Yamaha FAZER FZS1000 Owner's Manual

Other manuals for FAZER FZS1000: Owner's Manual, Owner's Manual
Manual is about: FAZER 2002

Summary of FAZER FZS1000

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.06-0.4 × 1 cr (e) 1c2-28199-e0 fzs1000 fzs1000s owner’s manual.

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    1c2e0.Book page 2 friday, june 6, 2003 2:30 pm.

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    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the fzs1000/fzs1000s, you are benefiting from yamaha’s vast experience and new- est technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Pl...

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    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information eau10200 fzs1000/fzs1000s owner’s manual ©2003 by yamaha motor co., ltd. 1st edition, may 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. 1c2e0.Book page 2 fr...

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    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

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    Table of contents battery ..........................................6-30 replacing the fuses ......................6-31 replacing a headlight bulb ...........6-32 replacing a tail/brake light bulb ...6-33 replacing a turn signal light bulb ...........................................6-34 front wheel ...

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    1-1 1 safety information eau10270 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

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    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

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    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 189 kg (417 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the moto...

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    Safety information 1-4 1 gasoline and exhaust gas ● gasoline is highly flamma- ble: • always turn the engine off when refueling. • take care not to spill any gaso- line on the engine or exhaust system when refueling. • never refuel while smoking or in the vicinity of an open flame. ● never start the...

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    Description 2-1 2 eau10410 left view 1. Front fork compression damping force adjusting screw (page 3-13) 2. Front fork rebound damping force adjusting screw (page 3-13) 3. Front fork spring preload adjusting bolt (page 3-13) 4. Air filter element (page 6-14) 5. Fuses (page 6-31) 6. Storage compartme...

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    Description 2-2 2 eau10420 right view 1. Owner’s tool kit (page 6-1) 2. Rear brake fluid reservoir (page 6-23) 3. Battery (page 6-30) 4. Front brake fluid reservoir (page 6-23) 5. Radiator cap (page 6-11) 6. Engine oil filter cartridge (page 6-8) 7. Engine oil level check window (page 6-8) 8. Brake ...

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    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Starter (choke) lever (page 3-11) 4. Speedometer unit (page 3-3) 5. Main switch/steering lock (page 3-1) 6. Tachometer unit (page 3-4) 7. Fuel gauge (page 3-5) 8. Right handlebar s...

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    Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau26810 on all electrical circuits are supplied with power; the meter ligh...

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    Instrument and control functions 3-2 3 eau10910 (parking) the steering is locked, the taillights and auxiliary lights are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. Caut...

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    Instrument and control functions 3-3 3 eau11350 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 4.0 l (1.06 us gal) (0.88 imp.Gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turni...

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    Instrument and control functions 3-4 3 be traveled on a full tank of fuel. This in- formation will enable you to plan future fuel stops. To set a mode push the “select” button to change between the odometer mode “odo”, and the tripmeter modes “trip 1” and “trip 2” in the following order: odo → trip ...

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    Instrument and control functions 3-5 3 eau12100 self-diagnosis devices this model is equipped with a self-diag- nosis device for the following electrical circuits: ● throttle position sensor ● speed sensor ● exup system ● overturn switch if any of those circuits are defective, the tachometer will re...

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    Instrument and control functions 3-6 3 eau12330 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12341 handlebar switches left right eau12370 pass switch “pass” press this switch to flash the...

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    Instrument and control functions 3-7 3 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set...

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    Instrument and control functions 3-8 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau12930 brake lever the brake lev...

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    Instrument and control functions 3-9 3 eau13070 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fuel...

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    Instrument and control functions 3-10 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13320 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

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    Instrument and control functions 3-11 3 eau13590 starter (choke) lever “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (cho...

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    Instrument and control functions 3-12 3 eau14350 helmet holder to open the helmet holder, insert the key into the seat lock, and then turn the key as shown. To lock the helmet holder, turn the key to the original position, and then re- move it. Warning ewa10160 never ride with a helmet attached to t...

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    Instrument and control functions 3-13 3 eau14750 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poo...

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    Instrument and control functions 3-14 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction (a). To de- crease the compression damping force and thereby soften the compression damping...

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    Instrument and control functions 3-15 3 to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b). Note: ● align the appropriate notch in t...

