Yamaha FJR1300AS 2011 Owner's Manual

Manual is about: 2010

Summary of FJR1300AS 2011

  • Page 1

    Dic183 fjr1300as owner’s manual read this manual carefully before operating this vehicle. 1da-28199-e1.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the fjr1300as, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 fjr1300as owner’s manual ©2010 by yamaha motor co., ltd. 1st edition, july 2010 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U1dae1e0.Book page 2 tuesd...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents checking and lubricating the brake and shift pedals .........................6-26 checking and lubricating the brake lever ..........................................6-26 checking and lubricating the centerstand and sidestand ........6-27 lubricating the swingarm pivots ...6-27 lubr...

  • Page 8: Safety Information

    1-1 1 safety information eau10287 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 10: Safety Information

    Safety information 1-3 1 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 11: Safety Information

    Safety information 1-4 1 aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 12: Safety Information

    Safety information 1-5 1 ● check that the fuel cock (if equipped) is in the “off” position and that there are no fuel leaks. ● point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. ● shift the transmission in gear (for models with a ma...

  • Page 13: Description

    Description 2-1 2 eau10410 left view 1. Accessory box (page 3-26) 2. Front fork spring preload adjusting bolt (page 3-29) 3. Front fork rebound damping force adjusting knob (page 3-29) 4. Owner’s tool kit (page 6-2) 5. Rider seat (page 3-22) 6. Passenger seat (page 3-22) 7. Final gear oil filler bol...

  • Page 14: Description

    Description 2-2 2 eau10420 right view 1 2 3,4 5 6 7 8 9 10 11 1. Storage compartment (page 3-26) 2. Fuel tank cap (page 3-20) 3. Fuse box (page 6-31) 4. Abs motor fuse (page 6-31) 5. Windshield (page 3-15) 6. Battery (page 6-29) 7. Main fuse (page 6-31) 8. Front fork compression damping force adjust...

  • Page 15: Description

    Description 2-3 2 eau10430 controls and instruments 1. Rear view mirror (page 3-29) 2. Left handlebar switches (page 3-15) 3. Tachometer (page 3-7) 4. Speedometer (page 3-7) 5. Multi-function display (page 3-8) 6. Front brake fluid reservoir (page 6-23) 7. Right handlebar switches (page 3-15) 8. Bra...

  • Page 16

    Instrument and control functions 3-1 3 eau40472 ycc-s system this vehicle features the ycc-s (yamaha chip controlled-shift) sys- tem. The basic function of this system allows the rider to shift gears without the use of a clutch lever. Furthermore, a shift lever is equipped on the handlebar, allowing...

  • Page 17

    Instrument and control functions 3-2 3 ● an immobilizer system indicator light (see page 3-6.) the key with the red bow is used to reg- ister codes in each standard key. Since re-registering is a difficult process, take the vehicle along with all three keys to a yamaha dealer to have them re-reg- is...

  • Page 18

    Instrument and control functions 3-3 3 eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Tip be sure to use the standard key (black bow) for regular use of the vehi...

  • Page 19

    Instrument and control functions 3-4 3 to unlock the steering push the key into the main switch, and then turn it to “off” while still pushing it. Eau39460 (parking) the steering is locked, and the tail- lights, license plate light and auxiliary lights are on. The hazard lights and turn signal light...

  • Page 20

    Instrument and control functions 3-5 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11123 oil level warn...

  • Page 21

    Instrument and control functions 3-6 3 stop the vehicle when it is safe to do so, and park it away from traffic. Have a yamaha dealer check the ycc-s. Tip in order to be able to move the vehicle after it has stopped, if shifting is impos- sible using the hand shift lever and shift pedal, proceed as ...

  • Page 22

    Instrument and control functions 3-7 3 hours have passed, the indicator light will stop flashing, however the immobi- lizer system is still enabled. The self-diagnosis device also detects problems in the immobilizer system cir- cuits. (see page 3-13 for an explana- tion of the self-diagnosis device....

  • Page 23

    Instrument and control functions 3-8 3 eau40539 multi-function display warning ewa14431 be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function displ...

  • Page 24

    Instrument and control functions 3-9 3 case, pushing the select button switch- es the display between the various trip- meter and odometer modes in the following order: trip f → odo → trip 1 → trip 2 → trip f tip when selecting “trip 1”, “trip 2” or “trip f”, the display flashes for five seconds. To...

  • Page 25

    Instrument and control functions 3-10 3 segments will start flashing. If this oc- curs, have a yamaha dealer check the electrical circuit. Coolant temperature meter the coolant temperature meter indi- cates the temperature of the coolant. The coolant temperature varies with changes in the weather an...

  • Page 26

    Instrument and control functions 3-11 3 ambient temperature mode this display shows the ambient tem- perature from –9 °c to 50 °c in 1 °c in- crements. The temperature displayed may vary from the ambient tempera- ture. Tip ● if the ambient temperature falls be- low –9 °c, a lower temperature than –9...

