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- Yamaha
- Outboard Motor
- F30D
- Owner's Manual
Yamaha F30D Owner's Manual
Summary of F30D
Page 1
Printed in japan april 2004–0.1 × 1 ! Printed on recycled paper f30d f40d owner’s manual 67c-28199-15 u.S.A.Edition lit-18626-06-02 67c-9-15 hyoushi 3/31/04 9:06 pm page 1.
Page 2
Emu25060 zmu01690 read this owner’s manual carefully before operating your outboard motor. 67c-9-15 hyoushi 3/31/04 9:06 pm page 2.
Page 3: Important Manual Information
Important manual information emu25100 to the owner thank you for choosing a yamaha outboard motor. This owner’s manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you ob- tain maximum enjoyment from your ...
Page 4: Table of Contents
Table of contents general information .......................... 1 identification numbers record .......... 1 outboard motor serial number .......... 1 key number....................................... 1 emission control information ........... 1 north american models..................... 1 star lab...
Page 5: Table of Contents
Table of contents tilt models) .................................... 34 stopping engine ............................ 35 procedure ....................................... 35 trimming outboard motor .............. 36 adjusting trim angle ........................ 36 adjusting trim angle for hydro tilt m...
Page 6: General Information
1 general information emu25170 identification numbers record emu25182 outboard motor serial number the outboard motor serial number is stamped on the label attached to the port side of the clamp bracket or the upper part of the swivel bracket. Record your outboard motor serial number in the spaces p...
Page 7: General Information
General information 2 emu25261 manufactured date label this label is attached to the clamp bracket or the swivel bracket. Emu25272 star labels your outboard motor is labeled with a cali- fornia air resources board (carb) star la- bel. See below for a description of your particular label. Emu25280 on...
Page 8: General Information
General information 3 emu25300 three stars—ultra low emission the three-star label identifies engines that meet the air resources board’s 2008 ex- haust emission standards. Engines meeting these standards have 65% lower emissions than one star-low-emission engines. Emu25361 safety information ● befo...
Page 9: General Information
General information 4 of the road” on page 5. ● stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather. ● tell someone where you are going: leave a float plan with a responsible person. Be sure to cancel the float plan when you re- turn. ● use com...
Page 10: General Information
General information 5 control is in neutral position. Emu25464 caution labels emu25472 label caution: ecm01190 transport and store the engine only as shown. Otherwise, engine damage could result from leaking oil. Emu25500 basic boating rules (rules of the road) just as there are rules which apply wh...
Page 11: General Information
General information 6 “the general prudential rule” this rule is called rule 2 in the international rules and says, “in obeying and construing these rules due regard shall be had to all dangers of naviga- tion and collision, and to any special circum- stances, which may render a departure from the a...
Page 12: General Information
General information 7 overtaking if you are passing another vessel, you are the “give-way” vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if an- other vessel is passing you, you should maintain ...
Page 13: General Information
General information 8 this system uses buoys and signs with dis- tinctive shapes and colors to show regulato- ry or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restrict- ed areas, danger areas, and general infor- mation. Remember, m...
Page 14: General Information
General information 9 emu25540 fueling instructions warning ewm00010 gasoline and its vapors are high- ly flammable and explosive! ● do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. ● stop engine before refueling. ● refuel in a well-ventilated area. Refue...
Page 15: General Information
General information 10 dry rags. ● do not overfill the fuel tank. ● tighten the filler cap securely after re- fueling. ● if you should swallow some gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. ● if any gasoline spills onto your skin, im- me...
Page 16: General Information
General information 11 electric system could perform poorly or be overloaded, causing electric system damage. For electric start models, choose a battery which meets the following specifications. Emu25711 battery specifications emu25730 without a rectifier or rectifier regulator caution: ecm01090 a ...
Page 17: General Information
General information 12 to reach the middle or upper half of the oper- ating range at full throttle with the maximum boat load. If operating conditions such as light boat loads then allow the engine r/min to rise above the maximum recommended range, reduce the throttle setting to maintain the engine ...
Page 18: Basic Components
13 basic components emu25795 main components note: * may not be exactly as shown; also may not be included as standard equipment on all mod- els. F30tr, f40mh, f40tr emu25802 fuel tank if your model was equipped with a portable fuel tank, its function is as follows. Warning ewm00020 the fuel tank su...
