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Yamaha MAJESTY YP250 Owner's Manual

Other manuals for MAJESTY YP250: Owner's Manual, Owner's Manual, Service Manual
Manual is about: Motorcycle YP250 4UC-AE1

Summary of MAJESTY YP250

  • Page 1

    Owner’s manual 5sj-28199-e2 printed on recycled paper printed in japan 2002·10–0.1 ×1 yamaha motor co., ltd. ! (e) yp250

  • Page 2

    5sj-28199-e2 8/9/02 4:06 pm page 112.

  • Page 3: Introduction

    Eau04576 introduction welcome to the yamaha world of motorcycling! As the owner of the yp250, you are benefiting from yamaha’s vast experience and newest technolo- gy regarding the design and manufacture of high-quality products, which have earned yamaha a rep- utation for dependability. Please take...

  • Page 4: Important Manual Information

    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Failure to follow warning instructions could result in severe injury or death to the sc...

  • Page 5: Important Manual Information

    Important manual information ew000002 w please read this manual carefully and completely before operating this scooter. 5sj-28199-e2 8/9/02 4:05 pm page 3.

  • Page 6

    Yp250 owner’s manual ©2002 by yamaha motor co., ltd. 1st edition, july 2002 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. Eau04229 5sj-28199-e2 8/9/02 4:05 pm page 4.

  • Page 7: Table of Contents

    Eau00009 table of contents 1 give safety the right of way 2 description 3 instrument and control functions 4 pre-operation checks 5 operation and important riding points 6 periodic maintenance and minor repair 7 scooter care and storage 8 specifications 9 consumer information index 9 8 7 6 5 4 3 2 1...

  • Page 8

    5sj-28199-e2 8/9/02 4:05 pm page 6.

  • Page 9: Give Safety The Right of Way

    Give safety the right of way give safety the right of way ...............................................1-1 further safe-riding points ...................................................................1-2 1 5sj-28199-e2 8/9/02 4:05 pm page 7.

  • Page 10

    1-1 eau00021 q qgive safety the right of way 1 scooters are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best scooter does not ignore the laws of physics. Regular care and maintenance a...

  • Page 11

    1-2 q qgive safety the right of way 1 eau03099 further safe-riding points safe-riding points 8 be sure to signal clearly when making turns. 8 braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface....

  • Page 12

    5sj-28199-e2 8/9/02 4:05 pm page 10

  • Page 13: Description

    Description left view ............................................................................................2-1 right view ..........................................................................................2-2 controls and instruments .......................................................

  • Page 14: Description

    2-1 eau00026 description part locations 2 1. Rear storage compartment (page 3-18) 2. Grab bar (page 5-2) 3. Shock absorber spring preload adjusting ring (page 3-19) 4. Air filter element (page 6-21) 5. V-belt case air filter element (page 6-22) 6. Centerstand (page 6-31) 7. Sidestand (page 3-20, 6-3...

  • Page 15: Description

    2-2 description 2 9. Passenger seat 10. Rider seat (page 3-17) 11. Air flow louver (page 6-23) 12. Headlight (page 6-37) 13. Radiator 14. Battery (page 6-34) 15. Fuse box (page 6-36) 16. Coolant reservoir cap (page 6-19) 17. Coolant level check window (page 6-19) 18. Engine oil filler cap (page 6-15...

  • Page 16: Description

    2-3 description 2 1. Rear brake lever (page 3-13) 2. Left handlebar switches (page 3-10) 3. Front storage compartment a (page 3-17) 4. Coolant temperature gauge (page 3-5) 5. Tachometer (page 3-3) 6. Speedometer (page 3-3) 7. Multi-function display (page 3-5) 8. Fuel gauge (page 3-4) 9. Right handle...

  • Page 17

    Instrument and control functions main switch/steering lock ...................................................................3-1 indicator lights ...................................................................................3-2 speedometer .........................................................

  • Page 18

    3-1 eau00029 main switch/steering lock main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau04580 on all electrical circuits are supplied with power; the meter lighting, t...

  • Page 19

    3-2 instrument and control functions 3 eau03733 . . (parking) the steering is locked, and the tail- light, license light and auxiliary light are on, but all other electrical sys- tems are off. The key can be removed. To turn the main switch to “ . ”: 1. Turn the key to “lock”. 2. Slightly turn the k...