  • Page 27

    Instrument and control functions 3-12 3 when the average fuel consumption mode is selected, the display flashes for five seconds, and then, depending on the unit set, “av_ _._ km/l” (aver- age distance that can be traveled using 1.0 l of fuel) or “av_ _._ l/100 km” (av- erage amount of fuel necessar...

  • Page 28

    Instrument and control functions 3-13 3 20 km/h (12.5 mi/h)] or when stopped at traffic signals, railroad crossings, etc. Instantaneous fuel consumption mode this display shows the distance that can be traveled on 1.0 imp.Gal of fuel under the current riding conditions. Tip if traveling at speeds un...

  • Page 29

    Instrument and control functions 3-14 3 if a problem is detected in any of those circuits, the engine trouble warning light will come on and the multi-function dis- play will indicate an error code. If the multi-function display indicates any error codes, note the code number, and then have a yamaha...

  • Page 30

    Instrument and control functions 3-15 3 eau12348 handlebar switches left right eau12380 pass switch “ ” press this switch to flash the head- lights. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-...

  • Page 31

    Instrument and control functions 3-16 3 eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when t...

  • Page 32

    Instrument and control functions 3-17 3 and release this switch after start- ing the engine to enable hand shifting. Eau40494 shift pedal this motorcycle is equipped with a con- stant-mesh 5-speed transmission. The shift pedal is located on the left side of the motorcycle. Neutral is at the bottom p...

  • Page 33

    Instrument and control functions 3-18 3 eau40481 hand shift lever “ ”/“ ” the hand shift lever must be enabled by pressing the hand shift control switch prior to shifting gears. Pull the “ ” side of the lever with your index finger to shift up, and push the “ ” side of the lever with your thumb to s...

  • Page 34

    Instrument and control functions 3-19 3 eau39533 abs the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. The abs is monitored by an ecu, which will have recourse to manual braking if a mal- function occurs. Warni...

  • Page 35

    Instrument and control functions 3-20 3 eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 36

    Instrument and control functions 3-21 3 3. Wipe up any spilled fuel immedi- ately. Notice: immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Warning ewa15151 gaso...

  • Page 37

    Instrument and control functions 3-22 3 eau13445 catalytic converters this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such a...

  • Page 38

    Instrument and control functions 3-23 3 to install the passenger seat 1. Insert the projections on the rear of the passenger seat into the seat holders as shown, and then push the front of the seat down to lock it in place. 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passeng...

  • Page 39

    Instrument and control functions 3-24 3 eau39632 adjusting the rider seat height the rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. To change the rider seat height to the high position 1....

  • Page 40

    Instrument and control functions 3-25 3 6. Align the projection on the bottom of the rider seat with the “h” posi- tion slot, and then push the rear of the seat down to lock it in place as shown. 7. Install the passenger seat. To change the rider seat height to the low position 1. Remove the rider s...

  • Page 41

    Instrument and control functions 3-26 3 eau50850 storage compartment the storage compartment is located under the passenger seat. (see page 3-22.) when storing the owner’s manual or other documents in the storage com- partment, be sure to wrap them in a plastic bag so that they will not get wet. Whe...

  • Page 42

    Instrument and control functions 3-27 3 2. Remove the key. Notice eca11800 do not place heat-sensitive items in the accessory box. The accessory box gets extremely hot especially when the engine is running or is hot. Warning ewa11421 ● do not exceed the load limit of 0.3 kg (0.66 lb) for the accesso...

  • Page 43

    Instrument and control functions 3-28 3 eau39621 opening and closing the cowl- ings the cowlings can be tilted back 30 mm (1.18 in) for added ventilation to suit the riding conditions. To open a cowling 1. Remove the quick fastener screws. 2. Pull the cowling to the open posi- tion, and then install...

  • Page 44

    Instrument and control functions 3-29 3 eau39671 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to th...

  • Page 45

    Instrument and control functions 3-30 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting knob on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting kn...

  • Page 46

    Instrument and control functions 3-31 3 eau14916 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing lever and a rebound damping force adjusting knob. Notice eca16570 to avoid damaging the mechanism, do not attempt to move beyond the maxim...

  • Page 47

    Instrument and control functions 3-32 3 warning ewa10221 this shock absorber assembly con- tains highly pressurized nitrogen gas. Read and understand the fol- lowing information before handling the shock absorber assembly. ● do not tamper with or attempt to open the cylinder assembly. ● do not subje...

  • Page 48

    Instrument and control functions 3-33 3 eau15304 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

  • Page 49

    Instrument and control functions 3-34 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Keep the front or rear brake applied. 6. Push the start switch. Does the en...