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    Instrument and control functions 3-16 3 note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a prec...

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    Instrument and control functions 3-17 3 eau15300 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

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    Instrument and control functions 3-18 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

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    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

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    Pre-operation checks 4-2 4 eau15601 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-9 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leakag...

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    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-17, 6-26 control cables • make sure that operation is smooth. • lubricate if necessary. 6-26 drive...

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    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

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    Operation and important riding points 5-2 5 caution: eca11490 ● if the oil level warning light flick- ers or remains on after starting, immediately stop the engine, and then check the engine oil level and the vehicle for oil leak- age. If necessary, add engine oil, and then check the warning light a...

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    Operation and important riding points 5-3 5 eau16640 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau16671 shifting shifting gears lets you control the amount of engine power avai...

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    Operation and important riding points 5-4 5 note: when shifting down two gears at a time, reduce the speed accordingly (e.G., down to 35 km/h (22 mi/h) when shifting from 5th to 3rd gear). Eau16800 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the...

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    Operation and important riding points 5-5 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...

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    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

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    Periodic maintenance and minor repair 6-2 6 eau17700 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50,000 km, repeat the maintenance intervals starting from 10,000 km. ● items ...

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    Periodic maintenance and minor repair 6-3 6 9 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 10 * wheels • check runout and for damage. √ √ √ √ 11 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √...

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    Periodic maintenance and minor repair 6-4 6 eau18670 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 22 * carburetors • check starter (choke) operation. • adjust engine idling speed and synchronization. √ √ √ √ √ √ 23 engine oil • change. • check...

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    Periodic maintenance and minor repair 6-5 6 ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • replace the brake hoses every four yea...

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    Periodic maintenance and minor repair 6-6 6 eau18770 removing and installing panels the panels shown above need to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau19292 panels a and c to r...

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    Periodic maintenance and minor repair 6-7 6 eau19210 panel b to remove the panel remove the screws, and then take the panel off. To install the panel place the panel in the original position, and then install the screws. Eau19543 checking the spark plugs the spark plugs are important engine componen...

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    Periodic maintenance and minor repair 6-8 6 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace it if necessary. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion...

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    Periodic maintenance and minor repair 6-9 6 note: the engine oil should be between the minimum and maximum level marks. 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil f...

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    Periodic maintenance and minor repair 6-10 6 note: make sure that the o-ring is properly seated. 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 7. Install the engine oil drain bolt, and then tighten it to the speci...

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    Periodic maintenance and minor repair 6-11 6 note: after the engine is started, the engine oil level warning light should go off if the oil level is sufficient. Caution: eca10400 if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha dealer check the...

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    Periodic maintenance and minor repair 6-12 6 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

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    Periodic maintenance and minor repair 6-13 6 7. Install the coolant drain bolt, and then tighten it to the specified torque. Note: check the washer for damage and re- place it if necessary. 8. Pour the recommended coolant into the radiator until it is full. Caution: eca10470 ● if coolant is not avai...

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    Periodic maintenance and minor repair 6-14 6 eau20681 cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty area...

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    Periodic maintenance and minor repair 6-15 6 out with compressed air as shown. If the air filter element is damaged, replace it. 9. Insert the air filter element into the air filter case. Caution: eca11330 the engine should never be operat- ed without the air filter element in- stalled, otherwise th...

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    Periodic maintenance and minor repair 6-16 6 eau21290 adjusting the carburetors the carburetors are important parts of the engine and require very sophisticat- ed adjustment. Therefore, most carbu- retor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge an...

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    Periodic maintenance and minor repair 6-17 6 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21400 adj...

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    Periodic maintenance and minor repair 6-18 6 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the motorcycle! Operation of an overloaded m...

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    Periodic maintenance and minor repair 6-19 6 warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and brake related...

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    Periodic maintenance and minor repair 6-20 6 speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- sure according to the operating conditions. Eau21960 cast wheels ...

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    Periodic maintenance and minor repair 6-21 6 note: if the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a yamaha dealer check the internal clutch mechanism. Eau22240 adjusting the brake pedal position the top of the brake pedal should b...