Page 19: Basic Components
Basic components 14 licensing or approval authority regula- tions. Emu25830 fuel joint this joint is used to connect the fuel line. Emu25841 fuel gauge this gauge is located on either the fuel tank cap or on the fuel joint base. It shows the ap- proximate amount of fuel remaining in the tank. Emu258...
Page 20: Basic Components
Basic components 15 emu26201 neutral interlock trigger to shift out of neutral, first pull the neutral in- terlock trigger up. Emu26211 neutral throttle lever to open the throttle without shifting into ei- ther forward or reverse, put the remote con- trol lever in the neutral position and lift the n...
Page 21: Basic Components
Basic components 16 emu25941 throttle grip the throttle grip is on the tiller handle. Turn the grip counterclockwise to increase speed and clockwise to decrease speed. Emu25961 throttle indicator the fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each...
Page 22: Basic Components
Basic components 17 when constant speed is desired, tighten the adjuster to maintain the desired throttle set- ting. Emu25990 engine stop lanyard switch the lock plate must be attached to the en- gine stop switch for the engine to run. The lanyard should be attached to a secure place on the operator...
Page 23: Basic Components
Basic components 18 emu26070 manual starter handle to start the engine, first gently pull the han- dle out until resistance is felt. From that posi- tion, then pull the handle straight out quickly to crank the engine. Emu26090 main switch the main switch controls the ignition system; its operation i...
Page 24: Basic Components
Basic components 19 emu26141 power trim and tilt switch on remote control or tiller handle the power trim and tilt system adjusts the outboard motor angle in relation to the tran- som. Pressing the switch “ ” (up) trims the outboard motor up, then tilts it up. Pressing the switch “ ” (down) tilts th...
Page 25: Basic Components
Basic components 20 protect the engine from electrochemical corrosion. Never paint the trim tab as it will become ineffective as an anode. Emu26312 tilt lock mechanism the tilt lock mechanism is used to prevent the outboard motor from lifting out of the wa- ter when in reverse gear. To lock it, set ...
Page 26: Basic Components
Basic components 21 emu26300 warning indicator if the engine develops a condition which is cause for warning, the indicator lights up. For details on how to read the warning indicator, see page 22. Emu26470 tachometer this gauge shows the engine speed and has the following functions. Emu26501 low oi...
Page 27: Basic Components
Basic components 22 indicator will flash. For further information on reading the indicator, see page 22. Caution: ecm00050 do not continue to run the engine if the overheat warning indicator is on. Serious engine damage will occur. Emu26610 trim meter this gauge shows the trim angle of your out- boa...
Page 28: Basic Components
Basic components 23 switch panel). If the warning system has activated, stop the engine and check the cooling water inlet for clogging. Emu30164 low oil pressure warning if the oil pressure drops too low, the warning device will activate. Activation of warning device ● the engine speed will automati...
Page 29: Basic Components
Basic components 24 low oil pressure warning indicator is on. Serious engine damage could occur. ✩✪✰✬✤ ✥✧.
Page 30: Operation
25 operation emu26901 installation caution: ecm00110 incorrect engine height or obstructions to smooth water flow (such as the design or condition of the boat, or accessories such as transom ladders or depth finder transducers) can create airborne water spray while the boat is cruising. Severe engin...
Page 31: Operation
Operation 26 motor greatly affects the water resistance. If the mounting height is too high, cavitation tends to occur, thus reducing the propulsion; and if the propeller tips cut the air, the engine speed will rise abnormally and cause the en- gine to overheat. If the mounting height is too low, th...
Page 32: Operation
Operation 27 ● check fuel line connections to be sure they are tight (if equipped yamaha fuel tank or boat tank). ● be sure the fuel tank is positioned on a se- cure, flat surface, and that the fuel line is not twisted or flattened, or likely to contact sharp objects (if equipped yamaha fuel tank or...
Page 33: Operation
Operation 28 tank. Wipe up any spilled fuel. Emu27270 ring free fuel additive gasoline is a precise blend of many different substances, each chosen to give certain characteristics. Gasoline blends have been changing in recent years in response to con- cerns about pollution and resulting emis- sions ...
Page 34: Operation
Operation 29 connect the fuel line to the joint. Then firmly connect the other end of the fuel line to the joint on the fuel tank. 3. If a steering friction adjuster is provided on your outboard motor, securely attach the fuel line to the fuel line clamp. Note: during engine operation place the tank...
Page 35: Operation
Operation 30 lanyard where it could become entan- gled, preventing it from functioning. ● avoid accidentally pulling the lanyard during normal operation. Loss of en- gine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people a...
