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Yamaha FZ6RY Owner's Manual

Other manuals for FZ6RY: Service Manual
Manual is about: FZ6R 2009

Summary of FZ6RY

  • Page 1

    Dic183 36p-28199-10 fz6ry(c) owner’s manual read this manual carefully before operating this vehicle. Lit-11626-22-77.

  • Page 2

    Eau10042 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U36p10e0.Book page 1 thursday, november 13, 2008 4:45 pm.

  • Page 3

    Introduction eau10083 congratulations on your purchase of the yamaha fz6ry(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a lea...

  • Page 4

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5

    Important manual information eau10193 fz6ry(c) owner’s manual ©2008 by yamaha motor corporation, u.S.A. 1st edition, october 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P/n ...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents replacing the headlight bulb ........7-36 replacing the tail/brake light bulb ...........................................7-37 replacing a turn signal light bulb ...........................................7-38 replacing the license plate light bulb .....................................

  • Page 8

    Location of important labels 1-1 1 eau10383 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 4 5 6 1 2 3 cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. Warning improper loading can cause loss of control. Read owner’s manual for proper loading. 3jj-28446-a1 notice 4b5-2815k-00 u36p10e0.Book page 2 ...

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    Location of important labels 1-3 1 california only 8 california only 9 california only 7 u36p10e0.Book page 3 thursday, november 13, 2008 4:45 pm.

  • Page 11

    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 12

    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 13

    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 14

    Safety information 2-4 2 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 15

    Description 3-1 3 eau10410 left view 1 2 3,4 5 6 7 8 9 1. Air filter element (page 7-19) 2. Passenger seat lock (page 4-13) 3. Main fuse (page 7-35) 4. Fuse box (page 7-35) 5. Storage compartment (page 4-17) 6. Owner’s tool kit (page 7-2) 7. Shift pedal (page 4-10) 8. Engine oil filter cartridge (pa...

  • Page 16

    Description 3-2 3 eau10420 right view 6 7 8 9 10 5 1 2 3 4 1. Helmet holder (page 4-17) 2. Battery (page 7-34) 3. Rear brake fluid reservoir (page 7-26) 4. Engine oil filler cap (page 7-13) 5. Radiator cap (page 7-16) 6. Coolant reservoir (page 7-16) 7. Coolant drain bolt (page 7-18) 8. Engine oil d...

  • Page 17

    Description 3-3 3 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 4-9) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function meter unit (page 4-5) 5. Front brake fluid reservoir (page 7-26) 6. Right handlebar switches (page 4-8) 7. Th...

  • Page 18

    Instrument and control functions 4-1 4 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10540 on all electrical circuits are supplied with power, and the meter ...

  • Page 19

    Instrument and control functions 4-2 4 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Eau11004 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau...

  • Page 20

    Instrument and control functions 4-3 4 circuit, the following cycle will be repeated until the malfunction is corrected: the oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a yamaha dealer check the vehicle. Eau11427 coolant temperature warning light “...

  • Page 21

    Instrument and control functions 4-4 4 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 22

    Instrument and control functions 4-5 4 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 4-8 for an explanation o...

  • Page 23

    Instrument and control functions 4-6 4 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in order to te...

  • Page 24

    Instrument and control functions 4-7 4 mode “f-trip” and start counting the distance traveled from that point. In that case, push the “select” button to switch the display between the various tripmeter and odometer modes in the following order: f-trip → trip a → trip b → odo → f-trip to reset a trip...

  • Page 25

    Instrument and control functions 4-8 4 self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on and the display will indi- cate an error code. The se...

  • Page 26

    Instrument and control functions 4-9 4 eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re- leased, the ...

  • Page 27

    Instrument and control functions 4-10 4 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26823 brake lever the brake le...

  • Page 28

    Instrument and control functions 4-11 4 eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 29

    Instrument and control functions 4-12 4 3. Wipe up any spilled fuel immedi- ately. Notice: immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Warning ewa15151 gaso...

  • Page 30

    Instrument and control functions 4-13 4 eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such as ...

  • Page 31

    Instrument and control functions 4-14 4 to install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passenger...

  • Page 32

    Instrument and control functions 4-15 4 eau47450 adjusting the rider seat height the rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. To change the rider seat height to the high position 1....

  • Page 33

    Instrument and control functions 4-16 4 6. Install the passenger seat. To change the rider seat height to the low position 1. Remove the passenger and rider seats. (see page 4-13.) 2. Remove the rider seat height posi- tion adjuster by removing the ad- juster bolts. 3. Install the rider seat height ...

  • Page 34

    Instrument and control functions 4-17 4 eau47350 helmet holder the helmet holder is located under the passenger seat. A helmet holding cable is provided in the owner’s tool kit to se- cure a helmet to the helmet holder. To secure a helmet to the helmet holder 1. Remove the passenger seat. (see page ...

  • Page 35

    Instrument and control functions 4-18 4 when washing the vehicle, be careful not to let any water enter the storage compartment. Eau46830 handlebar position the handlebars can be adjusted to one of two positions to suit the rider’s pref- erence. Have a yamaha dealer adjust the position of the handle...

