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Yamaha FJR13AV(C) Owner's Manual

Other manuals for FJR13AV(C): Service Manual

Summary of FJR13AV(C)

  • Page 1

    3p6-28199-10 fjr13av(c) owner’s manual lit-11626-19-83.

  • Page 2

    Eau10041 u3p610e0.Book page 1 thursday, december 22, 2005 11:16 am.

  • Page 3: Introduction

    Introduction eau10080 congratulations on your purchase of the yamaha fjr13av(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a l...

  • Page 4: Important Manual Information

    Important manual information eau10131 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information and until you have been trained in safe and proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capabilities and the reliability of this motorcycle. *product and specifications are su...

  • Page 6: Important Manual Information

    Important manual information eau10192 fjr13av(c) owner’s manual ©2005 by yamaha motor corporation, u.S.A. 1st edition, december 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P...

  • Page 7: Table of Contents

    Table of contents safety information ..................1-1 location of important labels ...........1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments ..............

  • Page 8: Table Of Contents

    Table of contents lubricating the rear suspension ...6-30 checking the front fork .................6-30 checking the steering ...................6-31 checking the wheel bearings .......6-31 battery ..........................................6-32 replacing the fuses ......................6-33 replacin...

  • Page 9: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 10: Safety Information

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 11: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 12: Safety Information

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 13: Safety Information

    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U3p610e0.Book page 5 thursday, december 22, 2005 11:16 am.

  • Page 14: Safety Information

    Safety information 1-6 1 1 california only 2 california only 5 1 kg (2 lbs) 4br-24877-a0 load limit 4 3 kg (7 lbs) 3tb-24877-a0 load limit 3 california only u3p610e0.Book page 6 thursday, december 22, 2005 11:16 am.

  • Page 15: Safety Information

    Safety information 1-7 1 6 8 7 9 10 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5jw-00 270 kpa, {2.70 kgf/cm 2 }, 39psi 290 kpa, {2.90 kgf/cm 2 }, 42psi 270 kpa, {2.70 kgf/cm 2 }, 39psi 290 kpa, {2.90 kgf/cm 2 }, 42psi 3p6-21668-...

  • Page 16: Description

    Description 2-1 2 eau10410 left view 1. Accessory box (page 3-18) 2. Front fork spring preload adjusting bolt (page 3-21) 3. Front fork rebound damping force adjusting knob (page 3-21) 4. Owner’s tool kit (page 6-1) 5. Rider seat (page 3-14) 6. Passenger seat (page 3-14) 7. Final gear oil filler bol...

  • Page 17: Description

    Description 2-2 2 eau10420 right view 1. Storage compartment (page 3-18) 2. Fuel tank cap (page 3-12) 3. Fuse box (page 6-33) 4. Windshield (page 3-8) 5. Battery (page 6-32) 6. Main fuse (page 6-33) 7. Front fork compression damping force adjusting screw (page 3-21) 8. Brake pedal (page 3-11) 9. Sho...

  • Page 18: Description

    Description 2-3 2 eau10430 controls and instruments 1. Rear view mirror (page 3-21) 2. Clutch lever (page 3-10) 3. Left handlebar switches (page 3-8) 4. Clutch fluid reservoir (page 6-25) 5. Tachometer (page 3-3) 6. Speedometer (page 3-3) 7. Multi-function display (page 3-4) 8. Front brake fluid res...

  • Page 19: Main Switch/steering Lock

    Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau35921 on all electrical circuits are supplied with power, and the meter ...

  • Page 20: Indicator and Warning Lights

    Instrument and control functions 3-2 3 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on wh...

  • Page 21: Speedometer

    Instrument and control functions 3-3 3 cy braking. If the warning light comes on or flashes while riding, have a yamaha dealer check the brake system as soon as possible. The electrical circuit of the warning light can be checked by turning the key to “on”. If the warning light does not come on or r...

  • Page 22: Multi-Function Display

    Instrument and control functions 3-4 3 eau40290 multi-function display warning ewa14430 be sure to stop the vehicle before making any setting changes to the multi-function display. The multi-function display is equipped with the following: ● an odometer (which shows the to- tal distance traveled) ● ...

  • Page 23: Clock

    Instrument and control functions 3-5 3 distance traveled from that point. In that case, pushing the “select” button switches the display between the vari- ous tripmeter and odometer modes in the following order: f-trip → trip 1 → trip 2 → odo → f-trip to reset a tripmeter, select it by push- ing the...

  • Page 24: Caution:

    Instrument and control functions 3-6 3 with the key in the “on” position, the coolant temperature meter indicates the temperature of the coolant. When the key is turned to “on”, all of the dis- play segments of the coolant tempera- ture meter will appear one after the other and then disappear in ord...

