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Yamaha G19E Owner's/operator's Manual

Manual is about: Golf Car

Summary of G19E

  • Page 1

    Owner’s/ operators manual yamaha motor manufacturing corp. Of america golf car g19e printed in u.S.A. Kcc yamaha motor corp., usa cypress, california made in 12/01/00 lit196260076 usa *lit196260076* 1pc - g19e o/m lit-19626-00-76 jr1-f8199-11.

  • Page 2: Introduction

    Introduction congratulations on your purchase of a yamaha golf car. This manual con- tains information you will need for proper operation, maintenance, and care of your golf car. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new yamaha. If ...

  • Page 3: Important Manual

    Ii g19e important manual information ● yamaha continually seeks ad- vancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your golf car and this manual. If you h...

  • Page 4: 95%

    95% iii g19e 1 warranty contents 1 important labels 2 maintenance safety program 4 maintenance 8 storage specifications 9 wiring 11 operation 7 pre-operation checks 6 controls 5 operator safety 3 10 g19e o_m 9/19/00 3:40 pm page 3.

  • Page 5: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-1 g19e warranty yamaha motor manufacturing corporation of america hereby warrants that any new g19e yamaha golf car purchased from an authorized yamaha dealer in the united states, will be free from defects in material and workmanship for the period of time stated herein, s...

  • Page 6: 95%

    Y-843 95% 1 2 3 4 5 6 7 8 9 10 11 2-1 g19e important labels y-654 1 2 3 5 4 y-500 y-655 y-656 1 3 4 y-844 5 safety and instruction labels please read the following labels carefully before operating your golf car, and promptly replace any labels which become damaged or removed. Warning 2 g19e o_m 9/1...

  • Page 7: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 2-2 g19e important labels y-102b jr1 golf car serial number the golf car serial number is stamped in the location shown. The first three digits of the serial num- ber are for model identification; the remaining digits are the unit produc- tion number. Keep a record of these n...

  • Page 8: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 3-1 g19e operator safety ! Y-67 y-68 y-8 yamaha golf cars are designed to be simple to operate. However, be sure to observe the following: before operating the golf car ● read this owner’s/operator’s man- ual and all safety and instruction labels on the golf car before op...

  • Page 9: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-2 g19e ● keep your hands on the steering wheel and your eyes on the path ahead. ● use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. ● avoid starting or stopping abruptly. ● vary the speed of the golf car to match the terrain o...

  • Page 10: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 4-1 g19e maintenance safety program ! Like all machines, golf cars can cause injury if improperly used or maintained. This section contains broad safety practices required for safe golf car operation. Before golf cars are operated, golf course per- sonnel should establish...

  • Page 11: Maintenance Safety Program

    1 2 3 4 5 6 7 8 9 10 11 4-2 g19e maintenance safety program ● loose terrain. Loose terrain may cause a golf car to lose traction and may affect stability. Repair loose ter- rain, chain or rope off these areas, or identify loose terrain with a suit- able warning. ● golf car and pedestrian interfer- e...

  • Page 12: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 4-3 g19e maintenance safety program safety precautions during maintenance when performing maintenance, fol- low all safety instructions contained in the manufacturer’s operation and service manuals, as well as the fol- lowing safety procedures: ● properly immobilize golf ...

  • Page 13: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-1 g19e controls y-658 16 3 y-659 4 5 6 1 8 7 y-661 15 13 14 y-660 12 10 2 11 features 1 steering wheel 2 seat 3 batteries 4 brake pedal 5 parking brake pedal 6 accelerator pedal 7 main switch 8 drive selector switch 9 tow switch a front cowl b front tire c front bumper d re...

  • Page 14: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 5-2 g19e controls rev fwd off on y-663 rev fwd off on y-664 main switch the main switch controls the follow- ing items: off ignition circuit is switched off. The key can be removed only in this position. On electrical circuits are switched on. The golf car can be driven. ...

  • Page 15: Drive Select Switch

    1 2 3 4 5 6 7 8 9 10 11 5-3 g19e drive select switch the drive select switch is used to shift the golf car into forward or reverse. After coming to a complete stop, move the switch to the desired posi- tion. Switch position car movement fwd forward rev reverse the back-up buzzer will beep when the d...

  • Page 16: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 5-4 g19e parking brake pedal press down on the parking brake pedal whenever parking the golf car. å parking brake pedal release the parking brake by depressing the accelerator pedal. Tow switch before operating the car, make sure the tow switch is in the “run” position. å...

  • Page 17: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-1 g19e pre-operation checks y-512 pre-operation checks should be made each time you use your golf car. Get in the habit of performing the following checks in the same way so that they become second nature. ● be sure the main switch key is removed before performing the pre-o...

  • Page 18: Pre-Operation Checks

    Pre-operation checks 1 2 3 4 5 6 7 8 9 10 11 g19e 6-2 battery charge batteries before each use. See charging steps in chapter 8, maintenance. Check that the batteries are held securely in place to prevent the bat- teries from being damaged from vibration or jarring. Also check that no battery caps a...

  • Page 19: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 g19e 6-3 y-667 rev fwd off on y-668 y-21 a pre-operation checks steering system check the steering system for exces- sive freeplay by: ● moving the steering wheel up and down, and back and forth. ● turning the steering wheel slightly to the right and left. If you feel excessi...

