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- PW45
- Original instructions manual
Yamaha PW45 Original instructions manual
Summary of PW45
Page 1
Drive unit display unit battery pack battery charger original instructions pw45 q read this manual carefully! It contains important safety information. S-pede kit manual (2016).Indd 1 2015/06/24 9:22:04.
Page 2
S-pede kit manual (2016).Indd 2 2015/06/24 9:22:04.
Page 3: Table of Contents
Table of contents introduction ..................................................................1 location of the warning and specification labels ...............................................................................3 description ..............................................................
Page 4: Introduction
1 introduction these original instructions have been prepared for your drive unit, display unit, battery pack and battery charger. Failure to follow the warnings contained in this manual can result in seri- ous injury or death. Particularly important information is distinguished in this manual by th...
Page 5: Introduction
2 introduction please check your local riding laws and regulations before operating this e-bike systems bicycle. Drive unit, display unit, battery pack, battery charger original instructions ©2015 by yamaha motor co., ltd. 1st edition, july 2015 all rights reserved. Any reprinting or unauthorized us...
Page 6: Location of The Warning and
3 location of the warning and specification labels read and understand all of the labels on your battery pack and battery charger. These labels con- tain important information for safe and proper operation. Never remove any labels from your bat- tery pack and battery charger: battery pack how to dis...
Page 7: Location of The Warning and
4 location of the warning and specification labels familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model. Read the owner’s manual do not dispose of in a fire do not disassemble do not use with wet hands s-ped...
Page 8: Description
5 description a b c a b 1. Drive unit 2. Speed sensor set a) magnet sensor spoke type b) pick up 3. Display unit a) display (detachable) b) display holder c) switch 4. Battery pack 5. Battery charger 1 2 3 5 4 s-pede kit manual (2016).Indd 5 2015/06/24 9:22:06.
Page 9: E-Bike Systems
6 e-bike systems the e-bike systems are designed to give you the optimal amount of power assist. It assists you within a standard range based on factors such as your pedaling strength, bicycle speed, and current gear. The e-bike systems do not operate in the following situations: • when the display ...
Page 10: E-Bike Systems
7 e-bike systems • this illustration is for reference purposes only. Actual performance may vary depending on road conditions, wind, and other factors. • in off mode, power assist is not provided. Eco mode +eco mode high-performance mode standard mode a mode for saving assist power to travel longer ...
Page 11: E-Bike Systems
8 e-bike systems conditions that could decrease remaining assist distance the remaining assist distance will decrease when riding in the following conditions: • frequent starts and stops • numerous steep inclines • poor road surface conditions • when carrying heavy loads • when riding together with ...
Page 12: Safety Information
9 safety information never use this battery charger to charge other electrical appliances. Do not use any other charger or charging method to recharge the special batter- ies. Using any other charger could result in fire, explosion, or damage the batter- ies. This battery charger can be used by chil...
Page 13: Safety Information
10 safety information do not short the contacts of the battery pack. Doing so could cause the battery pack to become hot or catch fire, resulting in serious injury or property damage. Do not disassemble or modify the battery pack. Doing so could cause the battery pack to become hot or catch fire, re...
Page 14
11 instrument and control functions display unit power switch assist mode switch (up) assist mode switch (down) running assist switch function select switch function display running assist indicator clock usb receptacle assist power meter speedometer assist mode indicator battery capacity indicator ...
Page 15
12 display unit the display unit offers the following operations and infor- mation displays. 2 battery check if the rated battery (cr2032) is installed in the rear of the display. If a battery is not installed, or if there is not sufficient bat- tery power remaining, install a new battery. To adjust...
Page 16
13 instrument and control functions 2 power “on/off” each time you press the power switch, the power switches between “on” and “off”. When you turn on the power, all of the displays light up. After that, the battery capacity indicator, speedometer, as- sist power meter, the function display such as ...
Page 17
14 instrument and control functions 2 displaying and switching the assist mode the assist mode indicator displays the selected assist mode. • when you press the assist mode switch (up), the mode changes from “off” to “+eco” to “eco” to “std”, or from “std” to “high”. • when you press the assist mode...
Page 18
15 instrument and control functions 2 battery capacity indicator the battery capacity indicator displays an estimate of how much capacity is left in the battery on an 11-segment scale. 2 assist power meter the assist power meter displays an estimate of the assist power during riding on an 8-segment ...
Page 19
16 instrument and control functions 2 function display the function display can display the following functions. • average bicycle speed • maximum bicycle speed • trip meter • odometer • remaining assist distance • battery capacity (%) • cadence push the function select switch, the display changes a...
Page 20
17 instrument and control functions 7 remaining assist distance this displays an estimate of the distance (in kilometers or miles) that can be ridden with assist on the residual bat- tery capacity of the battery installed. If you switch the as- sist mode when the remaining assist distance is display...
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18 instrument and control functions tip the maximum speed will vary depending on the selected gear. The maximum speed will become slower in a lower gear. Even if you release the running assist switch while the function is being used, the running assist indicator will re- main on the display for five...
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19 instrument and control functions 7. Press the function select switch, and the distance (km or mile) and speed (km/h or mph) will begin to flash. 8. Use the assist mode switches (up & down) to switch between “km & km/h” and “mile & mph”. 9. Press the power switch. The settings are saved and this f...
Page 23
20 instrument and control functions 2 power supply to external devices power can be supplied to most external devices (e.G. Vari- ous smart phones etc.) by connecting a commercial usb cable. [to supply power] 1. Open the usb receptacle cap of the switch. 2. Connect the usb cable to the switch and ex...
