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Yamaha FZ8 Owner's Manual

Summary of FZ8

  • Page 1

    Dic183 fz8-nd owner’s manual read this manual carefully before operating this vehicle. 39p-28199-22 [english (e)].

  • Page 2

    Eau46090 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U39p22e0.Book page 1 friday, november 16, 2012 5:47 pm.

  • Page 3

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the fz8-nd, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

  • Page 4

    Important manual information eau10133 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a...

  • Page 5

    Important manual information eau10200 fz8-nd owner’s manual ©2012 by yamaha motor co., ltd. 1st edition, november 2012 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U39p22e0.Book page 2 frid...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents checking the wheel bearings .......7-30 battery ..........................................7-30 replacing the fuses ......................7-31 replacing the headlight bulb ........7-33 replacing the tail/brake light bulb ...........................................7-35 replacing a tu...

  • Page 8

    Location of important labels 1-1 1 eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 tire information cold tire normal pressure should be set as follows. • up to 90 kg (198 lbs) load front rear : 250 kpa, (2.50 kgf/cm²), 36 psi : 290 kpa, (2.90 kgf/cm²), 42 psi • 90kg (198 lbs) ~ maximum load front rear : 250 kpa, (2.50 kgf/cm²), 36 psi : 290 kpa, ...

  • Page 10

    2-1 2 safety information eau1028a be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 11

    Safety information 2-2 2 ● many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent motorcycle license. • make sure that you are qualified and that you only lend your mo- torcycle to other qualified opera- tors. • kn...

  • Page 12

    Safety information 2-3 2 avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion, and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas which may b...

  • Page 13

    Safety information 2-4 2 tents, can create unstable han- dling or a slow steering re- sponse. ● this vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine yamaha accessories choosing accessories for your vehicle is an important decision. Genuine yamaha accessories, which ...

  • Page 14

    Safety information 2-5 2 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 15

    Description 3-1 3 eau10410 left view 2 1 3 6,7 5 4 12 13 11 10 9 8 1. Front fork spring preload adjusting bolt (page 4-19) 2. Air filter element (page 7-13) 3. Seat lock (page 4-17) 4. Main fuse (page 7-31) 5. Fuel injection system fuse (page 7-31) 6. Storage compartment (page 4-18) 7. Owner’s tool ...

  • Page 16

    Description 3-2 3 eau10420 right view 10 9 12 11 2 3 5 4 6 8 7 1 1. Luggage strap holder (page 4-22) 2. Fuse box (page 7-31) 3. Battery (page 7-30) 4. Rear brake fluid reservoir (page 7-22) 5. Coolant reservoir (page 7-12) 6. Engine oil filler cap (page 7-9) 7. Front fork rebound damping force adjus...

  • Page 17

    Description 3-3 3 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 4-12) 2. Left handlebar switches (page 4-11) 3. Multi-function meter unit (page 4-7) 4. Main switch/steering lock (page 4-2) 5. Front brake fluid reservoir (page 7-22) 6. Right handlebar switches (page 4-11) 7....

  • Page 18

    Instrument and control functions 4-1 4 eau10977 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 19

    Instrument and control functions 4-2 4 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various po...

  • Page 20

    Instrument and control functions 4-3 4 eau10684 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 21

    Instrument and control functions 4-4 4 eau49392 indicator lights and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the transmissi...

  • Page 22

    Instrument and control functions 4-5 4 tip ● for radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● if the engine overheats, see page 7-43 for further instructions. U39p22e0.Book page 5 friday, november 16,...

  • Page 23

    Instrument and control functions 4-6 4 display conditions what to do under 40 °c (under 104 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) coolant temperature is dis- played. Ok. Go ahead with riding. 117–134 °c (243–274 °f) coolant temperature flashes. Warning light...

  • Page 24

    Instrument and control functions 4-7 4 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 4-10 for an explanation ...

  • Page 25

    Instrument and control functions 4-8 4 the multi-function meter unit is equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the distance traveled since t...

  • Page 26

    Instrument and control functions 4-9 4 5. Push the “reset” button to set the minutes. 6. Push the “select” button and then release it to start the clock. Odometer and tripmeter modes push the “select” button to switch the display between the odometer mode “odo” and the tripmeter modes “trip a” and “...

