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  4. KODIAK 4X4 Ultramatic
  5. Owner's Manual

Yamaha KODIAK 4X4 Ultramatic Owner's Manual

Summary of KODIAK 4X4 Ultramatic

  • Page 1

    Printed in japan 2001 . 5 - 6.5 × 2 cr (e) printed on recycled paper warning always : • use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. • avoid paved surfaces-pavement may seriously affect handling and control. Improper atv use can result in severe in...

  • Page 2

    Ebu00776.

  • Page 3: Introduction

    Ebu00941 1- introduction congratulations on your purchase of the yamaha yfm400fa. It represents the result of many years of yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this yamaha, you can now appreciate the high degree of cra...

  • Page 4: Important Manual Information

    Ebu00801 important manual information failure to follow the warnings contained in this manual can result in se- rious injury or death. Particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is ...

  • Page 5: Important Notice

    Affix dealer label here ebu00011 important notice this machine is designed and manufactured for off-road use only. It is illegal and unsafe to operate this machine on any public street, road or highway. This machine complies with all applicable off-road noise level and spark arrester laws and regula...

  • Page 6: Warning

    Ebu00014 warning indicates a potential hazard that could result in serious injury or death. Contents location of the warning and specification labels....... 1-1 safety information.................. 2-1 description and machine identification ............................. 3-1 identification number rec...

  • Page 7

    Rear shock absorber adjustment................................... 4-20 auxiliary dc jack ........................... 4-21 pre-operation checks ........... 5-1 front and rear brakes ..................... 5-2 fuel ................................................. 5-4 engine oil ..........................

  • Page 8

    Periodic maintenance and adjustment.................................. 8-1 owner’s manual and tool kit............ 8-1 periodic maintenance/ lubrication ...................................... 8-3 panel removal and installation ........ 8-5 engine oil....................................... 8-12 final ...

  • Page 9

    Cleaning and storage............ 9-1 a. Cleaning...................................... 9-1 b. Storage ....................................... 9-3 specifications.......................... 10-1 noise regulation.................... 11-1 maintenance record ............ 12-1 atv limited warranty............

  • Page 10: Location of The Warning and

    1-1 ebu00464 location of the warning and specification labels ee.Book page 1 monday, june 18, 2001 10:05 am.

  • Page 11: Warning

    1-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 read and understand all of the labels on your machine. They contain important information for safe and proper operation of your atv. Never remove any labels from your atv. If a label becomes difficult to read or comes off, a replacement label is available from yo...

  • Page 12: Maximum.Loading Limit

    1-3 5 6 80 kg (176 lbs) 4sh-24877-a0 load limit pulling load: 4900 n ( 5 0 0 k g f ) 1102 l b f tongue weight: 147 n ( 1 5 k g f ) 33 l b f 5gh-2151k-00 maximum.Loading limit maximum.Loading limit 7 8 under warning 5fe-21697-01 never operate this atv if you are under age 16. Operating this atv if yo...

  • Page 13

    1-4 9 ee.Book page 4 monday, june 18, 2001 10:05 am.

  • Page 14: Safety Information

    2-1 safety information ebu00924 an atv is not a toy and can be hazardous to operate. An atv handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you f...

  • Page 15

    2-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ● never operate an atv without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants. ● never consume alcohol or drugs before or while op...

  • Page 16

    2-3 ● always follow proper procedures for climbing hills as described in this manual. Check the ter- rain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Ne...

  • Page 17

    2-4 ● always be careful when skidding or sliding. Learn to safely control skidding or sliding by prac- ticing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of con- trol....

  • Page 18: Warning

    2-5 warning potential hazard improper handling of gasoline. What can happen gasoline can catch fire and you could be burned. How to avoid the hazard always turn off the engine when refuel- ing. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the ...

  • Page 19: Warning

    2-6 warning potential hazard starting or running the engine in a closed area. What can happen exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. How to avoid the hazard always operate your atv in an area with adequate ventilation. Ee.Book page 6 monday, ju...

  • Page 20

    3-1 ebu00032 description and machine identification 1. Rear spring preload adjusting ring 2. Spark arrester 3. Storage compartment and tool kit 4. Spark plug 5. Rear brake fluid reservoir 6. Radiator cap 7. Front spring preload adjusting ring 8. V-belt case 9. Rear brake pedal 10. Front spring prelo...

  • Page 21

    3-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ebu00600 identification number records record the key identification number, vehicle identification number and model label infor- mation in the spaces provided for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is s...

  • Page 22

    3-3 ebu00036 vehicle identification number the vehicle identification number is stamped into the frame. 1. Vehicle identification number note: the vehicle identification number is used to identify your machine. Ebu00787 model label the model label is affixed to the location in the illustration. Reco...

  • Page 23: Control Functions

    4-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ebu00039 control functions warning indicates a potential hazard that could result in serious injury or death. Ebu00041 main switch functions of the respective switch positions are as follows: on: engine can be started only at this position and the headlight and t...

  • Page 24

    4-2 ebu00043 indicator lights 1. Park indicator light “p” 2. Reverse indicator light “r” 3. Neutral indicator light “n” 4. Coolant temperature warning light “ ” 5. Four-wheel drive indicator light “ ” ebu00609 park indicator light “p” this indicator light comes on when the drive select lever is in t...

  • Page 25: Caution:

    4-3 ebu00713 coolant temperature warning light “ ” when the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the en- gine as soon as it is safe to do so and allow the engine to cool down f...

  • Page 26

    4-4 ebu00714 coolant temperature warning light checking method acb-09e turn the main switch to “on” and the engine stop switch to “ ”. Coolant temperature warning light does not come on. Coolant temperature warning light comes on. Coolant temperature warning light does not come on. Coolant temperatu...

