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Yamaha FZ8-S Owner's Manual

Other manuals for FZ8-S: Owner's Manual, Owner's Manual
Manual is about: 2012

Summary of FZ8-S

  • Page 1

    Dic183 fz8-s fz8-sa owner’s manual read this manual carefully before operating this vehicle. 42p-28199-e0

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the fz8-s/fz8-sa, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please t...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 fz8-s/fz8-sa owner’s manual ©2010 by yamaha motor co., ltd. 1st edition, march 2010 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U42pe0e0.Book page 2 w...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents battery ..........................................6-31 replacing the fuses ......................6-32 replacing a headlight bulb ...........6-35 replacing the tail/brake light bulb ...........................................6-36 replacing a turn signal light bulb .....................

  • Page 8: Safety Information

    1-1 1 safety information eau10286 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 10: Safety Information

    Safety information 1-3 1 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 11: Safety Information

    Safety information 1-4 1 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 12: Safety Information

    Safety information 1-5 1 ● check that the fuel cock (if equipped) is in the “off” position and that there are no fuel leaks. ● point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. ● shift the transmission in gear (for models with a ma...

  • Page 13: Description

    Description 2-1 2 eau10410 left view 1 2 5,6 4 3 10 11 9 8 7 1. Air filter element (page 6-14) 2. Passenger seat lock (page 3-18) 3. Main fuse (page 6-32) 4. Fuel injection system fuse (page 6-32) 5. Storage compartment (page 3-20) 6. Owner’s tool kit (page 6-1) 7. Shock absorber assembly spring pre...

  • Page 14: Description

    Description 2-2 2 eau10420 right view 7 9 8 2 3 5 4 6 1 1. Luggage strap holder (page 3-22) 2. Fuse box (page 6-32) 3. Battery (page 6-31) 4. Rear brake fluid reservoir (page 6-24) 5. Coolant reservoir (page 6-13) 6. Engine oil filler cap (page 6-10) 7. Engine oil level check window (page 6-10) 8. B...

  • Page 15: Description

    Description 2-3 2 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-24) 6. Right handlebar switches (page 3-12) 7....

  • Page 16

    Instrument and control functions 3-1 3 eau10976 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 17

    Instrument and control functions 3-2 3 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various po...

  • Page 18

    Instrument and control functions 3-3 3 eau10683 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 19

    Instrument and control functions 3-4 3 eau49391 indicator lights and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmissi...

  • Page 20

    Instrument and control functions 3-5 3 notice eca10021 do not continue to operate the en- gine if it is overheating. Tip ● for radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● if the engine overheats, see...

  • Page 21

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–134 °c (243–274 °f) temperature display flashes. War...

  • Page 22

    Instrument and control functions 3-7 3 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 3-10 for an explanation ...

  • Page 23

    Instrument and control functions 3-8 3 eau46764 multi-function meter unit warning ewa12422 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function...

  • Page 24

    Instrument and control functions 3-9 3 clock the clock displays when the key is turned to “on”. In addition, the clock can be displayed for 10 seconds by pushing the “select” button when the main switch is in the “off”, “lock” or “ ” position. To set the clock 1. Turn the key to “on”. 2. Push the “s...

  • Page 25

    Instrument and control functions 3-10 3 the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. Tip this fuel met...

  • Page 26

    Instrument and control functions 3-11 3 tip if the display indicates error code 52, this could be caused by transponder in- terference. If this error code appears, try the following. 1. Use the code re-registering key to start the engine. Tip make sure there are no other immobi- lizer keys close to ...

  • Page 27

    Instrument and control functions 3-12 3 eau12348 handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-han...

  • Page 28

    Instrument and control functions 3-13 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 29

    Instrument and control functions 3-14 3 eau26823 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake ...

  • Page 30

    Instrument and control functions 3-15 3 even slightly applied, a vibration can be felt at the lever and pedal, but these do not indicate a mal- function. ● when the abs is activated, the brakes are operated in the usual way. A pulsating action may be felt at the brake lever or brake pedal, but this ...

  • Page 31

    Instrument and control functions 3-16 3 tip the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11091 make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel i...

  • Page 32

    Instrument and control functions 3-17 3 ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes. Eau49740 notice eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, suc...

  • Page 33

    Instrument and control functions 3-18 3 eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such as ...

  • Page 34

    Instrument and control functions 3-19 3 to install the passenger seat 1. Insert the projections on the front of the passenger seat into the seat holders as shown, and then push the rear of the seat down to lock it in place. 2. Remove the key. Rider seat to remove the rider seat pull back the rear of...

  • Page 35

    Instrument and control functions 3-20 3 eau49630 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) to store a cyclelok, move the own- er’s tool kit in the storage compartment to the bottom of the passenger seat as shown. ...

  • Page 36

    Instrument and control functions 3-21 3 eau39671 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to th...