Page 36: Operation
Operation 31 arm or leg. Then install the lock plate on the other end of the lanyard into the en- gine stop switch. Warning ewm00120 ● attach the engine stop switch lanyard to a secure place on your clothing, or your arm or leg while operating. ● do not attach the lanyard to clothing that could tear...
Page 37: Operation
Operation 32 emu27670 warming up engine emu27710 manual start and electric start models 1. After starting the engine, allow it to idle for 3 minutes to warm up. Failure to do so will shorten engine life. 2. Be sure the low oil pressure warning in- dicator goes off after starting the engine. 3. Check...
Page 38: Operation
Operation 33 firmly from neutral to forward. Remote control models 1. Pull up the neutral interlock trigger (if equipped) and move the remote control lever quickly and firmly from neutral to forward. Emu27784 reverse (automatic reverse lock and power trim and tilt models) warning ewm00190 when opera...
Page 39: Operation
Operation 34 emu27795 reverse (manual tilt and hydro tilt models) warning ewm00190 when operating in reverse, go slowly. Do not open the throttle more than half. Oth- erwise the boat could become unstable, which could result in loss of control and an accident. Tiller control models 1. Place the thro...
Page 40: Operation
Operation 35 2. Pull up the neutral interlock trigger (if equipped) and move the remote control lever quickly and firmly from neutral to reverse. Emu27820 stopping engine before stopping the engine, first let it cool off for a few minutes at idle or low speed. Stop- ping the engine immediately after...
Page 41: Operation
Operation 36 4. Remove the key if the boat will be left unattended. Note: the engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch, then turning the main switch to “ ” (off). Emu27861 trimming outboard motor the trim angle of the outboard motor he...
Page 42: Operation
Operation 37 adjust the outboard motor trim angle using the power trim and tilt switch. To raise the bow (trim-out), press the switch “ ” (up). To lower the bow (trim-in), press the switch “ ” (down). Make test runs with the trim set to different angles to find the position that works best for your ...
Page 43: Operation
Operation 38 your boat and operating conditions. Emu27911 adjusting boat trim when the boat is on plane, a bow-up attitude results in less drag, greater stability and effi- ciency. This is generally when the keel line of the boat is up about 3 to 5 degrees. With the bow up, the boat may have a great...
Page 44: Operation
Operation 39 salt corrosion. Warning ewm00220 be sure all people are clear of the out- board motor when tilting up and down, also be careful not to pinch any body parts between the drive unit and engine bracket. Warning ewm00250 leaking fuel is a fire hazard. If there is a fuel joint on the outboard...
Page 45: Operation
Operation 40 emu28005 procedure for tilting up power trim and tilt models / power tilt models 1. Place the remote control lever / the gear shift lever in neutral. 2. Disconnect the fuel line from the out- board motor or close the fuel cock. 3. Press the power trim and tilt switch / power tilt switch...
Page 46: Operation
Operation 41 sure. 5. Models equipped with trim rods: once the outboard motor is supported with the tilt support lever, press the power trim and tilt switch “ ” (down) to retract the trim rods. Caution: ecm00250 be sure to retract the trim rods complete- ly during mooring. This protects the rods fro...
Page 47: Operation
Operation 42 3. Push the power tilt / power trim and tilt switch “ ” (down) to lower the outboard motor to the desired position. Emu28060 cruising in shallow water the outboard motor can be tilted up partially to allow operation in shallow water. Emu28080 hydro tilt models the outboard motor can be ...
Page 48: Operation
Operation 43 2. Pull the tilt lock lever up to the release position. 3. Slightly tilt the outboard motor up to the desired position and push the tilt lock le- ver down to the lock position. 4. To return the outboard motor to the nor- mal running position, pull the tilt lock le- ver up to the release...
Page 49: Operation
Operation 44 2. Slightly tilt the outboard motor up to the desired position using the power trim / tilt switch. 3. To return the outboard motor to the nor- mal running position, press the power trim / tilt switch and slowly tilt the out- board motor down. Emu28190 cruising in other conditions cruisi...
Page 50: Maintenance
45 maintenance emu28216 specifications dimension: overall length: f30tr 700 mm (27.6 in) f40mh 1332 mm (52.4 in) f40tr 700 mm (27.6 in) overall width: 378 mm (14.9 in) overall height s: 1217 mm (47.9 in) overall height l: 1340 mm (52.8 in) transom height s: 410 mm (16.1 in) transom height l: 533 mm ...
