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Yamaha MM600G Owner's Manual

Other manuals for MM600G: Service Manual

Summary of MM600G

  • Page 1

    Printed on recycled paper printed in japan 2001 · 4 - 8.0 × 1 cr owner’s manual snowmobile 8dg-28199-13 lit-12628-02-20 mm600g sx600g vt600g vx600erg.

  • Page 2

    Hyo2.Fm page 1 monday, july 2, 2001 8:44 am.

  • Page 3: Machine Identification

    Esu00286 1- machine identification identification number records a. Frame number: cz-01e b. Engine number (primary id): cz-01e c. Key number: cz-01e record the frame number, engine number (primary id), and key number in the spaces provided for assistance when ordering spare parts from a yamaha deale...

  • Page 4: Introduction

    Esu00001 1- introduction congratulations! Your choice of a yamaha snowmobile assures you of the highest quality and dependability. Your yamaha snowmobile is manufactured by a company well-known for excellence in the field of snowmobiles. The most advanced production equipment and technol- ogy have m...

  • Page 5: Warning

    Warning @ please read and understand this manual completely before operating the snowmo- bile. @ note: @ ● yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be...

  • Page 6: Contents

    Esu00003 contents yamaha motor corporation, u.S.A. Snowmobile limited warranty .......................................1-1 yamaha extended service (y.E.S.) ...............................................1-4 location of the important labels .......................2-1 safety information ..................

  • Page 7

    Maximizing drive track life .............7-10 strap ..............................................7-11 driving ...........................................7-12 stopping the engine.......................7-13 transporting ..................................7-14 periodic maintenance ...............8-1 pe...

  • Page 8

    1-1 esu00004 1- yamaha motor corporation, u.S.A. Snowmobile limited warranty cw-01e e_8dg.Book page 1 friday, june 29, 2001 4:20 pm.

  • Page 9

    1-2 cw-02e e_8dg.Book page 2 friday, june 29, 2001 4:20 pm.

  • Page 10

    1-3 cw-03e e_8dg.Book page 3 friday, june 29, 2001 4:20 pm.

  • Page 11

    1-4 esu00005 yamaha extended service (y.E.S.) cw-10e e_8dg.Book page 4 friday, june 29, 2001 4:20 pm.

  • Page 12: Location of The

    2-1 esu00007 2- location of the important labels please read the following labels carefully before operat- ing this snowmobile. Note: @ maintain or replace safety and instruction labels, as nec- essary. @ 2 3 sx600 1 mm600 / sx600 1 vt600 avertissement warning ne pas faire fonctionner le moteur sans...

  • Page 13: Attention

    2-2 1 vx600er 4 mm600 5 mm600 6 mm600 avertissement warning improper use of strap on the handlebar can result in severe injury or death. L’utilisation incorrecte de la poignÉe souple du guidon peut causer des blessures graves voire mortelles. • use strap only as an operator grip point to shift weigh...

  • Page 14: Safety Information

    3-1 esu00009 3- safety information when you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the owner’s manual and all labels before oper- ating this snowmobile. Become familiar ...

  • Page 15

    3-2 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is highly flammable. ● never add fuel when ...

  • Page 16

    3-3 3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile. 4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such con...

  • Page 17: Description

    4-1 esu00012 4- description 1 windshield 2 steering handlebar 3 seat 4 passenger grip warmer switch (vt600) 5 frame 6 slide rail suspension 7 drive track 8 skis vx600er sx600 vt600 mm600 e_8dg.Book page 1 friday, june 29, 2001 4:20 pm.

  • Page 18

    4-2 9 headlight 0 shroud a storage compartment b tail/brake light c snow flap d side mirror (vt600 / vx600er) e brake lever f headlight beam switch g parking brake lever h strap (mm600) i engine stop switch j throttle lever k drive select lever (vt600 / vx600er) l starter handle m shroud latch n mai...

  • Page 19: Control Functions

    5-1 esu00013 5- control functions esu00256 main switch the main switch controls the following items. 1 “off” the ignition circuit is switched off. The key can be removed only in this position. 2 “on” the ignition circuit is switched on. The engine can be started. Note: @ the headlight, meter lights,...

