Yamaha FZS1000P Owner's Manual

Summary of FZS1000P

  • Page 1

    Printed in japan 2001 . 7 -2.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. 5lv-28199-11 lit-11626-15-30 fzs1000p fzs1000pc owner’s manual.

  • Page 2

    Eau03438.

  • Page 3: Introduction

    Eau00002 introduction congratulations on your purchase of the yamaha fzs1000. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and paceset- ting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a le...

  • Page 4: Important Manual Information

    Eau00003 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...

  • Page 5: Important Manual Information

    Important manual information ew000000 warning _ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...

  • Page 6: Important Manual Information

    Important manual information affix dealer label here eau04247 fzs1000p/fzs1000pc owner’s manual ©2001 by yamaha motor corporation, u.S.A. 1st edition, july 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly pro...

  • Page 7: Table of Contents

    Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009 e_5lv....

  • Page 8: Safety Information

    Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................

  • Page 9: Safety Information

    1 2 3 4 5 6 7 8 9 1-1 eau00014 1- safety information motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycl...

  • Page 10: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-2 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified operato...

  • Page 11: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear ...

  • Page 12: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of fzs1000: 189 kg (417 lb) / fzs1000c: 188 kg (415 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessor...

  • Page 13: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should b...

  • Page 14: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park...

  • Page 15: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle. E_5lv.Book page 7 tuesday, august 28, 2001 4:40 pm.

  • Page 16: Safety Information

    Safety information 1 2 3 4 5 6 7 8 9 1-8 1 2 3 4 5 6 7 california only caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5lv-2835y-00 e_5lv.Book page 8 tuesday, august 28, 2001 4:40 pm.

  • Page 17: Description

    Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................

  • Page 18: Description

    2-1 2 eau00026 2- description left view 1. Front fork compression damping force adjusting screw (page 3-14) 2. Front fork rebound damping force adjusting screw (page 3-13) 3. Front fork spring preload adjusting bolt (page 3-13) 4. Air filter element (page 6-19) 5. Fuses (page 6-38) 6. Storage compar...

  • Page 19: Description

    Description 2-2 2 right view 13. Owner’s tool kit (page 6-1) 14. Rear brake fluid reservoir (page 6-30) 15. Battery (page 6-37) 16. Front brake fluid reservoir (page 6-29) 17. Radiator cap (page 6-17) 18. Engine oil filter cartridge (page 6-12) 19. Engine oil level check window (page 6-12) 20. Brake...

  • Page 20: Description

    Description 2-3 2 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Starter (choke) lever (page 3-10) 4. Speedometer unit (page 3-3) 5. Main switch/steering lock (page 3-1) 6. Tachometer unit (page 3-4) 7. Fuel gauge (page 3-5) 8. Right handlebar switches (...

  • Page 21

    Instrument and control functions 3 main switch/steering lock .................................................................. 3-1 indicator and warning lights ............................................................. 3-2 speedometer unit ...........................................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00032 on all electrical systems are supplied with power, and...

  • Page 23

    Instrument and control functions 3-2 3 eau03034 indicator and warning lights eau04121 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau00061 neutral indicator light “ ” this indicator light comes on wh...

  • Page 24

    Instrument and control functions 3-3 3 eau04303 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 4 l (0.9 imp gal, 1.1 us gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked according to ...

  • Page 25

    Instrument and control functions 3-4 3 eau03954 tachometer unit the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Ec000003 caution: _ do not operate the engine in the ta- chometer red zone. Red zone: 11,500 r/min and above _ this tachomete...

  • Page 26

    Instrument and control functions 3-5 3 eau04290 self-diagnosis devices this model is equipped with a self-di- agnosis device for the following electri- cal circuits: ● throttle position sensor ● speed sensor ● exup system ● overturn switch if any of those circuits are defective, the tachometer will ...

  • Page 27

    Instrument and control functions 3-6 3 eau00118 handlebar switches eau03888 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau03889 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch t...

