1. DL manuals
  2. Yamaha
  3. Motorcycle
  4. R1 2004
  5. Owner's Manual

Yamaha R1 2004 Owner's Manual

Summary of R1 2004

  • Page 1

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.11-1.5 × 1 cr (e) 5vy-28199-e0 yzf-r1 owner’s manual.

  • Page 2

    Eau26941 declaration of conformity we hereby declare that the product: is in compliance with following norm(s) or documents: type-designation: 5sl-00, 5vs-00, 5vx-00, 3ht-00, 5ux-00, 5ux-10, 5ks-00 and 5ks-10 r&tte directive(1999/5/ec) en300 330-2 v1.1.1(2001-6), en60950(2000) two or three-wheel mot...

  • Page 3

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the yzf-r1, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

  • Page 4

    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 yzf-r1 owner’s manual ©2003 by yamaha motor co., ltd. 1st edition, november 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5vye0e0.Book page 2 frid...

  • Page 6

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7

    Table of contents replacing the license plate light bulb ...........................................6-36 replacing an auxiliary light bulb ...6-36 supporting the motorcycle ............6-37 front wheel ...................................6-38 rear wheel ...................................6-40 trouble...

  • Page 8

    1-1 1 safety information eau10280 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 202 kg (445 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the moto...

  • Page 11

    Safety information 1-4 1 gasoline and exhaust gas ● gasoline is highly flamma- ble: • always turn the engine off when refueling. • take care not to spill any gaso- line on the engine or exhaust system when refueling. • never refuel while smoking or in the vicinity of an open flame. ● never start the...

  • Page 12

    Description 2-1 2 eau10410 left view 1. Fuse box (page 6-30) 2. Front fork compression damping force adjusting screw (page 3-20) 3. Front fork rebound damping force adjusting screw (page 3-20) 4. Front fork spring preload adjusting bolt (page 3-20) 5. Front brake fluid reservoir (page 6-22) 6. Idle ...

  • Page 13

    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-24) 2. Helmet holder (page 3-20) 3. Passenger seat lock (page 3-19) 4. Rear brake fluid reservoir (page 6-22) 5. Shock absorber assembly compression damping force adjusting screw (page 3-22) 6. Engine oil filler cap (page 6-9) 7. ...

  • Page 14

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-15) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Right handlebar switches (page 3-13) 6. Throttle grip (page 6-16) 7. Brake lever (page 3-15) u5vye...

  • Page 15

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16

    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 17

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 18

    Instrument and control functions 3-4 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warn...

  • Page 19

    Instrument and control functions 3-5 3 caution: eca10020 do not operate the engine if it is overheated. U5vye0e0.Book page 5 friday, november 14, 2003 11:47 am.

  • Page 20

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 21

    Instrument and control functions 3-7 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-8 for an explanation of the self...

  • Page 22

    Instrument and control functions 3-8 3 eau33962 multi-function meter unit warning ewa12421 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function meter unit is equipped with the following: ● a speedometer (which shows the riding speed) ● a ...

  • Page 23

    Instrument and control functions 3-9 3 caution: eca10031 do not operate the engine in the ta- chometer red zone. Red zone: 13750 r/min and above clock mode turn the key to “on”. To set the clock 1. Push the “select” button and “reset” button together for at least two seconds. 2. When the hour digits...

  • Page 24

    Instrument and control functions 3-10 3 2. Push the “select” button to stop the stopwatch. 3. Push the “select” button again to reset the stopwatch. Split-time measurement 1. Push the “reset” button to start the stopwatch. 2. Push the “reset” button to mea- sure split-times. (the colon “:” will star...

  • Page 25

    Instrument and control functions 3-11 3 1. Use the code re-registering key to start the engine. Note: make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer- ence,...

  • Page 26

    Instrument and control functions 3-12 3 to adjust the brightness of the multi- function meter displays and tachometer 1. Turn the key to “off”. 2. Push and hold the “select” but- ton. 3. Turn the key to “on”, and then re- lease the “select” button after five seconds. 4. Push the “reset” button to se...

  • Page 27

    Instrument and control functions 3-13 3 1. Push the “reset” button to select the desired engine speed for deac- tivating the indicator light. 2. Push the “select” button to con- firm the selected engine speed. The control mode changes to the shift timing indicator light bright- ness function. To adj...

  • Page 28

    Instrument and control functions 3-14 3 right eau12370 pass switch “pass” press this switch to flash the head- lights. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to...

  • Page 29

    Instrument and control functions 3-15 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...

  • Page 30

    Instrument and control functions 3-16 3 it by aligning a groove on the adjusting knob with the “ ” mark on the brake lever. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13070 fuel tank cap to open the fuel tan...

  • Page 31

    Instrument and control functions 3-17 3 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. Eau13210 fuel mak...

