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Yamaha FZ6RZ(C) Owner's Manual

Summary of FZ6RZ(C)

  • Page 1

    Dic183 36p-28199-11 fz6rz(c) owner’s manual read this manual carefully before operating this vehicle. Lit-11626-23-69.

  • Page 2

    Eau10042 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U36p11e0.Book page 1 tuesday, september 29, 2009 5:12 pm.

  • Page 3

    Introduction eau10083 congratulations on your purchase of the yamaha fz6rz(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a lea...

  • Page 4

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5

    Important manual information eau10193 fz6rz(c) owner’s manual ©2009 by yamaha motor corporation, u.S.A. 1st edition, september 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P/...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents checking the wheel bearings .......7-34 battery ..........................................7-34 replacing the fuses ......................7-35 replacing the headlight bulb ........7-36 replacing the tail/brake light bulb ...........................................7-37 replacing a tu...

  • Page 8

    Location of important labels 1-1 1 eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 4 5 6 1 2 3 cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. Warning improper loading can cause loss of control. Read owner’s manual for proper loading. 3jj-28446-a1 notice 4b5-2815k-00 u36p11e0.Book page 2 ...

  • Page 10

    Location of important labels 1-3 1 7 california only 8 california only u36p11e0.Book page 3 tuesday, september 29, 2009 5:12 pm.

  • Page 11

    Location of important labels 1-4 1 1 u36p11e0.Book page 4 tuesday, september 29, 2009 5:12 pm.

  • Page 12

    Location of important labels 1-5 1 1 california only u36p11e0.Book page 5 tuesday, september 29, 2009 5:12 pm.

  • Page 13

    2-1 2 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 14

    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 15

    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 16

    Safety information 2-4 2 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 17

    Description 3-1 3 eau10410 left view 1 2 3,4 5 6 7 8 9 1. Air filter element (page 7-19) 2. Passenger seat lock (page 4-13) 3. Main fuse (page 7-35) 4. Fuse box (page 7-35) 5. Storage compartment (page 4-17) 6. Owner’s tool kit (page 7-2) 7. Shift pedal (page 4-9) 8. Engine oil filter cartridge (pag...

  • Page 18

    Description 3-2 3 eau10420 right view 6 7 8 9 10 5 1 2 3 4 1. Helmet holder (page 4-17) 2. Battery (page 7-34) 3. Rear brake fluid reservoir (page 7-27) 4. Engine oil filler cap (page 7-13) 5. Radiator cap (page 7-16) 6. Coolant reservoir (page 7-16) 7. Coolant drain bolt (page 7-17) 8. Engine oil d...

  • Page 19

    Description 3-3 3 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 4-9) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function meter unit (page 4-5) 5. Front brake fluid reservoir (page 7-27) 6. Right handlebar switches (page 4-8) 7. Th...

  • Page 20

    Instrument and control functions 4-1 4 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10540 on all electrical circuits are supplied with power, and the meter ...

  • Page 21

    Instrument and control functions 4-2 4 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Eau11004 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau...

  • Page 22

    Instrument and control functions 4-3 4 circuit, the following cycle will be repeated until the malfunction is corrected: the oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a yamaha dealer check the vehicle. Eau11427 coolant temperature warning light “...

  • Page 23

    Instrument and control functions 4-4 4 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–134 °c (243–274 °f) temperature display flashes. War...

  • Page 24

    Instrument and control functions 4-5 4 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 4-8 for an explanation o...

  • Page 25

    Instrument and control functions 4-6 4 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in order to te...

  • Page 26

    Instrument and control functions 4-7 4 mode “f-trip” and start counting the distance traveled from that point. In that case, push the “select” button to switch the display between the various tripmeter and odometer modes in the following order: f-trip → trip a → trip b → odo → f-trip to reset a trip...

  • Page 27

    Instrument and control functions 4-8 4 self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on and the display will indi- cate an error code. If the...

