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- FZ6-N
- Owner's Manual
Yamaha FZ6-N Owner's Manual
Summary of FZ6-N
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Printed on recycled paper yamaha motor co., ltd. Printed in japan 2004.07-0.4 × 2 cr (e) 1b3-28199-e1 fz6-n owner’s manual.
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Eau26941 declaration of conformity we hereby declare that the product: is in compliance with following norm(s) or documents: type-designation: 5sl-00, 5vs-00, 5vx-00, 3ht-00, 5ux-00, 5ux-10, 5ks-00 and 5ks-10 r&tte directive(1999/5/ec) en300 330-2 v1.1.1(2001-6), en60950(2000) two or three-wheel mot...
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Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the fz6-n, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...
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Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...
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Important manual information eau10200 fz6-n owner’s manual ©2004 by yamaha motor co., ltd. 1st edition, june 2004 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U1b3e1e0.Book page 2 thursday,...
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Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....
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Table of contents replacing a turn signal light bulb ...........................................6-30 replacing the license plate light bulb ...........................................6-30 replacing an auxiliary light bulb ...6-31 supporting the motorcycle ............6-31 front wheel ..................
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1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...
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Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...
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Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....
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Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...
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Description 2-1 2 eau10410 left view 1. Main fuse (page 6-27) 2. Battery (page 6-26) 3. Air filter element (page 6-11) 4. Idle adjusting screw (page 6-12) 5. Shock absorber assembly spring preload adjusting ring (page 3-15) 6. Owner’s tool kit (page 6-1) 7. Storage compartment (page 3-14) 8. Shift p...
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Description 2-2 2 eau10420 right view 1. Fuse box (page 6-27) 2. Rear brake fluid reservoir (page 6-18) 3. Coolant reservoir cap (page 6-9) 4. Engine oil filler cap (page 6-6) 5. Front brake fluid reservoir (page 6-18) 6. Dipstick (page 6-6) 7. Brake pedal (page 3-11) u1b3e1e0.Book page 2 thursday, ...
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Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-8) 3. Lcd tachometer (page 3-5) 4. Multi-function display (page 3-5) 5. Right handlebar switches (page 3-8) 6. Brake lever (page 3-10) 7. Throttle grip (page 6-13) 8. Main switch/steeri...
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Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...
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Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...
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Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...
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Instrument and control functions 3-4 3 eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warning light “ ” this warning light comes on when the engine oil level is low. The electrical circuit of the warning lig...
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Instrument and control functions 3-5 3 eau32922 lcd tachometer the lcd tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, all of the display segments of the lcd ta- chometer will appear one after the oth- er across the r/...
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Instrument and control functions 3-6 3 ● two tachometers, one lcd and one digital (which show engine r/min) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the dista...
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Instrument and control functions 3-7 3 air intake temperature mode the temperature displayed may vary from the outside temperature depend- ing on engine conditions. To switch the clock to the air intake temperature mode, first set the display to the odom- eter or tachometer mode, and then push the “...
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Instrument and control functions 3-8 3 note: make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer- ence, which may prevent the engine from starting. 2. If the en...
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Instrument and control functions 3-9 3 right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. T...
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Instrument and control functions 3-10 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...
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Instrument and control functions 3-11 3 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13070 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tu...
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Instrument and control functions 3-12 3 eau13210 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling ...
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Instrument and control functions 3-13 3 eau13410 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● make sure that the end of the fuel tank breather hose is no...
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Instrument and control functions 3-14 3 2. Push the rear of the seat down to lock it in place. 3. Remove the key. Note: make sure that the seat is properly se- cured before riding. Eau14421 storage compartment this storage compartment is designed to hold a genuine yamaha u-lock. (other locks may not...
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Instrument and control functions 3-15 3 eau36460 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as ...
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Instrument and control functions 3-16 3 eau15300 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...
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Instrument and control functions 3-17 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...
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Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...
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Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-12 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...
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Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-13, 6-22 control cables • make sure that operation is smooth. • lubricate if necessary. 6-21 drive...
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Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...
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Operation and important riding points 5-2 5 caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power available for star...
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Operation and important riding points 5-3 5 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine while...
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Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...
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Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...
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Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...
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Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...
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Periodic maintenance and minor repair 6-4 6 eau18670 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components o...
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Periodic maintenance and minor repair 6-5 6 eau18751 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. Eau33020 panel a to remove the pa...
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Periodic maintenance and minor repair 6-6 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark pl...
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Periodic maintenance and minor repair 6-7 6 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. Note: the engine oil should be between the minimum and maximum level marks. 5. If the engine oil is...
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Periodic maintenance and minor repair 6-8 6 note: an oil filter wrench is available at a yamaha dealer. 5. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: make sure that the o-ring is properly seated. 6. Install the new oil filter cartridge with an oil filter w...
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Periodic maintenance and minor repair 6-9 6 note: after the engine is started, the engine oil level warning light should go off if the oil level is sufficient. Caution: eca10400 if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha dealer check the ...
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Periodic maintenance and minor repair 6-10 6 6. Add coolant or distilled water to raise the coolant to the specified level, close the coolant reservoir cap, and then place the fuel tank in the original position and install the bolts. 7. Install the seat. Caution: eca10470 ● if coolant is not availab...