  • Page 32

    Instrument and control functions 3-18 3 curs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Eau34071 fuel tank breather/overflow hose before operating the motorcycle: ● check the fuel tank breather/over- flow hose connection. ● ch...

  • Page 33

    Instrument and control functions 3-19 3 eau33860 seats rider seat to remove the rider seat pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. To install the rider seat insert the projection on the front of the rider seat into the seat holder as shown, place ...

  • Page 34

    Instrument and control functions 3-20 3 eau33870 helmet holders the helmet holders are located on the bottom of the passenger seat. To secure a helmet to a helmet hold- er 1. Remove the passenger seat. (see page 3-19.) 2. Attach the helmet to a helmet hold- er, and then securely install the passenge...

  • Page 35

    Instrument and control functions 3-21 3 load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). Note: align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt. Rebound damping force to increase the rebound damping fo...

  • Page 36

    Instrument and control functions 3-22 3 caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in...

  • Page 37

    Instrument and control functions 3-23 3 2. To increase the rebound damping force and thereby harden the re- bound damping, turn the adjusting screw in direction (a). To decrease the rebound damping force and thereby soften the rebound damp- ing, turn the adjusting screw in di- rection (b). 3. Place ...

  • Page 38

    Instrument and control functions 3-24 3 note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the specifica- tions listed due to small differences in production, the actual number of clicks always represents the entire adjust- ment range. To obtain a ...

  • Page 39

    Instrument and control functions 3-25 3 eau15280 exup system this model is equipped with yamaha’s exup (exhaust ultimate power valve) system. This system boosts engine power by means of a valve that regu- lates the diameter of the exhaust pipe. The exup system valve is constantly adjusted in accorda...

  • Page 40

    Instrument and control functions 3-26 3 eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 41

    Instrument and control functions 3-27 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 42

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 43

    Pre-operation checks 4-2 4 eau15602 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-17 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 44

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-16, 6-25 control cables • make sure that operation is smooth. • lubricate if necessary. 6-25 drive...

  • Page 45

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 46

    Operation and important riding points 5-2 5 serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. Caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 ...

  • Page 47

    Operation and important riding points 5-3 5 note: when shifting down two gears at a time, reduce the speed accordingly (e.G., down to 35 km/h (22 mi/h) when shifting from 5th to 3rd gear). Eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the...

  • Page 48

    Operation and important riding points 5-4 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...

  • Page 49

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 50

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 51

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 52

    Periodic maintenance and minor repair 6-4 6 23 engine oil • change. • check oil level and vehicle for oil leakage. √ √ √ √ √ √ 24 engine oil filter car- tridge • replace. √ √ √ 25 * cooling system • check coolant level and vehicle for coolant leakage. √ √ √ √ √ • change. Every 3 years 26 * front and...

  • Page 53

    Periodic maintenance and minor repair 6-5 6 eau18680 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 54

    Periodic maintenance and minor repair 6-6 6 eau18721 removing and installing the cowling and panels the cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and inst...

  • Page 55

    Periodic maintenance and minor repair 6-7 6 to install the cowling 1. Insert the projections into the slots, and then slide the cowling forward. 2. Place the cowling in its original po- sition, install and tighten the quick fastener screws, and then install the bolt. Eau19292 panels a and c to remov...

  • Page 56

    Periodic maintenance and minor repair 6-8 6 to install the panel 1. Place the panel in its original posi- tion, and then install the screw. 2. Install the rider seat. Eau19651 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably b...

  • Page 57

    Periodic maintenance and minor repair 6-9 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Caution: eca10840 do...

  • Page 58

    Periodic maintenance and minor repair 6-10 6 b. Remove the engine oil filler cap with the special wrench as shown. C. Add sufficient oil of the recom- mended type to raise it to the correct level. D. Install the engine oil filler cap with the special wrench. To change the engine oil (with or without...

  • Page 59

    Periodic maintenance and minor repair 6-11 6 note: make sure that the o-ring is properly seated. 8. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 9. Install the engine oil drain bolt, and then tighten it to the speci...

  • Page 60

    Periodic maintenance and minor repair 6-12 6 11. Start the engine, and then let it idle for several minutes while checking for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Note: after the engine is started, the engine oil level warning light should go of...

  • Page 61

    Periodic maintenance and minor repair 6-13 6 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 62

    Periodic maintenance and minor repair 6-14 6 eau34020 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dust...

  • Page 63

    Periodic maintenance and minor repair 6-15 6 6. Remove the air filter element. 7. Install a new air filter element into the air filter case. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air ...

  • Page 64

    Periodic maintenance and minor repair 6-16 6 eau34300 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment...

  • Page 65

    Periodic maintenance and minor repair 6-17 6 eau21400 adjusting the valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in ...

