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Yamaha PW50(W) Owner's Manual

Manual is about: 2006

Summary of PW50(W)

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    5pg-28199-86 pw50(w) owner’s manual manuel du propriÉtaire bedienungsanleitung.

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.4–0.7 × 1 ! (e, f, g) auf recyclingpapier gedruckt impreso en papel reciclado printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.4–0.7 × 1 ! (e, f, g) auf recyclingpapier gedruckt impreso en papel reciclado.

  • Page 3: Pw50(W)

    5pg-28199-86-e0 pw50(w) owner’s manual.

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    Introduction eau41070 congratulations on your purchase of the yamaha pw50 . This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a leader...

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    Introduction your motorcycle was delivered with an adjustable speed limiter and power reduction plate. Yamaha recommends that all beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust man- ifold to limit the power available while ...

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    Important manual information eau41090 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

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    Important manual information warning ewa10030 please read this manual carefully and completely before operating this motorcycle. Warning ewa14350 this motorcycle is designed and manufactured for off-road use only. It is illegal to oper- ate this motorcycle on any public street, road or highway. Such...

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    Important manual information eau10200 pw50(w) owner’s manual ©2006 by yamaha motor co., ltd. 1st edition, march 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

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    Table of contents safety information ...................1-1 safe riding ........................................1-1 location of important labels .............1-4 description ...................................2-1 left view ...........................................2-1 right view ......................

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    Table of contents consumer information ..............9-1 identification numbers .....................9-1.

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    1-1 1 safety information eau40931 safe riding ● always make pre-operation checks. Careful checks may help prevent an accident. ● this motorcycle is designed for off-road use only, therefore, it is il- legal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use ...

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    Safety information 1-2 1 can adversely affect stability and han- dling if the weight distribution of the mo- torcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle. Use extra care when riding a motorcycle that has added ac- cessor...

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    Safety information 1-3 1 engine power. Gasoline and exhaust gas ● gasoline is highly flamma- ble: ● always turn the engine off when refueling. ● take care not to spill any gaso- line on the engine or exhaust pipe/muffler when refueling. ● never refuel while smoking or in the vicinity of an open flam...

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    Safety information 1-4 1 eau41970 location of important labels please read the following important labels carefully before operating this vehicle. For canada 3 2 4 1 5.

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    Safety information 1-5 1 for canada 1 warning before you operate this vehicle, read the owner’s manual and all labels. Never carry a passenger. You increase your risk of losing control if you carry a passenger. Never operate this vehicle on public roads. You can collide with another vehicle if you o...

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    Safety information 1-6 1 except for canada 4 3 5 1 2.

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    Safety information 1-7 1 except for canada 1 warning before you operate this vehicle, read the owner’s manual and all labels. Never carry a passenger. You increase your risk of losing control if you carry a passenger. Never operate this vehicle on public roads. You can collide with another vehicle i...

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    Safety information 1-8 1.

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    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 1. Fuel cock (page 3-5) 2. Throttle stop screw (page 6-10) 3. Air filter element (page 6-8) 4. Kickstarter (page 3-6) 5. Centerstand (page 6-17).

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    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 3 1 2 4 1. Spark arrester (page 6-9) 2. Seat (page 3-7) 3. Transmission oil filler cap (page 6-7) 4. 2-stroke engine oil tank (page 3-5).

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    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 7 3 4 5 6 1. Rear brake lever (page 3-3) 2. Starter (choke) lever (page 3-6) 3. 2-stroke engine oil tank cap (page 3-5) 4. Right handlebar switch (page 3-1) 5. Front brake lever (page 3-2) 6. Throttle grip (page 6-11) 7. Fuel ta...

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    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau40660 handlebar switch eau40673 engine stop switch “off/run/ start” set this switch to “start” before start- ing the engine. Set this switch to “run” after warming up the engine or before starting off. Set this switch to “off” to stop the engin...

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    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 3. Tighten the locknut. Note: the adjusting range of the speed limiter screw is from the fully turned-in position to 7 mm (0.28 in) turned out. When the screw is turned out to 7 mm (0.28 in), the throttle grip can only be opened ap- proximately ...

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    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 eau12950 rear brake lever the rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. Eau13180 fuel tank cap to remove the fuel tank cap, turn it counterclockwise, and then pull...

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    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau41980 for canada caution: eca15590 use only unleaded gasoline. The use of leaded gasoline will ...

