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Yamaha NEO'S YN50 Owner's Manual

Other manuals for NEO'S YN50: Owner's Manual, Owner's Manual

Summary of NEO'S YN50

  • Page 1

    5c2-f819d-e0 yn50 owner’s manual 5c2-f819d-e0.Qxd 14/4/07 10:47 página 1.

  • Page 2: Introduction

    Eau10110 welcome to the yamaha world of motorcycling! As the owner of the yn50, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the time to read ...

  • Page 3: Important Manual Information

    Important manual information eau34111 particularly important information is distinguished in this manual by the following notations: caution: a caution indicates special precautions that must be taken to avoid damage to the scooter. Note: a note provides key information to make procedures easier or ...

  • Page 4: Important Manual Information

    Eaus1172 important manual information yn50 owner’s manual ©2007 by yamaha motor espaÑa s.A. 1st edition, march 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor espaÑa s.A. Is expressly prohibited. Printed in neederland. 5c2-f819d-e0.Qxd 14/4...

  • Page 5: Table of Contents

    Introduction important manual information table of contents safety information .....................1-1 further safe-riding points .................1-4 description.....................................2-1 left view ...........................................2-1 right view ...............................

  • Page 6: Table of Contents

    Scooter care and storage .....7-1 matte color caution...........................7-1 care ..................................................7-1 storage .............................................7-3 specifications ...............................8-1 consumer information .............9-1 identificati...

  • Page 7: Safety Information

    Eaut1010 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter. He or she should: ● obtain thorough instruc- ti...

  • Page 8: Safety Information

    • always obey the speed limit and never travel faster than warranted by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. • the operator should keep b...

  • Page 9: Safety Information

    Loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 163 kg (359 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the scooter as possible. Make sur...

  • Page 10: Safety Information

    ● use caution when adding electri- cal accessories. If electrical accessories exceed the capacity of the scooter’s electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● gasoline is highly flamma- ble: • always tur...

  • Page 11: Safety Information

    ● always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket. ● do not carry too much luggage on the scooter. An overloaded scooter is unstable. 1 safety information 1-5 5c2-f819d-e0.Qxd 14/4/07 10:47 página 11.

  • Page 12: Description

    Eau10410 left view description 2-1 2 1 2 8 7 6 5 4 3 1. Storage compartment (page 3-10) 2. Shock absorber assembly 3. Final transmission oil filler cap (page 6-7) 4. Adjusting nut (page 6-11) 5. Final transmission oil drain bolt (page 6-7) 6. Kickstarter (page 3-9) 7. Air filter element (page 6-8) 8...

  • Page 13: Description

    Eau10420 right view description 2-2 2 1 10 9 8 4 7 6 5 3 2 1. Grab bar (page 5-2) 2. Oil tank cap (page 3-6) 3. Fuel tank cap (page 3-6) 4. Seat (page 3-9) 5. Battery (page 6-17) 6. Fuse (page 6-19) 7. Luggage hook (page 3-11) 8. Main switch / steering lock (page 3-1) 9. Passenger footrest 10. Cente...

  • Page 14: Description

    Eau10430 controls and instruments description 2-3 2 1 6 5 4 3 2 1. Rear brake lever (page 3-6) 2. Left handlebar switches (page 3-5) 3. Multi-function display (page 3-3) 4. Right handlebar switches (page 3-5) 5. Throttle grip (page 6-8) 6. Front brake lever (page 3-6) 5c2-f819d-e0.Qxd 14/4/07 10:47 ...

  • Page 15

    Eau10460 main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eaus1380 on “f” all electrical circuits are supplied with power, the meter lighting comes on, and the engine can...

  • Page 16

    Eau11003 indicator and warning lights 1. Oil level warning light “z” 2. High beam indicator light ”j” 3. Turn signal indicator light ”cd” 4. Fuel level warning light ”x” eau11020 turn signal indicator light “ cd ” this indicator light flashes when the turn signal switch is pushed to the left or righ...

  • Page 17

    Eaus1391 multi-function display 1. Digital clock 2. Digital speedometer 3. Fuel meter 4. Odometer/tripmeters 5. Button note: the multi-function display performs the following self-test for three seconds in order to check the electri- cal circuit. ● the speedometer digits display from 0 to 99, and th...

  • Page 18

    3. To change the minutes digits, push the button for at least three seconds. 4. When the minutes digits start flashing, push the button to set the minutes. 5. Push the button for at least three seconds to start the clock. Note: after setting the clock, be sure to push the button for at least three s...

  • Page 19

    Fuel gauge the fuel gauge indicates the amount of fuel in the fuel tank. The display segments of the fuel gauge disappear towards “e” (empty) as the fuel level decreases. When only two segments are left near “e”, the fuel level warning indicator comes on. Refuel as soon as possible. Self-diagnosis d...

  • Page 20

    Eau12900 front brake lever 1. Front brake lever the front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip. Eau12950 rear brake lever 1. Rear brake lever the rear brake lever is located on the left handlebar grip. To apply the re...