  • Page 37

    Instrument and control functions 3-22 3 ● do not tamper with or attempt to open the cylinder assembly. ● do not subject the shock ab- sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure. ● do not deform or damage the cylinder...

  • Page 38

    Instrument and control functions 3-23 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau44892 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 39

    Instrument and control functions 3-24 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 40

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 41

    For your safety – pre-operation checks 4-2 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 42

    For your safety – pre-operation checks 4-3 4 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 43

    Operation and important riding points 5-1 5 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 44

    Operation and important riding points 5-2 5 notice eca11833 if a warning or indicator light does not come on initially when the key is turned to “on”, or if a warning or in- dicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. 2. Shift the transmiss...

  • Page 45

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 46

    Operation and important riding points 5-4 5 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 47

    Periodic maintenance and adjustment 6-1 6 eau17242 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 48

    Periodic maintenance and adjustment 6-2 6 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 49

    Periodic maintenance and adjustment 6-3 6 eau1770c general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element • replace. √ 2 clutch • ch...

  • Page 50

    Periodic maintenance and adjustment 6-4 6 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubricant thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or riding in wet areas 11 * steering beari...

  • Page 51

    Periodic maintenance and adjustment 6-5 6 21 * rear suspension re- lay arm and con- necting arm pivoting points • check operation. √ √ √ √ 22 engine oil • change. • check oil level and vehicle for oil leakage. √ √ √ √ √ √ 23 engine oil filter car- tridge • replace. √ √ √ 24 * cooling system • check ...

  • Page 52

    Periodic maintenance and adjustment 6-6 6 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 53

    Periodic maintenance and adjustment 6-7 6 eau18722 removing and installing the cowling and panels the cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and instal...

  • Page 54

    Periodic maintenance and adjustment 6-8 6 eau49810 panels a and b to remove one of the panels remove the quick fastener and the bolts, and then pull the panel off as shown. To install the panel place the panel in the original position, and then install the bolts and the quick fastener. Eau19151 pane...

  • Page 55

    Periodic maintenance and adjustment 6-9 6 eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in a...

  • Page 56

    Periodic maintenance and adjustment 6-10 6 eau49791 engine oil and oil filter car- tridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 57

    Periodic maintenance and adjustment 6-11 6 tip skip steps 6–8 if the oil filter cartridge is not being replaced. 6. Remove the oil filter cartridge with an oil filter wrench. Fz8-s fz8-sa tip an oil filter wrench is available at a yamaha dealer. 7. Apply a thin coat of clean engine oil to the o-ring...

  • Page 58

    Periodic maintenance and adjustment 6-12 6 fz8-s fz8-sa 9. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 10. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe...

  • Page 59

    Periodic maintenance and adjustment 6-13 6 notice eca10401 if the oil level warning light flickers or remains on even if the oil level is correct, immediately turn the engine off and have a yamaha dealer check the vehicle. 12. Turn the engine off, wait a few min- utes until the oil settles, and then...

  • Page 60

    Periodic maintenance and adjustment 6-14 6 if water has been used instead of coolant, replace it with cool- ant as soon as possible, other- wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a yamaha dealer check the anti- freeze c...

  • Page 61

    Periodic maintenance and adjustment 6-15 6 5. Pull the bottom of the fuel tank cowling outward on both sides, then remove the cowling by mov- ing it forward, and then lifting it up. 6. Remove the fuel tank bolt on both sides. 7. Lift the front of the fuel tank, and carefully tilt it back and away fr...

  • Page 62

    Periodic maintenance and adjustment 6-16 6 9. Pull the air filter element out. 10. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element ins...

  • Page 63

    Periodic maintenance and adjustment 6-17 6 15. Install the side cowling bolt on both sides. 16. Install the panels. 17. Install the rider seat. Eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the ...

  • Page 64

    Periodic maintenance and adjustment 6-18 6 eau21383 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodi- cally check the throttle cable free play and, if necessary, have a yamaha deal- er adjust...

  • Page 65

    Periodic maintenance and adjustment 6-19 6 warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fr...

  • Page 66

    Periodic maintenance and adjustment 6-20 6 tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may be different, w...

  • Page 67

    Periodic maintenance and adjustment 6-21 6 eau21961 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage i...

  • Page 68

    Periodic maintenance and adjustment 6-22 6 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 69

    Periodic maintenance and adjustment 6-23 6 eau36503 brake light switches (fz8-sa) the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, have a yamaha deal- er adjust the brake light switches. Eau22392 checking the fro...

  • Page 70

    Periodic maintenance and adjustment 6-24 6 eau49860 checking the brake fluid level front brake rear brake fz8-s fz8-sa insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level m...

  • Page 71

    Periodic maintenance and adjustment 6-25 6 ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately. ● as the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly...

