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Yamaha EXCTER220 Owner's Manual

Summary of EXCTER220

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    Ex citer 220 jet boat owner ’s manual jet boat owner’s manual lit186260318.

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    To the owner thank you for choosing a yamaha jet boat. This owner’s manual contains information you will need for proper operation, maintenance, and care. A thorough understanding of these sim- ple instructions will help you to obtain maximum enjoyment from your new yamaha. If you have any questions...

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    2 f eatures & f unctions 1 s afety i nformation 3 o peration 4 m aintenance & c are 5 t roubleshooting & s pecial p rocedures 6 c onsumer i nformation j et b oat.

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    Chapter 1 safety information identification number records .........................................................1-1 primary i.D. Number ...............................................................................1-1 hull identification number (h.I.N.) ............................................

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    Identification number records record your primary i.D., h.I.N., and engine numbers in the spaces provid- ed to assist you in ordering spare parts from your yamaha jet boat dealer. Also record and keep these i.D. Numbers in a separate place in case your jet boat is stolen. Primary i.D. Number the pri...

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    1 1-2 s afety i nformation important labels location 17 15 15 15 11 12 13 9 8 2 1 3 4 16 5 14 10 6 7 9.

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    1 1-3 s afety i nformation important labels ➁ ➀ ➃ ➂.

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    1 1-4 s afety i nformation important labels ➈ ➆ ➄ ➅ ➇.

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    Important labels ➉ 1 1-5 s afety i nformation 11 13 12.

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    1 1-6 s afety i nformation 16 17 18 14 15 important labels.

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    Safety information ________________ severe injury or death may result if you ignore any of the following safety infor- mation. ● before operating the jet boat, read this entire manual, the operation instruction card, and all warning labels on the jet boat. Also view the basic orientation video tape....

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    Required equipment the u.S. Coast guard (uscg) has regulations which describe minimum standards of safety. You must comply with these regulations, which apply to boats like your jet boat which are less than 26 feet long. ● personal flotation devices (pfds): type i, ii, or iii as required for all peo...

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    1 1-9 s afety i nformation apparel ● because of the drowning hazards associated with water sports, the operator and passengers must always wear a u.S. Coast guard- approved vest-type personal flotation device (pfd). Be sure the pfd is properly fitting and in good condition. ● you should consider wea...

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    ● always perform the pre-operation checks on page 3-4 before operat- ing to be sure your equipment is working properly. ● the operator should always attach the engine stop switch lanyard (cable) to his pfd so that the engines will stop if the operator accidentally leaves the helm. Failure to attach ...

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    ● maintain a safe distance from other boats or watercraft, and also watch for boat's ski ropes or fishing lines. Obey the "rules of the road" (see page 1-15), and be sure to check behind you before making a turn. ● if you are pregnant or in poor health, ask your doctor's advice on whether it is safe...

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    ● keep hands, feet, hair, and all other parts of your body and clothing away from jet intakes on the bottom of the hull while engine is running because they could be caught in the intake. Stop the engine and remove the lanyard before removing any debris or weeds which may have collected around the j...

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    1 1-13 s afety i nformation be alert to the possibility of adverse weather. Take note of marine weath- er forecasts and the prevailing weather conditions before setting out in your jet boat. ● leave a “float plan” with a responsi- ble person on shore. Tell where you plan to go and when you plan to a...

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    Waterskiing you can use the jet boat to tow a waterskier, using the tow eye provided. Do not attach the tow rope to any other location on the boat. It is the boat operator’s responsibility to be alert to the safety of the waterskier and others. Know and follow all state and local waterskiing regulat...

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    Basic boating rules rules of the road your yamaha jet boat is legally consid- ered a power boat. Operation of the jet boat must be in accordance with the rules and regulations governing the waterway on which it is used. Just as there are rules which apply when you are driving on streets and highways...

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    Rules when encountering vessels there are three main situations which you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting (you are approaching another vessel head-on) crossing (you are travelling across the other vessel's path) overtak...