  • Page 20

    3-3 note: the oil change indicator light may flash when the engine is revved with the scooter on the centerstand, but this does not indicate a malfunction. Instrument and control functions 3 eau04581 speedometer speedometer the speedometer shows the riding speed. When the key is turned to “on”, the ...

  • Page 21

    3-4 instrument and control functions 3 eca00134 c c 8 8 do not operate the engine above 8,500 r/min. 8 8 this scooter is equipped with an engine speed limiter, which prevents the engine speed from exceeding approximately 9,000 r/min. Eau00110 fuel gauge fuel gauge the fuel gauge indicates the amount...

  • Page 22

    3-5 eau03124 coolant temperature gauge coolant temperature gauge this gauge indicates the coolant tem- perature when the main switch is on. The engine operating temperature will vary with changes in weather and engine load. If the needle points to the red mark, stop your scooter and let the engine c...

  • Page 23

    3-6 instrument and control functions 3 tripmeter “trip” to reset the tripmeter: 1. Push the “select” button until the voltage display appears, then push the “select” button one more time and “trip” starts flash- ing. 2. Push the “reset” button for at least one second to reset the tripmeter to zero. ...

  • Page 24

    3-7 fuel tripmeter “trip f” when the fuel level reaches approxi- mately 2.0 l, the odometer display automatically changes to the fuel trip- meter mode “trip f” and starts count- ing the distance traveled from that point. After refueling and traveling 5 km, the odometer display returns to “odo”. Inst...

  • Page 25

    3-8 instrument and control functions 3 3. When the hour digits start flash- ing, push the “reset” button to set the hours. Outside temperature display this display shows the outside tem- perature from -10.0 °c to 50.0 °c in 0.5 °c increments. 4. Push the “select” button, and the minute digits will s...

  • Page 26

    3-9 8 when the outside temperature falls below -10.0 °c, “– – °c “ is displayed. 8 when the outside temperature climbs above 50.0 °c, “50.0” flashes. Note: 8 if “– – °c” is displayed or “50.0” flashes while the outside temper- ature is between -10.0 °c and 50.0 °c, there is a problem with the electr...

  • Page 27

    3-10 instrument and control functions 3 eau00118 handlebar switches handlebar switches eau00120 pass switch “pass” pass switch press this switch to flash the head- light. Eau03888 dimmer switch “ &/%” dimmer switch set this switch to “ &” for the high beam and to “ %” for the low beam. 1 2 3 4 1. Pa...

  • Page 28

    3-11 instrument and control functions 3 eau00136 headlight variations headlight variations note: right and left are defined as seen when standing in front of the scooter. 1 2 % % & & left right aux bulb to be used destination 2 1 1 3 1 3 2 1 halogen bulb halogen bulb germany, belgium, switzerland, s...

  • Page 29

    3-12 instrument and control functions 3 eau03890 engine stop switch “ #/$” engine stop switch set this switch to “ #” before starting the engine. Set this switch to “ $” to stop the engine in case of an emer- gency, such as when the scooter overturns or when the throttle cable is stuck. 1 2 1. Engin...

  • Page 30

    3-13 eau00163 rear brake lever brake lever, rear the rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the han- dlebar grip. Instrument and control functions 3 1 1. Rear brake lever eau03090 fuel tank cap fuel tank cap to open the fuel tank cap 1...

  • Page 31

    3-14 instrument and control functions 3 to install the fuel tank cap 1. Align the match marks, insert the fuel tank cap into the tank open- ing, and then push down on the cap. 2. Turn the key counterclockwise to the original position, and then remove it. 3. Close the lid. Ewa00028 w be sure that the...

  • Page 32

    3-15 eau04284 eca00104 c c use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and pis- ton rings, as well as to the exhaust system. Instrument and control functions 3 your yamaha engine has been designed to use regular unleade...

  • Page 33

    3-16 instrument and control functions 3 ec000114 c c the following precautions must be observed to prevent a fire hazard or other damages. 8 8 use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. 8 8 never park the scooter near possible fi...

  • Page 34

    3-17 eau03096 adjusting the rider seat rider seat, adjusting the rider seat can be adjusted as fol- lows to change the riding position. 1. Open the rider seat. (see page 3-16 for rider seat opening pro- cedures.) instrument and control functions 3 1 1. Rider seat 2. Remove the bolts and collars. 3. ...

  • Page 35

    3-18 instrument and control functions 3 to lock the storage compartment, push the lid into the original position, insert the key in the lock, turn it clock- wise, and then remove it. 1 2 a 1. Button 2. Lid a. Lock. Rear storage compartment two helmets can be stored in the storage compartment under t...

