- DL manuals
- Yamaha
- Outboard Motor
- F9.9D
- Ower's Manual
Yamaha F9.9D Ower's Manual
Summary of F9.9D
Page 1
Printed in japan april 2004–0.4 × 1 ! Printed on recycled paper f9.9d t9.9d owner’s manual 6g8-28199-1n u.S.A.Edition lit-18626-06-00 6g8-9-1n-hyoshi 7/2/04 4:09 pm page 1.
Page 2
Emu25060 zmu01690 read this owner’s manual carefully before operating your outboard motor. 6g8-9-1n-hyoshi 7/2/04 4:09 pm page 2.
Page 3: Important Manual Information
Important manual information emu25100 to the owner thank you for choosing a yamaha outboard motor. This owner’s manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you ob- tain maximum enjoyment from your ...
Page 4: Table of Contents
Table of contents general information .......................... 1 identification numbers record .......... 1 outboard motor serial number .......... 1 key number....................................... 1 emission control information ........... 1 north american models..................... 1 star lab...
Page 5: Table of Contents
Table of contents procedure for tilting down (manual tilt models) .................................... 37 cruising in shallow water .............. 37 cruising in shallow water (manual tilt models) .................................... 37 cruising in other conditions ........... 39 maintenance...........
Page 6: General Information
1 general information emu25170 identification numbers record emu25182 outboard motor serial number the outboard motor serial number is stamped on the label attached to the port side of the clamp bracket or the upper part of the swivel bracket. Record your outboard motor serial number in the spaces p...
Page 7: General Information
General information 2 emu25262 manufactured date label this label is attached to the clamp bracket or the swivel bracket. Emu25272 star labels your outboard motor is labeled with a cali- fornia air resources board (carb) star la- bel. See below for a description of your particular label. Emu25280 on...
Page 8: General Information
General information 3 emu25300 three stars—ultra low emission the three-star label identifies engines that meet the air resources board’s 2008 ex- haust emission standards. Engines meeting these standards have 65% lower emissions than one star-low-emission engines. Emu25361 safety information ● befo...
Page 9: General Information
General information 4 of the road” on page 5. ● stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather. ● tell someone where you are going: leave a float plan with a responsible person. Be sure to cancel the float plan when you re- turn. ● use com...
Page 10: General Information
General information 5 emu25464 caution labels emu25472 label caution: ecm01190 transport and store the engine only as shown. Otherwise, engine damage could result from leaking oil. Emu25500 basic boating rules (rules of the road) just as there are rules which apply when you are driving on streets an...
Page 11: General Information
General information 6 sels. Emu25520 rules when encountering vessels there are three main situations which you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: (you are approaching another ves- sel head-on) crossing: (you are traveling...
Page 12: General Information
General information 7 emu25530 other special situations there are three other rules you should be aware of when driving your boat around oth- er vessels. Narrow channels and bends when navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator...
Page 13: General Information
General information 8 emu25540 fueling instructions warning ewm00010 gasoline and its vapors are high- ly flammable and explosive! ● do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. ● stop engine before refueling. ● refuel in a well-ventilated area. Refue...
Page 14: General Information
General information 9 dry rags. ● do not overfill the fuel tank. ● tighten the filler cap securely after re- fueling. ● if you should swallow some gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. ● if any gasoline spills onto your skin, im- med...
Page 15: General Information
General information 10 electric system could perform poorly or be overloaded, causing electric system damage. For electric start models, choose a battery which meets the following specifications. Emu25711 battery specifications emu25730 without a rectifier or rectifier regulator caution: ecm01090 a ...
Page 16: General Information
General information 11 note: select a propeller which will allow the engine to reach the middle or upper half of the oper- ating range at full throttle with the maximum boat load. If operating conditions such as light boat loads then allow the engine r/min to rise above the maximum recommended range...
Page 17: Basic Components
12 basic components emu25795 main components note: * may not be exactly as shown; also may not be included as standard equipment on all mod- els. F9.9d, t9.9d 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 18 19 19 20 21 22 23 24 25 26 21 zmu04360 1. Top cowling 2. Top cowling lock lever(s) 3. Cool...
Page 18: Basic Components
Basic components 13 emu25802 fuel tank if your model was equipped with a portable fuel tank, its function is as follows. Warning ewm00020 the fuel tank supplied with this engine is its dedicated fuel reservoir and must not be used as a fuel storage container. Com- mercial users should conform to rel...
