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Yamaha FZS1000N Owner's Manual

Other manuals for FZS1000N: Service Manual

Summary of FZS1000N

  • Page 1

    Printed in japan 2001 . 1 - 2.3 × 3 cr (e) printed on recycled paper yamaha motor co., ltd. 5lv-28199-10 lit-11626-14-48 fzs1000n fzs1000nc owner’s manual.

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    Eau03438.

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    Eau00002 introduction congratulations on your purchase of the yamaha fzs1000. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and paceset- ting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a le...

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    Eau00003 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...

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    Important manual information ew000000 warning _ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...

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    Important manual information affix dealer label here eau03336 fzs1000n/fzs1000nc owner’s manual © 2001 by yamaha motor corporation, u.S.A. 1st edition, january 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly...

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    Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009 u5lv10...

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    Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................

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    1 2 3 4 5 6 7 8 9 1-1 eau00014 1- safety information motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycl...

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    Safety information 1 2 3 4 5 6 7 8 9 1-2 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified operato...

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    Safety information 1 2 3 4 5 6 7 8 9 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear ...

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    Safety information 1 2 3 4 5 6 7 8 9 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of fzs1000: 189 kg (417 lb) / fzs1000c: 188 kg (415 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessor...

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    Safety information 1 2 3 4 5 6 7 8 9 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should b...

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    Safety information 1 2 3 4 5 6 7 8 9 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park...

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    Safety information 1 2 3 4 5 6 7 8 9 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle. U5lv10.Book page 7 wednesday, october 23, 2002 2:45 pm.

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    Safety information 1 2 3 4 5 6 7 8 9 1-8 1 2 3 4 5 6 7 california only u5lv10.Book page 8 wednesday, october 23, 2002 2:45 pm.

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    Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................

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    2-1 2 eau00026 2- description left view 1. Front fork compression damping force adjusting screw (page 3-13) 2. Front fork rebound damping force adjusting screw (page 3-12) 3. Front fork spring preload adjusting bolt (page 3-12) 4. Air filter element (page 6-19) 5. Fuses (page 6-38) 6. Storage compar...

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    Description 2-2 2 right view 13. Owner’s tool kit (page 6-1) 14. Rear brake fluid reservoir (page 6-30) 15. Battery (page 6-37) 16. Front brake fluid reservoir (page 6-29) 17. Radiator cap (page 6-17) 18. Engine oil filter cartridge (page 6-12) 19. Engine oil level check window (page 6-12) 20. Brake...

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    Description 2-3 2 controls and instruments 1. Clutch lever (page 3-6) 2. Left handlebar switches (page 3-5) 3. Starter (choke) lever (page 3-9) 4. Speedometer unit (page 3-3) 5. Main switch/steering lock (page 3-1) 6. Tachometer unit (page 3-3) 7. Fuel gauge (page 3-5) 8. Right handlebar switches (p...

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    Instrument and control functions 3 main switch/steering lock .................................................................. 3-1 indicator and warning lights ............................................................. 3-2 speedometer unit ...........................................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00032 on all electrical systems are supplied with power, and...

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    Instrument and control functions 3-2 3 eau03034 indicator and warning lights eau03299* turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau00061 neutral indicator light “ ” this indicator light comes on w...

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    Instrument and control functions 3-3 3 eau03953 speedometer unit the speedometer unit is equipped with the following: ● an odometer ● two tripmeters when set to “odo”, the motorcycle’s total mileage is indicated. When set to “trip 1” or “trip 2”, the motorcycle’s mileage since the tripme- ter was la...

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    Instrument and control functions 3-4 3 to set the clock: 1. Push both the “select” and “reset” buttons for at least two seconds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button to change the minutes. 4. When the minute digits start flash-...

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    Instrument and control functions 3-5 3 eau00110 fuel gauge the fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “e” (empty) as the fuel level decreases. When the needle reaches “e”, approximately 4 l (0.9 imp gal, 1.1 us gal) of fuel remain in the fuel tank. If this...

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    Instrument and control functions 3-6 3 eau03890 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the motorcycle over- turns or when the throttle cable is stuck. Eau00143 start switch “ ” push...

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    Instrument and control functions 3-7 3 eau00161 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake lever is equipped with a po- sition adjusting dial. To adjust the dis- tance between the brake lever and t...

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    Instrument and control functions 3-8 3 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. Note: _ the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked....

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    Instrument and control functions 3-9 3 eau00189 your yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(r+m)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- u...

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    Instrument and control functions 3-10 3 eau03956 seat to remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 2. While holding the key in that posi- tion, lift the rear of the seat, and then pull the seat off. To install the seat 1. Insert the projection on the front of ...