  • Page 66

    Periodic maintenance and minor repair 6-18 6 ● never overload the motorcycle! Operation of an overloaded motorcycle may re- sult in tire damage, loss of con- trol, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accesso- ries does not exceed the speci- fied maximum ...

  • Page 67

    Periodic maintenance and minor repair 6-19 6 this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10480 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after exte...

  • Page 68

    Periodic maintenance and minor repair 6-20 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage...

  • Page 69

    Periodic maintenance and minor repair 6-21 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

  • Page 70

    Periodic maintenance and minor repair 6-22 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

  • Page 71

    Periodic maintenance and minor repair 6-23 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

  • Page 72

    Periodic maintenance and minor repair 6-24 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of ...

  • Page 73

    Periodic maintenance and minor repair 6-25 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the ...

  • Page 74

    Periodic maintenance and minor repair 6-26 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...

  • Page 75

    Periodic maintenance and minor repair 6-27 6 eaum1650 lubricating the swingarm pivots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be checke...

  • Page 76

    Periodic maintenance and minor repair 6-28 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 77

    Periodic maintenance and minor repair 6-29 6 eau23440 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as soo...

  • Page 78

    Periodic maintenance and minor repair 6-30 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau34052 replacing the fuses the main fuse and the electronic fuel injection fuse are located under the rid- er s...

  • Page 79

    Periodic maintenance and minor repair 6-31 6 3. Loosen and remove the quick fas- tener screws, and then slide the areas of the cowling shown for- ward. 4. Pull the cowling away from the motorcycle as shown. 5. Remove the blown fuse, and then install a new fuse of the specified amperage. 1. Quick fas...

  • Page 80

    Periodic maintenance and minor repair 6-32 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 6. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

  • Page 81

    Periodic maintenance and minor repair 6-33 6 2. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new...

  • Page 82

    Periodic maintenance and minor repair 6-34 6 2. Disconnect the headlight coupler. 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb unt...

  • Page 83

    Periodic maintenance and minor repair 6-35 6 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the ta...

  • Page 84

    Periodic maintenance and minor repair 6-36 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...

  • Page 85

    Periodic maintenance and minor repair 6-37 6 3. Remove the socket (together with the bulb) by pulling it out. 4. Remove the defective bulb by pull- ing it out. 5. Insert a new bulb into the socket. 6. Install the socket (together with the bulb) by pushing it in. 7. Install the auxiliary light bulb c...

  • Page 86

    Periodic maintenance and minor repair 6-38 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau33920 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely supp...

  • Page 87

    Periodic maintenance and minor repair 6-39 6 caution: eca11050 do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. Eau33931 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front...

  • Page 88

    Periodic maintenance and minor repair 6-40 6 12. While applying the front brake, push down hard on the handlebar several times to check for proper fork operation. Eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● sec...

  • Page 89

    Periodic maintenance and minor repair 6-41 6 caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. Eau25661 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the ...

  • Page 90

    Periodic maintenance and minor repair 6-42 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 91

    Periodic maintenance and minor repair 6-43 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...

  • Page 92

    Motorcycle care and storage 7-1 7 eau26020 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 93

    Motorcycle care and storage 7-2 7 den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse...

  • Page 94

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 95

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 96

    Specifications 8-1 8 dimensions: overall length: 2065 mm (81.3 in) overall width: 720 mm (28.3 in) overall height: 1105 mm (43.5 in) seat height: 835 mm (32.9 in) wheelbase: 1395 mm (54.9 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: 193...

  • Page 97

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) chassis: frame type: diamond caster angle: 24.00 ° trail: 97.0 mm (3.82 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: mic...

  • Page 98

    Specifications 8-3 8 electrical system: ignition system: transistorized coil ignition (digital) charging system: a.C. Magneto battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage x quantity: headlight: 12 v, 55.0 w × 4 tail/brake light: led ...

  • Page 99

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 100

    Consumer information 9-2 9 eau33940 model label the model label is affixed to the frame under the passenger seat. (see page 3-19.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Warning ewa12370 do not t...

  • Page 101

    Index a air filter element, replacing ................... 6-14 anti-theft alarm (optional) ..................... 3-13 auxiliary light bulb, replacing ................ 6-36 b battery .................................................. 6-29 brake and clutch levers, checking and lubricating ...............

  • Page 102

    Index tool kit .................................................... 6-1 troubleshooting .................................... 6-41 troubleshooting charts ......................... 6-42 turn signal indicator lights ...................... 3-3 turn signal light bulb, replacing ............ 6-35 turn sig...

  • Page 103

    U5vye0e0.Book page 3 friday, november 14, 2003 11:47 am.

  • Page 104

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.11-1.5 × 1 cr (e) 5vy-28199-e0 yzf-r1 owner’s manual.