  • Page 27

    4-5 ebu00052 fuel gauge the fuel gauge indicates the amount of fuel in the fuel tank. When the needle reaches the red line, refill the tank at the first opportunity. 1. Fuel gauge 2. Red line 5.5 l (1.21 imp gal, 1.45 us gal) note: if the machine runs out of fuel, move the fuel cock lever to the “re...

  • Page 28: Caution:

    4-6 ebu00053 handlebar switches 1. Light switch “lights” 2. Engine stop switch “ ”/“ ” 3. Start switch “ “ ebu00735 light switch turn the switch to the “ ” position to switch on the low beam and the taillight. Turn the switch to the “ ” position to switch on the high beam and the taillight. Turn the...

  • Page 29: Caution:

    4-7 ebu00607 start switch “ ” the starter motor cranks the engine when this switch is pushed. Caution: see starting instructions prior to starting the engine. (see page 6-1 for details.) ee.Book page 7 monday, june 18, 2001 10:05 am.

  • Page 30: Warning

    4-8 1. Four-wheel drive switch “2wd/4wd” ebu00060 on command four-wheel drive switch “2wd/4wd” to change from two-wheel drive (2wd) to four-wheel drive (4wd), stop the atv and set the switch to the 4wd position. To change from four-wheel drive (4wd) to two-wheel drive (2wd), stop the atv and set the...

  • Page 31: Warning

    4-9 ebu00062 throttle lever once the engine is running, movement of the throttle lever will increase the engine speed. Regulate the speed of the machine by varying the throttle position. Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to an idle any tim...

  • Page 32: Warning

    4-10 ebu00066 speed limiter the speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Screwing in the ad- juster limits the maximum engine power avail- able and decreases the maximum speed of the atv. 1. Locknut 2. Adjusting bolt warning potentia...

  • Page 33

    4-11 ebu00070 front brake lever the front brake lever is located on the right handlebar. Pull it toward the handlebar to ap- ply the front brake. 1. Front brake lever ebu00073 rear brake pedal and lever the brake pedal is located on the right side of the machine and the brake lever is located on the...

  • Page 34

    4-12 ebu00608 drive select lever the drive select lever is used to shift your ma- chine into the low, high, neutral, reverse and park positions. (refer to page 6-4 for the drive select lever operation.) 1. Drive select lever ebu00666 recoil starter firmly grasp the handle and pull slightly until eng...

  • Page 35: Warning

    4-13 ebu00092 fuel tank cap remove the fuel tank cap by turning it coun- terclockwise. 1. Fuel tank cap warning potential hazard starting the engine in gear or starting the engine without shifting into the park position. What can happen the atv could start to move unexpect- edly, which could cause a...

  • Page 36

    4-14 ebu00093 fuel cock the fuel cock supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions. Off: with the lever in this position fuel will not flow. Always turn the lever to this position when the engine is not running. On: with the lever in this position, fuel flows...

  • Page 37

    4-15 1. Arrow mark ebu00095 starter (choke) “ ” starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke). Refer to “starting a cold engine” for ...

  • Page 38

    4-16 ebu00566 seat to remove the seat, pull the seat lock lever upward and pull up the seat at the rear. 1. Seat 2. Seat lock lever to install the seat, insert the projection on the front of the seat into the seat holder and push down on the seat at the rear. Note: make sure that the seat is securel...

  • Page 39: Caution:

    4-17 ebu00581 storage box caution: to protect from damage, do not put metal products, like tools or sharply edged prod- ucts directly in the storage box. If they must be stored, wrap them in appropriate cushion material. 1. Storage box ebu00582 front carrier ebu00583 rear carrier maximum load limit:...

  • Page 40

    4-18 ebu00635 front shock absorber adjustment the spring preload can be adjusted to suit the rider’s weight and riding conditions. Adjust the spring preload as follows: to increase the spring preload, turn the ad- juster in direction a. To decrease the spring preload, turn the ad- juster in directio...

  • Page 41: Warning

    4-19 warning potential hazard improper shock absorber adjustment. What can happen uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. How to avoid the hazard always adjust the shock absorbers on the left and right side to the same set- ting. Ee.Book page...

  • Page 42

    4-20 ebu00634 rear shock absorber adjustment the spring preload can be adjusted to suit the rider’s weight and riding conditions. Adjust the spring preload as follows: to increase the spring preload, turn the ad- juster in direction a. To decrease the spring preload, turn the ad- juster in direction...

  • Page 43: Caution:

    4-21 ebu00748 auxiliary dc jack the auxiliary dc jack is located at the front right side of the atv. The auxiliary dc jack can be used for suitable work lights, radios, etc. The auxiliary dc jack can only be used when the main switch is in the “on” position. 1. Turn the headlight switch to the “off”...

  • Page 44: Warning

    4-22 1. Auxiliary dc jack ebu00112 warning indicates a potential hazard that could result in serious injury or death. Ee.Book page 22 monday, june 18, 2001 10:05 am.

  • Page 45: Pre-Operation Checks

    5-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 pre-operation checks before using this machine, check the following points: item routine page brakes • check operation, free play, fluid level and fluid leakage. • fill with dot 4 brake fluid if necessary. 5-2 ~ 5-3, 8-36 ~ 8-44 fuel • check fuel level. • fill wi...

  • Page 46: Warning

    5-2 ebu00854 front and rear brakes brake levers and brake pedal check for correct free play in the brake levers and brake pedal. If the free play is incorrect, adjust it. (see page 8-41.) check the operation of the brake levers and brake pedal. They should move smoothly and there should be a firm fe...

  • Page 47: Warning

    5-3 brake fluid leakage check to see if any brake fluid is leaking out of the pipe joints or master cylinder. Apply the brakes firmly for one minute. If there is any leaking, have the machine inspected by a yamaha dealer. Brake operation test the brakes at slow speed after starting out to make sure ...