Page 51: Maintenance
Maintenance 46 f40tr power trim and tilt propeller mark: g fuel and oil: recommended fuel: regular unleaded gasoline min. Pump octane: 86 recommended engine oil: 4-stroke outboard motor oil engine oil grade api: api se, sf, sg, sh, sj engine oil type sae: sae10w30 or sae10w40 lubrication: wet sump e...
Page 52: Maintenance
Maintenance 47 with a minimum of tools, can perform the fol- lowing procedures. Caution: ecm01080 ● to prevent problems which can be caused by oil entering the cylinder from the sump, keep the outboard motor in the attitude shown when transporting and storing it. If storing or transporting the outbo...
Page 53: Maintenance
Maintenance 48 gine will be damaged from overheating. Before starting the engine, be sure to supply water to the cooling water passag- es. Caution: ecm00290 if the fresh water level is below the level of the anti-cavitation plate, or if the water supply is insufficient, engine seizure may occur. 6. ...
Page 54: Maintenance
Maintenance 49 dling or working near batteries. Antidote (external): ● skin - flush with water. ● eyes - flush with water for 15 minutes and get immediate medical attention. Antidote (internal): ● drink large quantities of water or milk followed by milk of magnesia, beaten egg, or vegetable oil. Get...
Page 55: Maintenance
Maintenance 50 tor securely. Caution: ecm00540 do not leave the garden hose connector loose on the bottom cowling fitting or let the hose hang free during normal opera- tion. Water will leak out of the connector instead of cooling the engine, which can cause serious overheating. Be sure the connecto...
Page 56: Maintenance
Maintenance 51 emu28521 maintenance chart frequency of maintenance operations may be adjusted according to the operating condi- tions, but the following table gives general guidelines. Refer to the sections in this chapter for explanations of each owner-specific action. The “ ” symbol indicates the ...
Page 57: Maintenance
Maintenance 52 note: when operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. Emu28871 maintenance chart (additional) emu28910 note: when using lead or high-sulfur gasoline, inspecting valve clearance may be required more frequently than ever...
Page 58: Maintenance
Maintenance 53 emu28931 greasing yamaha marine grease (water resistant grease) f30tr, f40mh, f40tr emu28951 cleaning and adjusting spark plug warning ewm00560 when removing or installing a spark plug, be careful not to damage the insulator. A damaged insulator could allow external sparks, which coul...
Page 59: Maintenance
Maintenance 54 ple, if the center electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a yamaha dealer. You should periodically re- move and inspect the...
Page 60: Maintenance
Maintenance 55 checkpoints ● fuel system parts leakage ● fuel line joint leakage ● fuel line cracks or other damage ● fuel connector leakage emu28990 checking fuel filter check the fuel filter periodically. The fuel fil- ter is a one piece, disposable type. If foreign matter is found in the filter, ...
Page 61: Maintenance
Maintenance 56 or other qualified mechanic. 2. Verify whether the idle speed is set to specification. For idle speed specifica- tions, see page 45. Emu29073 changing engine oil warning ewm00760 ● avoid draining the engine oil immedi- ately after stopping the engine. The oil is hot and should be hand...
Page 62: Maintenance
Maintenance 57 then tighten 1/4 to 1/2 turn more. Tighten the drain screw to the correct torque with a torque wrench as soon as possible. 4. Add the correct amount of oil through the filler hole. Install the filler cap. 5. Start the engine and watch to make sure the low oil pressure warning indicato...
Page 63: Maintenance
Maintenance 58 cover, cylinder head, and body cylinder. Emu29130 water leakage start the engine and check that no water leaks from the joints between the exhaust cover, cylinder head, and body cylinder. Emu29140 engine oil leakage check for oil leaks on the around the engine. Note: if any leaks are ...
Page 64: Maintenance
Maintenance 59 checkpoints ● check each of the propeller blades for wear, erosion from cavitation or ventila- tion, or other damage. ● check the propeller shaft for damage. ● check the splines / shear pin for wear or damage. ● check for fish line tangled around the pro- peller shaft. ● check the pro...
Page 65: Maintenance
Maintenance 60 could be damaged. ● be sure to use a new cotter pin and bend the ends over securely. Otherwise the propeller could come off during op- eration and be lost. 1. Apply yamaha marine grease or a cor- rosion resistant grease to the propeller shaft. 2. Install the spacer(if equipped), thrus...