  • Page 20: Warning

    5-2 esu00020 starter lever (choke) use the starter lever (choke) when starting and warming up a cold engine. 1 starter lever (choke) 2 when starting a cold engine. 3 warming up 4 when the engine is warm. Note: @ refer the “starting the engine” section for proper opera- tion. @ esu00022 throttle leve...

  • Page 21: Warning

    5-3 warning @ ● if the t.O.R.S. Is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a prob- lem before restarting the engine. ● be sure to use the specified spark plug and spark plug cap. Otherwise, the t.O.R.S. Will not work prope...

  • Page 22: Warning

    5-4 esu00278 coolant temperature warning light this snowmobile is equipped with a self-diagnosis device which is able to detect a malfunctioning sensor, discon- nected coupler, broken lead, abnormally high coolant temperature, etc. The coolant temperature warning light warns the rider of the above p...

  • Page 23

    5-5 no. Coolant temperature warning light flash patterns 0 light bulb check: light flashes three times, then goes off. 1 engine overheat warning: light flashes continuously in this pattern. 2 light flashes continuously in this pattern. 3 light flashes continuously in this pattern. 4 light flashes co...

  • Page 24: Caution:

    5-6 esu00031 engine stop switch the engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (see page 7-1 for more details.) during the first few rides, practi...

  • Page 25: Warning

    5-7 esu00035 parking brake lever when parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È to apply the parking brake É to release the parking brake warning @ ● alw...

  • Page 26

    5-8 esu00039 headlight beam switch push the headlight beam switch to change the headlight beam to high or low. 1 headlight beam switch 2 push 3 high beam 4 low beam esu00279 grip warmer control knob the grip warmer control knob controls the electrically heated handlebar grips. 1 grip warmer control ...

  • Page 27: Caution:

    5-9 esu00044 passenger grip warmer switch for vt600 the passenger grip warmer switch controls the electri- cally heated passenger grips. 1 passenger grip warmer switch 2 “off” 3 “hi” high 4 “lo” low esu00046 tripmeter reset knob use the tripmeter reset knob to reset the tripmeter. 1 tripmeter reset ...

  • Page 28: Warning

    5-10 esu00052 drive guard the drive guard is designed to cover the v-belt clutch and v-belt in case parts break or come loose. Warning ● make sure that the drive guard is tightened securely before operating the snowmobile. ● never run the engine with the v-belt or drive guard removed. @ esu00053 v-b...

  • Page 29: Warning

    5-11 esu00067 backrest for vt600 the backrest is adjustable. Pull the backrest adjusting lever 1 upward to adjust the backrest position. Turn the backrest adjusting knob 2 right or left to further adjust the backrest. Warning @ do not sit on the backrest. @ when riding without a passenger, the backr...

  • Page 30: Pre-Operation Checks

    6-1 esu00072 6- pre-operation checks note: @ pre-operation checks should be made each time the snowmobile is used. @ warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing ...

  • Page 31: Warning

    6-2 age. Consult a yamaha dealer. Gasohol contain- ing methanol is not recommended. ● make sure that snow or ice does not enter the fuel tank when refueling. ● do not use alcohol deicers or water absorbing additives with oxygenated fuel. ● the fuel tank should be filled with straight gaso- line as s...

  • Page 32: Warning

    6-3 esu00087 throttle lever check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. Esu00088 recoil starter check the recoil starter for proper operation and the recoil starter rope for damage. Esu00090 ...

  • Page 33: Warning

    6-4 esu00091 brake 1. Brake lever test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (see pages 8-16–8-18 for more details.) warning @ ● a soft, spongy ...

  • Page 34: Warning

    6-5 esu00093 brake fluid leakage apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. Warning @ if brake fluid leakage is found, ask a yamaha dealer for immediate repairs. @ caution: @ brake fluid may deteriorate painted surf...

  • Page 35: Warning

    6-6 esu00097 drive track check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (see pages 8-24–8-26 for more details.) warning @ do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could re...

  • Page 36: Caution:

    6-7 esu00244 skis and ski runners check the skis and ski runners for wear and damage. Replace if necessary. Caution: @ avoid scratching the skis when loading and unload- ing the snowmobile, when riding in areas with little or no snow, or on sharp edges such as concrete, curbs, etc. This will wear or...

