dard soft adjusting position 7 6 5 4 3 2 1 eau00315 this shock absorber contains high- ly pressurized nitrogen gas. Read and understand the following i...

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    L 3-17 instrument and control functions /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-3.Frame eau00330 sidestand this model is equipped with an ignition circuit cut-off system. The motorcycle must not be ridden when the sidestand is down. The sidestand is located on the lef...

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    R pre-operation checks /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-4toc.- pre-operation check list...................................................................... 4-1.

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    L 4-1 pre-operation checks /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-4.Frame owners are personally responsible for their vehicleÕs condition. Your motorcycleÕs vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if...

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    R 4-2 pre-operation checks /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-4.Frame note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accom- plished in a very short time; and the added safety it assures is more tha...

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    /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-4.Frame.

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    R operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5toc.- starting the engine ............................................................................. 5-1 starting a warm engine ...........................................................

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    L 5-1 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame eau00373 l before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a yamaha dealer regarding any control or function ...

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    R 5-2 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame turn the main switch to ÒonÓ and the engine stop switch to Ò Ó. If transmission is in neutral and sidestand is down, push the start switch. Engine will start. Retract sidestand...

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    L 5-3 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame 1. Turn the fuel cock to ÒonÓ. 2. Turn the main switch to ÒonÓ and the engine stop switch to Ò Ó. 3. Shift transmission into neutral. Note: when the transmission is in neutral,...

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    R 5-4 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame eau01258 starting a warm engine the starter (choke) is not required when the engine is warm. Ec000046 caution: see the Òengine break-inÓ section prior to operating the motorcyc...

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    L 5-5 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame eau02937 recommended shift points (for switzerland only) the recommended shift points are shown in the table below. Note: when shifting two gears down from 5th to 3rd, bring yo...

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    R 5-6 operation and important riding points /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame eau00440 0 ~ 150 km avoid operation above 5,000 r/min. Stop the engine and let it cool for 5 to 10 minutes after every hour of opera- tion. Vary the speed of the motorcycle fro...

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    /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-5.Frame.

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    R periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6toc.- tool kit................................................................ 6-1 periodic maintenance and lubrication................. 6-2 panel removal and installation ..................

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    L 6-1 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau00464 periodic inspection, adjustment and lu- brication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcy...

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    R 6-2 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau00473 periodic maintenance and lubrication no. Item checks and maintenance jobs initial (1,000 km) every 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months ...

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    L 6-3 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 11 * wheel bearings ¥ check bearing for looseness or damage. ¥ replace if necessary. Ö Ö 12 * swingarm ¥ check swingarm pivoting point for play. ¥ correct if necessary. ¥ lubri...

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    R 6-4 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame * since these items require special tools, data and technical skills, they should be serviced by a yamaha dealer. Eau01792 note: l the air filter needs more frequent service if...

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    L 6-5 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Panel a eau01777 panel removal and installation the panel illustrated needs to be re- moved to perform some of the mainte- nance described in this chapter. Refer to this sec...

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    R 6-6 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame to install 1. Place in the original position and install the screws. 2. Install the seat. A. Spark plug gap eau01880 spark plug inspection the spark plug is an important engine...

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    L 6-7 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame when installing a spark plug, the gas- ket surface should always be cleaned and a new gasket used. Any grime should be wiped off from the threads and the spark plug tightened t...

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    R 6-8 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Engine oil drain bolt engine oil and oil filter cartridge re- placement 1. Warm up the engine for several minutes. 2. Stop the engine. Place an oil pan under the engine and ...

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    L 6-9 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Torque wrench 7. Install the new oil filter and tighten it to the specified torque with an oil filter wrench. Note: when installing the oil filter, tighten it to the proper ...

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    R 6-10 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Screw eau02928 air filter the air filter should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in un- usually wet or dusty ar...

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    L 6-11 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Screw (´ 4) 5. Remove the air filter case cover by removing the screws. 6. Pull out the air filter. 7. Tap the air filter lightly to remove most of the dust and dirt. Blow ...