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    1 1-17 s afety i nformation overtaking if you are passing another vessel, you are the "give-way" vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maint...

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    1 1-18 s afety i nformation odd number, increasing toward head of naviga- tion. Leave to port (left) proceeding upstream. Lighted buoy (port hand) white light green light or old new "1" "3" "5" "7" main channel buoys even number, increasing toward head of naviga- tion. Leave to starboard (right) pro...

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    1 1-19 s afety i nformation reading buoys and other markers the waters of the united states are marked for safe navigation by the later- al system of buoys. Simply put, buoys and markers have an arrangement of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on ...

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    1 1-20 s afety i nformation accident reporting boat operators are required by law to file a boating accident report with their state boating law enforcement agency if their boat has been involved in any of the following boating acci- dents: 1. There is loss of life or probable loss of life. 2. There...

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    1 1-21 s afety i nformation.

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    Chapter 2 features & functions location of main components ............................................................2-1 operation of controls and other functions.............................2-5 steering .................................................................................................

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    2 f eatures & f unctions 2-1 8 5 6 12 10 11 15 location of main components main features port features starboard features 16 6 7 7 16 12 13 13 3 17 8 15 5 10 14 14 11 9 9 4 1 2 main features: fuel tank oil tank blower motor battery port/starboard features: flush attachments fuel filters electrical b...

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    2 2-2 f eatures & f unctions 1 2 3 5 5 6 6 4 5 5 5 10 11 13 14 15 12 3 3 3 3 5 7 7 7 8 9 5 6 6 16 5 5 17 17 17.

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    2 2-3 f eatures & f unctions location of main components: bow light bow eye storage compartments fire extinguisher holder grab handles cleats fuel system inspection access cover fuel cocks throttles shifter stern light storage stern light socket ski tow hook jet pump cleanout access panel pump clean...

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    2 2-4 f eatures & f unctions location of main components control features: speedometer tachometer low oil warning light steering wheel mirrors switches breakers fuel gauge lanyard switch ignition switch / keys 1 10 2 2 4 6 6 9 3 5 5 control features: bilge outlet clean-out compartment drain trailer ...

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    Operation of controls and other functions steering 1 steering wheel your jet boat can be steered by turn- ing the steering wheel the same direc- tion you wish to travel, to the right or left. When the wheel is turned, the angle of the jet (output) nozzles at the rear of the craft is changed, and the...

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    2 2-6 f eatures & f unctions ● always attach the engine stop switch lanyard to your personal flotation device (pfd) before starting the engine. Failure to attach the lanyard could result in a runaway boat if the operator is ejected. ● do not attach the lanyard to cloth- ing that could tear loose. Do...

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    A separate throttle lever controls each engine. In normal operation the throttle levers are moved together. Moving the throttle levers forward increases engine speed. Move both throttles to the idle position before using the shift lever. Shift lever ________________ severe injury or death may result...

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    2 2-8 f eatures & f unctions neutral the jet pump gates are dropped down part way over the jet nozzles. Some jet thrust is to the rear and some jet thrust is redirected forward. This balance of thrust acts like “neutral” to keep the boat from moving. ________________ leave the throttles in the idle ...

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    2 2-9 f eatures & f unctions fuel cocks the fuel cocks supply fuel from the tank to the carburetors of each engine. The fuel cock has three positions: ➀ fuel cock 1. Off: with the knob in this position, fuel does not flow. Always turn the knobs to this position when the engines are not running. 2. O...

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    2. Tachometers the jet boat has two tachometers which display engine rpm. The one on the left is for the port engine. The one on the right is for the starboard engine. For cruising, adjust the throttle levers so both engines are running at the same rpm. Note: _________________ because of the mechani...

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    2 2-11 f eatures & f unctions overheat warning system the engine has an overheat warning device. If either engine starts to over- heat, the engine speed of the affected engine will be limited to about 3,500 rpm. Each engine is equipped with cooling- water pilot outlets on the starboard side of the h...