  • Page 21

    Ewa10140 s s warning make sure that the fuel and 2-stro- ke engine oil tank caps are properly installed before riding the scooter. Eau13211 fuel 1. Fuel tank filler tube 2. Fuel level make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. E...

  • Page 22

    Eaub1300 fuel tank breather/overflow hose before operating the motorcycle: ● check the fuel tank breather/overflow hose connec- tion. ● check the fuel tank breather/overflow hose for cracks or damage, and replace it if damaged. ● make sure that the end of the fuel tank breather/overflow hose is not ...

  • Page 23

    Note: make sure that the 2-stroke engine oil tank cap is properly installed. Eaus1050 kickstarter 1. Kickstarter to start the engine, push the kickstar- ter down lightly with your foot until the gears engage, and then push it down smoothly but forcefully. Eau13932 seat to open the seat 1. Place the ...

  • Page 24

    1. Seat to close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left unattended. Note: make sure that the seat is properly secured before riding. Eaum1191 storage compartment 1. Storage compartment there is a s...

  • Page 25

    Eaut1070 luggage hook 1. Luggage hook ewat1030 s s warning ● do not exceed the load limit of 3 kg (6.6 lb) for the luggage hook. ● do not exceed the maximum load of 163 kg (359 lb) for the vehicle. 1 instrument and control functions 3-11 3 5c2-f819d-e0.Qxd 14/4/07 10:47 página 25.

  • Page 26: Pre-Operation Checks

    Eau15592 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpec- tedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid lea- kage or loss of tire air pressure could have seri...

  • Page 27: Pre-Operation Checks

    Eau15605 pre-operation check list pre-operation checks 4-2 4 item checks page • check fuel level in fuel tank. Fuel • refuel if necessary. 3-7, 3-8 • check fuel line for leakage. • check oil level in oil tank. 2-stroke engine oil • if necessary, add recommended oil to specified level. 3-6, 3-8 • che...

  • Page 28: Pre-Operation Checks

    Item checks page centerstand • make sure that operation is smooth. • lubricate pivot if necessary. 6-15 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals • check operation. And switches • correct if necessary....

  • Page 29

    Eau15980 ewa10870 s s warning ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thoroughly understand. ● never start the engine or ope- rate it in a closed area for any length of tim...

  • Page 30

    Eau16760 starting off note: before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 1. Grab bar 2. Rear brake lever 2. Sit astride the seat, and then adjust the re...

  • Page 31

    Down when approaching such areas and cross them with cau- tion. ● keep in mind that braking on a wet road is much more difficult. ● ride slowly down a hill, as bra- king downhill can be very diffi- cult. Eau16820 tips for reducing fuel consumption fuel consumption depends largely on your riding styl...

  • Page 32

    Ecam1070 caution: after 1000 km (600 mi) of operation, the final transmission oil must be changed. 1000 km (600 mi) and beyond avoid prolonged full throttle opera- tion. Vary speeds occasionally. Eca10270 caution: if any engine trouble should occur during the engine break-in period, immediately have...

  • Page 33

    Eau17280 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are explained on the follo- wing pages. The intervals give...

  • Page 34

    Eau17711 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● from 30000 km, repeat the maintenance intervals starting from 6000 km. ● items marked with an asterisk should be performed by a ...

  • Page 35

    Odometer reading (x 1000 km) annual no. Item check or maintenance job check 1 6 12 18 24 • check tread depth and for damage. 9 * tires • replace if necessary. √ √ √ √ √ • check air pressure. • correct if necessary. 10 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 11 * steering be...

  • Page 36

    Odometer reading (x 1000 km) annual no. Item check or maintenance job check 1 6 12 18 24 throttle grip housing • check operation and free play. 22 * • adjust the throttle cable free play if necessary. √ √ √ √ √ and cable • lubricate the throttle grip housing and cable. 23 * lights, signals • check o...

  • Page 37

    Eau18740 removing and installing the cowling and panel 1. Cowling a 2. Panel a the cowling and panel shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. Eau18850 cowlin...

  • Page 38

    Eau19621 checking the spark plug 1. Spark plug gap the spark plug is an important engine component, which should be chec- ked periodically, preferably by a yamaha dealer. Since heat and depo- sits will cause any spark plug to slowly erode, it should be removed and checked in accordance with the peri...

  • Page 39

    Eau20061 final transmission oil the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the scooter. In addition, the final trans- mission oil must be changed as follows at the intervals specified in the periodic ma...

  • Page 40

    Eau40370 air filter element the air filter element must be cleaned and replaced at the intervals specified in the periodic maintenance and lubri- cation chart. Have a yamaha dealer clean and replace the air filter ele- ment. Eau21300 adjusting the carburetor the carburetor is an important part of th...

  • Page 41

    1. Adjusting nut 1. To increase the throttle cable free play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b). Eau33600 tires to maximize the performance, durabi- lity, and safe operation of your vehi- cle, note the following...

  • Page 42

    Ewa11200 s s warning because loading has an enormous impact on the handling, braking, performance and safety characte- ristics of your vehicle, you should keep the following precautions in mind. ● never overload the vehi- cle! Operation of an overloa- ded motorcycle may result in tire damage, loss o...

