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Yamaha FGR13AZC Owner's Manual

Summary of FGR13AZC

  • Page 1

    Dic183 1cy-28199-10 fjr13az(c) owner’s manual read this manual carefully before operating this vehicle. Lit-11626-23-70

  • Page 2

    Eau10042 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U1cy10e0.Book page 1 wednesday, november 18, 2009 2:21 pm.

  • Page 3

    Introduction eau10083 congratulations on your purchase of the yamaha fjr13az(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a l...

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    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5

    Important manual information eau10193 fjr13az(c) owner’s manual ©2009 by yamaha motor corporation, u.S.A. 1st edition, november 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents checking and lubricating the centerstand and sidestand ........7-31 lubricating the swingarm pivots ...7-32 lubricating the rear suspension ...7-32 checking the front fork .................7-32 checking the steering ...................7-33 checking the wheel bearings .......7-33 ba...

  • Page 8

    Location of important labels 1-1 1 eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 1 california only 2 california only 5 1 kg (2 lbs) 4br-24877-a0 load limit 4 3 kg (7 lbs) 3tb-24877-a0 load limit 3 california only press. Regulator u1cy10e0.Book page 2 wednesday, november 18, 2009 2:21 pm.

  • Page 10

    Location of important labels 1-3 1 270 kpa, {2.70 kgf/cm 2 }, 39 psi 290 kpa, {2.90 kgf/cm 2 }, 42 psi 270 kpa, {2.70 kgf/cm 2 }, 39 psi 290 kpa, {2.90 kgf/cm 2 }, 42 psi 3p6-21668-00 notice 8et-2815k-00 • cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. • use neut...

  • Page 11

    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 12

    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 13

    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 14

    Safety information 2-4 2 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 15

    Description 3-1 3 eau10410 left view 1. Accessory box (page 4-20) 2. Front fork spring preload adjusting bolt (page 4-23) 3. Front fork rebound damping force adjusting knob (page 4-23) 4. Owner’s tool kit (page 7-2) 5. Rider seat (page 4-16) 6. Passenger seat (page 4-16) 7. Final gear oil filler bol...

  • Page 16

    Description 3-2 3 eau10420 right view 1 2 11 10 9 8 6 3,4 7 5 1. Storage compartment (page 4-19) 2. Fuel tank cap (page 4-13) 3. Fuse box (page 7-35) 4. Abs motor fuse (page 7-35) 5. Windshield (page 4-9) 6. Battery (page 7-34) 7. Main fuse (page 7-35) 8. Front fork compression damping force adjusti...

  • Page 17

    Description 3-3 3 eau10430 controls and instruments 1. Rear view mirror (page 4-23) 2. Clutch lever (page 4-10) 3. Left handlebar switches (page 4-9) 4. Clutch fluid reservoir (page 7-27) 5. Tachometer (page 4-4) 6. Speedometer (page 4-3) 7. Multi-function display (page 4-4) 8. Front brake fluid res...

  • Page 18

    Instrument and control functions 4-1 4 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau35921 on all electrical circuits are supplied with power, and the meter ...

  • Page 19

    Instrument and control functions 4-2 4 to unlock the steering push the key into the main switch, and then turn it to “off” while still pushing it. Eau11004 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal ...

  • Page 20

    Instrument and control functions 4-3 4 tip even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal- function. Eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a p...

  • Page 21

    Instrument and control functions 4-4 4 eau11872 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in or...

  • Page 22

    Instrument and control functions 4-5 4 odometer and tripmeter modes pushing the select button switches the display between the odometer mode “odo” and the tripmeter modes “trip 1” and “trip 2” in the following order: odo → trip 1 → trip 2 → odo tip when selecting “trip 1” or “trip 2”, the display fl...

  • Page 23

    Instrument and control functions 4-6 4 fuel meter the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the last segment starts flashing, refuel as soon as possi- ble. When the key is t...

  • Page 24

    Instrument and control functions 4-7 4 ambient temperature, instanta- neous fuel consumption and aver- age fuel consumption modes push the reset button to switch the dis- play between the ambient temperature mode “air”, the instantaneous fuel con- sumption mode “mpg” and the aver- age fuel consumpti...

  • Page 25

    Instrument and control functions 4-8 4 average fuel consumption mode this display shows the average fuel consumption since it was last reset. When the average fuel consumption mode is selected, the display flashes for five seconds, and then “av_ _._ mpg” (average distance that can be traveled using ...

  • Page 26

    Instrument and control functions 4-9 4 eau12348 handlebar switches left right eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push th...

  • Page 27

    Instrument and control functions 4-10 4 eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck. Eau12711 start switch “ ” push thi...

  • Page 28

    Instrument and control functions 4-11 4 make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the igni- tion circuit cut-off system. (see page 4-27.) eau12870 shift pedal th...