  • Page 36

    Instrument and control functions 4-19 4 eau47000 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring pr...

  • Page 37

    Instrument and control functions 4-20 4 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

  • Page 38

    Instrument and control functions 4-21 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 39

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 40

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 41

    For your safety – pre-operation checks 5-3 5 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 42

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 43

    Operation and important riding points 6-2 6 2. Shift the transmission into the neu- tral position. (see page 6-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. Notice: for maxi- mum engine li...

  • Page 44

    Operation and important riding points 6-3 6 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 45

    Operation and important riding points 6-4 6 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Notice eca10310 ● keep the engine speed out of the tachometer red zone. ● if any engine trouble should oc- cur during the engine break-in period, immediately have a yamaha dealer chec...

  • Page 46

    Periodic maintenance and adjustment 7-1 7 eau17232 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 47

    Periodic maintenance and adjustment 7-2 7 eau17542 owner’s tool kit the owner’s tool kit is located under the passenger seat. (see page 4-13.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive ma...

  • Page 48

    Periodic maintenance and adjustment 7-3 7 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi...

  • Page 49

    Periodic maintenance and adjustment 7-4 7 eau32185 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi...

  • Page 50

    Periodic maintenance and adjustment 7-5 7 9 * swingarm pivot bearings • check operation and for exces- sive play. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 30000 mi (50000 km) 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o...

  • Page 51

    Periodic maintenance and adjustment 7-6 7 17 sidestand pivot • check operation. • apply lithium-soap-based grease lightly. √ √ √ √ √ 18 * sidestand switch • check operation and replace if necessary. √ √ √ √ √ √ 19 * front fork • check operation and for oil leak- age. • replace if necessary. √ √ √ √ ...

  • Page 52

    Periodic maintenance and adjustment 7-7 7 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Tip from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Eau17650 tip ● air filt...

  • Page 53

    Periodic maintenance and adjustment 7-8 7 • replace the brake hoses every four years and if cracked or damaged. U36p10e0.Book page 8 thursday, november 13, 2008 4:45 pm.

  • Page 54

    Periodic maintenance and adjustment 7-9 7 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 55

    Periodic maintenance and adjustment 7-10 7 2. Remove the quick fastener and the bolts, and then take the cowl- ing off. 3. Remove the turn signal light lead from the guide, and then discon- nect the turn signal light lead cou- pler. To install the cowling 1. Connect the turn signal light cou- pler, ...

  • Page 56

    Periodic maintenance and adjustment 7-11 7 to install the panel place the panel in the original position, and then install the bolt and the quick fastener. Eau47370 panels b and c to remove one of the panels 1. Remove the quick fastener and the bolt. 2. Slide the panel backward, and then lift up the...

  • Page 57

    Periodic maintenance and adjustment 7-12 7 2. Install the bolt and the quick fas- tener. Eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly...

  • Page 58

    Periodic maintenance and adjustment 7-13 7 tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Eau19672 canister (for ...

  • Page 59

    Periodic maintenance and adjustment 7-14 7 tip the engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 6. Insert ...

  • Page 60

    Periodic maintenance and adjustment 7-15 7 tip an oil filter wrench is available at a yamaha dealer. 6. Apply a thin coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wr...

  • Page 61

    Periodic maintenance and adjustment 7-16 7 addition, do not use oils labeled “energy conserving ii” or higher. ● make sure that no foreign mate- rial enters the crankcase. 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediate...

  • Page 62

    Periodic maintenance and adjustment 7-17 7 tip the coolant should be between the minimum and maximum level marks. 4. If the coolant is at or below the minimum level mark, remove cowl- ing c. (see page 7-9.) 5. Remove the coolant reservoir breather hose from the guide, and then remove the coolant res...

  • Page 63

    Periodic maintenance and adjustment 7-18 7 eau47320 to change the coolant 1. Place the vehicle on a level sur- face and let the engine cool if nec- essary. 2. Remove cowlings a and c. (see page 7-9.) 3. Place a container under the engine to collect the used coolant. 4. Remove the radiator cap. Warni...

  • Page 64

    Periodic maintenance and adjustment 7-19 7 11. Install the coolant reservoir and its reservoir cover by placing them in the original position, and then in- stalling the bolts. 12. Pour the specified amount of the recommended coolant into the ra- diator and reservoir. 13. Install the radiator cap. 14...

  • Page 65

    Periodic maintenance and adjustment 7-20 7 case cover, be careful not to al- low foreign objects to drop into the air intake manifold. [eca12881] 5. Pull the air filter element out. 6. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly...

  • Page 66

    Periodic maintenance and adjustment 7-21 7 eau44734 checking the engine idling speed check the engine idling speed and, if necessary, have it corrected by a yamaha dealer. Eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the th...

  • Page 67

    Periodic maintenance and adjustment 7-22 7 eau21752 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each rid...

  • Page 68

    Periodic maintenance and adjustment 7-23 7 warning ewa10580 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the tires, should be l...

  • Page 69

    Periodic maintenance and adjustment 7-24 7 “broken in”. Therefore, it is ad- visable before doing any high- speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- su...