Page 19: Basic Components
Basic components 14 emu26201 neutral interlock trigger to shift out of neutral, first pull the neutral in- terlock trigger up. Emu26211 neutral throttle lever to open the throttle without shifting into ei- ther forward or reverse, put the remote con- trol lever in the neutral position and lift the n...
Page 20: Basic Components
Basic components 15 emu25922 gear shift lever pulling the gear shift lever towards you puts the engine in forward gear so that the boat moves ahead. Pushing the lever away from you puts the engine in reverse gear so that the boat moves astern. Emu25941 throttle grip the throttle grip is on the tille...
Page 21: Basic Components
Basic components 16 emu25970 throttle friction adjuster a friction device provides adjustable resis- tance to movement of the throttle grip or the remote control lever, and can be set accord- ing to operator preference. To increase resistance, turn the adjuster clockwise. To decrease resistance, tur...
Page 22: Basic Components
Basic components 17 emu26001 engine stop button to open the ignition circuit and stop the en- gine, push this button. Emu26070 manual starter handle to start the engine, first gently pull the han- dle out until resistance is felt. From that posi- tion, then pull the handle straight out quickly to cr...
Page 23: Basic Components
Basic components 18 gine. When the key is released, it returns automatically to the “ ” (on) position. Emu26122 steering friction adjuster a friction device provides adjustable resis- tance to the steering mechanism, and can be set according to operator preference. An ad- justing screw or bolt is lo...
Page 24: Basic Components
Basic components 19 emu26270 shallow water lever lifting this lever will tilt the motor up partially to provide more clearance when operating in shallow water. Emu26312 tilt lock mechanism the tilt lock mechanism is used to prevent the outboard motor from lifting out of the wa- ter when in reverse g...
Page 25: Basic Components
Basic components 20 emu26511 low oil pressure warning indicator the oil pressure lamp is on when the engine is running and oil pressure is normal. If oil pressure drops too low, the lamp goes off. As an additional alert of the low oil pressure condition, the engine runs roughly and will not exceed a...
Page 26: Operation
21 operation emu26901 installation caution: ecm00110 incorrect engine height or obstructions to smooth water flow (such as the design or condition of the boat, or accessories such as transom ladders or depth finder transducers) can create airborne water spray while the boat is cruising. Severe engin...
Page 27: Operation
Operation 22 motor greatly affects the water resistance. If the mounting height is too high, cavitation tends to occur, thus reducing the propulsion; and if the propeller tips cut the air, the engine speed will rise abnormally and cause the en- gine to overheat. If the mounting height is too low, th...
Page 28: Operation
Operation 23 come loose due to engine vibration. Warning ewm00640 loose clamp screws could allow the out- board motor to fall off or move on the transom. This could cause loss of control and serious injury. Make sure the tran- som screws are tightened securely. Oc- casionally check the screws for ti...
Page 29: Operation
Operation 24 run the engine at 2000 r/min or at ap- proximately half throttle. 2. For the second hour of operation: run the engine at 3000 r/min or at ap- proximately three-quarter throttle. 3. For the next eight hours of operation: avoid continuous operation at full throt- tle for more than five mi...
Page 30: Operation
Operation 25 note: be sure to completely insert the dipstick into the dipstick guide. Emu27433 filling fuel warning ewm00060 gasoline and its vapors are highly flam- mable and explosive. Keep away from sparks, cigarettes, flames, or other sources of ignition. 1. Remove the fuel tank cap. 2. Carefull...
Page 31: Operation
Operation 26 emu27450 operating engine emu27461 feeding fuel (portable tank) warning ewm00420 ● before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the water near you. ● when the air vent screw is lo...
Page 32: Operation
Operation 27 emu27490 starting engine emu27541 starting engine 1. Place the gear shift lever in neutral. Note: the start-in-gear protection device prevents the engine from starting except when in neu- tral. 2. Attach the engine stop switch lanyard to a secure place on your clothing, or your arm or l...
Page 33: Operation
Operation 28 note: ● when the engine is cold, it needs to be warmed up. For further information, see page 30. ● if the engine is warm and fails to start, open the throttle slightly and try to start the engine again. If the engine still fails to start, see page 61. Emu27600 electric start/prime start...