  • Page 25: Note:

    Instrument and control functions 3-7 3 ambient temperature mode this display shows the ambient tem- perature from 16 °f to 122 °f in 1 °f in- crements. The temperature displayed may vary from the ambient tempera- ture. Note: ● if the ambient temperature falls be- low 16 °f, a lower temperature than ...

  • Page 26: Caution:

    Instrument and control functions 3-8 3 ● after resetting the average fuel consumption display, “_ _” will be shown for that display until the ve- hicle has traveled 1 km (0.6 mi). Caution: eca15471 if there is a malfunction, “– –” will be displayed. Have a yamaha dealer check the vehicle. Self-diagn...

  • Page 27: Right

    Instrument and control functions 3-9 3 right eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re- leased...

  • Page 28: Caution:

    Instrument and control functions 3-10 3 caution: eca10061 do not use the hazard lights for an extended length of time with the en- gine not running, otherwise the bat- tery may discharge. Eau12830 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the ...

  • Page 29: Shift Pedal

    Instrument and control functions 3-11 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau26822 brake lever the brake le...

  • Page 30: Abs

    Instrument and control functions 3-12 3 eau39530 abs the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. The abs is monitored by an ecu (electronic con- trol unit), which will have recourse to manual braking if a...

  • Page 31: Note:

    Instrument and control functions 3-13 3 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. Eau13220 fuel mak...

  • Page 32: Gasohol

    Instrument and control functions 3-14 3 knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ...

  • Page 33: Rider Seat

    Instrument and control functions 3-15 3 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passenger seat. 2. Push the rider seat lock lever, lo- cated under the back of the rider seat, to the left as shown, and then pull the seat off. To install the rider seat 1. Insert the projec...

  • Page 34: The High Position

    Instrument and control functions 3-16 3 eau39632 adjusting the rider seat height the rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. To change the rider seat height to the high position 1....

  • Page 35: The Low Position

    Instrument and control functions 3-17 3 6. Align the projection on the bottom of the rider seat with the “h” posi- tion slot, and then push the rear of the seat down to lock it in place as shown. 7. Install the passenger seat. To change the rider seat height to the low position 1. Remove the rider s...

  • Page 36: Storage Compartments

    Instrument and control functions 3-18 3 eau40250 storage compartments this vehicle is equipped with two stor- age compartments. Storage compartment a is located un- der the rider seat. (see page 3-14.) storage compartment b is located un- der the passenger seat. (see page 3-14.) warning ewa14420 ● d...

  • Page 37: Caution:

    Instrument and control functions 3-19 3 caution: eca11800 do not place heat-sensitive items in the accessory box. The accessory box gets extremely hot especially when the engine is running or is hot. Warning ewa11421 ● do not exceed the load limit of 0.3 kg (0.66 lb) for the accessory box. ● do not ...

  • Page 38: Opening And Closing The

    Instrument and control functions 3-20 3 eau39621 opening and closing the cowlings the cowlings can be tilted back 30 mm (1.18 in) for added ventilation to suit the riding conditions. To open a cowling 1. Remove the quick fastener screws. 2. Pull the cowling to the open posi- tion, and then install t...

  • Page 39: Rear View Mirrors

    Instrument and control functions 3-21 3 eau39671 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to th...

  • Page 40: Rebound Damping Force

    Instrument and control functions 3-22 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting knob on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting kn...

  • Page 41: Assembly

    Instrument and control functions 3-23 3 eau14911 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing lever and a rebound damping force adjusting knob. Caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or min...

  • Page 42: Formance.

    Instrument and control functions 3-24 3 ● do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. ● always have a yamaha dealer service the shock absorber. Eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand o...

  • Page 43: Warning

    Instrument and control functions 3-25 3 eau15321 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 44: Yes

    Instrument and control functions 3-26 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 45: Auxiliary Dc Jack

    Instrument and control functions 3-27 3 eau39651 auxiliary dc jack this vehicle is equipped with an auxilia- ry dc jack in the accessory box. A 12-v accessory connected to the auxiliary jack can be used when the key is in the “on” position and should only be used when the engine is running. Caution:...

  • Page 46: Pre-Operation Checks

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 47: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-13 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 48: Pre-Operation Checks

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-20, 6-27 control cables • make sure that operation is smooth. • lubricate if necessary. 6-27 wheel...

  • Page 49: Warning

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 50: Caution:

    Operation and important riding points 5-2 5 caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control ...

  • Page 51: Note:

    Operation and important riding points 5-3 5 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 52: Caution:

    Operation and important riding points 5-4 5 caution: eca10331 after 1000 km (600 mi) of operation, the engine oil and final gear oil must be changed, and the oil filter car- tridge or element replaced. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep ...