  • Page 20: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 g19e 6-4 pre-operation checks parking brake pedal make sure the parking brake pedal locks in place with a positive click, and releases when the accelerator pedal is pressed. å parking brake pedal release the parking brake by depressing the accelerator pedal. Accelerator pedal...

  • Page 21: Operation

    1 2 3 4 5 6 7 8 9 10 11 g19e 7-1 rev fwd off on y-664 rev fwd off on y-665 y-20 a operation starting 1. With the parking brake applied, turn the drive select switch to “fwd” for forward, or “rev” for reverse. Do not shift from “fwd” forward to “rev” reverse while the golf car is moving. 2. Turn the ...

  • Page 22: Operation

    1 2 3 4 5 6 7 8 9 10 11 g19e 7-2 operation stopping to stop the golf car, gradually press down on the brake pedal. å brake pedal when the car has come to a stop, apply the parking brake pedal and turn the main switch to “off.” ∫ parking brake pedal do not hold the golf car on an incline with the acc...

  • Page 23: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 g19e 8-1 maintenance periodic maintenance charts regular maintenance is required for the best performance and safe operation of your golf car. Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless otherwise specified. If the owner...

  • Page 24: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 g19e 8-2 maintenance pre- opera- tion 20 hours 100 miles 160 kms (every month) 125 hrs 600 mls 1000 kms (every 6 months) 250 hrs 1200 mls 2000 kms (every year) 500 hrs 2500 mls 4000 kms (every 2 years) 1000 hrs 5000 mls 8000 kms (every 4 years) page remarks 20 rounds 125 roun...

  • Page 25: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-3 g19e maintenance battery care battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote: external: flush with water. Internal: drink large quantities of water or milk. Follow ...

  • Page 26: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 8-4 g19e maintenance ● before charging: only add distilled water if fluid is below the top of the plates, and then add just enough to cover plates. ● after charging: check that the fluid level is approximately 1/4 to 1/2 inch above the plates and 1/4 to 3/8 inch below the...

  • Page 27: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-5 g19e maintenance battery charging read and understand the owner’s manual provided with your golf car’s battery charger before charg- ing batteries. Explosive hydrogen gas is pro- duced while batteries are being charged. Only charge batteries in well ventilated areas (a mi...

  • Page 28: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 8-6 g19e maintenance do not disconnect the dc output cord from the battery receptacle when the charger is on or an arc could occur that may cause an explosion. 3. The charger will turn off automat- ically when the batteries reach full charge. 4. After the charger has turn...

  • Page 29: Maintenance

    Fuse type: 3 amp, blade style 1 2 3 4 5 6 7 8 9 10 11 8-7 g19e maintenance 2. Connect the wire leads as shown. å forward ∫ to relay ç to controller and receptacle ∂ between batteries when installing batteries: ● carefully place battery cables and holddowns making sure that cables don’t lie across ve...

  • Page 30: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 8-8 g19e maintenance gear box oil to check gear box oil level: 1. Place the golf car on a level sur- face. 2. Remove the access panel by removing the screws in the two lower corners of the panel and pulling the panel from the car. 3. Remove the oil level plug (a). 4. Add ...

  • Page 31: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-9 g19e maintenance wheel replacement to remove and install a wheel on your golf car: 1. With the wheels blocked to pre- vent the golf car from moving, loosen the wheel nuts. 2. Elevate the golf car with a jack and remove the wheel nuts and the wheel. 3. Reverse the removal ...

  • Page 32: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-10 g19e maintenance brake pedal free play adjustment before adjusting brake pedal free play, pump the brake pedal several times to self-adjust the brakes. To adjust the brake pedal free play: 1. Remove the service lid from the floor of the golf car. 2. Check the brake pedal...

  • Page 33: Storage

    1 2 3 4 5 6 7 8 9 10 11 9-1 g19e storage perform the following preparations when storing your golf car for extend- ed periods of time: turn main switch key to “off” posi- tion, remove key, and store key in a safe place. Move the tow switch into the “tow” position. Chassis preparation 1. Increase the...

  • Page 34: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 10-1 g19e specifications general specifications items g19e dimensions: overall length 93.9 in. (2385 mm) overall width 47.2 in. (1200 mm) overall height (steering height) 46.9 in. (1190 mm) height of floor 11.8 in. (300 mm) wheelbase 64.1 in. (1629 mm) tread: front 34.3 i...

  • Page 35: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-2 g19e specifications chassis items g19e steering system: type worm and pin steering angle (l.H.) 1.5 turn steering angle (r.H.) 1.5 turn lubricant/capacity grease/3.0 us oz (0.09 l, 3.17 imp oz) brakes: brake system mechanical drum brake on each rear wheel with self-adjus...

  • Page 36: 95%

    95% 1 2 3 4 5 6 7 8 9 10 11 wiring 11-1 g19e g19e wiring diagram off on r r/w rw ry r/w r off on r/w br off on r/y r + – – – + – + + – – + + br br r/w r/w a1 a2 f1 f2 p b p b w r/y w y y r/y p b r/b y r/y r/b r/b r/w rr r r ll oo b b l o b l o b b 5k 1 11 23 1 9 8 7 23 6 4 5 15 14 16 10 r b g contro...

  • Page 38: Owner’S/

    Owner’s/ operators manual yamaha motor manufacturing corp. Of america golf car g19e printed in u.S.A. Kcc yamaha motor corp., usa cypress, california made in 12/01/00 lit196260076 usa *lit196260076* 1pc - g19e o/m lit-19626-00-76 jr1-f8199-11.