  • Page 29

    Instrument and control functions 4-12 4 eau39540 brake pedal the brake pedal is on the right side of the vehicle. This model is equipped with a unified brake system. When pressing down on the brake ped- al, the rear brake and a portion of the front brake are applied. For full braking performance, ap...

  • Page 30

    Instrument and control functions 4-13 4 eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 31

    Instrument and control functions 4-14 4 eau13221 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

  • Page 32

    Instrument and control functions 4-15 4 um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the ethanol con- ten...

  • Page 33

    Instrument and control functions 4-16 4 notice eca10701 use only unleaded gasoline. The use of leaded gasoline will cause unre- pairable damage to the catalytic converter. Eau39492 seats passenger seat to remove the passenger seat 1. Insert the key into the passenger seat lock, and then turn it coun...

  • Page 34

    Instrument and control functions 4-17 4 to install the rider seat 1. Insert the projection on the front of the rider seat into the seat holder as shown, and then push the rear of the seat down to lock it in place. 2. Install the passenger seat. Tip ● make sure that the seats are prop- erly secured b...

  • Page 35

    Instrument and control functions 4-18 4 3. Move the rider seat holder cover to the lower position as shown. 4. Install the rider seat height position adjuster so that the “h” mark is aligned with the match mark. 5. Insert the projection on the front of the rider seat into seat holder b as shown. 6. ...

  • Page 36

    Instrument and control functions 4-19 4 5. Insert the projection on the front of the rider seat into seat holder a as shown. 6. Align the projection on the bottom of the rider seat with the “l” posi- tion slot, and then push the rear of the seat down to lock it in place as shown. 7. Install the pass...

  • Page 37

    Instrument and control functions 4-20 4 warning ewa14420 ● do not exceed the load limit of 1 kg (2 lb) for storage compart- ment a. ● do not exceed the load limit of 3 kg (7 lb) for storage compart- ment b. ● do not exceed the maximum load of fjr13az 212 kg (467 lb) fjr13azc 211 kg (465 lb) for the ...

  • Page 38

    Instrument and control functions 4-21 4 2. Remove the key. Notice eca11800 do not place heat-sensitive items in the accessory box. The accessory box gets extremely hot especially when the engine is running or is hot. Warning ewa11421 ● do not exceed the load limit of 0.3 kg (0.66 lb) for the accesso...

  • Page 39

    Instrument and control functions 4-22 4 eau39621 opening and closing the cowl- ings the cowlings can be tilted back 30 mm (1.18 in) for added ventilation to suit the riding conditions. To open a cowling 1. Remove the quick fastener screws. 2. Pull the cowling to the open posi- tion, and then install...

  • Page 40

    Instrument and control functions 4-23 4 eau39671 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to th...

  • Page 41

    Instrument and control functions 4-24 4 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting knob on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting kn...

  • Page 42

    Instrument and control functions 4-25 4 eau14915 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing lever and a rebound damping force adjusting knob. Notice eca16570 to avoid damaging the mechanism, do not attempt to move beyond the maxim...

  • Page 43

    Instrument and control functions 4-26 4 ● do not subject the shock ab- sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure. ● do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping perfor...

  • Page 44

    Instrument and control functions 4-27 4 eau44902 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 45

    Instrument and control functions 4-28 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 46

    Instrument and control functions 4-29 4 eau39653 auxiliary dc jack notice eca15431 the accessory connected to the auxiliary dc jack should not be used with the engine turned off, and the load must never exceed 30 w (2.5 a), otherwise the fuse may blow or the battery may discharge. Warning ewa14360 t...

  • Page 47

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 48

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 49

    For your safety – pre-operation checks 5-3 5 instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit cut-off system. • if system is not working correctly, have yamaha dealer check vehicle. 4-26 item checks page u1c...

  • Page 50

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 51

    Operation and important riding points 6-2 6 2. Shift the transmission into the neu- tral position. (see page 6-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. Notice: for maxi- mum engine li...

  • Page 52

    Operation and important riding points 6-3 6 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 53

    Operation and important riding points 6-4 6 1000–1600 km (600–1000 mi) avoid prolonged operation above 5400 r/min. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Notice eca10310 ● keep the engine speed out of the tachometer red zone. ● if any engine trouble should oc- cur d...

  • Page 54

    Periodic maintenance and adjustment 7-1 7 eau17232 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 55

    Periodic maintenance and adjustment 7-2 7 eau17361 owner’s tool kit the owner’s tool kit is located under the rider seat. (see page 4-16.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive mainte...

  • Page 56

    Periodic maintenance and adjustment 7-3 7 eau48490 tip ● from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. ● items marked with an asterisk require special tools, data and technical skills, have a yamaha dealer perform the service. ...