  • Page 50

    Instrument and control functions 3-35 3 eau39655 auxiliary dc jack warning ewa14360 to prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary dc jack is not being used. Notice eca15431 the accessory connected to the auxiliary dc jack should not be used ...

  • Page 51

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 52

    For your safety – pre-operation checks 4-2 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 53

    For your safety – pre-operation checks 4-3 4 sidestand switch • check operation of ignition circuit cut-off system. • if system is not working correctly, have yamaha dealer check vehicle. 3-33 item checks page u1dae1e0.Book page 3 tuesday, august 24, 2010 5:28 pm.

  • Page 54

    Operation and important riding points 5-1 5 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 55

    Operation and important riding points 5-2 5 ● engine trouble/ycc-s indica- tors and warning light ● immobilizer system indicator light ● abs warning light notice eca11833 if a warning or indicator light does not come on initially when the key is turned to “on”, or if a warning or in- dicator light r...

  • Page 56

    Operation and important riding points 5-3 5 the gears can be shifted using either the shift pedal or the hand shift lever. The hand shift lever has to be enabled by pressing the hand shift control switch prior to being used. Refer to page 3-17 for the shift pedal operation, and to pages 3-16 and 3-1...

  • Page 57

    Operation and important riding points 5-4 5 eau16841 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an ex...

  • Page 58

    Operation and important riding points 5-5 5 ● do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire. ● do not park near grass or other flammable materials which might catch fire. U1dae1e0.Book page 5 tuesday, august 24, 2010 5:28 pm.

  • Page 59

    Periodic maintenance and adjustment 6-1 6 eau17243 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 60

    Periodic maintenance and adjustment 6-2 6 eau17361 owner’s tool kit the owner’s tool kit is located under the rider seat. (see page 3-22.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive mainte...

  • Page 61

    Periodic maintenance and adjustment 6-3 6 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 62

    Periodic maintenance and adjustment 6-4 6 eau1770c general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 * air filter element • clean. √ √ • replace. ...

  • Page 63

    Periodic maintenance and adjustment 6-5 6 10 * steering bearings • check bearing play and steering for roughness. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 20000 km (12000 mi) 11 * chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √ 12 br...

  • Page 64

    Periodic maintenance and adjustment 6-6 6 eau40550 tip ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake and ycc-s clutch service • regularly check and, if necessary, correct the brake and ycc-s clutch fluid levels. • every two years re...

  • Page 65

    Periodic maintenance and adjustment 6-7 6 • replace the brake and ycc-s clutch hoses every four years and if cracked or damaged. U1dae1e0.Book page 7 tuesday, august 24, 2010 5:28 pm.

  • Page 66

    Periodic maintenance and adjustment 6-8 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau39550 panel a to remove the panel r...

  • Page 67

    Periodic maintenance and adjustment 6-9 6 3. Pull the bottom of the panel out- ward, pull the front of the panel downward, and then slide the pan- el forward to release it in the rear as shown. 1. Panel b 2. Bolt 3. Quick fastener screw 1. Panel c 2. Bolt 3. Quick fastener screw 1. Panel b 1. Panel ...

  • Page 68

    Periodic maintenance and adjustment 6-10 6 to install a panel 1. Insert the rear of the panel into the rear cowling as shown, and then insert the top edge of the panel into the fuel tank side cover. 2. Push the bottom of the panel in as shown. 1. Panel c 1. Panel c 1 1 1. Panel b 2. Rear cowling 1. ...

  • Page 69

    Periodic maintenance and adjustment 6-11 6 3. Install the bolts and the quick fas- tener screws. 4. Install the seats. Eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will ...

  • Page 70

    Periodic maintenance and adjustment 6-12 6 tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Eau19886 engine oil and...

  • Page 71

    Periodic maintenance and adjustment 6-13 6 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. Tip skip steps 5–7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. Tip an oil...

  • Page 72

    Periodic maintenance and adjustment 6-14 6 8. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled o...

  • Page 73

    Periodic maintenance and adjustment 6-15 6 eau20016 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the vehicle. In addi- tion, the final gear oil level must be checked and the oil changed as follow...

  • Page 74

    Periodic maintenance and adjustment 6-16 6 5. Refill with the recommended final gear oil to the brim of the filler hole. 6. Check the oil filler bolt gasket for damage, and replace it if neces- sary. 7. Install the oil filler bolt and its gas- ket, and then tighten the bolt to the specified torque. ...

  • Page 75

    Periodic maintenance and adjustment 6-17 6 ervoir cap. Warning! Remove only the coolant reservoir cap. Never attempt to remove the ra- diator cap when the engine is hot. [ewa15161] notice: if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water...

  • Page 76

    Periodic maintenance and adjustment 6-18 6 eau44734 checking the engine idling speed check the engine idling speed and, if necessary, have it corrected by a yamaha dealer. Eau21384 checking the throttle grip free play the throttle grip free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the inne...