  • Page 37

    6-8 esu00106 battery for vt600 / vx600er check the fluid level and fill if necessary. Use only distilled water if refilling is necessary. (see page 8-31 for more details.) esu00107 air filter always check that no snow is on the air filter elements. If there is any snow on the air filter elements, ta...

  • Page 38

    6-9 esu00110 fittings and fasteners check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. Esu00111 tool kit and recommended equipment it is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snowm...

  • Page 39: Operation

    7-1 esu00112 7- operation esu00281 starting the engine warning @ ● be sure to check the “safety information” section carefully before starting the engine. ● make sure that the parking brake is applied. @ note: @ make sure that the engine stop switch is in the on posi- tion. @ 1. Fully open the start...

  • Page 40: Caution:

    7-2 electric starting model for vt600 / vx600er 2. Turn the main switch to the “start” position. After the engine starts, put the starter lever (choke) in the half-open position. Warm up the engine until it does not run roughly or begin to stall when the starter lever is returned to the closed posit...

  • Page 41: Warning

    7-3 3. Mesh the rope stopper with the edge of the primary sheave assembly. 1 rope stopper 2 primary sheave assembly edge 4. Wind the rope counterclockwise three turns on the primary sheave assembly. 5. Grasp the screwdriver handle and pull briskly. Warning @ do not wind the emergency starter rope ar...

  • Page 42

    7-4 esu00126 break-in there is never a more important period in the life of your snowmobile than the break-in period. For the first 10 hours, approximately 200 km (125 mi), do not put an excessive load on the engine. Avoid prolonged full throt- tle operation. Also avoid lugging the engine, such as l...

  • Page 43

    7-5 esu00127 riding your snowmobile getting to know your snowmobile a snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take...

  • Page 44: Warning

    7-6 to start out and accelerate 1. With the engine idling, release the parking brake. 2. Apply the throttle slowly and smoothly. The v-belt clutch will engage and you will start to accelerate. Warning @ the operator should always keep both hands on the handlebar. Never put your feet outside the runn...

  • Page 45: Warning

    7-7 remember: avoid higher speeds until you are thoroughly familiar with the operation of your snowmobile. Riding uphill you should practice first on gentle slopes. Try more diffi- cult climbs only after you have developed your skill. As you approach a hill, accelerate before you start the climb, an...

  • Page 46: Warning

    7-8 traversing a slope warning @ traversing slopes is not recommended for a novice snowmobiler. @ traversing a slope requires you to properly position your weight to maintain proper balance. As you travel across the slope, lean your body to position your weight towards the uphill side. A recommended...

  • Page 47: Warning

    7-9 operation on surfaces other than snow or ice operation of your snowmobile on surfaces other than snow or ice should be avoided. Operation under such conditions will damage or result in rapid wear of the ski runners, drive track, slide runners, and drive sprockets. Operation of the snowmobile und...

  • Page 48

    7-10 esu00251 maximizing drive track life recommendations track tension during initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (see pages 8-24–8-26 for adjustment procedures.) a loose track can sl...

  • Page 49: Warning

    7-11 esu00245 strap for mm600 the strap 1 should be used only by experienced opera- tors to assist them when traverse (side-hill) riding. Warning @ improper use of the strap on the handlebar can result in severe injury or death. ● use the strap only as an operator grip point when needed to shift wei...

  • Page 50: Warning

    7-12 esu00135 driving warning @ be sure to read the “safety information” and “riding your snowmobile” sections carefully before operating the snowmobile. @ note: @ make sure that the engine is warmed up enough before riding. @ for mm600 / sx600 1. Release the parking brake by moving the parking brak...

  • Page 51: Warning

    7-13 2. Release the parking brake by moving the parking brake lever to the right. 3. Press the throttle lever slowly to move the snowmo- bile. 4. Turn the handlebar in the desired direction. 5. Squeeze the brake lever to stop the snowmobile. 6. Apply the parking brake by moving the parking brake lev...

  • Page 52

    7-14 esu00138 transporting when transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the roa...

  • Page 53: Periodic Maintenance

    8-1 esu00139 8- periodic maintenance esu00140 periodic maintenance chart regular maintenance is most important for best performance and safe operation. Cd-01e item remarks pre- operation check (daily) initial 1 month or 800 km (500 mi) (40 hr) every page seasonally or 3,200 km (2,000 mi) (160 hr) sp...