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    R 6-12 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Throttle stop screw eau00632 idle speed adjustment 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine t...

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    L 6-13 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau00637 valve clearance adjustment the correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clearance m...

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    R 6-14 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame ew000083 proper loading of your motorcycle is important for several characteris- tics of your motorcycle, such as handling, braking, performance and safety. Do not carry loose...

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    L 6-15 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau00683 operating the motorcycle with ex- cessively worn tires decrease riding stability and can lead to loss of con- trol. Have excessively worn tires re- placed by a yamaha...

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    R 6-16 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Clutch lever cable 2. Adjusting nut 3. Locknut if the specified free play cannot be ob- tained, proceed with the following steps. 4. Loosen the locknut at the clutch le- ve...

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    L 6-17 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame a. Pedal height eau00712 rear brake pedal height adjustment the top of the brake pedal should be positioned 40 mm below the top of the footrest. If not, ask a yamaha dealer to...

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    R 6-18 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Wear indicator groove (´ 2) eau00721 checking the front and rear brake pads eau00725 front brake a wear indicator groove is provided on each brake pad. This indicator allow...

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    L 6-19 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Minimum level mark eau00732 inspecting the brake fluid level insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective....

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    R 6-20 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau00742 brake fluid replacement the brake fluid should be replaced only by trained yamaha service personnel. Have the yamaha dealer replace the following components during pe...

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    L 6-21 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Axle nut 2. Locknut 3. Adjusting nut 4. Alignment marks eau00762 drive chain slack adjustment 1. Loosen the axle nut. 2. Loosen the locknuts on each side. To tighten the ch...

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    R 6-22 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau02962 cable inspection and lubrication ew000112 damage to the outer housing of ca- bles may lead to internal rusting and interfere with the cable movement. Replace damaged ...

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    L 6-23 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau02985 brake and clutch lever lubrication lubricate the pivoting parts. Recommended lubricant: engine oil eau02965 center and sidestand lubrication lubricate the pivoting an...

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    R 6-24 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau02939 front fork inspection visual check ew000115 securely support the motorcycle so there is no danger of it falling over. Check for scratches or damage on the inner tube ...

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    L 6-25 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau01144 wheel bearings if there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a yamaha dealer in- spect the wheel bearings. Eau00800 bat...

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    R 6-26 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame battery storage when the motorcycle is not used for a month or longer, remove the battery, fully charge it and store it in a cool, dry place. Ec000102 caution: l completely re...

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    L 6-27 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame specified fuses: main fuse: 30 a ignition fuse: 10 a signaling system fuse: 15 a headlight fuse: 15 a hazard light fuse: 10 a 1. Connector 2. Bulb holder cover eau00829 headli...

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    R 6-28 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. DonÕt touch 3. Put a new bulb into position and secure it in place with the bulb holder. Ec000105 caution: avoid touching the glass part of a bulb. Keep it free from oil; o...

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    L 6-29 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Screw (´ 2) eau00833 headlight bulb replacement (for xj600n) this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace the bulb as ...

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    R 6-30 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. DonÕt touch 4. Put a new bulb into position and secure it in place with the bulb holder. Ec000105 caution: avoid touching the glass part of a bulb. Keep it free from oil; o...

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    L 6-31 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Speedometer cable eau00868 front wheel removal ew000122 l it is advisable to have a yamaha dealer service the wheel. L securely support the motor- cycle so there is no dang...

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    R 6-32 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 3. Install the wheel axle and let the motorcycle down. 4. Install the calipers and caliper bolts. Make sure there is enough gap between the brake pads be- fore installing the ...

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    L 6-33 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame 1. Axle nut eau01480 rear wheel removal ew000122 l it is advisable to have a yamaha dealer service the wheel. L securely support the motor- cycle so there is no danger of it f...

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    R 6-34 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau01468 rear wheel installation 1. Install the wheel assembly and in- sert the axle. 2. Install and adjust the drive chain. (see page 6-20 for details about adjusting the dri...