  • Page 27

    Instrument and control functions 4-10 4 coolant temperature display the coolant temperature display indi- cates the temperature of the coolant. Notice eca10021 do not continue to operate the en- gine if it is overheating. Self-diagnosis device this model is equipped with a self-diag- nosis device fo...

  • Page 28

    Instrument and control functions 4-11 4 key and both standard keys to a yamaha dealer and have the stan- dard keys re-registered. Notice eca11590 if the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Eau1234b handlebar switches lef...

  • Page 29

    Instrument and control functions 4-12 4 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Se...

  • Page 30

    Instrument and control functions 4-13 4 eau12871 shift pedal the shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26824 brake lever the brake ...

  • Page 31

    Instrument and control functions 4-14 4 eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 32

    Instrument and control functions 4-15 4 3. Wipe up any spilled fuel immedi- ately. Notice: immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Warning ewa15151 gaso...

  • Page 33

    Instrument and control functions 4-16 4 eau55290 fuel tank breather hose and overflow hose before operating the motorcycle: ● check each hose connection. ● check each hose for cracks or damage, and replace if necessary. ● make sure that the end of each hose is not blocked, and clean if necessary. ● ...

  • Page 34

    Instrument and control functions 4-17 4 eau49643 seats passenger seat to remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. While holding the key in that posi- tion, lift the rear of the passenger seat and pull it off. To install the passenger seat ...

  • Page 35

    Instrument and control functions 4-18 4 tip make sure that the seats are properly secured before riding. Eau14463 storage compartment the storage compartment is located under the passenger seat. (see page 4-17.) when storing the owner’s manual or other documents in the storage com- partment, be sure...

  • Page 36

    Instrument and control functions 4-19 4 eau55260 adjusting the front fork warning ewa14670 always adjust the spring preload on both fork legs equally, otherwise poor handling and loss of stability may result. Each front fork leg is equipped with a spring preload adjusting bolt. The right front fork ...

  • Page 37

    Instrument and control functions 4-20 4 compression damping force the compression damping force is ad- justed on the right front fork leg only. To increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction (a). To decrease the com- pres...

  • Page 38

    Instrument and control functions 4-21 4 eau39345 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and a rebound damping force adjusting screw. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maxim...

  • Page 39

    Instrument and control functions 4-22 4 tip to obtain a precise adjustment, it is ad- visable to check the actual total number of clicks or turns of the damping force adjusting mechanism. This adjustment range may not exactly match the spec- ifications listed due to small differences in production. ...

  • Page 40

    Instrument and control functions 4-23 4 on the passenger seat, remove the passenger seat. (see page 4-17.) un- hook the straps from the hooks, and then install the seat with the straps hanging out from under the passenger seat. Eau15305 sidestand the sidestand is located on the left side of the fram...

  • Page 41

    Instrument and control functions 4-24 4 eau44892 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 42

    Instrument and control functions 4-25 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 43

    For your safety – pre-operation checks 5-1 5 eau15597 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 44

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add specified brake fluid to specified level. • check hydr...

  • Page 45

    For your safety – pre-operation checks 5-3 5 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 46

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 47

    Operation and important riding points 6-2 6 dicator light remains on, see page 4-4 for the corresponding warning and indicator light circuit check. 2. Shift the transmission into the neu- tral position. The neutral indicator light should come on. If not, ask a yamaha dealer to check the elec- trical...

  • Page 48

    Operation and important riding points 6-3 6 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 49

    Operation and important riding points 6-4 6 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 50

    Periodic maintenance and adjustment 7-1 7 eau17244 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 51

    Periodic maintenance and adjustment 7-2 7 eau17542 owner’s tool kit the owner’s tool kit is located under the passenger seat. (see page 4-17.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive ma...

  • Page 52

    Periodic maintenance and adjustment 7-3 7 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 53

    Periodic maintenance and adjustment 7-4 7 eau1770f general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element • replace. √ 2 clutch • ch...

  • Page 54

    Periodic maintenance and adjustment 7-5 7 11 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubricant thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or riding in wet areas 12 * steering beari...