  • Page 28

    Instrument and control functions 4-9 4 eau12711 start switch “ ” push this switch to crank the engine with the starter. See page 6-1 for start- ing instructions prior to starting the en- gine. Eau41700 the engine trouble warning light will come on when the key is turned to “on” and the start switch ...

  • Page 29

    Instrument and control functions 4-10 4 eau26823 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake ...

  • Page 30

    Instrument and control functions 4-11 4 tip the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11091 make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel i...

  • Page 31

    Instrument and control functions 4-12 4 ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes. Eau13301 notice eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, suc...

  • Page 32

    Instrument and control functions 4-13 4 eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such as ...

  • Page 33

    Instrument and control functions 4-14 4 to install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passenger...

  • Page 34

    Instrument and control functions 4-15 4 eau47450 adjusting the rider seat height the rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. To change the rider seat height to the high position 1....

  • Page 35

    Instrument and control functions 4-16 4 6. Install the passenger seat. To change the rider seat height to the low position 1. Remove the passenger and rider seats. (see page 4-13.) 2. Remove the rider seat height posi- tion adjuster by removing the ad- juster bolts. 3. Install the rider seat height ...

  • Page 36

    Instrument and control functions 4-17 4 eau47350 helmet holder the helmet holder is located under the passenger seat. A helmet holding cable is provided in the owner’s tool kit to se- cure a helmet to the helmet holder. To secure a helmet to the helmet holder 1. Remove the passenger seat. (see page ...

  • Page 37

    Instrument and control functions 4-18 4 when washing the vehicle, be careful not to let any water enter the storage compartment. Eau46830 handlebar position the handlebars can be adjusted to one of two positions to suit the rider’s pref- erence. Have a yamaha dealer adjust the position of the handle...

  • Page 38

    Instrument and control functions 4-19 4 eau47000 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring pr...

  • Page 39

    Instrument and control functions 4-20 4 eau15303 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

  • Page 40

    Instrument and control functions 4-21 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 41

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 42

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 43

    For your safety – pre-operation checks 5-3 5 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 44

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 45

    Operation and important riding points 6-2 6 2. Shift the transmission into the neu- tral position. (see page 6-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. Notice: for maxi- mum engine li...

  • Page 46

    Operation and important riding points 6-3 6 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 47

    Operation and important riding points 6-4 6 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Notice eca10310 ● keep the engine speed out of the tachometer red zone. ● if any engine trouble should oc- cur during the engine break-in period, immediately have a yamaha dealer chec...

  • Page 48

    Periodic maintenance and adjustment 7-1 7 eau17232 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 49

    Periodic maintenance and adjustment 7-2 7 eau17542 owner’s tool kit the owner’s tool kit is located under the passenger seat. (see page 4-13.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive ma...

  • Page 50

    Periodic maintenance and adjustment 7-3 7 eau48490 tip ● from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. ● items marked with an asterisk require special tools, data and technical skills, have a yamaha dealer perform the service. ...

  • Page 51

    Periodic maintenance and adjustment 7-4 7 7 * evaporative emis- sion control system (for california only) • check control system for dam- age. • replace if necessary. √ √ 8 * air induction sys- tem • check the air cut-off valve, reed valve, and hose for damage. • replace any damaged parts if necessa...

  • Page 52

    Periodic maintenance and adjustment 7-5 7 eau32186 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi...

  • Page 53

    Periodic maintenance and adjustment 7-6 7 9 * swingarm pivot bearings • check operation and for exces- sive play. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 32000 mi (50000 km) 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o...

  • Page 54

    Periodic maintenance and adjustment 7-7 7 17 sidestand pivot • check operation. • apply lithium-soap-based grease lightly. √ √ √ √ √ 18 * sidestand switch • check operation and replace if necessary. √ √ √ √ √ √ 19 * front fork • check operation and for oil leak- age. • replace if necessary. √ √ √ √ ...