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    Instrument and control functions 3-11 3 eau04101 storage compartment the storage compartment is located under the seat. (see page 3-10 for seat removal and installation procedures.) ewa00005 warning _ ● do not exceed the load limit of 3 kg (7 lb) for the storage com- partment. ● do not exceed the ma...

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    Instrument and control functions 3-12 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection a . To decrease the spring pre- load and thereby soften the suspension, turn the adjusting bolt on each fork leg in directi...

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    Instrument and control functions 3-13 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction a . To de- crease the compression damping force and thereby soften the compression damping,...

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    Instrument and control functions 3-14 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction a . To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction b . Ci-10e rebound damping forc...

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    Instrument and control functions 3-15 3 note: _ although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a pr...

  • Page 37

    Instrument and control functions 3-16 3 eau00330 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. Note: _ the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the...

  • Page 38

    Instrument and control functions 3-17 3 eau03741 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 39

    Instrument and control functions 3-18 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

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    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 u5lv10.Book page 1 wednesday, october 23, 2002 2:45 pm.

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    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

  • Page 42

    Pre-operation checks 4-2 4 throttle grip • make sure that operation is smooth. • lubricate throttle grip, housing and cables if necessary. • check free play. • if necessary, have yamaha dealer make adjustment. 6-22 control cables • make sure that operation is smooth. • lubricate if necessary. 6-33 d...

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    Pre-operation checks 4-3 4 note: _ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ ewa00033 warning _ if any item in the pre-operation check list...

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    Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 starting a warm engine ..................................................................... 5-3 shifting .....................................................................

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    5-1 5 eau00372 5- operation and important riding points eau00373 warning _ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly understand. ● never start the engine or oper- ...

  • Page 46

    Operation and important riding points 5-2 5 1. Turn the key to “on” and make sure that the engine stop switch is set to “ ”. Ec000035 caution: _ if the fuel level warning light comes on, check the fuel level, and, if nec- essary, refuel as soon as possible. _ 2. Shift the transmission into the neu- ...

  • Page 47

    Operation and important riding points 5-3 5 eca00055 caution: _ for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! _ 6. When the engine is warm, turn the starter (choke) off. Note: _ the engine is warm when it responds normally to t...

  • Page 48

    Operation and important riding points 5-4 5 ec000048 caution: _ ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running...

  • Page 49

    Operation and important riding points 5-5 5 eau02989 recommended shift points the recommended shift points during acceleration and deceleration are shown in the table below. Cf-05e eau01128 engine break-in there is never a more important period in the life of your engine than the period between 0 an...

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    Operation and important riding points 5-6 5 eau00460 parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 warning _ ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do n...

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    6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-1 periodic maintenance chart for the emission control system ...................................................6-3 genera...

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    6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...

  • Page 53

    Periodic maintenance and minor repair 6-2 6 note: _ if you do not have the tools or experi- ence required for a particular job, have a yamaha dealer perform it for you. _ ew000063 warning _ modifications not approved by yamaha may cause loss of perfor- mance and render the vehicle unsafe for use. Co...

  • Page 54

    Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system cp-03e no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 m...

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    Periodic maintenance and minor repair 6-4 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. 9 * evaporative emission control system (for california only) • check control system for damage. • replace if necessary. √ √ 10 * air induction ...

  • Page 56

    Periodic maintenance and minor repair 6-5 6 eau00472 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mont...

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    Periodic maintenance and minor repair 6-6 6 10 * shock absorber assembly • check operation and for oil leakage. • replace if necessary. √ √ √ √ √ 11 * front fork • check operation and for oil leakage. • repair if necessary. √ √ √ √ √ 12 * steering bearings • check bearing assembly for looseness. • m...

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    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. #1 : yamaha chain lube #2 : lithium-soap-based grease (all-purpose grease) #3 : ethylene glycol anti-freeze coolant eau03907 note: _ from 24,000...

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    Periodic maintenance and minor repair 6-8 6 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel a 2. Panel b 1. Panel...

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    Periodic maintenance and minor repair 6-9 6 eau04003 panels a and c to remove one of the panels remove the screw, and then pull the panel off as shown. To install the panel place the panel in the original position, and then install the screw. Eau01315 panel b to remove the panel remove the screws, a...

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    Periodic maintenance and minor repair 6-10 6 eau03329 checking the spark plugs the spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic ma...

  • Page 62

    Periodic maintenance and minor repair 6-11 6 to install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if neces- sary, adjust the gap to specification. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug...

  • Page 63

    Periodic maintenance and minor repair 6-12 6 eau04050 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 64

    Periodic maintenance and minor repair 6-13 6 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. Note: _ ● skip steps 4–6 if the oil filter car- tridge is not being replaced. ● when draining the engine oil, use a funnel or similar device to keep the oil away from ...

  • Page 65

    Periodic maintenance and minor repair 6-14 6 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 8. Add the specified amount of the reco...

