Yamaha Drag Star 650 Owner's Manual

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LIT-11626-15-15

OWNER’S MANUAL

5FB-28199-11

XVS650P(C)

XVS650AP(C)

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Summary of Drag Star 650

Page 1
Lit-11626-15-15 owner’s manual 5fb-28199-11 xvs650p(c) xvs650ap(c).
Page 2
Eau03438.
Page 3: Introduction
Eau00002 introduction congratulations on your purchase of the yamaha xvs650(c)/xvs650a(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have mad...
Page 4: Important Manual Information
Eau00003 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...
Page 5: Important Manual Information
Important manual information ew000000 warning @ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...
Page 6: Important Manual Information
Important manual information affix dealer label here eau04247 xvs650p(c)/xvs650ap(c) owner’s manual © 2001 by yamaha motor corporation, u.S.A. 1st edition, april 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is express...
Page 7: Table of Contents
Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009.
Page 8: Safety Information
Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................
Page 9: Safety Information
1 1-1 1- safety information eau03633 motorcycles are single track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements be- fore riding this motorcycle. He or she...
Page 10: Safety Information
Safety information 1 1-2 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. B...
Page 11: Safety Information
Safety information 1 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or...
Page 12: Safety Information
Safety information 1 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of xvs650(c): 397 lb (180 kg)/xvs650a(c): 441 lb (200 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight shoul...
Page 13: Safety Information
Safety information 1 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a mini...
Page 14: Safety Information
Safety information 1 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedes- trians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park the motorcycle ...
Page 15: Safety Information
Safety information 1 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle..
Page 16: Safety Information
Safety information 1 1-8 1 2 3 xvs650 3 xvs650a 4.
Page 17: Safety Information
Safety information 1 1-9 5 6 california only.
Page 18: Description
Description 2 left view (xvs650) ............................................................................ 2-1 right view (xvs650) .......................................................................... 2-2 left view (xvs650a) ......................................................................
Page 19: Description
2-1 2 eau00026 2- description left view (xvs650) 1. Shift pedal (page 3-4) 2. Fuel cock (page 3-8) 3. Starter (choke) knob (page 3-9) 4. Shock absorber assembly spring preload adjusting ring (page 3-14) 5. Helmet holder (page 3-12) 6. Storage compartment (page 3-13) 7. Owner’s tool kit (page 6-1).
Page 20: Description
Description 2-2 2 right view (xvs650) 8. Engine oil filter element (page 6-11) 9. Battery (page 6-31) 10. Fuses (page 6-33) 11. Main switch/steering lock (page 3-1) 12. Air filter element (page 6-15) 13. Brake pedal (page 3-5).
Page 21: Description
Description 2-3 2 left view (xvs650a) 1. Shift pedal (page 3-4) 2. Fuel cock (page 3-8) 3. Starter (choke) knob (page 3-9) 4. Shock absorber assembly spring preload adjusting ring (page 3-14) 5. Helmet holder (page 3-12) 6. Storage compartment (page 3-13) 7. Owner’s tool kit (page 6-1).
Page 22: Description
Description 2-4 2 right view (xvs650a) 8. Engine oil filter element (page 6-11) 9. Battery (page 6-31) 10. Fuses (page 6-33) 11. Main switch/steering lock (page 3-1) 12. Air filter element (page 6-15) 13. Brake pedal (page 3-5).
Page 23: Description
Description 2-5 2 controls and instruments (xvs650/xvs650a) 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Fuel tank cap (page 3-6) 5. Right handlebar switches (page 3-3) 6. Throttle grip (page 6-17) 7. Brake lever (page 3-5).
Page 24
Instrument and control functions 3 main switch/steering lock .................................................................. 3-1 indicator and warning lights ............................................................. 3-2 speedometer unit ...........................................................
Page 25
3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00032 on all electrical systems are supplied with power, the...
Page 26
Instrument and control functions 3-2 3 eau03034 indicator and warning lights eau00063 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau00057 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is p...