  • Page 48: Caution:

    5-4 ebu00886 fuel make sure there is sufficient gasoline in the tank. Caution: use only unleaded gasoline. The use of leaded gasoline will cause severe damage to the engine internal parts such as valves, piston rings, exhaust system, etc. _ your yamaha engine has been designed to use regular unleade...

  • Page 49: Warning

    5-5 gasohol there are two types of gasohol; gasohol con- taining ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10%. Gaso- hol containing methanol is not recommended by yamaha because it may cause fuel system damage or vehicle performa...

  • Page 50: Caution:

    5-6 ebu00914 engine oil make sure the engine oil is at the specified level. Add oil as necessary. (see page 8-12.) caution: _ be sure to use motor oils that do not con- tain anti-friction modifiers. Passenger car motor oils (often labeled “energy conserving ii”) contain anti-friction ad- ditives whi...

  • Page 51

    5-7 ebu00493 final gear oil make sure the final gear oil is at the specified level. Add oil as necessary. (see pages 8-15 ~ 8-17 for details.) if desired, an sae 80w90 hypoid gear oil may be used for all conditions. Note: gl-4 is a quality and additive rating, gl-5 or gl-6 rated hypoid gear oils may...

  • Page 52: Warning

    5-8 ebu00152 fittings and fasteners always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a yamaha dealer or refer to the service manual for correct tightening torque. Ebu00153 lights check the headlight and taillight to make sure they are in working conditi...

  • Page 53

    5-9 2. The tires should be set to the rec- ommended pressure: ● recommended tire pressure front 25 kpa (0.25 kgf/cm 2 , 3.6 psi) rear 25 kpa (0.25 kgf/cm 2 , 3.6 psi) ● check and adjust tire pressures when the tires are cold. ● tire pressures must be equal on both sides. 3. Tire pressure below the m...

  • Page 54

    5-10 ebu00159 how to measure tire pressure use the low-pressure tire gauge. Note: the low-pressure tire gauge is included as standard equipment. Make two measure- ments of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Set press...

  • Page 55

    5-11 ebu00160 tire wear limit when the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. A. 3 mm (0.12 in) ee.Book page 11 monday, june 18, 2001 10:05 am.

  • Page 56: Operation

    6-1 ebu00161 operation warning indicates a potential hazard that could re- sult in serious injury or death. Ebu00672 starting a cold engine 1. Apply the rear brake lever. 2. Turn the fuel cock to “on”. 3. Turn the main switch to “on” and the en- gine stop switch to “ ”. 4. Shift the drive select lev...

  • Page 57

    6-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 note: ● when the drive select lever is in the neu- tral or park position, if either indicator light does not come on, ask a yamaha dealer to inspect its electric circuit. ● the engine can be started in any gear if the rear brake lever is applied. However, it is r...

  • Page 58: Caution:

    6-3 note: ● if the engine fails to start, release the start switch, then push the start switch again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery en- ergy. Do not crank the engine more than 10 seconds on each attempt. ● if the battery...

  • Page 59: Caution:

    6-4 ebu00846 drive select lever operation and reverse driving caution: before shifting, you must stop the ma- chine and return the throttle lever to the closed position. Otherwise, the transmis- sion may be damaged. _ shifting: neutral to high and high to low 1. Bring the machine to a complete stop ...

  • Page 60

    6-5 shifting: neutral to reverse and reverse to park note: _ the drive select lever cannot be shifted into or from reverse or park without applying the rear brake. _ 1. Bring the machine to a complete stop and return the throttle lever to the closed position. 2. Apply the rear brake pedal. 3. Shift ...

  • Page 61: Warning

    6-6 5. Open the throttle lever gradually and con- tinue to watch to the rear while backing. Warning potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person be- hind you, resulting in serious injury. How to avoid the hazard when you shift into reverse, ma...

  • Page 62

    6-7 ebu00210 engine break-in there is never a more important period in the life of your machine than the period between zero and 20 hours. For this reason, we ask that you carefully read the following material. Because the engine is brand new, you must not put an excessive load on it for the first s...

  • Page 63

    6-8 2. 10 ~ 20 hours: avoid prolonged operation above 3/4 throttle. Rev the machine freely but do not use full throttle at any time. 3. After break-in: avoid prolonged full throttle operation. Vary speeds occasionally. Ebu00612 parking when parking, stop the engine and shift the drive select lever i...

  • Page 64: Warning

    6-9 ebu00615 parking on a slope 1. Bring the machine to a stop by applying the brakes. 2. Stop the engine. 3. With the rear brake applied, shift the drive select lever to the park position. Warning potential hazard parking on a hill or other incline. What can happen the atv could roll out of control...

  • Page 65

    6-10 ebu00221 accessories and loading ebu00222 accessories accessories can affect the handling and con- trol of your atv. Keep the following in mind when considering an accessory or operating an atv which has accessories. ● choose only accessories designed for your atv. Your yamaha dealer has a vari...

  • Page 66

    6-11 ebu00960 loading cargo or a trailer can change the stability and handling of an atv. You must use common sense and good judgment when carrying car- go or towing a trailer. Keep the following points in mind: ● never exceed the weight limits shown. An overloaded atv can be unstable. ● do not exce...

  • Page 67: Warning

    6-12 ● ride more slowly than you would without a load. The more weight you carry, the slow- er you should go. Although conditions vary, it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer. ● allow more braking distance. A heavier ve- hicle tak...

  • Page 68: Warning

    6-13 ebu00937 warning _ indicates a potential hazard that could result in serious injury or death. Ee.Book page 13 monday, june 18, 2001 10:05 am.