Page 66: Maintenance
Maintenance 61 dealer. 5. With the outboard motor in a vertical po- sition, and using a flexible or pressur- ized filling device, inject the gear oil into the gear oil drain screw hole. 6. When the oil begins to flow out of the oil level plug hole, insert and tighten the oil level plug. 7. Insert an...
Page 67: Maintenance
Maintenance 62 anodes. Caution: ecm00720 do not paint anodes, as this would render them ineffective. Note: inspect ground leads attached to external anodes on equipped models. Consult a yamaha dealer for inspection and replace- ment of internal anodes attached to the pow- er unit. Emu29320 checking ...
Page 68: Maintenance
Maintenance 63 ies). 2. Always keep the battery in a good state of charge. Installing a voltmeter will help you monitor your battery. If you will not use the boat for a month or more, re- move the battery from the boat and store it in a cool, dark place. Completely re- charge the battery before usin...
Page 69: Maintenance
Maintenance 64 emu29400 coating the boat bottom a clean hull improves boat performance. The boat bottom should be kept as clean of ma- rine growth as possible. If necessary, the boat bottom can be coated with an anti-foul- ing paint approved for your area to inhibit marine growth. Do not use anti-fo...
Page 70: Trouble Recovery
65 trouble recovery emu29422 troubleshooting a problem in the fuel, compression, or igni- tion systems can cause poor starting, loss of power, or other problems. This section de- scribes basic checks and possible remedies, and covers all yamaha outboard motors. Therefore some items may not apply to ...
Page 71: Trouble Recovery
Trouble recovery 66 q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Have ignition parts failed? A. Have servic...
Page 72: Trouble Recovery
Trouble recovery 67 a. Have serviced by a yamaha dealer. Q. Is load on boat improperly distributed? A. Distribute load to place boat on an even plane. Q. Is water pump or thermostat faulty? A. Have serviced by a yamaha dealer. Q. Is there excess water in fuel filter cup? A. Drain filter cup. Engine ...
Page 73: Trouble Recovery
Trouble recovery 68 q. Is heat range of spark plug incorrect? A. Inspect spark plug and replace it with rec- ommended type. Q. Is high pressure fuel pump drive belt bro- ken? A. Have serviced by a yamaha dealer. Q. Is engine not responding properly to shift lever position? A. Have serviced by a yama...
Page 74: Trouble Recovery
Trouble recovery 69 emu29510 power trim and tilt will not operate if the engine cannot be tilted up or down with the power trim and tilt/ the power tilt because of a discharged battery or a failure with the power trim and tilt unit/the power tilt, the en- gine can be tilted manually. 1. Loosen the m...
Page 75: Trouble Recovery
Trouble recovery 70 gine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. ● be sure no one is standing behind you when pulling the starter rope. It could whip behind you and i...
Page 76: Trouble Recovery
Trouble recovery 71 5. Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope several turns around the flywheel clockwise. 6. Pull the rope slowly until resistance is felt. 7. Give a strong pull straight out to crank and start the engine. Repeat i...
Page 77: Consumer Information
72 consumer information emu29811 important warranty information for u.S.A. And canada ✩✪✰✬✤ ✪✥.
Page 78: Consumer Information
Consumer information 73 ✩✪✰✬✤ ✪✦.
Page 79: Consumer Information
Consumer information 74 emu29830 yamaha motor corporation, u.S.A. Four-stroke outboard motor three-year limited warranty ✩✪✰✬✤ ✪✧.
Page 80: Consumer Information
Consumer information 75 ✩✪✰✬✤ ✪.
Page 81: Consumer Information
Consumer information 76 emu29840 important warranty information if you use your yamaha outside u.S.A. Or canada ✩✪✰✬✤ ✪✩.
Page 82: F30D
Printed in japan april 2004–0.1 × 1 ! Printed on recycled paper f30d f40d owner’s manual 67c-28199-15 u.S.A.Edition lit-18626-06-02 67c-9-15 hyoushi 3/31/04 9:06 pm page 1.
Page 83
Yamaha motor co., ltd. Made in japan pays d'origine japon outboard motor warranty registration enregistrement de la garantie du moteur hors-bord please complete and mail this card. This information is necessary to accurately register your unit for warranty. Veuillez signer ci-dessous pour attester q...
Page 84: Attn: Warranty Department
Place postage here attn: warranty department warranty card 2/27/02 11:47 am page 2.