  • Page 36

    3-19 eca00051 c c do not leave the rider seat open for an extended period of time, otherwise the light may cause the battery to discharge. Ewa00035 w do not exceed the following load- ing limits: 8 8 front storage compartment a: 2 kg 8 8 rear storage compartment: 5 kg 8 8 maximum load for the vehicl...

  • Page 37

    3-20 instrument and control functions 3 note: 8 align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. 8 use the spring preload adjusting tool included in the owner’s tool kit to make this adjustment. Ew000044 w the scooter must not be ridden with the si...

  • Page 38

    3-21 eau00337 ignition circuit cut-off system ignition circuit cut-off system the ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the follow- ing functions. 8 it prevents starting when the sidestand is up, but neither brake is applied. 8 it prevents sta...

  • Page 39

    3-22 instrument and control functions 3 the sidestand switch may be defective. The scooter should not be ridden until checked by a yamaha dealer. Yes no with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ #”. 3. Turn the key to “on”. 4. Keep t...

  • Page 40

    5sj-28199-e2 8/9/02 4:05 pm page 38.

  • Page 41: Pre-Operation Checks

    Pre-operation checks pre-operation check list .....................................................................4-1 4 5sj-28199-e2 8/9/02 4:05 pm page 39.

  • Page 42: Pre-Operation Checks

    4-1 eau01114 pre-operation checks 4 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak- age or loss of tire a...

  • Page 43: Pre-Operation Checks

    4-2 pre-operation checks 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hydraulic system for leakage. 3-13, 6-27–6-30 throttle grip • make sure t...

  • Page 44: Pre-Operation Checks

    4-3 pre-operation checks 4 note: pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. Ewa00033 w if any item in the pre-operation check list is not working...

  • Page 45

    Operation and important riding points starting the engine ............................................................................5-1 starting off .........................................................................................5-2 acceleration and deceleration .............................

  • Page 46

    5-1 eau00372 operation and important riding points 5 eau01118 w 8 8 become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thorough- ly understand. 8 8 never start the engine or oper- ate i...

  • Page 47

    5-2 operation and important riding points 5 note: if the engine does not start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possi- ble to preserve the battery. Do not crank the engine more than 10 sec- onds on any one attempt. If the ...

  • Page 48

    5-3 operation and important riding points 5 eau00434 acceleration and deceleration acceleration and deceleration the speed can be adjusted by open- ing and closing the throttle. To increase the speed, turn the throttle grip in direction a. To reduce the speed, turn the throttle grip in direc- tion b...

  • Page 49

    5-4 operation and important riding points 5 eau04755 tips for reducing fuel consumption fuel consumption, tips for reducing fuel consumption depends largely on your riding style. Consider the follow- ing tips to reduce fuel consumption: 8 avoid high engine speeds during acceleration. 8 avoid high en...

  • Page 50

    5-5 operation and important riding points 5 eau00461 parking parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 w 8 8 since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. 8 8 ...

  • Page 51

    Periodic maintenance and minor repair owner’s tool kit ......................................................6-1 periodic maintenance and lubrication chart ..........6-3 removing and installing the cowlings and panel ...6-6 checking the spark plug ......................................6-12 engine oi...

  • Page 52

    6-1 eau00462 periodic maintenance and minor repair 6 eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are e...

  • Page 53

    6-2 periodic maintenance and minor repair 6 pull up the mat, and then remove the owner’s tool kit. The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of pre- ventive maintenance and minor repairs. However, addi...

  • Page 54

    6-3 periodic maintenance and minor repair 6 eau03685 periodic maintenance and lubrication chart periodic maintenance and lubrication chart note: 8 8 the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 from 50,000 km, repeat the maintenance ...

  • Page 55

    6-4 periodic maintenance and minor repair 6 8 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. (see note on page 6-5.) every 4 years 9 * wheels • check runout and for damage. √ √ √ √ 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correc...

  • Page 56

    6-5 periodic maintenance and minor repair 6 eau03884 note: 8 the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 hydraulic brake service 9 regularly check and, if necessary, correct the brake fluid level. 9 every two years replace the internal components o...

  • Page 57

    6-6 periodic maintenance and minor repair 6 eau03624 removing and installing the cowlings and panel cowlings and panel, removing and installing the cowlings and panel shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a c...