  • Page 55

    Periodic maintenance and adjustment 7-8 7 eau17650 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 56

    Periodic maintenance and adjustment 7-9 7 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 57

    Periodic maintenance and adjustment 7-10 7 2. Remove the quick fastener and the bolts, and then take the cowl- ing off. 3. Remove the turn signal light lead from the guide, and then discon- nect the turn signal light lead cou- pler. To install the cowling 1. Connect the turn signal light cou- pler, ...

  • Page 58

    Periodic maintenance and adjustment 7-11 7 to install the panel place the panel in the original position, and then install the bolt and the quick fastener. Eau47370 panels b and c to remove one of the panels 1. Remove the quick fastener and the bolt. 2. Slide the panel backward, and then lift up the...

  • Page 59

    Periodic maintenance and adjustment 7-12 7 2. Install the bolt and the quick fas- tener. Eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly...

  • Page 60

    Periodic maintenance and adjustment 7-13 7 tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Eau19672 canister (for ...

  • Page 61

    Periodic maintenance and adjustment 7-14 7 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oi...

  • Page 62

    Periodic maintenance and adjustment 7-15 7 tip an oil filter wrench is available at a yamaha dealer. 6. Apply a thin coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wr...

  • Page 63

    Periodic maintenance and adjustment 7-16 7 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Tip after the engine is started, the engine oil level warning light should go off...

  • Page 64

    Periodic maintenance and adjustment 7-17 7 6. Add coolant to the maximum level mark, and then install the coolant reservoir cap. Warning! Re- move only the coolant reservoir cap. Never attempt to remove the radiator cap when the en- gine is hot. [ewa15161] notice: if coolant is not available, use di...

  • Page 65

    Periodic maintenance and adjustment 7-18 7 6. Remove the coolant reservoir cov- er and coolant reservoir by remov- ing the bolts. 7. Drain the coolant from the coolant reservoir by turning it upside down. 8. Remove the coolant drain bolt and its gasket to drain the cooling sys- tem. 9. After the coo...

  • Page 66

    Periodic maintenance and adjustment 7-19 7 until it reaches the top of the radia- tor, and then install the radiator cap. 17. Check the coolant level in the res- ervoir. If necessary, remove the coolant reservoir cap, add coolant to the maximum level mark, and then install the cap. 18. Route the coo...

  • Page 67

    Periodic maintenance and adjustment 7-20 7 6. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/o...

  • Page 68

    Periodic maintenance and adjustment 7-21 7 eau21383 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodi- cally check the throttle cable free play and, if necessary, have a yamaha deal- er adjust...

  • Page 69

    Periodic maintenance and adjustment 7-22 7 warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has ...

  • Page 70

    Periodic maintenance and adjustment 7-23 7 this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may be different, which could lead t...

  • Page 71

    Periodic maintenance and adjustment 7-24 7 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage i...

  • Page 72

    Periodic maintenance and adjustment 7-25 7 5. Tighten the locknut. 6. Install the cowlings. Eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling...

  • Page 73

    Periodic maintenance and adjustment 7-26 7 eau22273 brake light switches the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, adjust the rear brake light switch as follows, but the front brake light switch should be ...

  • Page 74

    Periodic maintenance and adjustment 7-27 7 eau39371 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and reple...

  • Page 75

    Periodic maintenance and adjustment 7-28 7 eau22731 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the bra...

  • Page 76

    Periodic maintenance and adjustment 7-29 7 of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack with- in the specified limits. [eca10571] tip using the alignment marks on each side of the swingarm, make sure that the notch on the al...

  • Page 77

    Periodic maintenance and adjustment 7-30 7 may contain substances that could damage the o-rings. [eca11111] eau23093 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be l...

  • Page 78

    Periodic maintenance and adjustment 7-31 7 eau44272 checking and lubricating the brake and shift pedals brake pedal shift pedal the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23142 checking and lubricating ...

  • Page 79

    Periodic maintenance and adjustment 7-32 7 eau23202 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10731 if the sidestand does not move...