  • Page 28

    Instrument and control functions 3-7 3 eau00152 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

  • Page 29

    Instrument and control functions 3-8 3 eau00162 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau02935 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tur...

  • Page 30

    Instrument and control functions 3-9 3 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 warning _ ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling...

  • Page 31

    Instrument and control functions 3-10 3 will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10%. Gasohol containi...

  • Page 32

    Instrument and control functions 3-11 3 eau03956 seat to remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 2. While holding the key in that posi- tion, lift the rear of the seat, and then pull the seat off. To install the seat 1. Insert the projection on the front of ...

  • Page 33

    Instrument and control functions 3-12 3 eau04101 storage compartment the storage compartment is located under the seat. (see page 3-11 for seat removal and installation procedures.) ewa00005 warning _ ● do not exceed the load limit of 3 kg (7 lb) for the storage com- partment. ● do not exceed the ma...

  • Page 34

    Instrument and control functions 3-13 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection a. To decrease the spring pre- load and thereby soften the suspension, turn the adjusting bolt on each fork leg in directio...

  • Page 35

    Instrument and control functions 3-14 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction a. To de- crease the compression damping force and thereby soften the compression damping, ...

  • Page 36

    Instrument and control functions 3-15 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction a. To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction b. Note: ● align the appropriate...

  • Page 37

    Instrument and control functions 3-16 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction a. To decrease the com- pression damping force and thereby soften the compression damping, turn the adjustin...

  • Page 38

    Instrument and control functions 3-17 3 eau01571 exup system this motorcycle is equipped with yamaha’s exup (exhaust ultimate power valve) system. This system boosts engine power by means of a valve that regulates the diameter of the exhaust pipe. The exup system valve is constantly adjusted in acco...

  • Page 39

    Instrument and control functions 3-18 3 eau03741 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 40

    Instrument and control functions 3-19 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

  • Page 41: Pre-Operation Checks

    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 e_5lv.Book page 1 tuesday, august 28, 2001 4:40 pm.

  • Page 42: Pre-Operation Checks

    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

  • Page 43: Pre-Operation Checks

    Pre-operation checks 4-2 4 throttle grip • make sure that operation is smooth. • check free play. • if necessary, have yamaha dealer make adjustment or lubricate. 6-22 control cables • make sure that operation is smooth. • lubricate if necessary. 6-33 drive chain • check chain slack. • adjust if nec...

  • Page 44: Pre-Operation Checks

    Pre-operation checks 4-3 4 note: _ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ ewa00033 warning _ if any item in the pre-operation check list...

  • Page 45

    Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 starting a warm engine ..................................................................... 5-3 shifting .....................................................................

  • Page 46

    5-1 5 eau00372 5- operation and important riding points eau00373 warning _ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly understand. ● never start the engine or oper- ...

  • Page 47

    Operation and important riding points 5-2 5 1. Turn the key to “on” and make sure that the engine stop switch is set to “ ”. Eca00108 caution: _ the oil level warning light, coolant temperature warning light and fuel level warning light should come on for a few seconds, then go off. If a warning lig...

  • Page 48

    Operation and important riding points 5-3 5 not come on for a few seconds, then go off, or if it does not go off after starting with sufficient fuel, have a yamaha dealer check the electrical circuit. _ 5. After starting the engine, move the starter (choke) lever back halfway. Eca00045 caution: _ fo...

  • Page 49

    Operation and important riding points 5-4 5 ec000048 caution: _ ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running...

  • Page 50

    Operation and important riding points 5-5 5 eau02989 recommended shift points the recommended shift points during acceleration and deceleration are shown in the table below. Cf-05e eau01128 engine break-in there is never a more important period in the life of your engine than the period between 0 an...

  • Page 51

    Operation and important riding points 5-6 5 eau00460 parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 warning _ ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do n...

  • Page 52

    6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-1 periodic maintenance chart for the emission control system ...................................................6-3 genera...

  • Page 53

    6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...