  • Page 58

    6-7 periodic maintenance and minor repair 6 1 1. Panel a 2. Remove the cowling screws. 2 1 1 1. Screw ( ×4) 2. Cowling a eau03615 cowling a cowling * to remove the cowling 1. Pull up the left floorboard mats as shown. 1 2 1. Mat a 2. Mat b 5sj-28199-e2 8/9/02 4:05 pm page 56.

  • Page 59

    6-8 periodic maintenance and minor repair 6 3. Pull the cowling down slightly, and then pull it outward as shown. Eau03632 cowling b cowling * to remove the cowling 1. Pull up the right floorboard mats as shown. 1 2 1. Mat a 2. Mat b to install the cowling 1. Insert the tabs on the cowling into the ...

  • Page 60

    6-9 periodic maintenance and minor repair 6 2. Remove the screws. 2 1 1 1. Screw ( ×4) 2. Cowling b to install the cowling 1. Insert the tabs on the cowling into the slots as shown, and then install the screws. 2. Place the floorboard mats in the original position. Eca00067 c c take care not to dama...

  • Page 61

    6-10 periodic maintenance and minor repair 6 eau03617 cowling c to remove the cowling 1. Remove the cowling screws. 1 1. Screw ( ×2) 2. Push the cowling in lightly, and then pull it back as shown. Eca00067 c c take care not to damage the tabs on the cowling when removing and or installing it. A a a....

  • Page 62

    6-11 periodic maintenance and minor repair 6 to install the cowling 1. Insert the tabs on the cowling into the slots as shown, and then push the cowling in until it snaps into place. 2. Install the cowling screws. 1 2 1. Tab ( ×4) 2. Slot ( ×4) eau03628 panel a panel * to remove the panel remove the...

  • Page 63

    6-12 periodic maintenance and minor repair 6 to install the panel place the panel in the original posi- tion, and then install the bolts. 1 1 1. Tab ( ×4) to remove the spark plug 1. Remove cowling b. (see page 6-8 for cowling removal and installation procedures.) 2. Remove the spark plug cap. 1 1. ...

  • Page 64

    6-13 periodic maintenance and minor repair 6 3. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit. 1 1. Spark plug wrench to install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. ...

  • Page 65

    6-14 periodic maintenance and minor repair 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4-1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark ...

  • Page 66

    6-15 periodic maintenance and minor repair 6 3. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (with- out screwing it in), and then remove it again to check the oil level. Note: the engine oil should be between th...

  • Page 67

    6-16 periodic maintenance and minor repair 6 4. Check the washer for damage and replace it if necessary. 5. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque. Note: make sure that the washer is properly seated. 1 2 1. Engine oil drain bolt 2. W...

  • Page 68

    6-17 periodic maintenance and minor repair 6 to reset the oil change indicator light 1. Turn the key to “on”. 1 1. Reset button note: if the engine oil is changed before the oil change indicator light comes on (i.E. Before the periodic oil change interval has been reached), the indi- cator light mus...

  • Page 69

    6-18 periodic maintenance and minor repair 6 eau04228 final transmission oil final transmission oil the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the scooter. In addition, the final trans- mission oil must...

  • Page 70

    6-19 periodic maintenance and minor repair 6 7. Check the final transmission case for oil leakage. If oil is leak- ing, check for the cause. 2. Check the coolant level in the coolant reservoir. Note: the coolant should be between the minimum and maximum level marks. 1 2 1. Maximum level mark 2. Mini...

  • Page 71

    6-20 periodic maintenance and minor repair 6 3. If the coolant is at or below the minimum level mark, remove the reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap. 4. Install the battery cover. 1 1. Coolant reservoir cap note: the radiator fan is automatically ...

  • Page 72

    6-21 periodic maintenance and minor repair 6 eau03627 air filter and v-belt case air filter elements air filter and v-belt case air filter elements, cleaning the air filter and v-belt case air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication ch...

  • Page 73

    6-22 periodic maintenance and minor repair 6 note: the sponge material should be wet but not dripping. 7. Insert the sponge material into the air filter case. 8. Install the air filter case cover by installing the screws. 4. Blow the dirt out of the air filter element with compressed air as shown. 5...

  • Page 74

    6-23 periodic maintenance and minor repair 6 eau03094 air flow louver air flow louver opening the air flow louver may help reduce air turbulence. To open the air flow louver move the lever in direction a. To close the air flow louver move the lever in direction b. Eca00049 c c be sure to close the l...

  • Page 75

    6-24 periodic maintenance and minor repair 6 eau04551 tires tires to maximize the performance, dura- bility, and safe operation of your scooter, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each ...