  • Page 69: Riding

    7-1 7 riding your atv ee.Book page 1 monday, june 18, 2001 10:05 am.

  • Page 70

    7-2 ee.Book page 2 monday, june 18, 2001 10:05 am.

  • Page 71: Warning

    7-3 warning _ indicates a potential hazard that could result in serious injury or death. Getting to know your atv this atv is for recreation and utility use. This section, riding your atv, provides general atv riding instructions for recreational riding. The skills and techniques described in this s...

  • Page 72: Warning

    7-4 ride with care and good judgement get training if you are inexperienced. Beginners should get training from a certified instructor. Become familiar with this atv at slow speeds first, even if you are an experienced operator. Do not attempt to operate at maximum perfor- mance until you are totall...

  • Page 73: Warning

    7-5 not recommended for children under 16 years of age. Warning potential hazard failure to follow the age recommenda- tions for this atv. What can happen use by children of atvs that are not rec- ommended for their age can lead to se- vere injury or death of the child. How to avoid the hazard a chi...

  • Page 74: Warning

    7-6 this atv is designed to carry operator and cargo only – passengers prohibited. Warning potential hazard carrying a passenger on this atv. What can happen greatly reduces your ability to balance and control this atv. Could cause an accident, resulting in harm to you and/ or your passenger. How to...

  • Page 75: Warning

    7-7 apparel warning potential hazard operating this atv without wearing an approved motorcycle helmet, eye pro- tection and protective clothing. What can happen operating without an approved motor- cycle helmet increas- es your chances of a severe head injury or death in the event of an accident. Op...

  • Page 76: Warning

    7-8 do not operate after consuming alcohol or drugs. Operator’s performance capability is reduced by the influence of alcohol or drugs. Warning potential hazard operating this atv after consuming al- cohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more ...

  • Page 77: Warning

    7-9 pre-operation checks always perform the pre-operation checks list- ed on page 5-1 before riding for safety and proper care of the atv. Warning potential hazard failure to inspect the atv before oper- ating. Failure to properly maintain the atv. What can happen increases the possibility of an acc...

  • Page 78: Warning

    7-10 warning _ indicates a potential hazard that could result in serious injury or death. Do not operate at speeds too fast for your skills or the conditions. Speed limiter for riders less experienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The spe...

  • Page 79: Warning

    7-11 loading and accessories use extra caution when riding the atv with additional loads, such as accessories or car- go. The atv’s handling may be adversely af- fected. Reduce your speed when adding additional loads. Maximum loading limit ● vehicle loading limit: 210 kg (463 lb) * total weight of c...

  • Page 80: Warning

    7-12 during operation always keep your feet on the footboards dur- ing operation. Otherwise your feet may con- tact the rear wheels. Warning potential hazard removing hands from handlebars or feet from footboards during operation. What can happen removing even one hand or foot can re- duce your abil...

  • Page 81: Warning

    7-13 avoid wheelies and jumping. You may lose control of the atv or overturn. Warning potential hazard attempting wheelies, jumps, and other stunts. What can happen increases the chance of an accident, in- cluding an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. ...

  • Page 82: Warning

    7-14 modifications warning potential hazard operating this atv with improper modi- fications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situ- ations could lead to an accident. How to avoid the hazard never modify ...

  • Page 83: Warning

    7-15 exhaust system the exhaust system on the atv is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the atv in a place where pedestrians or children are not likely to touch it. Warning potential hazard hot exhaust system. What can happen dry grass ...

  • Page 84: Warning

    7-16 be careful where you ride this atv is designed for off-road use only. Riding on paved surfaces can cause loss of control. Warning potential hazard operating this atv on paved surfaces. What can happen atvs are designed for off-road use only. Paved surfaces may seriously affect handling and cont...

  • Page 85: Warning

    7-17 do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles. Warning potential hazard operating this atv on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operat...

  • Page 86: Warning

    7-18 know the terrain where you ride. Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the atv to upset. Warning potential hazard failure to use extra care when operating this atv on unfamiliar terrain. What can h...

  • Page 87: Warning

    7-19 warning potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not operate on excessively r...

  • Page 88: Warning

    7-20 when riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the atv. Do not use the flag pole bracket as a trailer hitch. Do not ride in areas posted “no trespassing”. Do not ride on private property without getting permission. Warning potential ha...

  • Page 89: Caution:

    7-21 select a large, flat area off-road to become fa- miliar with your atv. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Al- ways avo...

  • Page 90: Warning

    7-22 turning your atv to achieve maximum traction while riding off- road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the in- side of the turn is allowed to slip or lose some traction, the atv will resist turning. A special ...

  • Page 91

    7-23 this procedure should be practiced at slow speed many times in a large off-road area with no obstacles. If an incorrect technique is used, your atv may continue to go straight. If the atv doesn’t turn, come to a stop and then practice the procedure again. If the riding sur- face is slippery or ...

  • Page 92: Warning

    7-24 climbing uphill use proper riding techniques to avoid vehicle overturns on hills. Be sure that you can ma- neuver your atv well on flat ground before at- tempting any incline and then practice riding first on gentle slopes. Try more difficult climbs only after you have developed your skill. In ...

  • Page 93: Warning

    7-25 warning potential hazard climbing hills improperly. What can happen could cause loss of control or cause the atv to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described in this own- er’s manual. Always check the terrain carefully be- fore you start u...

  • Page 94: Warning

    7-26 if you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the atv around while you still have forward motion (provided you have the room to do so) and go down the hill. Warning potential hazard improperly crossing hills or turn...

  • Page 95

    7-27 when crossing the side of a hill: always follow proper procedures as de- scribed in the owner’s manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the atv. Ee.Book page 27 monday, june 18, 2001 10:05 am.