  • Page 54

    Periodic maintenance and minor repair 6-2 6 note: _ if you do not have the tools or experi- ence required for a particular job, have a yamaha dealer perform it for you. _ ew000063 warning _ modifications not approved by yamaha may cause loss of perfor- mance and render the vehicle unsafe for use. Co...

  • Page 55

    Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system cp-03e no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 m...

  • Page 56

    Periodic maintenance and minor repair 6-4 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. 9 * evaporative emission control system (for california only) • check control system for damage. • replace if necessary. √ √ 10 * air induction ...

  • Page 57

    Periodic maintenance and minor repair 6-5 6 eau00472 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mont...

  • Page 58

    Periodic maintenance and minor repair 6-6 6 10 * shock absorber assembly • check operation and for oil leakage. • replace if necessary. √ √ √ √ √ 11 * front fork • check operation and for oil leakage. • repair if necessary. √ √ √ √ √ 12 * steering bearings • check bearing assembly for looseness. • m...

  • Page 59

    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. #1 : yamaha chain lube #2 : lithium-soap-based grease (all-purpose grease) #3 : ethylene glycol anti-freeze coolant eau03907 note: _ from 24,000...

  • Page 60

    Periodic maintenance and minor repair 6-8 6 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau04003 panels a and c to rem...

  • Page 61

    Periodic maintenance and minor repair 6-9 6 to install the panel place the panel in the original position, and then install the screw eau01315 panel b to remove the panel remove the screws, and then take the panel off. To install the panel place the panel in the original position, and then install t...

  • Page 62

    Periodic maintenance and minor repair 6-10 6 eau03329 checking the spark plugs the spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic ma...

  • Page 63

    Periodic maintenance and minor repair 6-11 6 to install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if neces- sary, adjust the gap to specification. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug...

  • Page 64

    Periodic maintenance and minor repair 6-12 6 eau04297 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 65

    Periodic maintenance and minor repair 6-13 6 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. Note: _ ● skip steps 4–6 if the oil filter car- tridge is not being replaced. ● when draining the engine oil, use a funnel or similar device to keep the oil away from ...

  • Page 66

    Periodic maintenance and minor repair 6-14 6 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 8. Add the specified amount of the reco...

  • Page 67

    Periodic maintenance and minor repair 6-15 6 ec000067 caution: _ if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha deal- er check the vehicle. _ 10. Turn the engine off, and then check the oil level and correct it if necessary. Eau04298 coolant ...

  • Page 68

    Periodic maintenance and minor repair 6-16 6 ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...

  • Page 69

    Periodic maintenance and minor repair 6-17 6 eau03958 to change the coolant 1. Place the motorcycle on the cen- terstand and let the engine cool if necessary. 2. Remove panel a and b. (see page 6-8 and 6-9 for panel remov- al and installation procedures.) 3. Place a container under the en- gine to c...

  • Page 70

    Periodic maintenance and minor repair 6-18 6 8. Pour the recommended coolant into the radiator until it is full. Ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has bee...

  • Page 71

    Periodic maintenance and minor repair 6-19 6 eau04051* cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty are...

  • Page 72

    Periodic maintenance and minor repair 6-20 6 6. Remove the air filter case cover by removing the screws. 7. Pull the air filter element out. 8. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter...

  • Page 73

    Periodic maintenance and minor repair 6-21 6 eca00089* caution: _ the engine should never be operat- ed without the air filter element in- stalled, otherwise the pistons and/or cylinders may become excessively worn. _ 10. Install the air filter case cover by installing the screws. 11. Place the rubb...

  • Page 74

    Periodic maintenance and minor repair 6-22 6 eau00635 adjusting the throttle cable free play the throttle cable free play should measure 3–5 mm (0.1–0.2 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau00637 adjusting t...

  • Page 75

    Periodic maintenance and minor repair 6-23 6 eau03581 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 76

    Periodic maintenance and minor repair 6-24 6 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a yamaha dealer immediately and...

  • Page 77

    Periodic maintenance and minor repair 6-25 6 ew000080 warning _ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after extensive tests, only the tires listed below have been ap- proved for this mode...