  • Page 57

    Periodic maintenance and adjustment 7-4 7 7 * evaporative emis- sion control system (for california only) • check control system for dam- age. • replace if necessary. √ 8 * air induction sys- tem • check the air cut-off valve, reed valve, and hose for damage. • replace any damaged parts. √ √ no. Ite...

  • Page 58

    Periodic maintenance and adjustment 7-5 7 eau32186 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi...

  • Page 59

    Periodic maintenance and adjustment 7-6 7 9 * swingarm pivot bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ repack. 10 * steering bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ √ √ √...

  • Page 60

    Periodic maintenance and adjustment 7-7 7 18 * front fork • check operation and for oil leak- age. • replace if necessary. √ √ √ √ √ 19 * shock absorber as- sembly • check operation and for oil leak- age. • replace if necessary. √ √ √ √ √ 20 * rear suspension link pivots • apply lithium-soap-based g...

  • Page 61

    Periodic maintenance and adjustment 7-8 7 eau17660 tip ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake and clutch systems • after disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always...

  • Page 62

    Periodic maintenance and adjustment 7-9 7 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau39550 panel a to remove the panel r...

  • Page 63

    Periodic maintenance and adjustment 7-10 7 to install the panel 1. Place the panel in the original posi- tion, and then install the bolt, screw and the quick fasteners. 2. Close the accessory box lid. Eau39571 panel c to remove the panel 1. Remove panel a. (see page 7-9.) 2. Remove the bolt and quic...

  • Page 64

    Periodic maintenance and adjustment 7-11 7 to install the panel 1. Place the panel in the original posi- tion, and then install the bolts and quick fastener. 2. Install panels b and c. Eau47050 panels e and f to remove one of the panels 1. Remove the seats. (see page 4-16.) 2. Remove the bolts and t...

  • Page 65

    Periodic maintenance and adjustment 7-12 7 3. Pull the bottom of the panel out- ward, pull the front of the panel downward, and then slide the pan- el forward to release it in the rear as shown. To install the panel 1. Insert the rear of the panel into the rear cowling as shown, and then insert the ...

  • Page 66

    Periodic maintenance and adjustment 7-13 7 2. Push the bottom of the panel in as shown. 3. Install the bolts and the quick fas- tener screws. 4. Install the seats. 1. Panel e 2. Rear cowling 1. Panel e 2. Fuel tank side cover 1 2 1 2 1. Panel e 1. Panel f 2. Rear cowling 1 1 2 1. Panel f 2. Fuel tan...

  • Page 67

    Periodic maintenance and adjustment 7-14 7 eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in ...

  • Page 68

    Periodic maintenance and adjustment 7-15 7 eau19681 canister (for california only) this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing: ● check each hose connection. ● check each hose a...

  • Page 69

    Periodic maintenance and adjustment 7-16 7 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. Tip skip steps 5–7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. Tip an oil...

  • Page 70

    Periodic maintenance and adjustment 7-17 7 8. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled o...

  • Page 71

    Periodic maintenance and adjustment 7-18 7 eau20015 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the vehicle. In addi- tion, the final gear oil level must be checked and the oil changed as follow...

  • Page 72

    Periodic maintenance and adjustment 7-19 7 5. Refill with the recommended final gear oil to the brim of the filler hole. 6. Check the oil filler bolt gasket for damage, and replace it if neces- sary. 7. Install the oil filler bolt and its gas- ket, and then tighten the bolt to the specified torque. ...

  • Page 73

    Periodic maintenance and adjustment 7-20 7 ervoir cap. Warning! Remove only the coolant reservoir cap. Never attempt to remove the ra- diator cap when the engine is hot. [ewa15161] notice: if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water...

  • Page 74

    Periodic maintenance and adjustment 7-21 7 4. Pull the air filter element out. 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 6. Insert the air filter elem...

  • Page 75

    Periodic maintenance and adjustment 7-22 7 eau44734 checking the engine idling speed check the engine idling speed and, if necessary, have it corrected by a yamaha dealer. Eau21383 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the in...

  • Page 76

    Periodic maintenance and adjustment 7-23 7 eau21752 tires to maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each rid...

  • Page 77

    Periodic maintenance and adjustment 7-24 7 warning ewa10580 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the tires, should be l...

  • Page 78

    Periodic maintenance and adjustment 7-25 7 “broken in”. Therefore, it is ad- visable before doing any high- speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- su...

  • Page 79

    Periodic maintenance and adjustment 7-26 7 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 80

    Periodic maintenance and adjustment 7-27 7 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau43431 front brake pads the front brake calipers are equipped with two s...