  • Page 76

    6-25 periodic maintenance and minor repair 6 ew000077 w because loading has an enormous impact on the handling, braking, performance and safety character- istics of your scooter, you should keep the following precautions in mind. 8 8 never overload the scooter! Operation of an overloaded scooter may...

  • Page 77

    6-26 periodic maintenance and minor repair 6 note: the tire tread depth limits may differ from country to country. Always com- ply with the local regulations. Tire information this scooter is equipped with tube- less tires. Eau03773 cast wheels wheels to maximize the performance, dura- bility, and s...

  • Page 78

    6-27 periodic maintenance and minor repair 6 8 ride at moderate speeds after changing a tire since the tire sur- face must first be “broken in” for it to develop its optimal charac- teristics. 1. Loosen the locknut at the brake lever. 2. To increase the brake lever free play, turn the adjusting bolt...

  • Page 79

    6-28 periodic maintenance and minor repair 6 eau00721 checking the front and rear brake pads front and rear brake pads, checking the front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 2. Install the brake caliper bolt, and...

  • Page 80

    6-29 periodic maintenance and minor repair 6 eau03939 rear brake pads each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has w...

  • Page 81

    6-30 periodic maintenance and minor repair 6 8 refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking perfor- mance. 8 be careful that water does not enter the brake fluid reservoir when refilling. Water will signifi- cantly lower t...

  • Page 82

    6-31 periodic maintenance and minor repair 6 eau04034 checking and lubricating the throttle grip and cable throttle grip and cable, checking and lubricating the operation of the throttle grip should be checked before each ride. In addition, the cable should be lubri- cated or replaced at the interva...

  • Page 83

    6-32 periodic maintenance and minor repair 6 to check the operation 1. Place the scooter on a level sur- face and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and rebounds smoothly. Ec000098 ...

  • Page 84

    6-33 periodic maintenance and minor repair 6 eau00794 checking the steering steering, checking worn or loose steering bearings may cause danger. Therefore, the opera- tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. 1. Pl...

  • Page 85

    6-34 periodic maintenance and minor repair 6 eau04417 removing the battery cover battery cover removal the battery cover needs to be removed to access the battery, the fuse box and the coolant reservoir cap. Eau01271 battery battery this scooter is equipped with a sealed-type (mf) battery, which doe...

  • Page 86

    6-35 periodic maintenance and minor repair 6 ew000116 w 8 8 electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con- tact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the f...

  • Page 87

    6-36 periodic maintenance and minor repair 6 ec000102 c c 8 8 always keep the battery charged. Storing a discharged battery can cause permanent battery damage. 8 8 to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is required. Using a conventional battery charger wi...

  • Page 88

    6-37 periodic maintenance and minor repair 6 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. 3. Disconnect the headlight cou- pler, and then remove the bulb cover. 1 2 1. Headlight coupler 2. Bulb cover eau04128 replacing a headlight bulb headlight bulb, rep...

  • Page 89

    6-38 periodic maintenance and minor repair 6 4. Unhook the headlight bulb hold- er, and then remove the defec- tive bulb. Ew000119 w headlight bulbs get very hot. Therefore, keep flammable prod- ucts away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1 1. Headlight b...

  • Page 90

    6-39 periodic maintenance and minor repair 6 7. Install the panel. 8. Have a yamaha dealer adjust the headlight beam if necessary. 3. Remove the socket (together with the turn signal light bulb) by turning it counterclockwise. 4. Remove the defective bulb by pushing it in and turning it coun- terclo...

  • Page 91

    6-40 periodic maintenance and minor repair 6 eau03618 replacing a rear turn signal light bulb turn signal light bulb (rear), replacing 1. Place the scooter on the center- stand. 2. Remove cowling c. (see page 6-10 for cowling removal and installation procedures.) eau03619 replacing a tail/brake ligh...

  • Page 92

    6-41 periodic maintenance and minor repair 6 3. Remove the socket (together with the bulb) by turning it coun- terclockwise. 4. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 5. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops....

  • Page 93

    6-42 periodic maintenance and minor repair 6 4. Remove the defective bulb by pulling it out. 5. Insert a new bulb into the socket. 6. Install the lens by installing the screws. Ec000108 c c do not overtighten the screws, otherwise the lens may break. 7. Install the cowling. 1 1. Bulb eau03087 troubl...