  • Page 96: Warning

    7-28 if your atv has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dis- mount the atv on the uphill side. Physically turn the atv aroun...

  • Page 97

    7-29 if you begin rolling backwards: keep weight uphill. 2wd: never apply the rear brake while rolling backwards. Apply the front brake. 4wd: apply both front and rear brakes gradually. When fully stopped, shift into the parking position. Dismount on uphill side or to a side if pointed straight uphi...

  • Page 98

    7-30 riding downhill when riding your atv downhill, shift your weight as far to the rear and uphill side of the atv as possible. Move back on the seat and sit with your arms straight. Engine compres- sion will do most of the braking for you. For maximum engine compression braking effect, select low ...

  • Page 99: Warning

    7-31 warning potential hazard going down a hill improperly. What can happen could cause loss of control or cause the atv to overturn. Always follow proper procedures for go- ing down hills as described in this own- er’s manual. Note: a special technique is required when braking as you go down a hill...

  • Page 100: Warning

    7-32 crossing a slope traversing a sloping surface on your atv re- quires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slippery surfaces or rough t...

  • Page 101

    7-33 ee.Book page 33 monday, june 18, 2001 10:05 am.

  • Page 102: Warning

    7-34 crossing through shallow water the atv can be used to cross slow moving, shallow water of up to a maximum of 35 cm (14 inches) in depth. Before entering the wa- ter, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or u...

  • Page 103: Caution:

    7-35 test your brakes after leaving the water. Do not continue to ride your atv without verifying that you have regained proper braking ability. Caution: _ after riding your atv in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case and the check...

  • Page 104

    7-36 1. V-belt cooling duct check hose (left front side of atv) 1. V-belt cooling intake box check hose (above v-belt cooling duct) 1. Drive select lever box check hose ee.Book page 36 monday, june 18, 2001 10:05 am.

  • Page 105: Warning

    7-37 riding over rough terrain riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the atv or could lead to an upset or accident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the atv as loss of control an...

  • Page 106

    7-38 sliding and skidding care should be used when riding on loose or slippery surfaces since the atv may slide. If unexpected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, position- ing your weight over the ...

  • Page 107: Warning

    7-39 with practice, over a period of time, skill at controlled sliding can be developed. The ter- rain should be chosen carefully before at- tempting such maneuvers, since both stability and control are reduced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfa...

  • Page 108

    7-40 what to do if ... This section is designed to be a reference guide only. Be sure to read each section on riding techniques completely. What to do ... ● if your atv doesn’t turn when you want it to: bring the atv to a stop and practice the turning maneuvers again. Be sure you are putting your we...

  • Page 109: Warning

    7-41 ● if your atv is traversing a sloping surface: be sure to ride with your weight positioned towards the uphill side of the atv to main- tain proper balance. If the atv starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you dis- cover that the atv is ...

  • Page 110: Periodic Maintenance and

    8-1 ebu00515 periodic maintenance and adjustment periodic inspection, adjustment and lubrica- tion will keep your machine in the safest and most efficient condition possible. Safety is an obligation of the machine owner. The most important points of machine inspection, ad- justment and lubrication a...

  • Page 111: Warning

    8-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the service information included in this man- ual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor re- pairs. The tools provided in the owner’s tool kit are sufficient for this purpose,...

  • Page 112

    8-3 ebu00261 periodic maintenance/lubrication item routine initial every 1 month 3 months 6 months 6 months 1 year valves* • check valve clearance. • adjust if necessary. Cooling system • check coolant leakage. • repair if necessary. • replace coolant every 24 months. Spark plug • check condition. •...

  • Page 113: Warning

    8-4 * it is recommended that these items be serviced by a yamaha dealer. Rear brake* • check operation/fluid leakage/see note page 8-4. • correct if necessary. V-belt* • check operation. • check for cracks or damage every 12 months or 1,500 mi (2,400 km) whichever comes first. Wheels* • check balanc...

  • Page 114

    8-5 ebu00614 panel removal and installation the panels illustrated need to be removed to perform some of the maintenance described in this chapter. Refer to this section each time a panel has to be removed or reinstalled. 1. Panel a 2. Panel b 1. Panel c 2. Panel d 3. Panel e 4. Panel f ee.Book page...

  • Page 115

    8-6 ebu00700 panel a, d to remove 1. Remove the seat. 2. Pull outward on the areas shown, and then pull upward. Ee.Book page 6 monday, june 18, 2001 10:05 am.

  • Page 116

    8-7 to install 1. Place the panel in its original position. 2. Install the seat. Ee.Book page 7 monday, june 18, 2001 10:05 am.

  • Page 117

    8-8 ebu00616 panel b to remove remove the bolts. To install place the panel in the original position and in- stall the bolts. 1. Panel b 2. Bolt ( × 2) ee.Book page 8 monday, june 18, 2001 10:05 am.

  • Page 118

    8-9 ebu00617 panel c to remove 1. Remove the front carrier bolts and the front carrier. 2. Remove the quick fasteners and pull up- ward. 1. Bolt ( × 4) 1. Bolt ( × 2) 1. Quick fastener ( × 2) ee.Book page 9 monday, june 18, 2001 10:05 am.

  • Page 119

    8-10 to install 1. Place the panel in the original position and install the quick fasteners. 2. Install the front carrier and the bolts, then tighten to the specified torque. Ebu00616 panel e to remove remove the bolts. To install place the panel in the original position and in- stall the bolts. 1. ...

  • Page 120

    8-11 ebu00638 panel f to remove pull outward on the areas shown. 1. Panel f to install place the panel in its original position. Ee.Book page 11 monday, june 18, 2001 10:05 am.