  • Page 78

    Periodic maintenance and minor repair 6-26 6 eau03773 cast wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any d...

  • Page 79

    Periodic maintenance and minor repair 6-27 6 eau04005 adjusting the clutch lever free play the clutch lever free play should mea- sure 10–15 mm (0.4–0.6 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as fol- lows. To increase the clutch lever free play, turn...

  • Page 80

    Periodic maintenance and minor repair 6-28 6 ew000109 warning _ a soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic...

  • Page 81

    Periodic maintenance and minor repair 6-29 6 eau01314 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator groove, which allows yo...

  • Page 82

    Periodic maintenance and minor repair 6-30 6 observe these precautions: ● when checking the fluid level, make sure that the top of the brake fluid reservoir is level. ● use only the recommended quali- ty brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor...

  • Page 83

    Periodic maintenance and minor repair 6-31 6 eau00745 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission into the neu- tral position. 3. Spin the ...

  • Page 84

    Periodic maintenance and minor repair 6-32 6 note: _ using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. _ ec000096 caution: _ improper drive chain slack will over- load the engine as well as other vital par...

  • Page 85

    Periodic maintenance and minor repair 6-33 6 eau03297 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 86

    Periodic maintenance and minor repair 6-34 6 eau03164 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau03371 checking and lubricating the centerstand and ...

  • Page 87

    Periodic maintenance and minor repair 6-35 6 eau04282 lubricating the rear suspension the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Eau02939 checking the front fork the condition and operation of the fron...

  • Page 88

    Periodic maintenance and minor repair 6-36 6 eau00794 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 89

    Periodic maintenance and minor repair 6-37 6 eau00800 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Ec000101 caution: _ never attempt to remove the battery cell seals, ...

  • Page 90

    Periodic maintenance and minor repair 6-38 6 ec000102 caution: _ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...

  • Page 91

    Periodic maintenance and minor repair 6-39 6 eau04226 replacing a headlight bulb this motorcycle is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove panel b. (see page 6-9 for panel removal and installation procedures.) 2. Disconnect the headl...

  • Page 92

    Periodic maintenance and minor repair 6-40 6 ec000104 caution: _ take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- ty of the bulb, and the bulb life will...

  • Page 93

    Periodic maintenance and minor repair 6-41 6 eau03961 replacing a tail/brake light bulb 1. Remove the seat. (see page 3-11 for seat removal and installation procedures.) 2. Remove the tail/brake light bulb cover. 3. Remove the socket (together with the bulb) by turning it counter- clockwise. 4. Remo...

  • Page 94

    Periodic maintenance and minor repair 6-42 6 eca00065 caution: _ do not overtighten the screw, other- wise the lens may break. _ eau03962 front wheel to remove the front wheel ew000122 warning _ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that ...

  • Page 95

    Periodic maintenance and minor repair 6-43 6 eau03963 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by install- ing the bolts. Note: _ make sure that there is enough...

  • Page 96

    Periodic maintenance and minor repair 6-44 6 3. Disconnect the brake torque rod from the brake caliper by removing the nut and the bolt. 4. Remove the axle nut, then the brake caliper by removing the bolts. Eca00082 caution: _ do not apply the brake after the brake caliper has been removed, otherwis...

  • Page 97

    Periodic maintenance and minor repair 6-45 6 eau03895 to install the rear wheel 1. Place the wheel and the brake cal- iper bracket in the original position. 2. Insert the wheel axle through the brake caliper bracket and wheel from the right-hand side, and then install the axle nut. 3. Install the dr...

  • Page 98

    Periodic maintenance and minor repair 6-46 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning _ keep away open flames and do not smoke while checking or working on the fuel system. _ check the fuel level in the fuel tank. 1. Fuel there is enough fuel. The...

  • Page 99

    Periodic maintenance and minor repair 6-47 6 engine overheating ew000070 warning _ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...

  • Page 100: Motorcycle Care and Storage

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 e_5lv.Book page 1 tuesday, august 28, 2001 4:40 pm.