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    Switches blower bilge pump acc blower press this switch to turn on the blower to ventilate the engine compartment. See 3-9 for more information. Bilge pump press this switch to activate the bilge pump. See page 3-8. Acc the accessory switch can be used to control an installed accessory. Switch circu...

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    2 2-13 f eatures & f unctions engine hood to open the engine hood, lift the latch hook upward and lift the hood. The hood is supported by gas-filled struts. Hood latch hood support struts closing hood to close the hood, push the hood down to the closed position. Note: _________________ make sure the...

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    Storage compartments there are five on-board storage com- partments. Bow storage ski locker port side, behind front seat note: _________________ there is a drain plug in the bottom of the port side storage compartment. Pull the plug out to drain water, and press down firmly to seal. The bilge pump w...

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    Chapter 3 operation fuel requirements ..................................................................................3-1 gasoline (petrol) .....................................................................................3-1 engine oil .............................................................

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    Fuel requirements gasoline (petrol) use regular unleaded 87 octane (r+m ÷ 2) gasoline (petrol). ________________ gasoline (petrol) and its vapors are highly flammable and explosive! ● do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. ● stop engine and turn...

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    Tion chamber. When enough deposits collect, piston rings begin sticking. Performance drops and engine wear increases dramatically. While many additives available may reduce deposits, yamaha recommends the use of ring free fuel additive, available from your yamaha dealer. Ring free has repeatedly pro...

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    Gasoline (petrol) and engine oil filling filling the gasoline (petrol) tank open the fuel tank filler cap, and slow- ly add fuel to the fuel tank. Be careful not to spill fuel or overfill the tank. Stop filling when the fuel just becomes visible in the bottom of the filler tube. Do not “top off” the...

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    Item check page ref. Before launch or operation: steering check for proper steering operation. 3-5 throttle check for proper throttle operation. 3-5 shifting check for proper shift operation. 3-5 fire extinguisher check readiness of the extinguisher. 3-6 hull check the hull for damage or cracks befo...

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    Note: _________________ pre-operation checks should be made each time the boat is used. This proce- dure can be accomplished thoroughly in a short time. The added safety and reliability the checks assure is worth the time involved. Check points steering make sure the wheel is not loose. There should...

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    ________________ shift only with the engine idling. Do not shift when applying throttle. Fire extinguisher make sure the fire extinguisher is aboard and full. See the instructions supplied by the fire extinguisher manu- facturer to determine proper indication of condition. ________________ always ca...

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    Jet intakes before launching the jet boat, careful- ly check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. If the intakes are clogged, cavitation could occur, reducing jet thrust, and possibly damaging jet pump parts. In some cases, the e...

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    Drainage system self-bailing deck— most water which enters the deck area bails automatically out the stern through the large drain hole in the deck. A one-way check valve in the drain prevents water from traveling back to the deck during mooring or while moving in reverse. Bilge pump— your jet boat ...

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    3 3-9 o peration ➀ engine compartment operate the bilge blower for at least 4 minutes before starting the engines. Open engine hood and check to be sure no gasoline vapors are present. Check for fuel leaks or loose electrical connection. 1 blower motor ________________ gasoline vapors can explode. B...

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    3 3-10 o peration l 1 2 3 r l horn press the horn switch to be sure the horn operates. Engine stop switch 1 starter switch 2 engine stop switch 3 lock-plate first, place the boat in the water to pro- vide adequate engine cooling. Start the engine, and then remove the engine stop switch lock-plate, a...

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    3 3-11 o peration operation starting the engines ________________ severe injury or death may result if you ignore any of the following: ● before operating your jet boat, become familiar with all controls. Consult your yamaha dealer about any control or function you do not fully understand. ● attach ...

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    3 3-12 o peration note: _________________ before the first start-up, remove the fuel tank filler cap to release any built- up pressure in the tank because of fuel expansion. 3) attach the lanyard clip to your pfd. Install the lanyard lock plate on the engine stop switch by pushing the lock plate gro...