  • Page 54

    8-2 ∗ decarbonization more frequently if necessary. ● drive guard check for cracks, bends or damage. ∗ replace if necessary. ● 5-10, 6-5 v-belt check for wear and damage. Replace if necessary. ● 6-5, 8-12–8-14 drive track and idler wheels check deflection, and for wear and damage. ∗ adjust/replace i...

  • Page 55

    8-3 note: @ brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required. 2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years. 3...

  • Page 56: Caution:

    8-4 esu00143 tool kit the owner’s tool kit has the tools which are sufficient for most periodic maintenance and minor repair. A torque wrench is also necessary to properly tighten nuts and bolts. 1tool kit È mm600 / sx600 / vx600er É vt600 caution: @ before starting the engine, make sure that the to...

  • Page 57: Caution:

    8-5 spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor ...

  • Page 58: Caution:

    8-6 esu00147 throttle cable adjustment caution: @ be sure to adjust the engine idle speed first. @ 1. Loosen the locknut. 2. Turn the adjuster in or out until the proper throttle lever free play is achieved. 1 locknut 2 adjuster 3. Tighten the locknut. Esu00149 oil pump cable adjustment caution: @ b...

  • Page 59: Caution:

    8-7 esu00150 carburetor adjustment caution: @ ● be sure to have a yamaha dealer make this adjustment. ● make sure that the carburetor silencer is installed during running to prevent engine damage. @ under some operating conditions the carburetor setting may have to be changed due to air temperature ...

  • Page 60: Warning

    8-8 jet needle adjustment adjust the jet needle by changing its clip position accord- ing to the setting chart which is available at a yamaha dealer. Cd-03e 1. Remove the top cover of the carburetor and jet nee- dle. 2. Change the clip to the proper position. Make sure that the plastic washer is in ...

  • Page 61: Warning

    8-9 cd-04e 1. Loosen the carburetor clamps and remove the carbu- retor. 2. Pinch the fuel hose to prevent fuel flowing. 3. Remove the drain plug and install the proper main jet. 4. Assemble by reversing the removal steps. Warning @ make sure that the throttle outer cable is firmly seated in the hold...

  • Page 62: Caution:

    8-10 remember: less air at higher altitude means there is less horsepower available, even with proper carburetion. Expect acceleration and top speed to be reduced at higher altitudes. To overcome operating with less power at high altitudes, your snowmobile may also require different settings for the...

  • Page 63: Caution:

    8-11 caution: @ operating the engine with an improperly bled cool- ing system can cause overheating and severe engine damage. @ coolant replenishment 1. Remove the coolant filler cap and pour the coolant to the proper level. 1 coolant level 2 to coolant reservoir 2. Start the engine and add coolant ...

  • Page 64: Warning

    8-12 esu00166 v-belt replacement warning @ when installing the new v-belt, make sure it is posi- tioned from 1.5 mm (0.06 in) above the edge of the secondary sheave assembly to 0.5 mm (0.02 in) below the edge a. If not, the v-belt clutch engagement speed will be changed. The snowmobile may move unex...

  • Page 65

    8-13 3. Pull 3 the v-belt up over the secondary fixed sheave. 4. Remove the v-belt from the secondary sheave assembly and primary sheave assembly. 5. Put the new v-belt back on the secondary sheave assembly only. Do not force the v-belt between the sheaves; the secondary sliding and fixed sheave mus...

  • Page 66: Warning

    8-14 8. Install the v-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 10. Install the v-belt 8 between the secondary sliding and secondary fixed sheaves. 11. Install the drive guard. Warning...

  • Page 67: Warning

    8-15 esu00171 checking the oil level of the drive chain housing warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. @ 1. Place the snowmobil...

  • Page 68

    8-16 4. Reinstall the dipstick and fit the loop 4 of the dipstick handle onto the projection 5 of the gear case. Chain tension adjustment 1. Loosen locknut. 2. Turn the adjuster bolt clockwise until it is finger tight. 3. Hold the adjuster bolt in place while tightening the chain adjuster locknut. 1...

  • Page 69: Warning

    8-17 adjustment as the parking brake pads wear, adjustment may be nec- essary to ensure proper brake performance. Warning @ be sure to have a yamaha dealer make this adjust- ment. @ 1. Loosen the locknut 1. 2. Turn the parking brake adjuster 2 in or out to adjust the clearance between the parking br...