  • Page 66

    Periodic maintenance and minor repair 6-15 6 ec000067 caution: _ if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha deal- er check the vehicle. _ 10. Turn the engine off, and then check the oil level and correct it if necessary. Eau03957 coolant ...

  • Page 67

    Periodic maintenance and minor repair 6-16 6 ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...

  • Page 68

    Periodic maintenance and minor repair 6-17 6 eau03958 to change the coolant 1. Place the motorcycle on the cen- terstand and let the engine cool if necessary. 2. Remove panel b. (see page 6-9 for panel removal and installation procedures.) 3. Place a container under the en- gine to collect the used ...

  • Page 69

    Periodic maintenance and minor repair 6-18 6 8. Pour the recommended coolant into the radiator until it is full. Ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has bee...

  • Page 70

    Periodic maintenance and minor repair 6-19 6 eau04051* cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty are...

  • Page 71

    Periodic maintenance and minor repair 6-20 6 6. Remove the air filter case cover by removing the screws. 7. Pull the air filter element out. 8. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter...

  • Page 72

    Periodic maintenance and minor repair 6-21 6 eca00089* caution: _ the engine should never be operat- ed without the air filter element in- stalled, otherwise the pistons and/or cylinders may become excessively worn. _ 10. Install the air filter case cover by installing the screws. 11. Place the rubb...

  • Page 73

    Periodic maintenance and minor repair 6-22 6 eau00635 adjusting the throttle cable free play the throttle cable free play should measure 3–5 mm (0.1–0.2 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau00637 adjusting t...

  • Page 74

    Periodic maintenance and minor repair 6-23 6 eau03581 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 75

    Periodic maintenance and minor repair 6-24 6 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a yamaha dealer immediately and...

  • Page 76

    Periodic maintenance and minor repair 6-25 6 ew000080 warning _ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after extensive tests, only the tires listed below have been ap- proved for this mode...

  • Page 77

    Periodic maintenance and minor repair 6-26 6 eau03773 cast wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any d...

  • Page 78

    Periodic maintenance and minor repair 6-27 6 eau04005 adjusting the clutch lever free play the clutch lever free play should mea- sure 10–15 mm (0.4–0.6 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as fol- lows. To increase the clutch lever free play, turn...

  • Page 79

    Periodic maintenance and minor repair 6-28 6 ew000109 warning _ a soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic...

  • Page 80

    Periodic maintenance and minor repair 6-29 6 eau01314 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator groove, which allows yo...

  • Page 81

    Periodic maintenance and minor repair 6-30 6 observe these precautions: ● when checking the fluid level, make sure that the top of the brake fluid reservoir is level. ● use only the recommended quali- ty brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor...

  • Page 82

    Periodic maintenance and minor repair 6-31 6 eau00745 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission into the neu- tral position. 3. Spin the ...

  • Page 83

    Periodic maintenance and minor repair 6-32 6 note: _ using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. _ ec000096 caution: _ improper drive chain slack will over- load the engine as well as other vital par...

  • Page 84

    Periodic maintenance and minor repair 6-33 6 eau03297 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 85

    Periodic maintenance and minor repair 6-34 6 eau03371 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Ew000114 warning _ ...

  • Page 86

    Periodic maintenance and minor repair 6-35 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning _ securely support the motorc...

  • Page 87

    Periodic maintenance and minor repair 6-36 6 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a yamaha dealer check or repair the steering. Eau01144 checking the wheel bearings the front and rear wheel bearings must be chec...

  • Page 88

    Periodic maintenance and minor repair 6-37 6 eau00800 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Ec000101 caution: _ never attempt to remove the battery cell seals, ...

  • Page 89

    Periodic maintenance and minor repair 6-38 6 ec000102 caution: _ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...

  • Page 90

    Periodic maintenance and minor repair 6-39 6 eau03960 replacing a headlight bulb this motorcycle is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove panel b. (see page 6-9 for panel removal and installation procedures.) 2. Disconnect the headl...

  • Page 91

    Periodic maintenance and minor repair 6-40 6 ec000104 caution: _ take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- ty of the bulb, and the bulb life will...

  • Page 92

    Periodic maintenance and minor repair 6-41 6 eau03961 replacing a tail/brake light bulb 1. Remove the seat. (see page 3-10 for seat removal and installation procedures.) 2. Remove the tail/brake light bulb cover. 3. Remove the socket (together with the bulb) by turning it counter- clockwise. 4. Remo...

  • Page 93

    Periodic maintenance and minor repair 6-42 6 eca00065 caution: _ do not overtighten the screw, other- wise the lens may break. _ eau03962 front wheel to remove the front wheel ew000122 warning _ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that ...

  • Page 94

    Periodic maintenance and minor repair 6-43 6 eau03963 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by install- ing the bolts. Note: _ make sure that there is enough...