  • Page 121

    8-12 ebu00847 engine oil oil level inspection 1. Remove panel f. (see page 8-11 for panel removal and installation proce- dures.) 2. Place the atv on a level place and warm up the engine for several minutes. 3. Stop the engine. 4. Remove the dipstick and wipe it off with a clean rag. Insert the dips...

  • Page 122

    8-13 engine oil and oil filter cartridge replace- ment 1. Remove panels e and f. (see pages 8-10 and 8-11 for panel removal and installa- tion procedures.) 2. Warm up the engine for several minutes. 3. Stop the engine. Place an oil pan under the engine and remove the dipstick. 4. Remove the drain bo...

  • Page 123

    8-14 1. Oil filter wrench note: _ an oil filter wrench is available at a nearby yamaha dealer. _ 6. Install the drain bolt and tighten it to the specified torque. 1. Torque wrench 7. Apply a light coat of engine oil to the o-ring of the new oil filter. Note: _ make sure the o-ring is seated properly...

  • Page 124: Caution:

    8-15 9. Fill the engine with sufficient oil to reach the specified level. Install the dipstick and tighten it. Caution: _ ● do not put in any chemical additives. Engine oil also lubricates the clutch and additives could cause clutch slip- page. ● be sure no foreign material enters the crankcase. _ 1...

  • Page 125: Caution:

    8-16 1. Final gear oil 2. Final gear case filler bolt 3. Proper level caution: _ be sure no foreign material enters the final gear case. _ 3. Install the oil filler bolt and tighten it to the specified torque. Final gear oil replacement 1. Remove the final gear case cover. 1. Final gear case cover 2...

  • Page 126: Caution:

    8-17 1. Final gear case drain bolt 5. Install the drain bolt and tighten it to the specified torque. 6. Fill the final gear case with oil. Caution: _ be sure no foreign material enters the final gear case. _ 7. Install the filler bolt and tighten to the specified torque. 8. Check for oil leakage. If...

  • Page 127: Caution:

    8-18 ebu00706 differential gear oil differential gear oil measurement 1. Place the machine on a level place. 2. Remove the oil filler bolt and check the oil level. It should be up to the brim of the hole. If the level is low, add sufficient oil to raise it to the specified level. 1. Differential gea...

  • Page 128: Caution:

    8-19 4. Install the drain bolt and tighten it to the specified torque. 5. Fill the differential gear case with oil. Caution: be sure no foreign material enters the dif- ferential gear case. 6. Install the filler bolt and tighten it to the specified torque. 7. Check for oil leakage. If oil leakage is...

  • Page 129

    8-20 ebu00771 cooling system 1. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine tem- perature. The coolant level should be be- tween the maximum and minimum marks. 1. Coolant reservoir cap 2. Maximum level mark 3. Minimum level mark...

  • Page 130: Caution:

    8-21 caution: hard water or salt water is harmful to the engine. You may use soft water if you can’t get distilled water. Note: ● if water is added, have a yamaha dealer check the antifreeze content of the cool- ant as soon as possible. ● the radiator fan operation is completely automatic. It is swi...

  • Page 131

    8-22 1. Place the atv on a level surface. 2. Remove panels e and f. (see page 8-10 and 8-11 for panel removal and installa- tion procedures.) 3. Place a container under the engine, and then remove the coolant drain bolt. (use a trough or a similar object as shown to prevent coolant from spilling on ...

  • Page 132

    8-23 1. Radiator cap 5. Remove the radiator cap. 6. Remove the coolant reservoir cap. 7. Disconnect the hose on the coolant res- ervoir side, and then drain the coolant from the coolant reservoir. 1. Coolant reservoir drain hose 8. After draining the coolant, thoroughly flush the cooling system with...

  • Page 133: Caution:

    8-24 10. Install the coolant reservoir hose. 11. Pour the recommended coolant into the radiator until it is full. Caution: _ hard water or salt water is harmful to the engine. You may use soft water if you can not get distilled water. _ 12. Install the radiator cap. 13. Start the engine and let it i...

  • Page 134

    8-25 ebu00862 axle boots check the protective boots for holes or tears. If any damage is found, have them replaced by a yamaha dealer. 1. Axle boot ( × 2 each side) ebu00680 spark plug inspection removal 1. Remove the spark plug cap. 1. Spark plug cap 2. Use the spark plug wrench in the tool kit to ...

  • Page 135

    8-26 1. Spark plug wrench inspection the spark plug is an important engine compo- nent and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for a atv that is...

  • Page 136

    8-27 a. Spark plug gap 2. Clean the gasket surface. Wipe off any grime from the threads. 3. Install the spark plug and tighten it to the specified torque. Note: if a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past fin...

  • Page 137

    8-28 ebu00288 air filter cleaning note: there is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. 1. Air filter case check hose 1. Remove the seat. 2. Remove the air filter case cover. 1. C...

  • Page 138: Caution:

    8-29 1. Air filter guide 4. Wash the element gently but thoroughly in solvent. 5. Squeeze the excess solvent out of the fil- ter and let it dry. Caution: do not twist the filter element when squeezing it. 6. Inspect the element. If damaged, replace it. Warning potential hazard using low flash point ...

  • Page 139: Caution:

    8-30 7. Apply yamaha foam air filter oil or other quality foam air filter oil to the element. If foam air filter oil is not available, motor oil may be used. Note: the element should be wet but not dripping. 8. Reinstall the element to the element guide. 9. Reinstall the element assembly and parts r...

  • Page 140

    8-31 ebu00641 v-belt cooling duct check hose if dust or water collects in this hose, remove the hose and clean it. 1. V-belt cooling duct check hose (left front side of atv) 1. V-belt cooling intake box check hose (above v-belt cooling duct) ee.Book page 31 monday, june 18, 2001 10:05 am.