  • Page 80

    Periodic maintenance and adjustment 7-33 7 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 81

    Periodic maintenance and adjustment 7-34 7 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 82

    Periodic maintenance and adjustment 7-35 7 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. Notice eca16520 to charge a vrla (valve regulated lead acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional...

  • Page 83

    Periodic maintenance and adjustment 7-36 7 if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Warning! Do not use a fuse of a higher amperage rating than...

  • Page 84

    Periodic maintenance and adjustment 7-37 7 1. Remove cowlings a and c. (see page 7-9.) 2. Disconnect the headlight coupler, and then remove the headlight bulb cover. 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 4. Place a new headlight bulb into po- sition, and then secur...

  • Page 85

    Periodic maintenance and adjustment 7-38 7 5. Insert a new bulb into the socket. 6. Install the socket (together with the bulb) by turning it clockwise. 7. Install the owner’s tool kit. 8. Install the passenger seat. Eau24204 replacing a turn signal light bulb 1. Remove the turn signal light lens by...

  • Page 86

    Periodic maintenance and adjustment 7-39 7 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau24350 supporting the motorcycle sin...

  • Page 87

    Periodic maintenance and adjustment 7-40 7 eau24360 front wheel eau47420 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the front wheel axle pinch bolt, then the wheel axle and the brake caliper bolts. 2. L...

  • Page 88

    Periodic maintenance and adjustment 7-41 7 eau25080 rear wheel eau34414 to remove the rear wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the locknut and drive chain slack adjusting nut on each side of the swingarm. 2. Loosen ...

  • Page 89

    Periodic maintenance and adjustment 7-42 7 eau34433 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the right-hand side. Tip ● make sure that the retainer on the swingarm is inserted into the slot in the brake caliper bracket. ● make su...

  • Page 90

    Periodic maintenance and adjustment 7-43 7 heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. U36p11e0.Book page 43 tuesday, september 29, 2009 5:12 pm.

  • Page 91

    Periodic maintenance and adjustment 7-44 7 eau42501 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 92

    Periodic maintenance and adjustment 7-45 7 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 93

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 94

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 95

    Motorcycle care and storage 8-3 8 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 96

    Motorcycle care and storage 8-4 8 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 97

    Specifications 9-1 9 dimensions: overall length: 2120 mm (83.5 in) overall width: 770 mm (30.3 in) overall height: 1185 mm (46.7 in) seat height: 785 mm (30.9 in) wheelbase: 1440 mm (56.7 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: fz6...

  • Page 98

    Specifications 9-2 9 gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) chassis: frame type: diamond caster angle: 26.00 ° trail: 103.5 mm (4.07 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: br...

  • Page 99

    Specifications 9-3 9 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: tci charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55 w × 1 tail/brake light: 12 ...

  • Page 100

    Consumer information 10-1 10 eau26352 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 101

    Consumer information 10-2 10 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 4-13.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Eau48270 vehicle emissi...

  • Page 102

    Consumer information 10-3 10 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 103

    Consumer information 10-4 10 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of ...

  • Page 104

    Consumer information 10-5 10 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder t...

  • Page 105

    Consumer information 10-6 10 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u36p11e0.Book page 6 tuesday, september 29, 2009 5:12 pm.

  • Page 106

    Consumer information 10-7 10 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time state...

  • Page 107

    Consumer information 10-8 10 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plu...

  • Page 108

    Consumer information 10-9 10 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupt...

  • Page 109

    Consumer information 10-10 10 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, co...

  • Page 110

    Index a air filter element, replacing ................... 7-19 b battery................................................... 7-34 brake and clutch levers, checking and lubricating ........................................... 7-31 brake and shift pedals, checking and lubricating ..........................

  • Page 111

    Index troubleshooting .................................... 7-42 troubleshooting charts ......................... 7-44 turn signal indicator light........................ 4-2 turn signal light bulb, replacing ............ 7-38 turn signal switch ................................... 4-8 v valve clearan...

  • Page 112

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 113

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 114

    Printed in japan 2009.10-0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Dic183.