  • Page 81

    Periodic maintenance and adjustment 7-28 7 clutch insufficient brake fluid may allow air to enter the brake or clutch systems, pos- sibly causing them to become ineffec- tive. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid leve...

  • Page 82

    Periodic maintenance and adjustment 7-29 7 eau22751 changing the brake and clutch fluids have a yamaha dealer change the brake and clutch fluids at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master ...

  • Page 83

    Periodic maintenance and adjustment 7-30 7 eau44272 checking and lubricating the brake and shift pedals brake pedal shift pedal the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau43600 checking and lubricating ...

  • Page 84

    Periodic maintenance and adjustment 7-31 7 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10741 if t...

  • Page 85

    Periodic maintenance and adjustment 7-32 7 eaum1651 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23251 lubricating the rear suspen- sion the pivoting points of the rear s...

  • Page 86

    Periodic maintenance and adjustment 7-33 7 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau45511 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be ...

  • Page 87

    Periodic maintenance and adjustment 7-34 7 eau39524 battery the battery is located under panel a. (see page 7-9.) this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electro- lyte or to add distilled water. However, the battery lead connections need ...

  • Page 88

    Periodic maintenance and adjustment 7-35 7 3. Fully charge the battery before in- stallation. 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals. Notice eca16530 always keep the battery charged. Storing a discharged battery can cause permanent b...

  • Page 89

    Periodic maintenance and adjustment 7-36 7 rating than recommended to avoid causing extensive dam- age to the electrical system and possibly a fire. [ewa15131] 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows aga...

  • Page 90

    Periodic maintenance and adjustment 7-37 7 1. Remove panel d (if replacing the left headlight bulb) or panel c (if re- placing the right headlight bulb). (see page 7-9.) 2. Disconnect the headlight coupler, and then remove the headlight bulb cover. 3. Unhook the headlight bulb holder, and then remov...

  • Page 91

    Periodic maintenance and adjustment 7-38 7 eau27003 replacing a rear turn signal light bulb or a tail/brake light bulb 1. Remove the passenger seat. (see page 4-16.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt-out bulb by pushing it in and turn...

  • Page 92

    Periodic maintenance and adjustment 7-39 7 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau25871 troubleshooting although yama...

  • Page 93

    Periodic maintenance and adjustment 7-40 7 eau42501 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 94

    Periodic maintenance and adjustment 7-41 7 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 95

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 96

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 97

    Motorcycle care and storage 8-3 8 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stone...

  • Page 98

    Motorcycle care and storage 8-4 8 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 99

    Specifications 9-1 9 dimensions: overall length: 2230 mm (87.8 in) overall width: 750 mm (29.5 in) overall height: 1450 mm (57.1 in) seat height: 805 mm (31.7 in) wheelbase: 1545 mm (60.8 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 3100 mm (122.0 in) weight: with oil and fuel: fjr...

  • Page 100

    Specifications 9-2 9 secondary reduction ratio: 35/37 × 21/27 × 33/9 (2.698) transmission type: constant mesh 5-speed operation: left foot operation gear ratio: 1st: 43/17 (2.529) 2nd: 39/22 (1.773) 3rd: 31/23 (1.348) 4th: 28/26 (1.077) 5th: 26/28 (0.929) chassis: frame type: diamond caster angle: 2...

  • Page 101

    Specifications 9-3 9 rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 125.0 mm (4.92 in) electrical system: ignition system: tci charging system: ac magneto battery: model: gt14b-4 voltage, capacity: 12 v, 12.0 ah headlight: bulb ...

  • Page 102

    Consumer information 10-1 10 eau26352 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 103

    Consumer information 10-2 10 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 4-16.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Eau48270 vehicle emissi...

  • Page 104

    Consumer information 10-3 10 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 105

    Consumer information 10-4 10 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of ...

  • Page 106

    Consumer information 10-5 10 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder t...

  • Page 107

    Consumer information 10-6 10 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u1cy10e0.Book page 6 wednesday, november 18, 2009 2:21 pm.

  • Page 108

    Consumer information 10-7 10 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time state...

  • Page 109

    Consumer information 10-8 10 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plu...

  • Page 110

    Consumer information 10-9 10 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupt...

  • Page 111

    Consumer information 10-10 10 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, co...

  • Page 112

    Index a abs....................................................... 4-12 abs warning light.................................... 4-3 accessory box....................................... 4-20 air filter element, cleaning..................... 7-20 auxiliary dc jack................................... 4-29...

  • Page 113

    Index t tachometer ............................................ 4-4 throttle cable free play, checking ......... 7-22 throttle grip and cable, checking and lubricating ........................................... 7-29 tires...................................................... 7-23 tool kit ............

  • Page 114

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 115

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 116

    Printed in japan 2009.11-0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Dic183.