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    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 eau13411 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● make sure that the end of the fuel tank breath...

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    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 o (on) with the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position. Eau13590 starter (choke) lever “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the s...

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    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 eau40920 seat to remove the seat 1. Remove the mudguard by remov- ing the bolts and washers. 2. Pull the seat off. To install the seat 1. Insert the projection on the front of the seat into the seat holder as shown. 2. Place the seat in the origin...

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    4-1 1 2 3 4 5 6 7 8 9 pre-operation checks eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lo...

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    Pre-operation checks 4-2 2 3 4 5 6 7 8 9 eau15605 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-3 2-stroke engine oil ● check oil level in oil tank. ● if necessary, add recommended oil to specified level. ● che...

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    Pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 chassis fasteners ● make sure that all nuts, bolts and screws are properly tightened. ● tighten if necessary. — engine stop switch ● check operation. 3-1 item checks page.

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    5-1 2 3 4 5 6 7 8 9 operation and important riding points eau40771 warning ewa14531 ● this model is designed for off-road use only. Become thor- oughly familiar with all operat- ing controls and their functions before riding. Consult a yamaha dealer regarding any control or function that you do not ...

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    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 eau41000 starting off note: before starting off, allow the engine to warm up. 1. While applying the rear brake le- ver, push the motorcycle off the centerstand. 2. Completely close the throttle. 3. Set the engine stop switch to “run”. 4. Ch...

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    Operation and important riding points 5-3 2 3 4 5 6 7 8 9 rear warning ewa14570 ● avoid braking hard or suddenly (especially when leaning over to one side), otherwise the motor- cycle may skid or overturn. ● keep in mind that braking on wet surfaces is much more diffi- cult. ● ride slowly down a hil...

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    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau40721 parking when parking, stop the engine, and then turn the fuel cock lever to “s” (stop). Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to t...

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    6-1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau41950 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of mo- torcycle inspection, adjustment,...

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    Periodic maintenance and minor repair 6-2 1 2 3 4 5 6 7 8 9 eau41741 periodic maintenance chart for the emission control system note: ● from 18 months, repeat the maintenance intervals starting from 6 months. ● items marked with an asterisk should be performed by a yamaha dealer as they require spec...

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    Periodic maintenance and minor repair 6-3 2 3 4 5 6 7 8 9 eau41752 general maintenance and lubrication chart no. Item check or maintenance job initial thereafter every 1 month 3 months 6 months 6 months 12 months 1 * front brake check operation. Adjust brake lever free play. Replace brake shoes. Whe...

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    Periodic maintenance and minor repair 6-4 1 2 3 4 5 6 7 8 9 note: the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 10 * transmission oil check for oil leakage. Correct if necessary. Change. 11 * front and rear brake lever pivot apply lithium-soap-based gr...

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    Periodic maintenance and minor repair 6-5 2 3 4 5 6 7 8 9 eau19603 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the p...

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    Periodic maintenance and minor repair 6-6 1 2 3 4 5 6 7 8 9 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Note: if a t...

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    Periodic maintenance and minor repair 6-7 2 3 4 5 6 7 8 9 eau40891 transmission oil the transmission oil must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the motorcycle. In addition, the transmission oil must be changed at the interva...

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    Periodic maintenance and minor repair 6-8 1 2 3 4 5 6 7 8 9 eau41711 middle and final gear cases the middle and final gear cases must be checked for grease leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the motorcycle. In addition, have a yamaha dealer check...

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    Periodic maintenance and minor repair 6-9 2 3 4 5 6 7 8 9 not dripping. 5. Insert the sponge material into the air filter case. Caution: eca15620 ● make sure that the sponge ma- terial is properly seated in the air filter case. ● the engine should never be op- erated without the sponge mate- rial in...

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    Periodic maintenance and minor repair 6-10 1 2 3 4 5 6 7 8 9 3. Insert the tailpipe into the muffler, and then install and tighten the screw. Note: make sure to align the screw hole when inserting the tailpipe. Eau39930 adjusting the carburetor the carburetor is an important part of the engine and r...

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    Periodic maintenance and minor repair 6-11 2 3 4 5 6 7 8 9 direction (b). Note: if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 1.5–3.5 mm (0.06...

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    Periodic maintenance and minor repair 6-12 1 2 3 4 5 6 7 8 9 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re- place the tire imme...