  • Page 101: Motorcycle Care and Storage

    7-1 7 eau03426 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 102: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...

  • Page 103: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 eca00012 caution: _ do not use warm water since it in- creases the corrosive action of the salt. _ 2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to pre- vent corrosion. After cleaning 1. Dry the motorcycle with a c...

  • Page 104: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 eca00013 caution: _ ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away t...

  • Page 105: Motorcycle Care and Storage

    Motorcycle care and storage 7-5 7 c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are ground- ed. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat t...

  • Page 106: Specifications

    Specifications 8 specifications .................................................................................... 8-1 e_5lv.Book page 1 tuesday, august 28, 2001 4:40 pm.

  • Page 107: Specifications

    8-1 8 eau01038 8- specifications specifications cs-01e model fzs1000 dimensions overall length 2,125 mm (83.7 in) overall width 765 mm (30.1 in) overall height 1,190 mm (46.9 in) seat height 820 mm (32.3 in) wheelbase 1,450 mm (57.1 in) ground clearance 140 mm (5.5 in) minimum turning radius 2,900 m...

  • Page 108: Specifications

    Specifications 8-2 8 cooling system capacity (total amount) 2.4 l (2.11 imp qt, 2.54 us qt) air filter dry type element fuel type unleaded gasoline only fuel tank capacity 21 l (4.6 imp gal, 5.5 us gal) fuel reserve amount 4 l (0.9 imp gal, 1.1 us gal) carburetor manufacturer mikuni model × quantity...

  • Page 109: Specifications

    Specifications 8-3 8 rear type tubeless tire size 180/55 zr17 (73w) 180/55 zr17 m/c (73w) manufacturer/ model bridgestone / bt020r maximum load* fzs1000 189 kg (417 lb) fzs1000c 188 kg (415 lb) tire air pressure (measured on cold tires) up to 90 kg (198 lb)* front 250 kpa (2.50 kgf/cm 2 , 36 psi) re...

  • Page 110: Specifications

    Specifications 8-4 8 wheel travel front 140 mm (5.5 in) rear 135 mm (5.3 in) electrical system ignition system transistorized coil ignition (digital) charging system model a.C. Magneto standard output 14 v, 365 w @ 5,000 r/min battery model gt14b-4 voltage, capacity 12 v, 12 ah headlight type quartz...

  • Page 111: Consumer Information

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 112: Consumer Information

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 113: Consumer Information

    Consumer information 9-2 9 eau01050 model label the model label is affixed to the frame under the seat. (see page 3-11 for seat removal and installation procedures.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha de...

  • Page 114: Consumer Information

    Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 115: Consumer Information

    Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 116: Consumer Information

    Consumer information 9-5 9 eau01874 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...

  • Page 117: Consumer Information

    Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks e_5lv.Book page 6 tuesday, august 28, 2001 4:4...

  • Page 118: Consumer Information

    Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty e_5lv.Book page 7 tuesday, august 28, 2001 4:40 pm.

  • Page 119: Consumer Information

    Consumer information 9-8 9 e_5lv.Book page 8 tuesday, august 28, 2001 4:40 pm.

  • Page 120: Consumer Information

    Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.) e_5lv.Book page 9 tuesday, august 28, 2001 4:40 pm.

  • Page 121: Consumer Information

    Consumer information 9-10 9 e_5lv.Book page 10 tuesday, august 28, 2001 4:40 pm.

  • Page 122: Index

    Index a accessories and replacement parts .......6-26 air filter element, cleaning ......................6-19 b battery ...................................................6-37 brake and clutch levers, checking and lubricating ............................................6-34 brake and shift pedals, c...

  • Page 123: Index

    Index shift pedal ............................................... 3-7 shock absorber assembly, adjusting ..... 3-14 sidestand .............................................. 3-17 spark plugs, checking ........................... 6-10 specifications .......................................... 8-1 speed...

  • Page 124: 5Lv-28199-11

    Printed in japan 2001 . 7 -2.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. 5lv-28199-11 lit-11626-15-30 fzs1000p fzs1000pc owner’s manual.