  • Page 55

    Periodic maintenance and adjustment 7-6 7 22 * rear suspension re- lay arm and con- necting arm pivoting points • check operation. √ √ √ √ 23 engine oil • change. • check oil level and vehicle for oil leakage. √ √ √ √ √ √ 24 engine oil filter car- tridge • replace. √ √ √ 25 * cooling system • check ...

  • Page 56

    Periodic maintenance and adjustment 7-7 7 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 57

    Periodic maintenance and adjustment 7-8 7 eau18751 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. Eau19151 panel a to remove the pane...

  • Page 58

    Periodic maintenance and adjustment 7-9 7 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug...

  • Page 59

    Periodic maintenance and adjustment 7-10 7 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Place the vehicle on a level sur- face. 2. ...

  • Page 60

    Periodic maintenance and adjustment 7-11 7 tip make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 8. Install the engine oil drain bolt and its new gasket, and then tighten ...

  • Page 61

    Periodic maintenance and adjustment 7-12 7 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Tip after the engine is started, the engine oil level warning light should go off...

  • Page 62

    Periodic maintenance and adjustment 7-13 7 if water has been used instead of coolant, replace it with cool- ant as soon as possible, other- wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a yamaha dealer check the anti- freeze c...

  • Page 63

    Periodic maintenance and adjustment 7-14 7 4. Remove the fuel tank bolt on both sides. 5. Lift the front of the fuel tank, and carefully tilt it back and away from the air filter case, but do not dis- connect the fuel hoses. Warning! Make sure that the fuel tank is well supported. Do not tilt or pul...

  • Page 64

    Periodic maintenance and adjustment 7-15 7 8. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/o...

  • Page 65

    Periodic maintenance and adjustment 7-16 7 eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. ...

  • Page 66

    Periodic maintenance and adjustment 7-17 7 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in the periodic mai...

  • Page 67

    Periodic maintenance and adjustment 7-18 7 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and ha...

  • Page 68

    Periodic maintenance and adjustment 7-19 7 warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may be different, which could lead to an accident. ● always make sure that the valve caps are securely installed ...

  • Page 69

    Periodic maintenance and adjustment 7-20 7 eau21962 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends, warpage or oth- er damage before each ride. I...

  • Page 70

    Periodic maintenance and adjustment 7-21 7 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 71

    Periodic maintenance and adjustment 7-22 7 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau36890 front brake pads each front brake pad is provided with wear indic...

  • Page 72

    Periodic maintenance and adjustment 7-23 7 rear brake tip the rear brake fluid reservoir is located behind panel a. (see page 7-8.) warning ewa15990 improper maintenance can result in loss of braking ability. Observe these precautions: ● insufficient brake fluid may al- low air to enter the brake sy...

  • Page 73

    Periodic maintenance and adjustment 7-24 7 eau22732 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses rep...

  • Page 74

    Periodic maintenance and adjustment 7-25 7 2. To tighten the drive chain, turn the drive chain slack adjusting bolt on each side of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel for- war...

  • Page 75

    Periodic maintenance and adjustment 7-26 7 eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas...

  • Page 76

    Periodic maintenance and adjustment 7-27 7 eau23114 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied in the periodic maintenance ch...

  • Page 77

    Periodic maintenance and adjustment 7-28 7 eau23143 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Brake lever clutch lever eau23202 checking and lubricati...

  • Page 78

    Periodic maintenance and adjustment 7-29 7 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 79

    Periodic maintenance and adjustment 7-30 7 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 80

    Periodic maintenance and adjustment 7-31 7 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. Notice eca16521 to charge a vrla (valve regulated lead acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional...

  • Page 81

    Periodic maintenance and adjustment 7-32 7 tip to access the fuel injection system fuse, remove the starter relay cover by pulling it upward. If a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then instal...

  • Page 82

    Periodic maintenance and adjustment 7-33 7 eau49653 replacing the headlight bulb this model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part o...