Page 34: Operation
Operation 29 5. Immediately after the engine starts, re- lease the starter button and allow it to re- turn to its original position. Caution: ecm00160 ● never push the starter button while the engine is running. ● do not keep the starter motor turning for more than 5 seconds. If the starter motor is...
Page 35: Operation
Operation 30 3. Turn the main switch to “ ” (on). 4. Turn the main switch to “ ” (start), and hold it for a maximum of 5 seconds. 5. Immediately after the engine starts, re- lease the main switch and allow it to re- turn to “ ” (on). Caution: ecm00191 ● never turn the main switch to “ ” (start) whil...
Page 36: Operation
Operation 31 emu27740 shifting warning ewm00180 before shifting, make sure there are no swimmers or obstacles in the water near you. Caution: ecm00220 to change the boat direction or shifting position from forward to reverse or vice- versa, first close the throttle so that the engine idles (or runs ...
Page 37: Operation
Operation 32 emu27795 reverse (manual tilt and hydro tilt models) warning ewm00190 when operating in reverse, go slowly. Do not open the throttle more than half. Oth- erwise the boat could become unstable, which could result in loss of control and an accident. Tiller control models 1. Place the thro...
Page 38: Operation
Operation 33 emu27820 stopping engine before stopping the engine, first let it cool off for a few minutes at idle or low speed. Stop- ping the engine immediately after operating at high speed is not recommended. Emu27844 procedure 1. Push and hold the engine stop button or turn the main switch to “ ...
Page 39: Operation
Operation 34 the engine stop switch, then turning the main switch to “ ” (off). Emu27861 trimming outboard motor the trim angle of the outboard motor helps determine the position of the bow of the boat in the water. Correct trim angle will help im- prove performance and fuel economy while reducing s...
Page 40: Operation
Operation 35 3. Reposition the rod in the desired hole. To raise the bow (“trim-out”), move the rod away from the transom. To lower the bow (“trim-in”), move the rod to- ward the transom. Make test runs with the trim set to different angles to find the position that works best for your boat and oper...
Page 41: Operation
Operation 36 and making it hard to increase speed. Oper- ating with excessive trim-in at higher speeds also makes the boat unstable. Resistance at the bow is greatly increased, heightening the danger of “bow steering” and making opera- tion difficult and dangerous. Note: depending on the type of boa...
Page 42: Operation
Operation 37 2. Disconnect the fuel line if a fuel joint is provided on the outboard motor. 3. Place the tilt lock lever in the release po- sition. 4. Hold the rear of the top cowling with one hand, tilt the engine up, and turn the tilt support lever to the lock position and support the engine. Emu2...
Page 43: Operation
Operation 38 nism does not work while the shallow water cruising system is being used. Hitting an underwater obstacle could cause the outboard motor to lift out of the water, resulting in loss of control. ● do not rotate the outboard motor 180° and operate the boat in reverse. Place the gear shift i...
Page 44: Operation
Operation 39 3. Slightly tilt the outboard motor up and pull the shallow water lever toward the transom. 4. To return the outboard motor to the nor- mal position, place the gear shift lever in neutral, then slightly tilt the outboard motor up. Push the shallow water lever down. Set the tilt lock lev...
Page 45: Maintenance
40 maintenance emu28216 specifications dimension: overall length: f9.9er 575 mm (22.6 in) f9.9mh 863 mm (34.0 in) t9.9eh 993 mm (39.1 in) t9.9er 575 mm (22.6 in) overall width: f9.9er 325 mm (12.8 in) f9.9mh 392 mm (15.4 in) t9.9eh 430 mm (16.9 in) t9.9er 325 mm (12.8 in) overall height s: f9.9mh 10...
Page 46: Maintenance
Maintenance 41 valve clearance (cold engine) in: 0.15–0.20 mm (0.0059–0.0079 in) valve clearance (cold engine) ex: 0.20–0.25 mm (0.0079–0.0098 in) min. Cold cranking amps (cca/sae): f9.9er 245.0 a t9.9eh 245.0 a t9.9er 245.0 a min. Marine cranking amps (mca/abyc): f9.9er 323.0 a t9.9eh 323.0 a t9.9e...
Page 47: Maintenance
Maintenance 42 emu28222 transporting and storing outboard motor warning ewm00690 ● leaking fuel is a fire hazard. When transporting and storing the outboard motor, close the air vent screw and fuel cock to prevent fuel from leaking. ● use care when transporting fuel tank, whether in a boat or car. ●...