  • Page 70

    Periodic maintenance and adjustment 7-25 7 tip if the specified clutch lever free play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable. 2. Remove cowlings a and b. (see page 7-9.) 3. Loosen ...

  • Page 71

    Periodic maintenance and adjustment 7-26 7 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22420 front brake pads each front brake pad is provided with a wear ind...

  • Page 72

    Periodic maintenance and adjustment 7-27 7 before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear...

  • Page 73

    Periodic maintenance and adjustment 7-28 7 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22773 to check the drive chain slack 1. Place the motorcycle on the side- stand. Tip when checking and adjusting the drive chain slack, there s...

  • Page 74

    Periodic maintenance and adjustment 7-29 7 3. Tighten the axle nut, and then tighten the locknuts to the speci- fied torque. Eau23023 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart...

  • Page 75

    Periodic maintenance and adjustment 7-30 7 eau23093 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move ...

  • Page 76

    Periodic maintenance and adjustment 7-31 7 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithium-...

  • Page 77

    Periodic maintenance and adjustment 7-32 7 eau23202 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10731 if the sidestand does not move...

  • Page 78

    Periodic maintenance and adjustment 7-33 7 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be ...

  • Page 79

    Periodic maintenance and adjustment 7-34 7 eau33654 battery this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electro- lyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. Warning ew...

  • Page 80

    Periodic maintenance and adjustment 7-35 7 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. 3. Fully charge the battery before in- stallation. 4. After installation, make sure that the battery leads are properly con- nected t...

  • Page 81

    Periodic maintenance and adjustment 7-36 7 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau47410 replacing the headlight bulb this model is equipped wi...

  • Page 82

    Periodic maintenance and adjustment 7-37 7 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the cowlings. 7. H...

  • Page 83

    Periodic maintenance and adjustment 7-38 7 eau24204 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock...

  • Page 84

    Periodic maintenance and adjustment 7-39 7 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle is...

  • Page 85

    Periodic maintenance and adjustment 7-40 7 3. Remove the brake caliper (togeth- er with the reflector) on each side by removing the bolts. Notice: do not apply the brake after the brake calipers have been re- moved, otherwise the brake pads will be forced shut. [eca11051] 4. Pull the wheel axle out,...

  • Page 86

    Periodic maintenance and adjustment 7-41 7 3. Lift the rear wheel off the ground according to the procedure on page 7-39. 4. Remove the axle nut. 5. Push the wheel forward, and then remove the drive chain from the rear sprocket. Tip ● if the drive chain is difficult to re- move, remove the wheel axl...

  • Page 87

    Periodic maintenance and adjustment 7-42 7 4. Lower the rear wheel so that it is on the ground, and then put the sidestand down. 5. Adjust the drive chain slack. (see page 7-28.) 6. Tighten the axle nut to the speci- fied torque. Eau25871 troubleshooting although yamaha motorcycles receive a thoroug...

  • Page 88

    Periodic maintenance and adjustment 7-43 7 eau42501 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 89

    Periodic maintenance and adjustment 7-44 7 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 90

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 91

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 92

    Motorcycle care and storage 8-3 8 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 93

    Motorcycle care and storage 8-4 8 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 94

    Specifications 9-1 9 dimensions: overall length: 2120 mm (83.5 in) overall width: 770 mm (30.3 in) overall height: 1185 mm (46.7 in) seat height: 785 mm (30.9 in) wheelbase: 1440 mm (56.7 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: fz6...

  • Page 95

    Specifications 9-2 9 gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) chassis: frame type: diamond caster angle: 26.00 ° trail: 103.5 mm (4.07 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: br...

  • Page 96

    Specifications 9-3 9 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55 w × 1 tail/brake ...

  • Page 97

    Consumer information 10-1 10 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 98

    Consumer information 10-2 10 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 4-13.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1 u36p10...

  • Page 99

    Consumer information 10-3 10 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 100

    Consumer information 10-4 10 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of ...

  • Page 101

    Consumer information 10-5 10 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder t...

  • Page 102

    Consumer information 10-6 10 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u36p10e0.Book page 6 thursday, november 13, 2008 4:45 pm.

  • Page 103

    Consumer information 10-7 10 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time state...

  • Page 104

    Consumer information 10-8 10 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plu...

  • Page 105

    Consumer information 10-9 10 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupt...

  • Page 106

    Consumer information 10-10 10 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, co...

  • Page 107

    Index a air filter element, replacing ................... 7-19 b battery .................................................. 7-34 brake and clutch levers, checking and lubricating ........................................... 7-31 brake and shift pedals, checking and lubricating ..........................

  • Page 108

    Index troubleshooting .................................... 7-42 troubleshooting charts ......................... 7-43 turn signal indicator light ........................ 4-2 turn signal light bulb, replacing ............ 7-38 turn signal switch ................................... 4-9 v valve cleara...

  • Page 109

    U36p10e0.Book page 3 thursday, november 13, 2008 4:45 pm.

  • Page 110

    Printed in japan 2008.11-4.2 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Dic183.