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    5) put the throttle levers in the idle position. Shift into neutral. Turn the ignition key of one engine to “start.” when the engine starts, release the key. Repeat for the other engine. If the engine will not start or doesn’t stay running, move the throttle levers forward slightly and try again. __...

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    Stopping the engines to stop the engine, return the throttle levers to the idle position, then turn the main switches to “off.” the engines can also be stopped by pulling the engine stop switch lanyard. ________________ once the engine has stopped, you have no steering control over the boat. You cou...

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    3 3-15 o peration driving your jet boat getting to know your jet boat operating your jet boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Boating with your new jet boat can be a very enj...

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    3 3-16 o peration boating with passengers when one or more passengers are on board, the boat may handle differently, so operating it requires a higher degree of skill. Remember: your jet boat is designed for one operator and up to four pas- sengers only. Never have more than five people in the jet b...

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    Boarding from a dock or landing jetty 1) board the boat from the side. One person should board at a time by stepping into the boat. Never jump in. Avoid stepping on slick gelcoat surfaces on the boat’s gunwales, especially if wet. 2) sit in one of the seats provided and put both feet on the deck. __...

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    Stopping the jet boat is not equipped with a separate braking system. It is stopped by water resistance after the throttle levers are moved back to idle. From full speed, the jet boat stops in approxi- mately 404 ft (123 m) after the throttle is moved back to idle. The stopping dis- tance varies dep...

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    No wind or current: approach the dock at a shallow angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock. Leaving a dock because boats steer from the stern, the stern first moves in the direction opposite your desired turn. It is espe- cially i...

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    Crossing waves you won't always have flat, smooth water. There will be waves, wakes from other boats, etc. The best way to cross waves or wakes is with the least "jolt" to you and the boat. Small waves are not as difficult to cross as larger waves. Crossing a sharp wave gives more of a jolt than a b...

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    3) wash down the hull, helm, and both jet drive units with fresh water. 4) remove hull drain plug and the two engine compartment drain plugs. Rinse the engine compartment with a small amount of fresh water. Be careful not to get water on the car- buretor or electrical components. Allow any water in ...

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    Trailering ________________ avoid accident and injury from improper trailering: ● the trailer must be matched for the jet boat’s weight and hull. ● the towing vehicle must have the capacity of pulling the load. Pulling a load that exceeds the jet boat’s towing capacity may cause loss of control. ● b...

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    3 3-23 o peration ● check wheel bearings and wheel lug nuts before each trip. ● check tail, brake, and turn signal lights for proper operation. ● secure the bow of the boat to the trailer with the winch line and also with a separate bow tie-down to the winch stand and frame crossmem- ber. Secure the...

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    3 3-24 o peration launching as a courtesy to other boaters, prepare your jet boat for launching before using the ramp. Each launch may have particular differ- ences, such as ramp angle, prevailing wind, waves, and water currents. If possible, watch a couple of boaters launch their boats first to not...

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    3 3-25 o peration 4. Make sure the boat is centered on the support rails and is headed straight for the bow stop (bumper board). Ease the boat forward until the bow rests against the bow stop. 5. Attach and tighten the winch line. ___________ ● the winch line is not designed to pull the boat onto th...

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    Chapter 4 maintenance and care storage ........................................................................................................4-1 cooling system flushing ........................................................................4-1 lubrication ............................................

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    Storage storing your jet boat for prolonged periods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advisable to have the jet boat serviced by an authorized yamaha jet boat dealer before storage. However, the fol- lowing procedures can be per...

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    4. Turn off the water supply, then drain residual water from the exhaust sys- tem by alternately pushing the throt- tle lever up to half throttle and back for 10 to 15 seconds. Shut off engine. ___________ never have the water on when the engine is not running. The water could flow back through the ...

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    Battery 1. When the jet boat is not to be used for a month or more, remove the batteries and store them in a cool, dark place. Clean each battery's casing and terminals using a mix- ture of baking soda and water (one tbs. Of baking soda to one cup of water). Apply dielectric grease or petroleum jell...