Page 48: Maintenance
Maintenance 43 lowing procedures. Caution: ecm01080 ● to prevent problems which can be caused by oil entering the cylinder from the sump, keep the outboard motor in the attitude shown when transporting and storing it. If storing or transporting the outboard motor on its side (not up- right), put it ...
Page 49: Maintenance
Maintenance 44 when starting or during operation. ● keep hands, hair, and clothes away from the flywheel and other rotating parts while the engine is running. 7. Run the engine at a fast idle for 10–15 minutes in neutral position. 8. Just prior to turning off the engine, quick- ly spray “yamaha stor...
Page 50: Maintenance
Maintenance 45 fluid out of reach of children. Batteries vary among manufacturers. There- fore the following procedures may not al- ways apply. Consult your battery manufacturer’s instructions. Procedure 1. Disconnect and remove the battery from the boat. Always disconnect the black negative cable f...
Page 51: Maintenance
Maintenance 46 emu28521 maintenance chart frequency of maintenance operations may be adjusted according to the operating condi- tions, but the following table gives general guidelines. Refer to the sections in this chapter for explanations of each owner-specific action. The “ ” symbol indicates the ...
Page 52: Maintenance
Maintenance 47 note: when operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. Emu28871 maintenance chart (additional) emu28910 note: when using lead or high-sulfur gasoline, inspecting valve clearance may be required more frequently than ever...
Page 53: Maintenance
Maintenance 48 emu28931 greasing yamaha marine grease (water resistant grease) f9.9d, t9.9d emu28951 cleaning and adjusting spark plug warning ewm00560 when removing or installing a spark plug, be careful not to damage the insulator. A damaged insulator could allow external sparks, which could lead ...
Page 54: Maintenance
Maintenance 49 ple, if the center electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a yamaha dealer. You should periodically re- move and inspect the...
Page 55: Maintenance
Maintenance 50 checkpoints ● fuel system parts leakage ● fuel line joint leakage ● fuel line cracks or other damage ● fuel connector leakage emu28990 checking fuel filter check the fuel filter periodically. The fuel fil- ter is a one piece, disposable type. If foreign matter is found in the filter, ...
Page 56: Maintenance
Maintenance 51 or other qualified mechanic. 2. Verify whether the idle speed is set to specification. For idle speed specifica- tions, see page 40. Emu29093 changing engine oil warning ewm00760 ● avoid draining the engine oil immedi- ately after stopping the engine. The oil is hot and should be hand...
Page 57: Maintenance
Maintenance 52 outboard motor is upright (not tilted) when checking and changing the en- gine oil. ● if the oil level is above the upper level mark, drain until the level meets the specified capacity. Overfilling the oil could cause leakage or damage. 5. Start the engine and watch to make sure the o...
Page 58: Maintenance
Maintenance 53 emu29130 water leakage start the engine and check that no water leaks from the joints between the exhaust cover, cylinder head, and body cylinder. Emu29140 engine oil leakage check for oil leaks on the around the engine. Note: if any leaks are found, consult your yamaha dealer. Emu291...
Page 59: Maintenance
Maintenance 54 note: if the shear pin equipped: it is designed to break if the propeller hits a hard underwater obstacle to help protect the propeller and drive mechanism. The propeller will then spin freely on the shaft. If this happens, the shear pin must be replaced. Emu29193 removing the propell...
Page 60: Maintenance
Maintenance 55 4. Align the propeller nut with the propeller shaft hole. Insert a new cotter pin in the hole and bend the cotter pin ends. Note: if the propeller nut does not align with the propeller shaft hole after tightening to the specified torque, tighten the nut further to align it with the ho...
Page 61: Maintenance
Maintenance 56 note: if the magnetic gear oil drain screw equipped: remove all metal particles from the screw before installing it. 4. Remove the oil level plug to allow the oil to drain completely. Caution: ecm00710 inspect the used oil after it has been drained. If the oil is milky, water is getti...
Page 62: Maintenance
Maintenance 57 fore cleaning it. Work only outdoors in an area with good ventilation. ● wipe up any spilled fuel immediately. ● reassemble the fuel tank carefully. Im- proper assembly can result in a fuel leak, which could result in a fire or ex- plosion hazard. ● dispose of old gasoline according t...