  • Page 72

    Periodic maintenance and adjustment 6-26 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau34316 to adjust the drive chain slack 1. Loosen the axle nut and the lock- nut on each side of the swingarm. 2. To tighten the drive chain, turn the drive chain slack adjusting bolt on each ...

  • Page 73

    Periodic maintenance and adjustment 6-27 6 eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas...

  • Page 74

    Periodic maintenance and adjustment 6-28 6 eau23113 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied in the periodic maintenance ch...

  • Page 75

    Periodic maintenance and adjustment 6-29 6 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23202 checking and lubricati...

  • Page 76

    Periodic maintenance and adjustment 6-30 6 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 77

    Periodic maintenance and adjustment 6-31 6 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 78

    Periodic maintenance and adjustment 6-32 6 notice eca16521 to charge a vrla (valve regulated lead acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional battery charger will damage the battery. To store the battery 1. If the vehicle will not be used for mor...

  • Page 79

    Periodic maintenance and adjustment 6-33 6 fz8-s fz8-sa fz8-sa 1. Fuse box 2. Ignition fuse 3. Signaling system fuse 4. Taillight fuse 5. Backup fuse (for clock and immobilizer sys- tem) 6. Right radiator fan fuse 7. Left radiator fan fuse 8. Headlight fuse 9. Spare fuse 2 1 9 8 3 4 5 6 7 1. Fuse bo...

  • Page 80

    Periodic maintenance and adjustment 6-34 6 fz8-sa if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Warning! Do not use a fuse of a higher amperage rati...

  • Page 81

    Periodic maintenance and adjustment 6-35 6 eau23932 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the ...

  • Page 82

    Periodic maintenance and adjustment 6-36 6 eau24114 replacing the tail/brake light bulb 1. Remove the passenger seat. (see page 3-18.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 4. I...

  • Page 83

    Periodic maintenance and adjustment 6-37 6 eau24313 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the license plate light bulb socket (together with the bulb) by pulling it out. 3. Remove the burnt-out bulb by pull- ing it out. 4. Ins...

  • Page 84

    Periodic maintenance and adjustment 6-38 6 4. Insert a new bulb into the socket. 5. Install the auxiliary light bulb sock- et (together with the bulb) by push- ing it in. 6. Install the panel. Eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precau...

  • Page 85

    Periodic maintenance and adjustment 6-39 6 eau44790 front wheel (fz8-s) warning ewa14840 for the abs model, have a yamaha dealer remove and install the wheel. Eau39393 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1...

  • Page 86

    Periodic maintenance and adjustment 6-40 6 tip make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. 5. Install the brake hose holders by installing the bolt and nut. 6. Tighten the wheel axle, the wheel axle pinch bolt and the brake...

  • Page 87

    Periodic maintenance and adjustment 6-41 6 tip ● if the drive chain is difficult to re- move, remove the wheel axle first, and then lift the wheel upward enough to remove the drive chain from the rear sprocket. ● the drive chain cannot be disas- sembled. 7. While supporting the brake caliper bracket...

  • Page 88

    Periodic maintenance and adjustment 6-42 6 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 89

    Periodic maintenance and adjustment 6-43 6 eau42361 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 90

    Periodic maintenance and adjustment 6-44 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after r...

  • Page 91: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 92: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 94: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spa...

  • Page 95: Specifications

    Specifications 8-1 8 dimensions: overall length: 2140 mm (84.3 in) overall width: 770 mm (30.3 in) overall height: 1225 mm (48.2 in) seat height: 815 mm (32.1 in) wheelbase: 1460 mm (57.5 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 3000 mm (118.1 in) weight: with oil and fuel: fz8...

  • Page 96: Specifications

    Specifications 8-2 8 gear ratio: 1st: 35/13 (2.692) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 27/20 (1.350) 6th: 29/24 (1.208) chassis: frame type: diamond caster angle: 25.00 ° trail: 109.0 mm (4.29 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: br...

  • Page 97: Specifications

    Specifications 8-3 8 charging system: ac magneto battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55 w × 1 headlight: 12 v, 55 w × 1 tail/brake light: 12 v, 5.0 w/21.0 w × 1 front turn signal light: 12 v...

  • Page 98: Consumer Information

    Consumer information 9-1 9 eau48610 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number: ...

  • Page 99: Index

    Index a abs (for abs models) .......................... 3-14 abs warning light (for abs models)....... 3-7 air filter element, replacing ................... 6-14 anti-theft alarm (optional) ..................... 3-11 auxiliary light bulb, replacing ................ 6-37 b battery ......................

  • Page 100: Index

    Index tool kit .................................................... 6-1 troubleshooting .................................... 6-42 troubleshooting charts ......................... 6-43 turn signal indicator light ........................ 3-4 turn signal light bulb, replacing ............ 6-36 turn si...

  • Page 101

    U42pe0e0.Book page 3 wednesday, march 17, 2010 11:37 am.

  • Page 102

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2010.04-0.8 × 1 cr (e) dic183.