  • Page 95

    Periodic maintenance and minor repair 6-44 6 3. Disconnect the brake torque rod from the brake caliper by removing the nut and the bolt. 4. Remove the axle nut, then the brake caliper by removing the bolts. Eca00082 caution: _ do not apply the brake after the brake caliper has been removed, otherwis...

  • Page 96

    Periodic maintenance and minor repair 6-45 6 eau03895 to install the rear wheel 1. Place the wheel and the brake cal- iper bracket in the original position. 2. Insert the wheel axle through the brake caliper bracket and wheel from the right-hand side, and then install the axle nut. 3. Install the dr...

  • Page 97

    Periodic maintenance and minor repair 6-46 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning _ keep away open flames and do not smoke while checking or working on the fuel system. _ check the fuel level in the fuel tank. 1. Fuel there is enough fuel. The...

  • Page 98

    Periodic maintenance and minor repair 6-47 6 engine overheating ew000070 warning _ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...

  • Page 99

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 u5lv10.Book page 1 wednesday, october 23, 2002 2:45 pm.

  • Page 100

    7-1 7 eau03426 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 101

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...

  • Page 102

    Motorcycle care and storage 7-3 7 eca00012 caution: _ do not use warm water since it in- creases the corrosive action of the salt. _ 2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to pre- vent corrosion. After cleaning 1. Dry the motorcycle with a c...

  • Page 103

    Motorcycle care and storage 7-4 7 eca00013 caution: _ ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away t...

  • Page 104

    Motorcycle care and storage 7-5 7 c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are ground- ed. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat t...

  • Page 105

    Specifications 8 specifications .................................................................................... 8-1 u5lv10.Book page 1 wednesday, october 23, 2002 2:45 pm.

  • Page 106

    8-1 8 eau01038 8- specifications specifications cs-01e model fzs1000 dimensions overall length 2,125 mm (83.7 in) overall width 765 mm (30.1 in) overall height 1,190 mm (46.9 in) seat height 820 mm (32.3 in) wheelbase 1,450 mm (57.1 in) ground clearance 140 mm (5.5 in) minimum turning radius 2,900 m...

  • Page 107

    Specifications 8-2 8 cooling system capacity (total amount) 2.4 l (2.11 imp qt, 2.54 us qt) air filter dry type element fuel type unleaded fuel fuel tank capacity 21 l (4.6 imp gal, 5.5 us gal) fuel reserve amount 4 l (0.9 imp gal, 1.1 us gal) carburetor manufacturer mikuni model × quantity bsr37 × ...

  • Page 108

    Specifications 8-3 8 rear type tubeless tire size 180/55 zr17 (73w) manufacturer/ model bridgestone / bt020r maximum load* fzs1000 189 kg (417 lb) fzs1000c 188 kg (415 lb) tire air pressure (measured on cold tires) up to 90 kg (198 lb)* front 250 kpa (2.50 kgf/cm 2 , 36 psi) rear 270 kpa (2.70 kgf/c...

  • Page 109

    Specifications 8-4 8 electrical system ignition system t.C.I. (digital) charging system model a.C. Magneto standard output 14 v, 365 w @ 5,000 r/min battery model gt14b-4 voltage, capacity 12 v, 12 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 2 t...

  • Page 110

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 111

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 112

    Consumer information 9-2 9 eau01050 model label the model label is affixed to the frame under the seat. (see page 3-10 for seat removal and installation procedures.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha de...

  • Page 113

    Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 114

    Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 115

    Consumer information 9-5 9 eau01874 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...

  • Page 116

    Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u5lv10.Book page 6 wednesday, october 23, 2002...

  • Page 117

    Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty u5lv10.Book page 7 wednesday, october 23, 2002 2:45 pm.

  • Page 118

    Consumer information 9-8 9 u5lv10.Book page 8 wednesday, october 23, 2002 2:45 pm.

  • Page 119

    Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.) u5lv10.Book page 9 wednesday, october 23, 2002 2:45 pm.

  • Page 120

    Consumer information 9-10 9 u5lv10.Book page 10 wednesday, october 23, 2002 2:45 pm.

  • Page 121

    Index a accessories and replacement parts .......6-26 air filter element, cleaning ......................6-19 b battery ...................................................6-37 brake and clutch levers, checking and lubricating ............................................6-33 brake and shift pedals, c...

  • Page 122

    Index sidestand .............................................. 3-16 spark plugs, checking ........................... 6-10 specifications .......................................... 8-1 speedometer unit .................................... 3-3 starter (choke) lever ................................ 3-...

  • Page 123

    Printed in japan 2001 . 1 - 2.3 × 3 cr (e) printed on recycled paper yamaha motor co., ltd. 5lv-28199-10 lit-11626-14-48 fzs1000n fzs1000nc owner’s manual.