  • Page 83

    Periodic maintenance and adjustment 7-34 7 5. Disconnect the headlight coupler, then remove the headlight bulb cover. 6. Unhook the headlight bulb holder, then remove the burnt-out bulb. 7. Place a new headlight bulb into po- sition, then secure it with the bulb holder. 8. Install the headlight bulb...

  • Page 84

    Periodic maintenance and adjustment 7-35 7 13. Have a yamaha dealer adjust the headlight beam if necessary. Eau24115 replacing the tail/brake light bulb 1. Remove the passenger seat. (see page 4-17.) 2. Remove the tail/brake light bulb socket (together with the bulb) by turning it counterclockwise. ...

  • Page 85

    Periodic maintenance and adjustment 7-36 7 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screw. Notice: do not over- tighten the screw, otherwise the lens may break. [eca11191] eau24313 replacing the license plate...

  • Page 86

    Periodic maintenance and adjustment 7-37 7 eau50770 replacing the auxiliary light bulb if the auxiliary light bulb burns out, re- place it as follows. 1. Remove the headlight unit. (see page 7-33.) 2. Remove the auxiliary light coupler (together with the socket and bulb) by turning the coupler count...

  • Page 87

    Periodic maintenance and adjustment 7-38 7 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau39394 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it fall...

  • Page 88

    Periodic maintenance and adjustment 7-39 7 5. Pull the wheel axle out, and then remove the wheel. Eau39404 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground, and then put the sidestand down. 4. Instal...

  • Page 89

    Periodic maintenance and adjustment 7-40 7 5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and push the wheel forward. 6. Remove the drive chain from the rear sprocket. Tip ● if the drive chain is difficult to re- move, remove the wheel axle first, and then lift the wheel upwa...

  • Page 90

    Periodic maintenance and adjustment 7-41 7 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 91

    Periodic maintenance and adjustment 7-42 7 eau42364 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the battery. Supply fuel. The engine does not start. Check the battery. Remove the spar...

  • Page 92

    Periodic maintenance and adjustment 7-43 7 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after r...

  • Page 93

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 94

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 95

    Motorcycle care and storage 8-3 8 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 96

    Motorcycle care and storage 8-4 8 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spa...

  • Page 97

    Specifications 9-1 9 dimensions: overall length: 2140 mm (84.3 in) overall width: 770 mm (30.3 in) overall height: 1065 mm (41.9 in) seat height: 815 mm (32.1 in) wheelbase: 1460 mm (57.5 in) ground clearance: 140 mm (5.51 in) minimum turning radius: 3000 mm (118.1 in) weight: curb weight: 211 kg (4...

  • Page 98

    Specifications 9-2 9 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.350 (27/20) 6th: 1.208 (29/24) chassis: frame type: diamond caster angle: 25.00 ° trail: 109 mm (4.3 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: bridgestone/bt021f bb rear tire: typ...

  • Page 99

    Specifications 9-3 9 voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60.0 w/55.0 w × 1 tail/brake light: 12 v, 5.0 w/21.0 w × 1 front turn signal light: 12 v, 10.0 w × 2 rear turn signal light: 12 v, 10.0 w × 2 auxiliary light: 12...

  • Page 100

    Consumer information 10-1 10 eau48612 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number...

  • Page 101

    Consumer information 10-2 10 eau26570 motorcycle noise regulation (for australia) tampering with noise con- trol system prohibited: owners are warned that the law may prohibit: a. The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of a...

  • Page 102

    Index a air filter element, replacing ................... 7-13 auxiliary light bulb, replacing ................ 7-37 b battery................................................... 7-30 brake and clutch levers, checking and lubricating ........................................... 7-28 brake and shift pe...

  • Page 103

    Index troubleshooting charts ......................... 7-42 turn signal indicator light........................ 4-4 turn signal light bulb, replacing ............ 7-35 turn signal switch ................................. 4-11 v valve clearance .................................... 7-17 vehicle identi...

  • Page 104

    A5-yoko_blank.Fm page 1 thursday, december 8, 2011 2:18 pm.

  • Page 105

    A5-yoko_blank.Fm page 1 thursday, december 8, 2011 2:18 pm.

  • Page 106

    Printed in japan 2012.12-0.3 × 1 cr (e) dic183 printed on recycled paper.