  • Page 53: Warning

    Periodic maintenance and minor repair 6-1 6 eau17231 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and lubrication...

  • Page 54: Warning

    Periodic maintenance and minor repair 6-2 6 warning ewa10340 modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a yamaha dealer before at- tempting any changes. U3p610e0.Book page 2 thursday, december 22, 2005 11:...

  • Page 55

    Periodic maintenance and minor repair 6-3 6 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 ...

  • Page 56

    Periodic maintenance and minor repair 6-4 6 eau32183 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 ...

  • Page 57

    Periodic maintenance and minor repair 6-5 6 9 * swingarm pivot bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ repack. 10 * steering bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease every ...

  • Page 58

    Periodic maintenance and minor repair 6-6 6 18 * rear suspension link pivots • apply lithium-soap-based grease lightly. √ 19 engine oil • change (warm engine before draining). √ √ √ √ √ √ 20 * engine oil filter car- tridge • replace. √ √ √ 21 * cooling system • check hoses for cracks or dam- age. • ...

  • Page 59: Note:

    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Note: from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Eau17660 note: ● th...

  • Page 60: Removing and Installing

    Periodic maintenance and minor repair 6-8 6 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau39550 panel a to remove the panel r...

  • Page 61: Panel C

    Periodic maintenance and minor repair 6-9 6 to install the panel 1. Place the panel in the original posi- tion, and then install the bolt, screw and the quick fasteners. 2. Close the accessory box lid. Eau39570 panel c to remove the panel 1. Remove panel a. (see page 6-8.) 2. Remove the bolt and qui...

  • Page 62: Caution:

    Periodic maintenance and minor repair 6-10 6 caution: eca15420 do not remove the headlight beam adjusting cable. To install the panel 1. Place the panel in the original posi- tion, and then install the bolts and quick fastener. 2. Install panels b and c. Eau39591 panel e to remove the panel 1. Remov...

  • Page 63: Panel F

    Periodic maintenance and minor repair 6-11 6 eau39601 panel f to remove the panel 1. Remove the seats. (see page 3-14.) 2. Remove the bolt and the quick fas- tener screws, and then take the panel off. To install the panel 1. Place the panel in the original posi- tion, and then install the bolt and t...

  • Page 64: Note:

    Periodic maintenance and minor repair 6-12 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark p...

  • Page 65: Engine Oil and Oil Filter

    Periodic maintenance and minor repair 6-13 6 eau19881 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 66: Note:

    Periodic maintenance and minor repair 6-14 6 note: an oil filter wrench is available at a yamaha dealer. 5. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: make sure that the o-ring is properly seated. 6. Install the new oil filter cartridge, and then tighten i...

  • Page 67: Caution:

    Periodic maintenance and minor repair 6-15 6 caution: eca11620 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specified. In addition...

  • Page 68: Note:

    Periodic maintenance and minor repair 6-16 6 2. Remove the oil filler bolt, and then check the oil level in the final gear case. Note: the oil level should be at the brim of the filler hole. 3. If the oil is below the brim of the fill- er hole, add sufficient oil of the rec- ommended type to raise i...

  • Page 69: Coolant

    Periodic maintenance and minor repair 6-17 6 eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau39510 to check the coolant level the coolant level should be...

  • Page 70: Against Frost and Corrosion.

    Periodic maintenance and minor repair 6-18 6 wise the engine may not be sufficiently cooled and the cool- ing system will not be protected against frost and corrosion. ● if water has been added to the coolant, have a yamaha dealer check the antifreeze content of the coolant as soon as possible, othe...

  • Page 71: Caution:

    Periodic maintenance and minor repair 6-19 6 4. Pull the air filter element out. 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 6. Insert the air filter el...

  • Page 72: Free Play

    Periodic maintenance and minor repair 6-20 6 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

  • Page 73: Warning

    Periodic maintenance and minor repair 6-21 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

  • Page 74: Warning

    Periodic maintenance and minor repair 6-22 6 warning ewa10580 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the tires, should be...

  • Page 75: Before A High-Speed Run.

    Periodic maintenance and minor repair 6-23 6 “broken in”. Therefore, it is ad- visable before doing any high- speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- ...

  • Page 76: Approved By Yamaha.

    Periodic maintenance and minor repair 6-24 6 any consequences caused by the use of items which have not been approved by yamaha. Eau22072 clutch lever since this model is equipped with a hy- draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clu...

  • Page 77: Checking The Front And Rear

    Periodic maintenance and minor repair 6-25 6 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22420 front brake pads each front brake pad is provided with a wear i...