  • Page 70: Warning

    8-18 esu00181 brake fluid replacement brake fluid replacement is necessary when the following components are replaced during the periodic mainte- nance or if they are damaged or leaking. A. All oil seals of the master cylinder and caliper cylinder b. The brake hose warning @ make sure that the brake...

  • Page 71: Caution:

    8-19 for vt600 / vx600er n-cd-??E caution: @ the left and right ski spring preload must be set to the same pressure. Uneven settings can cause poor handling and loss of stability. @ for sx600 n-cd-??E caution: @ the left and right ski spring preload must be set to the same pressure. Uneven settings ...

  • Page 72: Warning

    8-20 esu00193 rear suspension spring preload adjustment the rear suspension is equipped with two shock absorb- ers. One is in the front 1 and the other is in the rear 2 of the rear suspension assembly. The spring preload can be adjusted by turning the spring preload adjuster 3 on the front and rear ...

  • Page 73

    8-21 for vt600 / vx600er n-cd-??E for vt600 n-cd-??E for vx600er n-cd-??E c spring adjuster position 1 2 3 4 5 preload soft hard Ê standard (front) 3 d spring adjuster position 1 2 3 4 5 6 7 preload soft hard Ë standard (rear) 4 e spring adjuster position 1 2 3 4 5 6 7 preload soft hard Ì standard (...

  • Page 74: Warning

    8-22 for sx600 n-cd-??E warning @ be sure to have a yamaha dealer make this adjust- ment. This shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury, or property damage. ● do not tamper with or attempt to open the shock absorber. ● do not subj...

  • Page 75: Warning

    8-23 esu00197 rear suspension full rate adjustment the total suspension spring rate and damping character- istics can be adjusted by changing the installed position of the shock absorber. Warning @ be sure to have a yamaha dealer make this adjust- ment. @ cd-07e note: @ be sure to make this adjustme...

  • Page 76: Warning

    8-24 esu00199 drive track adjustment warning @ a broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● do not allow anyone to stand behind the snow- mobile when the engine is running. ● when the rear of ...

  • Page 77: Warning

    8-25 drive track adjustment warning @ ● be sure to have a yamaha dealer make this adjustment. ● support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. ● operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stand t...

  • Page 78: Caution:

    8-26 caution: @ jc the right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Esu00200 ski alignment 1. Turn the handlebar so the skis face straight ...

  • Page 79: Caution:

    8-27 esu00246 handlebar adjustment for vt600 / vx600er 1. Remove the handlebar cover 1. 2. Loosen the handlebar bolts. Move the handlebar up or down to adjust the handlebar height to the desired position. 3. Tighten the handlebar bolts and install the handlebar cover. Caution: @ make sure that the s...

  • Page 80: Caution:

    8-28 3. Move the handlebar up or down ( ± 7°) to adjust the handlebar height to the desired position. È mm600 É sx600 caution: @ make sure that the projection on the handlebar is not installed into the area a shown. @ 4. Tighten the handlebar bolts and install the handlebar cover. Caution: @ make su...

  • Page 81: Warning

    8-29 esu00247 lubrication lubricate the following points. 1 throttle cable ends warning @ apply a dab of grease onto the cable end only. Do not grease the brake or throttle cables themselves because they could become frozen, which could cause loss of control. @ 2 steering 3 front suspension 4 rear s...

  • Page 82: Warning

    8-30 esu00208 headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1 bulb holder cover 5. Remove the bulb. Warning @ keep flammable products or your hands awa...

  • Page 83: Caution:

    8-31 esu00213 battery for vt600 / vx600er replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. A “upper level” b “lower level” 2. Add only distilled water if necessary. Caution: @ normal tap water contains minerals which are harm- ful ...

  • Page 84: Warning

    8-32 esu00282 fuse replacement for vt600 / vx600er warning @ be sure to use the specified fuse. A wrong fuse will cause electrical system damage and a fire haz- ard. @ caution: @ make sure that the main switch is turned off to pre- vent accidental short circuiting. @ 1. Lift up the shroud. 2. Replac...