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    Adjustment and maintenance periodic inspection, adjustment, and lubrication will keep your jet boat in the safest and most efficient condition possible. Safety is an obligation of the jet boat owner. The most important points of boat inspection, adjustment and lubrication are explained on the follow...

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    Periodic inspection chart frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. ● indicates the checkups which you may do yourself. ■ indicates work to be done by your yamaha dealer 4 4-5 m aintenance & c are main...

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    Spark plug cleaning and adjustment the spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For example, if the center elec- trode porcelain is very white, this could indicate an intake air leak ...

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    Grease points to keep moving parts sliding or rotating smoothly, coat them with water resis- tant grease such as yamaha marine grease (acc-greas-14-ct), yamaha grease a, or an equivalent. Throttle cable and choke cable grease the throttle-cable and choke- cable inner wires at the carburetors. Steeri...

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    Bearing housing ➀ bearing housing grease nipple grease the bearing housing through the grease nipple. Recommended water resistant grease: yamaha marine grease (acc-greas-14-ct), or yamaha grease a the first service should be done after 10 hours or 1 month by your yamaha dealer. Fill the bearing hous...

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    Starter motor idle gear ➀ starter motor idle gear grease nip- ple grease the starter motor idle gear with water-resistant grease through the grease nipple. Recommended water resistant grease: yamaha marine grease (acc-greas-14-ct), or yamaha grease a the first service should be done after 10 hours o...

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    Fuel system inspection ________________ gasoline (petrol) and its vapors are highly flammable and explosive. Failure to check for and repair fuel leakage may result in fire or explo- sion. Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or r...

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    Fuel filter the fuel filter is a one-piece, dispos- able type. The filter should be replaced once a year or after every 200 hours of operation, or if water is found in the fil- ter. Take the jet boat to your yamaha dealer if fuel filter replacement is required. ________________ do not try to change ...

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    Bleeding the oil injection pump 1 air bleeding screw to bleed the oil injection pump, loosen the air bleeding screw on the bleed hose. Oil will flow into the oil injection pump. Hold a rag under the screw hole to catch oil as it spills out. Keep letting oil run out until there are no bubbles in the ...

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    Steering cable inspection be sure to check: 1. Check for smooth operation of the wheel and steering nozzles. 2. Check for proper steering adjust- ment. The nozzles should both point straight back when the steering wheel is centered. If steering is stiff or misadjusted, ask your yamaha dealer to serv...

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    Choke cable adjustment pull the choke knob out until it stops. Release the knob. The knob should not move. If it moves back on its own, tight- en the friction adjustment slightly. If the knob is difficult to move, loosen the fric- tion adjustment slightly. Reverse gate mechanism inspection 1. Remove...

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    4 4-15 m aintenance & c are ________________ do not use fuses of higher amper- age that those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire. Battery check the level of the battery fluid and see if the terminals are tight. Add di...

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    Recharging ________________ ● when charging the battery, keep it well away from sparks and open flames, as it gives off explo- sive gases. ● when using a battery charger, connect the battery to the charg- er before you turn on the charger. This will prevent sparking at the terminals that could ignit...

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    4 4-17 m aintenance & c are specifications model unit ext1100 jet boat item vehicle capacity maximum people on board number of people 5 maximum load capacity lb. 930 dimensions length feet / inches 16' 7" beam feet / inches 7' 7" draft inches 13" dry weight lb. 1690 performance maximum output hp (kw...

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    Chapter 5 troubleshooting & special procedures troubleshooting ...............................................................................5-1 troubleshooting chart.......................................................................5-1 special procedures...........................................

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    Troubleshooting if any trouble happens on your jet boat, use this section to check for possible cause. If you can- not find the cause or if the procedure for replacement or repair is not described in this owner's manual, ask your yamaha jet boat dealer or qualified mechanic for the proper service. T...