Page 27
Instrument and control functions 3-3 3 eau00118 handlebar switches eau03888 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau04218 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch t...
Page 28
Instrument and control functions 3-4 3 eau00152 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...
Page 29
Instrument and control functions 3-5 3 eau00158 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. Eau00162 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down o...
Page 30
Instrument and control functions 3-6 3 eau03447 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be re- moved. To install the fuel tank cap 1. Insert the fuel ...
Page 31
Instrument and control functions 3-7 3 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 warning _ ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling...
Page 32
Instrument and control functions 3-8 3 eau02969 fuel cock the fuel cock supplies fuel from the tank to the carburetors while also filter- ing it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations. Off with the fuel cock lever in this position, fuel will not fl...
Page 33
Instrument and control functions 3-9 3 eau03031 starter (choke) knob “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction a to turn on the starter (choke). Move the knob in direction b to turn off the starter (choke). Eca...
Page 34
Instrument and control functions 3-10 3 to install the passenger seat insert the projection on the front of the passenger seat into the seat holder as shown, place the seat in the original position, and then install the nut. Rider seat to remove the rider seat 1. Remove the passenger seat. 2. Remove...
Page 35
Instrument and control functions 3-11 3 eau04188 seats (xvs650a) passenger seat to remove the passenger seat remove the bolt, and then pull the pas- senger seat up. To install the passenger seat insert the projections on the front of the passenger seat into the holders as shown, place the seat in th...
Page 36
Instrument and control functions 3-12 3 to install the rider seat 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the origi- nal position, and then install the bolt. 2. Install the passenger seat. Note: _ make sure that the seats are properly secur...
Page 37
Instrument and control functions 3-13 3 eau01869 storage compartment the storage compartment is located on the left side of the motorcycle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise. 2. Pull the storage compartment cov- er ...
Page 38
Instrument and control functions 3-14 3 eau00299 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Ec000015 caution: @ never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. @ adjust the spring preload...
Page 39
Instrument and control functions 3-15 3 eau00315 warning @ this shock absorber contains high- ly pressurized nitrogen gas. For proper handling, read and under- stand the following information be- fore handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or p...
Page 40
Instrument and control functions 3-16 3 ew000044 warning @ the motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), oth- erwise the sidestand could contact the ground and distract the opera- tor, resulting in a possible loss of...
Page 41
Instrument and control functions 3-17 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...
Page 42: Pre-Operation Checks
Pre-operation checks 4 pre-operation check list ..................................................................... 4-1.
Page 43: Pre-Operation Checks
4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...
Page 44: Pre-Operation Checks
Pre-operation checks 4-2 4 note: @ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. @ ewa00033 warning @ if any item in the pre-operation check list...
Page 45
Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 starting a warm engine ..................................................................... 5-3 shifting .....................................................................
Page 46
5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper...
Page 47
Operation and important riding points 5-2 5 1. Turn the fuel cock lever to “on”. 2. Turn the key to “on” and make sure that the engine stop switch is set to “ ”. 3. Shift the transmission into the neu- tral position. Note: _ when the transmission is in the neutral position, the neutral indicator lig...
Page 48
Operation and important riding points 5-3 5 note: _ the engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possi- bility of excessive exhaust emissions, never leave the starter (choke) on long- er than necessary. The time necessary for starter ...
Page 49
Operation and important riding points 5-4 5 ec000048 caution: @ ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running...
Page 50
Operation and important riding points 5-5 5 eau00427 to decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 15.5 mi/h (25 km/h). If the engine is about to stall or runs very rough- ly, pull the clutch le...
Page 51
Operation and important riding points 5-6 5 eau01171* 0–600 mi (0–1,000 km) avoid prolonged operation above 1/3 throttle. 600–1,000 mi (1,000–1,600 km) avoid prolonged operation above 1/2 throttle. Ec000056* caution: @ after 600 mi (1,000 km) of operation, the engine oil and final gear oil must be c...