  • Page 78: Clutch

    Periodic maintenance and minor repair 6-26 6 clutch insufficient brake fluid may allow air to enter the brake or clutch systems, pos- sibly causing them to become ineffec- tive. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid le...

  • Page 79: Changing The Brake and

    Periodic maintenance and minor repair 6-27 6 eau22750 changing the brake and clutch fluids have a yamaha dealer change the brake and clutch fluids at the intervals specified in the note after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch mast...

  • Page 80: Brake and Shift Pedals

    Periodic maintenance and minor repair 6-28 6 eau23131 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23140 checking and lubricating the brake and clutch l...

  • Page 81: Centerstand And Sidestand

    Periodic maintenance and minor repair 6-29 6 eau23211 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10740 if...

  • Page 82: Lubricating The Rear

    Periodic maintenance and minor repair 6-30 6 eau23250 lubricating the rear suspension the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the fron...

  • Page 83: Checking The Steering

    Periodic maintenance and minor repair 6-31 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 84: Battery

    Periodic maintenance and minor repair 6-32 6 eau39520 battery the battery is located under panel a. (see page 6-8.) this vehicle is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the ...

  • Page 85: Er, Have A Yamaha Dealer

    Periodic maintenance and minor repair 6-33 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau23656 replacing the fuses the main fuse, the fuse boxes and the abs motor fuse are located under pan- el a. (s...

  • Page 86: Caution:

    Periodic maintenance and minor repair 6-34 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

  • Page 87: Warning

    Periodic maintenance and minor repair 6-35 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

  • Page 88: Front Turn Signal Light

    Periodic maintenance and minor repair 6-36 6 eau39880 front turn signal light if a front turn signal light does not come on, have a yamaha dealer check its electrical circuit or replace the bulb. Eau27001 replacing a rear turn signal light bulb or a tail/brake light bulb 1. Remove the passenger seat...

  • Page 89: Replacing The License Plate

    Periodic maintenance and minor repair 6-37 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...

  • Page 90: Troubleshooting Charts

    Periodic maintenance and minor repair 6-38 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 91: Engine Overheating

    Periodic maintenance and minor repair 6-39 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...

  • Page 92: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau26060 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

  • Page 94: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26241 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust wi...

  • Page 95: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna...

  • Page 96: Specifications

    Specifications 8-1 8 dimensions: overall length: 2230 mm (87.8 in) overall width: 750 mm (29.5 in) overall height: 1450 mm (57.1 in) seat height: 800 mm (31.5 in) wheelbase: 1545 mm (60.8 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 3100 mm (122.0 in) weight: with oil and fuel: 291...

  • Page 97: Specifications

    Specifications 8-2 8 5th: 26/28 (0.929) chassis: frame type: diamond caster angle: 26.00 ° trail: 109.0 mm (4.29 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: metzeler/roadtec z6g manufacturer/model: bridgestone/bt020f rear tire: type: tubeless size: 180/55 zr17m/c (7...

  • Page 98: Specifications

    Specifications 8-3 8 voltage, capacity: 12 v, 12.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55.0 w × 2 tail/brake light: 12 v, 5.0 w/21.0 w × 2 front turn signal/position light: 12 v, 21 w/5.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 license...

  • Page 99: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 100: Consumer Information

    Consumer information 9-2 9 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 3-14.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. 1. Model label u3p610e0.B...

  • Page 101: Consumer Information

    Consumer information 9-3 9 eau26550 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corporat...

  • Page 102: Consumer Information

    Consumer information 9-4 9 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 103: Consumer Information

    Consumer information 9-5 9 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder tha...

  • Page 104: Consumer Information

    Consumer information 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u3p610e0.Book page 6 thursday, december 22, 2005 11:16 am.

  • Page 105: Consumer Information

    Consumer information 9-7 9 eau26661 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty u3p610e0.Book page 7 thursday, december 22, 2005 11:16 am.

  • Page 106: Consumer Information

    Consumer information 9-8 9 u3p610e0.Book page 8 thursday, december 22, 2005 11:16 am.

  • Page 107: Consumer Information

    Consumer information 9-9 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted...

  • Page 108: Consumer Information

    Consumer information 9-10 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, cont...

  • Page 109: Index

    Index a abs ...................................................... 3-12 abs warning light ................................... 3-2 accessories and replacement parts ..... 6-23 accessory box ...................................... 3-18 air filter element, cleaning .................... 6-18 auxiliary dc...

  • Page 110: Index

    Index t tachometer............................................. 3-3 throttle cable free play, checking ......... 6-20 throttle grip and cable, checking and lubricating ........................................... 6-27 tires ...................................................... 6-20 tool kit ...........

  • Page 111

    Printed in japan 2006.01-1.7 ×1 cr (e) printed on recycled paper yamaha motor co., ltd..