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    Trouble possible cause remedy page engine runs • fuel empty • refill as soon as possible 3-3 irregularly or stale or • have serviced at stalls contaminated yamaha dealer oil and gasoline • have serviced at mixture is too rich yamaha dealer • choke knob is left pulled • push it in fully 2-8 • fuel fi...

  • Page 88

    Emergency procedures towing the jet boat 1 bow eye the jet boat should be towed only if it becomes inoperative. The towing rope should be long enough so that the jet boat will not col- lide with the towing boat when slowing down. A good rule of thumb is a tow rope which is three times the combined l...

  • Page 89

    To connect the jumper cables: 1. Connect the positive (+) terminal of the dead battery to the positive ter- minal (+)of the booster battery with the positive jumper cable. 2. Connect one end of the negative (–) jumper cable to the negative (–) ter- minal of the booster battery. 3. Connect the other ...

  • Page 90

    3. Open the "t" handle hold-down clamps by turning them to the side, then remove the "t" handle from the access port cap wrench. Slide the "t" handle through the upper holes in the wrench. Be sure the wrench is firmly seated on the access port cap handle, then turn the wrench coun- terclockwise to u...

  • Page 91

    Chapter 6 consumer information & index limited warranty ......................................................................................6-1 yamaha extended service (y.E.S) .........................................................6-4 boating terms...................................................

  • Page 92

    6 6-1 c onsumer i nformation & i ndex yamaha motor corporation, u.S.A. Jet boat limited warranty yamaha motor corporation, u.S.A. Hereby warrants that new yamaha jet boats will be free from defects in materials or workmanship for the period of time stated herein, subject to certain stat- ed limitati...

  • Page 93

    6 6-2 c onsumer i nformation & i ndex specific parts excluded from warranty; parts replaced due to normal wear or rou- tine maintenance such as oil, spark plugs, fuel filters, impeller and liner, and anodes are not cov- ered by warranty. Charges for transporting the jet boat to and from an authorize...

  • Page 94

    6 6-3 c onsumer i nformation & i ndex q. Will the warranty be void or cancelled if i do not operate or maintain my new jet boat exact- ly as specified in the owner’s manual? A. No. The warranty on a new jet boat cannot be “voided” or “cancelled.” however, if a particu- lar failure is caused by opera...

  • Page 95

    Keep your yamaha jet boat protected even after the 1-year warranty coverage provisions expire with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maxi- mum owner satisfaction. You get uninterrupted factory-backed coverage for extr...

  • Page 96

    Term definition bow the front part of the boat. Deck the "floor" or upper structure which covers the hull. Give-way the vessel which must yield the right-of-way when two boats meet. Gunwale the meeting junction of the deck and hull; the upper edge around the boat. Pronounced "gun'l" hatch an opening...

  • Page 97

    Float plan vessel information boat make: yamaha motor type: jet model: exciter length.: 16'7" color: white with black and purple reg. No.: passengers operator: emergency phone: address: passenger #1: emergency phone: address: passenger #2: emergency phone: address: passenger #3: emergency phone: add...

  • Page 98

    6 6-7 c onsumer i nformation & i ndex a accident reporting..............................1-20 adjustment and maintenance................4-4 age limit ...............................................1-7 anchor ...................................................1-8 apparel .................................

  • Page 99

    6 6-8 c onsumer i nformation & i ndex d deck drain .............................................3-8 docking ...............................................3-18 drain plugs ............................................3-8 draining the bilge ...........................3-8, 4-3 e electrical box ...........

  • Page 100

    6 6-9 c onsumer i nformation & i ndex l lanyard......................1-10, 2-5, 3-10, 3-12 lanyard, engine stop switch ....................1-10, 2-5, 3-10, 3-12 launching............................................3-24 lights .......................................1-3,2-2, 3-9 limit on running engin...

  • Page 101

    6 6-10 c onsumer i nformation & i ndex silencer cover........................................4-2 spark plug......................................2-1, 4-6 specific parts excluded from warranty....................................6-1 specifications ......................................4-17 speedometer...

  • Page 102

    6 6-11 c onsumer i nformation & i ndex.