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Periodic maintenance and minor repair 6-11 6 eau34422 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dust...
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Periodic maintenance and minor repair 6-12 6 warning ewa12471 be sure to place the hoses in their original position as shown. 8. Install the seat. Eau34300 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in t...
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Periodic maintenance and minor repair 6-13 6 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21400 adj...
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Periodic maintenance and minor repair 6-14 6 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the motorcycle! Operation of an overloaded m...
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Periodic maintenance and minor repair 6-15 6 warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and brake related...
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Periodic maintenance and minor repair 6-16 6 “broken in”. Therefore, it is ad- visable before doing any high- speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- ...
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Periodic maintenance and minor repair 6-17 6 note: if the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a yamaha dealer check the internal clutch mechanism. Eau36500 adjusting the rear brake light switch the rear brake light switch, whi...
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Periodic maintenance and minor repair 6-18 6 indicator groove has almost disap- peared, have a yamaha dealer replace the brake pads as a set. Eau22500 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less t...
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Periodic maintenance and minor repair 6-19 6 ● be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clea...
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Periodic maintenance and minor repair 6-20 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau34361 to adjust the drive chain slack 1. Loosen the axle nut, then loosen the locknut at each end of the swingarm. 2. To tighten the drive chain, turn the adjusting nut at each end of the ...
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Periodic maintenance and minor repair 6-21 6 eau23021 lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service t...
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Periodic maintenance and minor repair 6-22 6 eau23110 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. Ea...
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Periodic maintenance and minor repair 6-23 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...
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Periodic maintenance and minor repair 6-24 6 eaum1650 lubricating the swingarm pivots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be checke...
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Periodic maintenance and minor repair 6-25 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...
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Periodic maintenance and minor repair 6-26 6 eau34371 battery the battery is located under the fuel tank. (see page 6-11.) this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge...
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Periodic maintenance and minor repair 6-27 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau32842 replacing the fuses the main fuse is located under the fuel tank. (see page 6-11.) the fuse box is locat...
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Periodic maintenance and minor repair 6-28 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...
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Periodic maintenance and minor repair 6-29 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....
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Periodic maintenance and minor repair 6-30 6 4. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 5. Install the socket (together with the bulb) by turning it clockwise. 6. Install the seat. Eau24201 replacing a turn signal light bulb 1. Remove the turn sign...
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Periodic maintenance and minor repair 6-31 6 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau34400 replacing an auxiliary ligh...
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Periodic maintenance and minor repair 6-32 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau34390 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely supp...
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Periodic maintenance and minor repair 6-33 6 eau24860 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by install- ing the bolts. Note: make sure that there is enough s...
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Periodic maintenance and minor repair 6-34 6 5. Push the wheel forward, and then remove the drive chain from the rear sprocket. Note: ● if the drive chain is difficult to re- move, remove the wheel axle first, and then lift the wheel upward enough to remove the drive chain from the rear sprocket. ● ...
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Periodic maintenance and minor repair 6-35 6 2. Install the drive chain onto the rear sprocket. 3. Install the axle nut, and then lower the rear wheel so that it is on the ground. 4. Adjust the drive chain slack. (see page 6-19.) 5. Tighten the axle nut to the speci- fied torque. Eau25870 troublesho...
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Periodic maintenance and minor repair 6-36 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...
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Periodic maintenance and minor repair 6-37 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...
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Motorcycle care and storage 7-1 7 eau26040 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...
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Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...
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Motorcycle care and storage 7-3 7 caution: eca10800 ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the...
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Motorcycle care and storage 7-4 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna...
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Specifications 8-1 8 dimensions: overall length: 2095 mm (82.5 in) overall width: 755 mm (29.7 in) overall height: 1085 mm (42.7 in) seat height: 795 mm (31.3 in) wheelbase: 1440 mm (56.7 in) ground clearance: 145 mm (5.71 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: 201...
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Specifications 8-2 8 gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) chassis: frame type: diamond caster angle: 25.00 ° trail: 97.5 mm (3.84 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: bri...
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Specifications 8-3 8 electrical system: ignition system: transistorized coil ignition (digital) charging system: a.C. Magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage x quantity: headlight: 12 v, 60 w/55.0 w × 1 tail/brake ligh...
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Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...
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Consumer information 9-2 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-13.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u1b3e1e0.Book page 2 thu...
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Index a air filter element, replacing ................... 6-11 anti-theft alarm (optional) ....................... 3-8 auxiliary light bulb, replacing ................ 6-31 b battery .................................................. 6-26 brake and clutch levers, checking and lubricating...............
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Index turn signal switch ................................... 3-9 v valve clearance, adjusting .................... 6-13 vehicle identification number .................. 9-1 w wheel bearings, checking..................... 6-25 wheel (front) ......................................... 6-32 wheel (rear) ...
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U1b3e1e0.Book page 3 thursday, july 8, 2004 11:49 am.
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Printed on recycled paper yamaha motor co., ltd. Printed in japan 2004.07-0.4 × 2 cr (e) 1b3-28199-e1 fz6-n owner’s manual.