Page 52
6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-1 periodic maintenance chart for the emission control system ...................................................6-3 genera...
Page 53
6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...
Page 54
Periodic maintenance and minor repair 6-2 6 ew000062 warning _ modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a yamaha dealer before at- tempting any changes. _.
Page 55
Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,00...
Page 56
Periodic maintenance and minor repair 6-4 6 eau00472 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mont...
Page 57
Periodic maintenance and minor repair 6-5 6 10 * wheel bearings • check bearings for looseness or damage. • replace if necessary. √ √ √ √ √ 11 * swingarm • check swing arm pivot for play. • correct if necessary. • moderately repack every 15,000 mi (24,000 km) or 24 months. #2 √ repack. 12 * steering...
Page 58
Periodic maintenance and minor repair 6-6 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. #1 yamaha chain and cable lube or sae10w30 motor oil #2 molybdenum disulfide grease #3 lithium-soap-based grease (all-purpose grease) #4 sae80 a...
Page 59
Periodic maintenance and minor repair 6-7 6 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel a xvs650 1. Panel a x...
Page 60
Periodic maintenance and minor repair 6-8 6 eau01573 panel a to remove the panel remove the bolts, and then take the panel off. To install the panel place the panel in the original position, and then install the bolts. Eau00491 panel b to remove the panel remove the bolt, and then pull the pan- el o...
Page 61
Periodic maintenance and minor repair 6-9 6 to install the panel place the panel in the original position, and then install the bolt. Eau03329 checking the spark plugs the spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowl...
Page 62
Periodic maintenance and minor repair 6-10 6 note: @ if any spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such problems yourself. Instead, have a yamaha dealer check the motorcycle. @ 3. Check each spark plug for elec- trode erosion and ...
Page 63
Periodic maintenance and minor repair 6-11 6 eau01796 canister (for california only) this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. ● check each hose connection. ● check each hose and canister for cracks or damage. Replace if damaged. ● make sure...
Page 64
Periodic maintenance and minor repair 6-12 6 to change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and dr...
Page 65
Periodic maintenance and minor repair 6-13 6 5. Remove the oil filter element and o-ring. 6. Install a new oil filter element and the o-ring. 7. Install the oil filter element covers by installing the bolts. 8. Install the engine oil drain bolt, and then tighten it to the specified torque. 9. Add th...
Page 66
Periodic maintenance and minor repair 6-14 6 eau04083 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the motorcycle. In addition, the final gear oil level must be checked and the oil changed as fol...
Page 67
Periodic maintenance and minor repair 6-15 6 4. Add the recommended final gear oil to the brim of the filler hole. Note: _ gl4 is a quality rating. Hypoid gear oils rated gl5 or gl6 may also be used. _ 5. Install and tighten the oil filler bolt. 6. Check the final gear case for oil leakage. If oil i...
Page 68
Periodic maintenance and minor repair 6-16 6 4. Insert the air filter element into the air filter case as shown. Ec000082* caution: @ ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air filter ele- ment installe...
Page 69
Periodic maintenance and minor repair 6-17 6 eau00635 adjusting the throttle cable free play the throttle cable free play should measure 4–6 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau00637 adjusting...
Page 70
Periodic maintenance and minor repair 6-18 6 xvs650 ce-07e xvs650a ce-07e ew000083 warning @ proper loading of your motorcycle is important for several characteris- tics of your motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely ...
Page 71
Periodic maintenance and minor repair 6-19 6 ce-10e ce-10e ce-23e eau00680 warning @ ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- i...
Page 72
Periodic maintenance and minor repair 6-20 6 eau00691 accessories and replacement parts ew000098 warning @ this motorcycle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replace- ment parts you choose for your motorcycle should be designed spe- cifically for thi...