  • Page 77

    Periodic maintenance and adjustment 6-19 6 eau21774 tires to maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each rid...

  • Page 78

    Periodic maintenance and adjustment 6-20 6 warning ewa10471 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and brake-related p...

  • Page 79

    Periodic maintenance and adjustment 6-21 6 warning ewa10600 this motorcycle is fitted with super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of bursting at super hi...

  • Page 80

    Periodic maintenance and adjustment 6-22 6 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 81

    Periodic maintenance and adjustment 6-23 6 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau43431 front brake pads the front brake calipers are equipped with two s...

  • Page 82

    Periodic maintenance and adjustment 6-24 6 ycc-s clutch insufficient brake fluid may allow air to enter the brake or ycc-s clutch sys- tems, possibly causing them to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake ...

  • Page 83

    Periodic maintenance and adjustment 6-25 6 eau40601 changing the brake and ycc-s clutch fluids have a yamaha dealer change the brake and ycc-s clutch fluids at the in- tervals specified in the tip after the pe- riodic maintenance and lubrication chart. In addition, have the oil seals of the brake an...

  • Page 84

    Periodic maintenance and adjustment 6-26 6 eau44272 checking and lubricating the brake and shift pedals brake pedal shift pedal the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23153 checking and lubricating ...

  • Page 85

    Periodic maintenance and adjustment 6-27 6 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10741 if t...

  • Page 86

    Periodic maintenance and adjustment 6-28 6 eau23251 lubricating the rear suspen- sion the pivoting points of the rear suspen- sion must be lubricated by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23272 checking the front fork the condition and op...

  • Page 87

    Periodic maintenance and adjustment 6-29 6 eau45511 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place the vehicle on th...

  • Page 88

    Periodic maintenance and adjustment 6-30 6 skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer the fol- lowing first aid. • external: flush with plenty of water. • internal: drink large quan- tities of water or milk and im- mediately call ...

  • Page 89

    Periodic maintenance and adjustment 6-31 6 eau23659 replacing the fuses the main fuse, the fuse boxes and the abs motor fuse are located under pan- el a. (see page 6-8.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the...

  • Page 90

    Periodic maintenance and adjustment 6-32 6 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau40361 headlight bulb if a headlight does not come on, have a...

  • Page 91

    Periodic maintenance and adjustment 6-33 6 eau39880 front turn signal light if a front turn signal light does not come on, have a yamaha dealer check its electrical circuit or replace the bulb. Eau27003 replacing a rear turn signal light bulb or a tail/brake light bulb 1. Remove the passenger seat. ...

  • Page 92

    Periodic maintenance and adjustment 6-34 6 eau24313 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the license plate light bulb socket (together with the bulb) by pulling it out. 3. Remove the burnt-out bulb by pull- ing it out. 4. Ins...

  • Page 93

    Periodic maintenance and adjustment 6-35 6 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 94

    Periodic maintenance and adjustment 6-36 6 eau42502 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 95

    Periodic maintenance and adjustment 6-37 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 96: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 97: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 98: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stone...

  • Page 99: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spa...

  • Page 100: Specifications

    Specifications 8-1 8 dimensions: overall length: 2230 mm (87.8 in) overall width: 750 mm (29.5 in) overall height: 1450 mm (57.1 in) seat height: 805 mm (31.7 in) wheelbase: 1545 mm (60.8 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 3100 mm (122.0 in) weight: curb weight: 295 kg (6...

  • Page 101: Specifications

    Specifications 8-2 8 transmission type: constant mesh 5-speed operation: left foot and left hand gear ratio: 1st: 2.529 (43/17) 2nd: 1.773 (39/22) 3rd: 1.348 (31/23) 4th: 1.077 (28/26) 5th: 0.929 (26/28) chassis: frame type: diamond caster angle: 26.00 ° trail: 109 mm (4.3 in) front tire: type: tube...

  • Page 102: Specifications

    Specifications 8-3 8 wheel travel: 125.0 mm (4.92 in) electrical system: ignition system: tci charging system: ac magneto battery: model: gt14b-4 voltage, capacity: 12 v, 12.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55 w × 2 tail/brake light: 12 ...

  • Page 103: Consumer Information

    Consumer information 9-1 9 eau48611 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number: ...

  • Page 104: Index

    Index a abs....................................................... 3-19 abs warning light.................................... 3-6 accessory box....................................... 3-26 air filter element .................................... 6-17 anti-theft alarm (optional)...................... 3...

  • Page 105: Index

    Index steering, checking ................................ 6-29 storage ................................................... 7-3 storage compartment ........................... 3-26 swingarm pivots, lubricating ................. 6-27 t tachometer ............................................ 3-7 thrott...

  • Page 106

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 107

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 108

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2010.09-0.3 ×1 cr (e) dic183.