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    Periodic maintenance and minor repair 6-13 2 3 4 5 6 7 8 9 eau40780 panel wheels warning ewa10610 the wheels on this model are not de- signed for use with tubeless tires. Do not attempt to use tubeless tires on this model. To maximize the performance, durabil- ity, and safe operation of your motorcy...

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    Periodic maintenance and minor repair 6-14 1 2 3 4 5 6 7 8 9 eau22151 adjusting the front and rear brake lever free play front rear the front and rear brake lever free play should be measured at the positions as shown. Periodically check the front and rear brake lever free play and, if necessary, ad...

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    Periodic maintenance and minor repair 6-15 2 3 4 5 6 7 8 9 eau41052 checking the front and rear brake shoes the front and rear brake shoes must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Note: the wheels must be removed to check brake shoe lin...

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    Periodic maintenance and minor repair 6-16 1 2 3 4 5 6 7 8 9 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart...

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    Periodic maintenance and minor repair 6-17 2 3 4 5 6 7 8 9 eau23191 checking and lubricating the centerstand the operation of the centerstand should be checked before each ride, and the pivots and metal-to-metal con- tact surfaces should be lubricated if necessary. Warning ewa11300 if the centerstan...

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    Periodic maintenance and minor repair 6-18 1 2 3 4 5 6 7 8 9 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place...

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    Periodic maintenance and minor repair 6-19 2 3 4 5 6 7 8 9 eau24360 front wheel eau41021 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no danger of it falling over. 1. Place the motorcycle ...

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    Periodic maintenance and minor repair 6-20 1 2 3 4 5 6 7 8 9 3. Insert the wheel axle from the right side. 4. Install the washer and axle nut, and then tighten the axle nut to the specified torque. 5. Connect the brake cable at the wheel hub, and then install the brake cable free play adjusting nut....

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    Periodic maintenance and minor repair 6-21 2 3 4 5 6 7 8 9 4. Slide the spring clamp down, and then remove the muffler. 5. Remove the exhaust chamber bolt and washers. 6. Remove the exhaust manifold bolts, and then remove the ex- haust chamber. 7. Remove the right-side rear shock absorber mounting b...

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    Periodic maintenance and minor repair 6-22 1 2 3 4 5 6 7 8 9 10. Pull the wheel to the right to sepa- rate it from the final gear case, and then remove the wheel. Eau41521 to install the rear wheel 1. Apply a light coating of lithi- um-soap-based grease to the splines of the final gear case and whee...

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    Periodic maintenance and minor repair 6-23 2 3 4 5 6 7 8 9 13. Adjust the brake lever free play. (see page 6-14.) 14. Install the seat. Eau25850 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any probl...

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    Periodic maintenance and minor repair 6-24 1 2 3 4 5 6 7 8 9 eau25971 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Supply fuel. Operat...

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    7-1 2 3 4 5 6 7 8 9 motorcycle care and storage eau40631 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on ...

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    Motorcycle care and storage 7-2 1 2 3 4 5 6 7 8 9 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the ...

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    Motorcycle care and storage 7-3 2 3 4 5 6 7 8 9 eau40642 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Caution: eca10810 ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it ...

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    8-1 1 2 3 4 5 6 7 8 9 specifications eau2633g dimensions: overall length: 1245 mm (49.0 in) overall width: 575 mm (22.6 in) overall height: 715 mm (28.1 in) seat height: 485 mm (19.1 in) wheelbase: 855 mm (33.7 in) ground clearance: 105 mm (4.13 in) minimum turning radius: 1300 mm (51.2 in) weight: ...

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    Specifications 8-2 2 3 4 5 6 7 8 9 size: 2.50-10 4pr manufacturer/model: bridgestone/knobby manufacturer/model: irc/knobby rear tire: type: with tube size: 2.50-10 4pr manufacturer/model: bridgestone/knobby manufacturer/model: irc/knobby tire air pressure (measured on cold tires): front: 100 kpa (15...

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    9-1 1 2 3 4 5 6 7 8 9 consumer information eau40790 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identif...

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    Index a acceleration and deceleration ...................5-2 accessories and replacement parts ........6-13 air filter element, cleaning .........................6-8 autolube pump, adjusting ........................6-16 b brake lever, front .......................................3-2 brake lever, rea...

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    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.4–0.7 × 1 ! (e).