Page 63: Maintenance
Maintenance 58 and get immediate medical attention. Antidote (internal): ● drink large quantities of water or milk followed by milk of magnesia, beaten egg, or vegetable oil. Get immediate medical attention. Batteries also generate explosive hydro- gen gas; therefore, you should always follow these ...
Page 64: Maintenance
Maintenance 59 when installing the battery and discon- nect the black battery cable first when removing it. Otherwise, the electrical parts can be damaged. ● the electrical contacts of the battery and cables must be clean and properly connected, or the battery will not start the engine. Connect the ...
Page 65: Maintenance
Maintenance 60 page 57 for the correct procedure. Emu29390 checking top cowling check the fitting of the top cowling by push- ing it with both hands. If it is loose have it re- paired by your yamaha dealer. Emu29400 coating the boat bottom a clean hull improves boat performance. The boat bottom shou...
Page 66: Trouble Recovery
61 trouble recovery emu29422 troubleshooting a problem in the fuel, compression, or igni- tion systems can cause poor starting, loss of power, or other problems. This section de- scribes basic checks and possible remedies, and covers all yamaha outboard motors. Therefore some items may not apply to ...
Page 67: Trouble Recovery
Trouble recovery 62 q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Have ignition parts failed? A. Have servic...
Page 68: Trouble Recovery
Trouble recovery 63 a. Have serviced by a yamaha dealer. Q. Is load on boat improperly distributed? A. Distribute load to place boat on an even plane. Q. Is water pump or thermostat faulty? A. Have serviced by a yamaha dealer. Q. Is there excess water in fuel filter cup? A. Drain filter cup. Engine ...
Page 69: Trouble Recovery
Trouble recovery 64 q. Is heat range of spark plug incorrect? A. Inspect spark plug and replace it with rec- ommended type. Q. Is high pressure fuel pump drive belt bro- ken? A. Have serviced by a yamaha dealer. Q. Is engine not responding properly to shift lever position? A. Have serviced by a yama...
Page 70: Trouble Recovery
Trouble recovery 65 note: consult your yamaha dealer if the new fuse immediately blows again. Emu29531 starter will not operate if the starter mechanism does not operate (the engine cannot be cranked with the start- er), the engine can be started with an emer- gency starter rope. Warning ewm01020 ● ...
Page 71: Trouble Recovery
Trouble recovery 66 the engine is in neutral and that the en- gine stop switch lanyard lock plate is at- tached to the engine stop switch. The main switch must be “ ” (on), if equipped. Note: see page 66 for cold engine starting proce- dures. 5. Insert the knotted end of the emergency starter rope i...
Page 72: Trouble Recovery
Trouble recovery 67 2. Open the throttle halfway. On models with a neutral throttle limiter, open the throttle as far as it will go. 3. Start the engine. 4. If the engine still will not start, open and close the throttle two or three times to feed additional fuel to the intake mani- fold by operatin...
Page 73: Trouble Recovery
Trouble recovery 68 dealer as soon as possible. Caution: ecm00400 do not attempt to run the outboard motor until it has been completely inspected..
Page 74: Consumer Information
69 consumer information emu29811 important warranty information for u.S.A. And canada.
Page 75: Consumer Information
Consumer information 70
Page 76: Consumer Information
Consumer information 71 emu29830 yamaha motor corporation, u.S.A. Four-stroke outboard motor three-year limited warranty.
Page 77: Consumer Information
Consumer information 72.
Page 78: Consumer Information
Consumer information 73 emu29840 important warranty information if you use your yamaha outside u.S.A. Or canada.
Page 79: F9.9D
Printed in japan april 2004–0.4 × 1 ! Printed on recycled paper f9.9d t9.9d owner’s manual 6g8-28199-1n u.S.A.Edition lit-18626-06-00 6g8-9-1n-hyoshi 7/2/04 4:09 pm page 1.
Page 80
Yamaha motor co., ltd. Made in japan pays d'origine japon outboard motor warranty registration enregistrement de la garantie du moteur hors-bord please complete and mail this card. This information is necessary to accurately register your unit for warranty. Veuillez signer ci-dessous pour attester q...
Page 81: Attn: Warranty Department
Place postage here attn: warranty department warranty card 2/27/02 11:47 am page 2.