  • Page 85: Troubleshooting

    9-1 esu00294 9- troubleshooting a. Engine turns over but does not start 1. Fuel system no fuel supplied to combustion cham- ber ● no fuel in tank ... Supply fuel. ● clogged fuel line ... Clean fuel line. ● clogged carburetor ... Clean carbure- tor. Fuel supplied to combustion chamber ● flooded engin...

  • Page 86

    9-2 b. Engine does not turn over with the recoil starter 1. Seized engine ... Seizure is caused by poor lubrication, inadequate fuel, or an air leak—ask a yamaha dealer to inspect. 2. “hydrolock” occurs when fuel has filled the crankcase when the vehicle has been transported. ... Remove the spark pl...

  • Page 87

    9-3 j. Engine does not upshift or down- shift properly or engages harshly 1. Worn or damaged v-belt ... Replace the v-belt or ask a yamaha dealer to inspect. 2. Incorrect v-belt clutch settings for alti- tude or conditions ... Ask a yamaha dealer to inspect. 3. Worn or sticking primary sheave assemb...

  • Page 88: Storage

    10-1 esu00252 10- storage long term storage requires some preven- tive procedures to guard against deteriora- tion. 1. Cleaning thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use yamaha mud and grease release, or an equivalent product, t...

  • Page 89: Warning

    10-2 warning @ ● never smoke around the battery while it is being charged. Sparks may ignite the hydrogen gas created by the battery. ● never connect or disconnect the battery to the snowmobile while it is being charged. Sparks may ignite the hydrogen gas created by the bat- tery. ● make sure that t...

  • Page 90: Specifications

    11-1 esu00228 11- specifications esu00229 dimensions cs-01e esu00230 engine cs-02e mm600 / sx600 / vt600 / vx600er overall length 2,990 mm (117.7 in): mm600 / vt600 2,760 mm (108.7 in): sx600 2,780 mm (109.4 in): vx600er overall width 1,115 mm ( 43.9 in): mm600 1,200 mm ( 47.2 in): sx600 / vt600 / v...

  • Page 91

    11-2 esu00231 chassis cs-03e mm600 / sx600 / vt600 / vx600er drive track and suspension: track molded rubber, fiber glass rod reinforced width 381 mm (15.0 in) track deflection 20–25 mm (0.79–0.98 in)/ 100 n (10 kg, 22 lb): mm600 25–30 mm (0.98–1.18 in)/ 100 n (10 kg, 22 lb): sx600 / vt600 / vx600er...

  • Page 92

    11-3 esu00232 electric cs-04e brake: type hydraulic disc type (ventilated disc) operation handle lever, left hand operated throttle: operation handle lever, right hand operated mm600 / sx600 / vt600 / vx600er ignition system dc-cdi spark plug type br9es (ngk) gap 0.7–0.8 mm (0.028–0.031 in) battery ...

  • Page 93

    –memo– e_8dg.Book page 4 friday, june 29, 2001 4:20 pm.

  • Page 94: Wiring Dia

    12-1 es u0023 3 1- wiring dia g ram e wire harness sub-wire harness 2 b w og y bw o gy (black) (black) b wire harness headlight sub-wire harness y /b l yg y /b l /w y g a wire harness headlight sub-wire harness r /b g /r g /bb r /bg /r g /b b (black) (black) c wire harness sub-wire harness 1 b o /bl...

  • Page 95

    12-2 1 a c magn eto 2 r e ct if ie r/ reg u lat or 3 cond enser (mm6 00 / sx600 ) 4 ma in fu se (vt600 / vx6 00er) 5 star ter re la y (vt600 / vx600er) 6 ba tter y (vt6 00 / vx600 er) 7 star ter mo to r (vt6 00 / vx60 0 er) 8 ma in s w itch 9 en gin e stop s witch 0 t h rottle s witch a gr ip w a rm...

  • Page 96

    –memo– e_8dg.Book page 3 friday, june 29, 2001 4:20 pm.

  • Page 97

    A5-shiro_tate.Fm page 1 monday, may 28, 2001 12:03 pm.

  • Page 98: Owner’S Manual

    Printed on recycled paper printed in japan 2001 · 4 - 8.0 × 1 cr owner’s manual snowmobile 8dg-28199-13 lit-12628-02-20 mm600g sx600g vt600g vx600erg.