Page 24
21 battery pack and charging procedure the battery pack equipped for the yamaha e-bike sys- tems is a lithium-ion battery. The lithium-ion battery is lightweight and offers superior capacity. However, it does have the following characteristics. • its performance decreases in extremely hot or cold en...
Page 25
22 battery pack and charging procedure appropriate charging environments for safe and efficient charging, use the battery charger in a location that is: • flat and stable (when on the bicycle) • free of rain or moisture • out of direct sunlight • well-ventilated and dry • not accessible to children ...
Page 26
23 battery pack and charging procedure warning if a charging fault occurs during charging, remove the power plug of the battery charger from the socket and wait for the battery pack/battery charger to cool. [charging the battery pack mounted on the bicycle] 1. Connect the power plug of the battery c...
Page 27
24 battery pack and charging procedure tip • charging will start automatically. • if the display unit is turned on while the battery pack is charging, all normal displays will be shown, including the battery capacity indicator, but the assist system will not function. • when the battery pack is conn...
Page 28
25 battery pack and charging procedure 6. See “reading the charging status”, and check that the battery charger is charging the battery pack. 7. The battery capacity display lamps will light up one by one until all four are on. Then, when charging is com- plete, all of the lamps will go off. 8. Conf...
Page 29
26 battery pack and charging procedure 11. Make sure that it is securely attached by pulling the battery after installation. Notice make sure there is no foreign matter on the battery pack contacts before inserting the battery pack. S-pede kit manual (2016).Indd 26 2015/06/24 9:22:12.
Page 30
27 battery pack and charging procedure reading the charging status battery charger lamp battery capacity indicator lamps current status details on lit power lamps indicate the amount of charging completed. A flashing power lamp indicates current progress. Charging during charging, the battery capaci...
Page 31
28 battery pack and charging procedure charging time guidelines although charging time varies depending on residual bat- tery capacity and external temperature, if the battery has been exhausted, it generally takes approximately 3.5 hours until one battery capacity indicator lamp flashes. If the bat...
Page 32
29 you can check the estimate of how much capacity is left in the battery and to what extent it is charged. The check can be performed using either the display unit’s residual battery capacity indi- cator or the battery’s residual battery capacity indicator lamps. Tip • even if the battery’s capacit...
Page 33
30 display of the battery capacity indicator lamps and the estimate of the residual battery capacity when checking the residual battery capacity, push the battery capacity indicator button “ ”. Display of the battery capacity indicator lamps estimate of the residual battery capacity applicable situa...
Page 34: Pre-Operation Check
31 warning be sure to perform the inspection before riding the bicycle. If there is anything you do not understand or find difficult, please consult a bicycle dealer. Notice • if you confirm there is a fault, have your bicycle inspected at a dealer as soon as possi- ble. • the power assist mechanism...
Page 35: Cleaning and Storage
32 notice do not use high-pressure washers or steam jet clean- ers since they can cause water seepage, resulting in property damage or malfunction of the drive unit or display unit or battery pack. Should water get inside one of these units, have an authorized dealer inspect your bicycle. Caring for...
Page 36: Cleaning and Storage
33 long storage period (1 month or longer) and using it again after a long storage period • when storing the bicycle for a long period (1 month or longer), remove the battery pack and store it using the following procedure. • decrease the residual battery capacity to where one or two lamps are lit, ...
Page 37: Transport
34 the batteries are subject to the dangerous goods legislation requirements. When being transport- ed by third parties (e.G. Via air transport or forwarding agency), special requirements on packaging and labels must be observed. To prepare the item for shipping, consult a hazardous materials ex- pe...
Page 38: Consumer Information
35 disposal the drive unit, battery pack, battery charger, display unit, speed sensor set, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of the bicycle or its components as house- hold waste. For eu countries: according to the european guideline 2012...
Page 39: Troubleshooting
36 troubleshooting e-bike systems symptom check action pedaling is difficult. Is the display unit’s power on? Press the power switch on the display unit to turn the power on. Is the battery pack installed? Install a charged battery pack. Is the battery pack charged? Charge the battery pack. Has the ...
Page 40: Troubleshooting
37 troubleshooting symptom check action the speedometer displays “er”. There could be a problem inside the drive unit is malfunctioning. Turn on the power to the display unit and then leave it alone for 5 minutes. All indicators will turn off automatically. Turn the power on again. The assist mode i...
Page 41: Troubleshooting
38 troubleshooting running assist function symptom check action the running assist function does not work. When you press the running assist switch once, the running assist indicator will come on for five seconds. Press and hold the running assist switch again while the running assist indicator is s...
Page 42: Troubleshooting
39 troubleshooting battery pack and charger symptom check action cannot charge is the power plug firmly connected? Is the charging plug firmly inserted in the battery pack? Reconnect and try charging again. If the battery pack still does not charge, the battery charger might be malfunctioning. Are t...
Page 43: Troubleshooting
40 troubleshooting symptom check action both side lamps are flashing simultaneously. The battery pack protection feature has been activated and the system cannot be used. Replace the battery pack at an authorized dealer as soon as possible. The battery charger emits abnormal noises, foul odors or sm...
Page 44: Specifications
41 specifications range of assist speed 0 to less than 45 km/h electric motor type brushless dc type power 500 w assist power control method control method depends on pedaling torque and bicycle speed battery type pasb2 (lithium-ion battery) rated voltage 36 v rated capacity 11 ah number of battery ...
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