Page 73
Periodic maintenance and minor repair 6-21 6 eau00694* adjusting the clutch lever free play the clutch lever free play should mea- sure 10–15 mm (0.39–0.59 in) [xvs650] or 5–10 mm (0.20–0.39 in) [xvs650a] as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows...
Page 74
Periodic maintenance and minor repair 6-22 6 eau00696 adjusting the brake lever free play the brake lever free play should mea- sure 10–15 mm (0.39–0.59 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake le- ver. 2...
Page 75
Periodic maintenance and minor repair 6-23 6 eau00711* adjusting the brake pedal position and free play ew000104 warning @ it is advisable to have a yamaha dealer make these adjustments. @ note: @ the brake pedal position should be ad- justed before adjusting the brake pedal free play. @ brake pedal...
Page 76
Periodic maintenance and minor repair 6-24 6 brake pedal free play the brake pedal free play should mea- sure 20–30 mm (0.79–1.18 in) at the brake pedal end. Periodically check the brake pedal free play and, if necessary, adjust it as follows. To increase the brake pedal free play, turn the adjustin...
Page 77
Periodic maintenance and minor repair 6-25 6 eau00720 checking the front brake pads and rear brake shoes the front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Eau03938 front brake pads each front brake pad...
Page 78
Periodic maintenance and minor repair 6-26 6 eau03294 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A ...
Page 79
Periodic maintenance and minor repair 6-27 6 eau03985 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well a...
Page 80
Periodic maintenance and minor repair 6-28 6 eau03370 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau03164 checking and lubricating the brake and clutch l...
Page 81
Periodic maintenance and minor repair 6-29 6 eau03165 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Ew000113 warning @ if the sidestand does not ...
Page 82
Periodic maintenance and minor repair 6-30 6 to check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly. Ec0000...
Page 83
Periodic maintenance and minor repair 6-31 6 eau01144 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...
Page 84
Periodic maintenance and minor repair 6-32 6 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op- tional electrical accessories. To stor...
Page 85
Periodic maintenance and minor repair 6-33 6 eau04190* replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located behind panel b. (see page 6-8 for panel removal and instal- lation procedures.) if a fuse is blown, replace it as follows. 1....
Page 86
Periodic maintenance and minor repair 6-34 6 eau04189 replacing the headlight bulb this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by re- moving the screws. 2. Disconnect the headlight coupler, and then re...
Page 87
Periodic maintenance and minor repair 6-35 6 ec000105 caution: _ do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af- fected. Thoroughly clean off any dirt and fingerpr...
Page 88
Periodic maintenance and minor repair 6-36 6 4. Install the lens by installing the screws. Ec000108 caution: @ do not overtighten the screws, oth- erwise the lens may break. @ eau01579 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removi...
Page 89
Periodic maintenance and minor repair 6-37 6 eau03737 front wheel to remove the front wheel ew000122 warning _ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. _ 1. Disconnect the speedometer ca- ble from ...
Page 90
Periodic maintenance and minor repair 6-38 6 5. Push down hard on the handlebar several times to check for proper fork operation. 6. Tighten the wheel axle to the specified torque, and then install the rubber cap. 7. Tighten the front wheel axle pinch bolt to the specified torque. 8. Connect the spe...
Page 91
Periodic maintenance and minor repair 6-39 6 6. Remove the bolts that secure the final gear case to the swingarm. 7. Lift the rear wheel off the ground according to the procedure on page 6-36. 8. While supporting the drive shaft, pull the rear wheel back to remove the following parts as an assem- bl...
Page 92
Periodic maintenance and minor repair 6-40 6 ew000103 warning _ after adjusting the brake pedal free play, check the operation of the brake light. _ eau01008 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operati...
Page 93
Periodic maintenance and minor repair 6-41 6 eau01297 troubleshooting chart ew000125 warning @ keep away open flames and do not smoke while checking or working on the fuel system. @ check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply f...
Page 94: Motorcycle Care and Storage
Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4.
Page 95: Motorcycle Care and Storage
7-1 7 eau03412 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...