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    Periodic maintenance and minor repair 6-22 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

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    Periodic maintenance and minor repair 6-23 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

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    Periodic maintenance and minor repair 6-24 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

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    Periodic maintenance and minor repair 6-25 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of ...

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    Periodic maintenance and minor repair 6-26 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the ...

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    Periodic maintenance and minor repair 6-27 6 eau23131 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23140 checking and lubricating the brake and clutch l...

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    Periodic maintenance and minor repair 6-28 6 eau23250 lubricating the rear suspension the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the fron...

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    Periodic maintenance and minor repair 6-29 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

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    Periodic maintenance and minor repair 6-30 6 eau23370 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. Caution: eca10620 never attempt to remove the battery cell seals, as t...

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    Periodic maintenance and minor repair 6-31 6 eau23622 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-11.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electric...

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    Periodic maintenance and minor repair 6-32 6 eau23730 replacing a headlight bulb this model is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove panel b. (see page 6-6.) 2. Disconnect the headlight coupler, and then remove the bulb cover. 3. Un...

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    Periodic maintenance and minor repair 6-33 6 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the panel. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24160 replacing a tail/brake light bulb 1. Remove the seat. (see page 3-11.) 2. Remove the tail/bra...

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    Periodic maintenance and minor repair 6-34 6 eau24201 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...

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    Periodic maintenance and minor repair 6-35 6 eau25020 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by install- ing the bolts. Note: make sure that there is enough s...

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    Periodic maintenance and minor repair 6-36 6 3. Disconnect the brake torque rod from the brake caliper by removing the nut and the bolt. 4. Remove the axle nut, then the brake caliper by removing the bolts. Caution: eca11300 do not apply the brake after the brake caliper has been removed, otherwise ...

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    Periodic maintenance and minor repair 6-37 6 note: make sure that there is enough space between the brake pads before install- ing the brake caliper onto the brake disc. 6. Take the motorcycle off the center- stand so that the rear wheel is on the ground. 7. Tighten the axle nut, brake caliper bolts...

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    Periodic maintenance and minor repair 6-38 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

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    Periodic maintenance and minor repair 6-39 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...

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    Motorcycle care and storage 7-1 7 eau26010 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

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    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

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    Motorcycle care and storage 7-3 7 ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26160 storage sho...

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    Motorcycle care and storage 7-4 7 warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 7. Ch...

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    Specifications 8-1 8 dimensions: overall length: 2125 mm (83.7 in) overall width: 765 mm (30.1 in) overall height: 1190 mm (46.9 in) seat height: 820 mm (32.3 in) wheelbase: 1450 mm (57.1 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 2900 mm (114.2 in) weight: with oil and fuel: 231...

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    Specifications 8-2 8 operation: left foot operation gear ratio: 1st: 35/14 (2.500) 2nd: 35/19 (1.842) 3rd: 30/20 (1.500) 4th: 28/21 (1.333) 5th: 30/25 (1.200) 6th: 29/26 (1.115) chassis: frame type: double cradle caster angle: 26.0 ° trail: 104.0 mm (4.09 in) front tire: type: tubeless size: 120/70 ...

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    Specifications 8-3 8 charging system: a.C. Magneto battery: model: gt14b-4 voltage, capacity: 12 v, 12.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage x quantity: headlight: 12 v, 60 w/55.0 w × 2 tail/brake light: 12 v, 5 w/21.0 w × 2 front turn signal light: 12 v, 21.0 w × 2 rear turn...

  • Page 87

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 88

    Consumer information 9-2 9 eau26480 model label the model label is affixed to the frame under the seat. (see page 3-11.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1c2e0.Book page 2 friday...

  • Page 89

    Index a air filter element, cleaning .................... 6-14 anti-theft alarm (optional) ....................... 3-6 b battery .................................................. 6-30 brake and clutch levers, checking and lubricating ........................................... 6-27 brake and shift ...

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    Index troubleshooting .................................... 6-37 troubleshooting charts ......................... 6-38 turn signal indicator lights ...................... 3-2 turn signal light bulb, replacing ............ 6-34 turn signal switch ................................... 3-6 v valve clearan...

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    1c2e0.Book page 3 friday, june 6, 2003 2:30 pm.

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.06-0.4 × 1 cr (e) 1c2-28199-e0 fzs1000 fzs1000s owner’s manual.