  • Page 141

    8-32 ebu00522 spark arrester cleaning select a well-ventilated area free of combusti- ble materials and make sure the exhaust and muffler are cool. 1. Remove the bolt. 2. Remove the tailpipe by pulling it out of the muffler. 1. Bolt 2. Tailpipe 3. Purging bolt 3. Tap the tailpipe lightly, then use a...

  • Page 142: Caution:

    8-33 ebu00296 carburetor adjustment the carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a yamaha dealer who has the professional knowledge and ex- perience to do so. However, the idling speed may be performed by the owner as a par...

  • Page 143

    8-34 ebu00657 idle speed adjustment note: a diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throt...

  • Page 144

    8-35 ebu00307 throttle lever adjustment note: adjust the engine idling speed before adjust- ing the throttle lever free play. 1. Loosen the locknut. 2. Turn the adjusting bolt until the throttle le- ver free play is 3 ~ 5 mm (0.12 ~ 0.20 in). 3. Tighten the locknut. 1. Locknut 2. Adjusting bolt a. F...

  • Page 145

    8-36 ebu00312 front brake pad inspection inspect the brake pads for damage and wear. If the thickness is less than the specified val- ue, have a yamaha dealer replace the pads. A. Wear limit: 1 mm (0.04 in) note: the wheels need to be removed to inspect the brake pads. See page 8-44 for removal proc...

  • Page 146

    8-37 ebu00621 rear brake pad inspection inspect the brake pad for damage or wear. Wear indicator grooves are provided on the brake pad. These indicators allow checking of brake pad wear without disassembling the brake. Inspect the grooves. If they have al- most disappeared, ask a yamaha dealer to re...

  • Page 147

    8-38 1. Minimum level mark 1. Maximum level mark observe these precautions: 1. When checking the fluid level, make sure the top of the master cylinder reservoir is level by turning the handlebars. 2. Use only the designated quality brake flu- id. Otherwise, the rubber seals may dete- riorate, causin...

  • Page 148

    8-39 5. Brake fluid may deteriorate painted sur- faces or plastic parts. Always clean up spilled fluid immediately. 6. Have a yamaha dealer check the cause if the brake fluid level goes down. Ebu00752* brake fluid replacement 1. Complete fluid replacement should be done only by trained yamaha servic...

  • Page 149: Warning

    8-40 warning potential hazard operating with improperly serviced or adjusted brakes. What can happen you could lose braking ability, which could lead to an accident. How to avoid the hazard after servicing: ● make sure the brakes operate smoothly and that the free play is correct. ● make sure the br...

  • Page 150

    8-41 ebu00686 rear brake lever adjustment the rear brake lever free play should be 0.5 ~ 2 mm (0.02 ~ 0.08 in). 1. Loosen the locknut. 1. Locknut 2. Adjusting bolt c. Free play: 0.5 ~ 2 mm (0.02 ~ 0.08 in) 2. Turn the adjusting bolt in direction a to increase free play, and in direction b to decreas...

  • Page 151: Warning

    8-42 ebu00885 adjusting the rear brake light switch the rear brake light switch, which is activated by the brake pedal and brake levers, is prop- erly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1. Remove panel b. (...

  • Page 152: Warning

    8-43 ebu00356 cable inspection and lubrication lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a yamaha dealer to replace them. Ebu00717 brake lever and brake pedal lubrication lubricate the pivoting parts. Warning potential hazard damaged control cables. Wh...

  • Page 153

    8-44 ebu00373 wheel removal 1. Elevate the wheel by placing a suitable stand under the frame. 2. Remove the nuts from the wheel. 3. Remove the wheel assembly. 1. Tapered nut ( × 4) ee.Book page 44 monday, june 18, 2001 10:05 am.

  • Page 154

    8-45 ebu00828 wheel installation when installing a wheel, reverse the removal procedure. Note: _ the arrow mark on the tire must point to- ward the rotating direction of the wheel. _ 1. Arrow mark 1. Tapered wheel nuts are used for both front and rear wheels. Install the nut with its tapered side to...

  • Page 155: Caution:

    8-46 ebu00380 battery this machine is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the bat- tery. If the battery seems to have discharged, consult a yamaha dealer. Caution: do not try to remove the sealing caps of the battery c...

  • Page 156: Caution:

    8-47 ebu00385 battery maintenance 1. When the machine is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reinstallation. Caution: a special battery charger (constant volt- age/ampere or constant voltage) is re- quired for ...

  • Page 157

    8-48 1. Main fuse 2. Spare fuse 1. Fuse box 1. Headlight fuse 2. Ignition fuse 3. Auxiliary dc jack fuse 4. Four-wheel drive fuse 5. Signaling system fuse 6. Spare fuse ( × 3) specified fuses: main fuse: 30a headlight fuse: 15a ignition fuse: 10a auxiliary dc jack fuse: 10a four-wheel drive fuse: 3a...

  • Page 158: Caution:

    8-49 caution: _ to prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ ebu00632 replacing the headlight bulb if the headlight bulb burns out, replace it as follows: 1. Remove the cover at the rear of the headlight. 1. Cover 2. Remove the bulb holder cov...

  • Page 159: Warning

    8-50 1. Bulb holder cover 3. Unhook the bulb holder spring and re- move the defective bulb. 1. Bulb holder 4. Put a new bulb into position and secure it in place with the bulb holder spring. 5. Install the bulb holder cover. Warning potential hazard the headlight bulb is hot when it is on and immedi...

  • Page 160: Caution:

    8-51 ebu00409 headlight beam adjustment caution: it is advisable to have a yamaha dealer make this adjustment. 1. Vertical adjustment: to raise the beam, turn the adjusting screw clockwise. To lower the beam, turn the screw coun- terclockwise. 1. Headlight beam adjusting screw ebu00964 tail/brake li...