  • Page 94

    6-43 periodic maintenance and minor repair 6 eau01581 troubleshooting charts troubleshooting charts starting problems or poor engine performance ew000125 w keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is eno...

  • Page 95

    6-44 periodic maintenance and minor repair 6 engine overheating ew000070 w 8 8 do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. 8 8 after r...

  • Page 96

    5sj-28199-e2 8/9/02 4:06 pm page 94.

  • Page 97: Scooter Care and Storage

    Scooter care and storage care ...................................................................................................7-1 storage ..............................................................................................7-4 7 5sj-28199-e2 8/9/02 4:06 pm page 95.

  • Page 98: Scooter Care and Storage

    7-1 eau03434 scooter care and storage 7 care care while the open design of a scooter reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, i...

  • Page 99: Scooter Care and Storage

    7-2 scooter care and storage 7 8 8 do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or ...

  • Page 100: Scooter Care and Storage

    7-3 scooter care and storage 7 after cleaning 1. Dry the scooter with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (even the thermally induced discoloring of stainless- steel exhaust systems can be removed...

  • Page 101: Scooter Care and Storage

    7-4 scooter care and storage 7 storage storage short-term always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00015 c c 8 8 storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow wate...

  • Page 102: Scooter Care and Storage

    7-5 scooter care and storage 7 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 6. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alternatively, ...

  • Page 103: Specifications

    Specifications specifications ....................................................................................8-1 conversion table ................................................................................8-5 8 5sj-28199-e2 8/9/02 4:06 pm page 101.

  • Page 104: Specifications

    8-1 eau01038 specifications 8 specifications specifications specifications model yp250 dimensions overall length 2,145 mm overall width 770 mm overall height 1,350 mm seat height 730 mm wheelbase 1,535 mm ground clearance 120 mm minimum turning radius 2,700 mm basic weight (with oil and full fuel ta...

  • Page 105: Specifications

    8-2 specifications 8 final transmission oil type engine oil sae 10w-30 (api se) total amount 0.25 l radiator capacity (including all routes) 1.4 l air filter wet type element fuel type regular unleaded gasoline only fuel tank capacity 12 l carburetor manufacturer teikei model × quantity y28v-1e × 1 ...

  • Page 106: Specifications

    8-3 specifications 8 90 kg load–maximum load* front 200 kpa (2.00 kgf/cm 2 , 2.00 bar) rear 225 kpa (2.25 kgf/cm 2 , 2.25 bar) * total weight of rider, passenger, cargo and accessories wheels front type cast wheel size 12 × mt2.75 rear type cast wheel size 12 × mt3.50 brakes front type single disc b...

  • Page 107: Specifications

    8-4 specifications 8 bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 12 v, 55 w × 1 tail/brake light 12 v, 5/21 w × 2 front turn signal light 12 v, 21 w × 2 rear turn signal light 12 v, 18 w × 2 auxiliary light 12 v, 5 w × 1 license plate light 12 v, 5 w × 1 meter lighting 12 v, 1.7 w ×...

  • Page 108: Specifications

    8-5 specifications 8 eau04513 conversion table conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2 mm × 0.03937 = 0.08 in conversion ta...

  • Page 109: Consumer Information

    Consumer information identification numbers .......................................................................9-1 key identification number ..................................................................9-1 vehicle identification number ..........................................................

  • Page 110: Consumer Information

    9-1 eau01039 consumer information 9 eau02944 identification numbers identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in ca...

  • Page 111: Consumer Information

    9-2 consumer information 9 eau03097 model label model label the model label is affixed to the inside of the rear storage compart- ment. (see page 3-18 for rear stor- age compartment opening and clos- ing procedures.) record the information on this label in the space provided. This information will b...

  • Page 112: Index

    Index e engine break-in ......................................5-4 engine oil ..............................................6-14 f final transmission oil ............................6-18 front and rear brake lever free play, adjusting ............................................6-27 front and rear br...

  • Page 113: Index

    S safe-riding points ...................................1-2 shock absorber assemblies, adjusting ............................................3-19 sidestand .............................................3-20 spark plug, checking ............................6-12 specifications ............................

  • Page 114

    5sj-28199-e2 8/9/02 4:06 pm page 112.

  • Page 115

    5sj-28199-e2 8/9/02 4:06 pm page 112.

  • Page 116

    Owner’s manual 5sj-28199-e2 printed on recycled paper printed in japan 2002·10–0.1 ×1 yamaha motor co., ltd. ! (e) yp250