Page 96: Motorcycle Care and Storage
Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...
Page 97: Motorcycle Care and Storage
Motorcycle care and storage 7-3 7 after cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (even the thermally in- duced discoloring of stainless- steel exhaust systems can be...
Page 98: Motorcycle Care and Storage
Motorcycle care and storage 7-4 7 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00014 caution: @ ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, will al...
Page 99: Motorcycle Care and Storage
Motorcycle care and storage 7-5 7 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna-...
Page 100: Specifications
Specifications 8 specifications .................................................................................... 8-1.
Page 101: Specifications
8-1 8 eau01038 8- specifications specifications cs-01e model xvs650(c)/xvs650a(c) dimensions xvs650(c) overall length 2,295 mm (90.4 in) overall width 880 mm (34.6 in) overall height 1,070 mm (42.1 in) seat height 695 mm (27.4 in) wheelbase 1,610 mm (63.4 in) ground clearance 140 mm (5.5 in) minimum...
Page 102: Specifications
Specifications 8-2 8 quantity without oil filter element replacement 2.6 l (2.3 lmp qt, 2.8 us qt) with oil filter element replacement 2.8 l (2.5 lmp qt, 3.0 us qt) total amount (dry engine) 3.2 l (2.8 lmp qt, 3.4 us qt) final gear oil type hypoid gear oil sae 80 (api gl4) or multi-grade hypoid gear...
Page 103: Specifications
Specifications 8-3 8 tires xvs650(c) front type tube tire size 100/90-19 m/c 57s manufacturer/model bridgestone / l309 dunlop / f24 rear type tube tire size 170/80-15 m/c 77s manufacturer/model bridgestone / g546 dunlop / k555 maximum load* 180 kg (397 lb) tire air pressure (measured on cold tires) ...
Page 104: Specifications
Specifications 8-4 8 wheels xvs650(c) front type spoke wheel size 19 m/c × mt2.50 rear type spoke wheel size 15 m/c × mt3.50 xvs650a(c) front type spoke wheel size 16 m/c × mt3.00 rear type spoke wheel size 15 m/c × mt3.50 brakes front type single disc brake operation right hand fluid dot 4 rear typ...
Page 105: Specifications
Specifications 8-5 8 bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 tail/brake light 12 v, 8/27 w × 1 front turn signal/ position light 12 v, 27/8 w × 2 rear turn signal light 12 v, 27 w × 2 meter lighting 12 v, 1.7 w × 1 neutral indicator light 12 v, 1.7 w × 1 high beam indicator ligh...
Page 106: Consumer Information
Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................
Page 107: Consumer Information
9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...
Page 108: Consumer Information
Consumer information 9-2 9 eau01804 model label the model label is affixed to the frame under the rider seat. (see page 3-9 [xvs650] or 3-11 [xvs650a] for rider seat removal and installation proce- dures.) record the information on this label in the space provided. This infor- mation will be needed ...
Page 109: Consumer Information
Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...
Page 110: Consumer Information
Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...
Page 111: Consumer Information
Consumer information 9-5 9 eau01874 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...
Page 112: Consumer Information
Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks.
Page 113: Consumer Information
Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty.
Page 114: Consumer Information
Consumer information 9-8 9.
Page 115: Consumer Information
Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.).
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Consumer information 9-10 9.
Page 117: Index
10- index a accessories and replacement parts .......6-20 air filter element, cleaning ......................6-15 b battery ...................................................6-31 brake and clutch levers, checking and lubricating ............................................6-28 brake and shift pedal...
Page 118: Index
Index shift pedal (xvs650) ............................... 3-4 shift pedal (xvs650a)............................. 3-4 shock absorber assembly, adjusting ..... 3-14 sidestand .............................................. 3-15 sidestand, checking and lubricating....... 6-29 spark plugs, checking .......
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Printed on recycled paper yamaha motor co., ltd. Printed in japan 2001 · 5 - 3.0 × 1 cr (e).