  • Page 161

    8-52 1. Tail/brake light unit 2. Bulb holder 3. Remove the defective bulb from the bulb holder by pushing it inward and turning it counterclockwise. 1. Bulb holder 2. Bulb 4. Install a new bulb in the bulb holder by pushing it inward and turning it clockwise. 5. Install the bulb holder (together wit...

  • Page 162: Warning

    8-53 ebu00412 troubleshooting although yamaha machines receive a rigid in- spection before shipment from the factory, trouble may occur during operation. Any prob- lem in the fuel, compression, or ignition sys- tems can cause poor starting and loss of power. The troubleshooting chart describes a qui...

  • Page 163

    8-54 ebu00806 troubleshooting charts starting problems or poor engine performance 1. Fuel check if there is fuel in the fuel tank. There is fuel. Turn the fuel cock lever to “off”. No fuel. Fuel cock is clogged. Clean the fuel cock. Some fuel. Turn the fuel cock lever to “res”. Restart the engine. N...

  • Page 164: Warning

    8-55 engine overheating note: _ if it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible. _ warning engine overheating potential hazard removing the radiator cap when the en- gine and radiator are...

  • Page 165: Cleaning and Storage

    9-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ebu00419 cleaning and storage a. Cleaning frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the machine: a. Block off the end...

  • Page 166: Warning

    9-2 6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may mar the paint or protective finish. When finished, start the ...

  • Page 167

    9-3 ebu00530 b. Storage long term storage (60 days or more) of your machine will require some preventive proce- dures to guard against deterioration. After thoroughly cleaning the machine, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of yamaha fu...

  • Page 168

    9-4 7. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an ex- cessively warm or cold place (less than 0 °c (30 °f) or more than 30 °c (90 °f)). Note: make any necessary repairs before storing the machine. Ee.Book page 4 monday, june...

  • Page 169

    9-5 ee.Book page 5 monday, june 18, 2001 10:05 am.

  • Page 170: Specifications

    10-1 ebu00428 specifications model yfm400fap dimensions: overall length 1,965 mm (77.36 in) overall width 1,070 mm (42.13 in) overall height 1,120 mm (44.09 in) seat height 820 mm (32.28 in) wheelbase 1,225 mm (48.23 in) minimum ground clearance 245 mm (9.65 in) minimum turning radius 3,000 mm (118....

  • Page 171

    10-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 engine oil: type recommended engine oil classification: api service se, sf, sg type or higher quantity: periodic oil change 2.3 l (2.0 imp qt, 2.4 us qt) with oil filter replacement 2.4 l (2.1 imp qt, 2.5 us qt) total amount 2.6 l (2.3 imp qt, 2.7 us qt) model y...

  • Page 172

    10-3 final gear case oil: type sae80 api “gl-4” hypoid gear oil quantity: periodic oil change 0.19 l (0.17 imp qt, 0.2 us qt) total amount 0.22 l (0.19 imp qt, 0.23 us qt) differential gear case oil: type sae80 api “gl-4” hypoid gear oil quantity: periodic oil change 0.35 l (0.31 imp qt, 0.37 us qt)...

  • Page 173

    10-4 spark plug: type/manufacturer dr8ea / ngk spark plug gap 0.6 ~ 0.7 mm (0.02 ~ 0.03 in) clutch type wet, centrifugal automatic transmission: primary reduction system v-belt secondary reduction system spur gear secondary reduction ratio 39/24 × 24/18 × 33/9 (7.944) transmission type v-belt automa...

  • Page 174

    10-5 brake: front brake type dual disc brake operation right hand operation rear brake type single disc brake operation left hand and right foot operation suspension: front suspension double wishbone rear suspension swingarm (monocross) shock absorber: front shock absorber coil spring / oil damper r...

  • Page 175

    10-6 bulb voltage, wattage × quantity: headlight 12 v, 30 w/30 w × 2 tail/brake light 12 v, 5/21 w × 1 neutral indicator light 12 v, 1.7 w × 1 reverse indicator light 12 v, 1.7 w × 1 coolant temperature warning light 12 v, 1.7 w × 1 park indicator light 12 v, 1.7 w × 1 four wheel drive indicator lig...

  • Page 176: Noise Regulation

    11-1 ebu00430 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inop- erative by any person other than for purposes of maintenance, repair, or replacement of any de- vice or element of design...

  • Page 177

    12-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ebu00431 maintenance record copies of work orders and/or receipts for parts you purchase and install will be required to docu- ment maintenance done in accordance with the warranty. The chart below is printed only as a re- minder to you that the maintenance work...

  • Page 178

    13-1 ebu00432 yamaha motor corporation, u.S.A. Atv limited warranty ee.Book page 1 monday, june 18, 2001 10:05 am.

  • Page 179

    13-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ee.Book page 2 monday, june 18, 2001 10:05 am.

  • Page 180

    14-1 ebu00435 yamaha extended service (y.E.S.) ee.Book page 1 monday, june 18, 2001 10:05 am.

  • Page 181: Warning

    14-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ebu00436 warning _ indicates a potential hazard that could result in serious injury or death. Ee.Book page 2 monday, june 18, 2001 10:05 am.

  • Page 182

    Ebu00437 ee.Book page 3 monday, june 18, 2001 10:05 am.

  • Page 183: Warning

    Printed in japan 2001 . 5 - 6.5 × 2 cr (e) printed on recycled paper warning always : • use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. • avoid paved surfaces-pavement may seriously affect handling and control. Improper atv use can result in severe in...

  • Page 184

    Card.Fm page 1 wednesday, june 13, 2001 9:35 am.

  • Page 185

    Card.Fm page 2 wednesday, june 13, 2001 9:35 am.