  • Page 43

    Eau21960 cast wheels to maximize the performance, durabi- lity, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● the wheel rims should be chec- ked for cracks, bends or warpage before each ride. If any damage is found, have a yamaha dealer replace th...

  • Page 44

    1. Adjusting nut to increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrea- se the brake lever free play, turn the adjusting nut in direction (b). Ewa10650 s s warning if proper adjustment cannot be obtained as described, have a yamaha dealer m...

  • Page 45

    Eau32343 checking the front brake fluid level 1. Minimum level mark insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low bra- ke fluid l...

  • Page 46

    Eaum1360 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the brake hose replaced every four years or whenever it is damaged or leaking. Eau23100 checking and lubricating the cables ...

  • Page 47

    Eau23120 adjusting the autolube pump the autolube pump is a vital and sop- histicated component of the engine, which must be adjusted by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23172 lubricating the front and rear brake levers the pivoting poi...

  • Page 48

    Eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the perio- dic maintenance and lubrication chart. To check the condition ewa10750 s s warning securely support the motorcycle so that there is no danger of it falli...

  • Page 49

    Eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals spe- cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha dealer check the wheel bearings. Eau23321 bat...

  • Page 50

    To check the electrolyte level 1. Place the vehicle on a level surfa- ce and hold it in an upright posi- tion. Note: make sure that the vehicle is positio- ned straight up when checking the electrolyte level. 2. Remove panel a. (see page 6-5.) 3. Check the electrolyte level in the battery. Note: the...

  • Page 51

    To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check the specific gravity of the electrolyte at least once a month and fully charg...

  • Page 52

    Eaus1400 replacing the headlight bulb if the headlight bulb burns out, repla- ce it as follows. Eca10670 caution: it is advisable to have a yamaha dealer perform this job. 1. Place the scooter on the centers- tand. 2. Remove cowling a. (see page 6-5.) 3. Disconnect the headlight coupler. 1. Cowling ...

  • Page 53

    Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affec- ted. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol o...

  • Page 54

    Eau24281 replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing the screws. 1. Screw 2. Lens 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 1. Tail/brake light bulb 1. Rear turn signal light bulb 3. Insert a new bulb into the ...

  • Page 55

    Eau25860 troubleshooting although yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition sys- tems, for example, can cause poor starting and loss of power. The following troubleshooting cha...

  • Page 56

    Eau25962 troubleshooting chart ewa10840 s s warning keep away open flames and do not smoke while checking or working on the fuel system. Periodic maintenance and minor repair 6-24 6 check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply f...

  • Page 57: Scooter Care and Storage

    Eau37833 matte color caution eca15192 caution: some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use before cleaning the vehicle.Using a brush, harsh chemical products or cleaning compounds when clea- ning these parts will s...

  • Page 58: Scooter Care and Storage

    ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. ● do not use high-pressu...

  • Page 59: Scooter Care and Storage

    2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (even the thermally indu- ced discoloring of stainless-steel exhaust systems can be removed through polishing.) 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection sp...

  • Page 60: Scooter Care and Storage

    3. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 4. Perform the following steps to protect the cylinder, piston rings, etc. From corrosion. A. Remove the spark plug cap and spark plug. B. Pour a teaspoonful of engi...

  • Page 61: Specifications

    Dimensions: overall length: 1,840 mm (72.4 in) overall width: 770 mm (30.3 in) overall height: 1,245 mm (49.0 in) seat height: 793 mm (31.22 in) wheelbase: 1,275 mm (50.2 in) ground clearance: 153 mm (6.02 in) minimum turning radius: 3,880 mm (152.7 in) weight: with oil and fuel: 88 kg (194 lb) engi...

  • Page 62: Specifications

    Manufacturer/model: vee rubber manufacturer/model: continental / zippy 1 manufacturer/model: pirelli / sl26 rear tire: type: tubeless size: 130/70 - 12 56l manufacturer/model: vee rubber manufacturer/model: continental / zippy 1 manufacturer/model: pirelli / sl26 loading: maximum load: 163 kg (359 l...

  • Page 63: Specifications

    Fuel level warning lamp led fuses: main fuse: 7.5 a backup fuse: 7.5 a specifications 8-3 8 5c2-f819d-e0.Qxd 14/4/07 10:47 página 3.

  • Page 64: Consumer Information

    Eau26351 identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Key identification number: vehicl...

  • Page 65: Consumer Information

    Eau26490 model label 1. Model label the model label is affixed to the bot- tom of the seat. (see page 3-9.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1 consumer information 9-2 9 5c2-f819d-e0.Qxd 14/4/0...

  • Page 66: Index

    A 2-stroke engine oil .....................................3-8 acceleration and deceleration ...................5-2 adjusting the throttle cable free play.........6-8 air filter element .........................................6-8 autolube pump, adjusting........................6-15 b battery..........

  • Page 67

    5c2-f819d-e0.Qxd 14/4/07 10:47 página 7.

  • Page 68

    Yamaha motor espaÑa, s.A. Printed in neederland 2007.03 (e) 5c2-f819d-e0.Qxd 14/4/07 10:47 página 8.