  • Page 83

    L 6-35 periodic maintenance and minor repair /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-6.Frame eau01297 troubleshooting chart ew000125 never check the fuel system while smoking or in the vicinity of an open flame. Check if there is fuel in the fuel tank. 1. Fuel enough ...

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    R motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7toc.- care ................................................................................................... 7-1 storage..............................................................................

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    L 7-1 motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7.Frame care the exposure of its technology makes a motorcycle charming but also vul- nerable. Although high-quality compo- nents are used, they are not all rust- resistant. While a rusty exhaus...

  • Page 86

    R 7-2 motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7.Frame eca00010 caution: l avoid using strong acidic wheel cleaners, especially on spoked wheels. If you do use such products for hard-to-remove dirt, do not leave it on any long- er than instr...

  • Page 87

    L 7-3 motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7.Frame 1. Clean your motorcycle with cold water and soap after the engine has cooled down. Eca00012 caution: do not use warm water since it in- creases the corrosive action of the salt. 2. Be s...

  • Page 88

    R 7-4 motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7.Frame eca00013 caution: l apply spray oil and wax spar- ingly and wipe off any excess. L never apply oil or wax on rub- ber and plastic parts, but treat them with a suitable care prod- uct. L ...

  • Page 89

    L 7-5 motorcycle care and storage /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-7.Frame c. Install the spark plug caps onto the spark plugs and place the spark plugs on the cylinder head so that the electrodes are grounded. (this will limit sparking during the next step.) d...

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    R specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8toc.- specifications..................................................................................... 8-1 how to use the conversion table ...................................... 8-5.

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    L 8-1 specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8.Frame specifications model xj600s / xj600n dimensions overall length 2,170 mm overall width 735 mm overall height xj600s 1,205 mm xj600n 1,090 mm seat hight 770 mm wheelbase 1,445 mm ground clearance 150 m...

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    R 8-2 specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8.Frame air filter dry type element fuel type regular unleaded gasoline fuel tank capacity 17.0 l reserve amount 3.5 l carburetor type´quantity bds28 ´ 4 manufacturer mikuni spark plug type/manufacturer cr8e...

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    L 8-3 specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8.Frame maximum load* xj600s 184 kg xj600n 187 kg air pressure (cold tire) up to 90 kg load* front 200 kpa (2.00 kg/cm 2 , 2.00 bar) rear 225 kpa (2.25 kg/cm 2 , 2.25 bar) 90 kg load ~ maximum load* front 20...

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    R 8-4 specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8.Frame charging system type a.C. Magneto standard output 14 v, 20 a @ 5,000 r/min battery type ytx9-bs, gtx9-bs voltage, capacity 12 v, 8 ah headlight type quartz bulb (halogen) bulb voltage, wattage ´ quan...

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    L 8-5 specifications /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-8.Frame eau01064 how to use the conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit data to imperial unit data. Ex. Metric multipli...

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    R consumer information /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-9toc.- identification number records............................................................. 9-1 key identification number (for xj600s).............................................. 9-1 key identifica...

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    L 9-1 consumer information /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-9.Frame eau02944 identification number records record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering sp...

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    R 9-2 consumer information /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/e-9.Frame 1. Vehicle identification number eau01043 vehicle identification number the vehicle identification number is stamped into the steering head pipe. Record this number in the space pro- vided. The...

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    L index /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/eeix.Frame a air filter .................................................6-10 b battery ..................................................6-25 brake and clutch lever lubrication ........6-23 brake and shift pedal lubricati...

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    R index /net/layout8/layout_g2/work/imai_work/om-ps/aa9156_xj600sn-e6/english/eeix.Frame o oil level indicator circuit check .............. 3-5 oil level indicator light ............................ 3-3 p panel a .................................................. 6-5 panel removal and installation ....

  • Page 101

    Printed in japan 99 · 4 - 0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd..