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Yamaha r1 2008 Owner's Manual

Other manuals for r1 2008: Service Manual

Summary of r1 2008

  • Page 1

    4c8-28199-10 yzfr1w(c) owner’s manual lit-11626-20-53.

  • Page 2

    Eau10041 u4c810e0.Book page 1 wednesday, september 27, 2006 3:06 pm.

  • Page 3

    Introduction eau10080 congratulations on your purchase of the yamaha yzfr1w(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a le...

  • Page 4

    Important manual information eau10131 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information and until you have been trained in safe and proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capabilities and the reliability of this motorcycle. *product and specifications are su...

  • Page 6

    Important manual information eau10192 yzfr1w(c) owner’s manual ©2006 by yamaha motor corporation, u.S.A. 1st edition, september 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P...

  • Page 7

    Table of contents safety information ..................1-1 location of important labels ...........1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments ..............

  • Page 8

    Table of contents replacing a turn signal light bulb ....................................6-40 replacing the license plate light bulb ....................................6-41 replacing an auxiliary light bulb ...6-41 supporting the motorcycle ............6-42 front wheel ................................

  • Page 9

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 10

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 11

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 12

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 13

    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U4c810e0.Book page 5 wednesday, september 27, 2006 3:06 pm.

  • Page 14

    Safety information 1-6 1 3 4 1 2 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5jw-00 california only california only california only how to layout fuel hoses #1 #2 #3 #4 fuel delivery fuel pump fuel filter press. Regulator 2c0-217...

  • Page 15

    Safety information 1-7 1 9 8 5 6 7 warning 4c8-2118k-00 before you operate this vehicle, read the owner’s manual and all labels. Always wear an approved motorcycle helmet, eye protection, and protectibe clothing. Premium unleaded gasoline only 91 min. Pump octane (r+m)/2 3jj-28446-a1 290 kpa, {2.90 ...

  • Page 16

    Description 2-1 2 eau10410 left view 1. Fuse box (page 6-35) 2. Front fork rebound damping force adjusting screw (page 3-17) 3. Front fork spring preload adjusting bolt (page 3-17) 4. Fuel injection system fuse (page 6-35) 5. Main fuse (page 6-35) 6. Shock absorber assembly compression damping force...

  • Page 17

    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-21) 2. Helmet holder (page 3-16) 3. Owner’s tool kit (page 6-1) 4. Passenger seat lock (page 3-15) 5. Battery (page 6-34) 6. Air filter element (page 6-19) 7. Radiator cap (page 6-16) 8. Coolant reservoir (page 6-16) 9. Engine oil...

  • Page 18

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-5) 5. Front brake fluid reservoir (page 6-27) 6. Right handlebar switches (page 3-11) 7. Throttle grip (...

  • Page 19

    Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10600 on all electrical circuits are supplied with power, the meter ligh...

  • Page 20

    Instrument and control functions 3-2 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 21

    Instrument and control functions 3-3 3 ● this model is also equipped with a self-diagnosis device for the oil level detection circuit. If the oil lev- el detection circuit is defective, the following cycle will be repeated un- til the malfunction is corrected: the oil level warning light will flash ...

  • Page 22

    Instrument and control functions 3-4 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 23

    Instrument and control functions 3-5 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-5 for an explanation of the self...

  • Page 24

    Instrument and control functions 3-6 3 ● a speedometer (which shows the riding speed) ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (w...

  • Page 25

    Instrument and control functions 3-7 3 3. Push the “select” button, and the minute digits will start flashing. 4. Push the “reset” button to set the minutes. 5. Push the “select” button and then release it to start the clock. Odometer, tripmeter, and stopwatch modes push the “select” button to switc...

  • Page 26

    Instrument and control functions 3-8 3 coolant temperature display the coolant temperature display indi- cates the temperature of the coolant. Push the “reset” button to switch the coolant temperature display to the air intake temperature display. Note: when the coolant temperature display is select...

  • Page 27

    Instrument and control functions 3-9 3 caution: eca11590 if the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Display brightness and shift timing indicator light control mode this mode cycles through five control functions, allowi...

  • Page 28

    Instrument and control functions 3-10 3 ● the indicator light will stay on when activated. (this setting is selected when the indicator light stays on.) ● the indicator light will flash when activated. (this setting is selected when the indicator light flashes four times per second.) ● the indicator...

  • Page 29

    Instrument and control functions 3-11 3 eau12347 handlebar switches left right eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push t...

  • Page 30

    Instrument and control functions 3-12 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...

  • Page 31

    Instrument and control functions 3-13 3 it by aligning a groove on the adjusting knob with the “ ” mark on the brake lever. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13072 fuel tank cap to open the fuel tan...

  • Page 32

    Instrument and control functions 3-14 3 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. Eau13220 fuel mak...

  • Page 33

    Instrument and control functions 3-15 3 octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that ...

  • Page 34

    Instrument and control functions 3-16 3 passenger seat to remove the passenger seat 1. Insert the key into the seat lock, and then turn it clockwise. 2. Lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projection on the rear of the passenger seat ...

  • Page 35

    Instrument and control functions 3-17 3 to release a helmet from a helmet holder remove the passenger seat, remove the helmet from the helmet holder, and then install the seat. Eau14741 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force ...

  • Page 36

    Instrument and control functions 3-18 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting s...

  • Page 37

    Instrument and control functions 3-19 3 eau42940 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring, a rebound damping force ad- justing screw, a compression damping force adjusting bolt (for fast compres- sion damping) and a compres...

  • Page 38

    Instrument and control functions 3-20 3 compression damping force compression damping force (for fast compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt in direction (a). To decrease the compres- sion damping force and...

  • Page 39

    Instrument and control functions 3-21 3 the following information before handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or personal injury that may result from improper handling. ● do not tamper with or attempt to open the gas cylinder. ● do not subjec...

  • Page 40

    Instrument and control functions 3-22 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

  • Page 41

    Instrument and control functions 3-23 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 42

    Pre-operation checks 4-1 4 eau15592 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 43

    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-14 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 44

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-21, 6-30 control cables • make sure that operation is smooth. • lubricate if necessary. 6-30 drive...

  • Page 45

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 46

    Operation and important riding points 5-2 5 caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control ...

  • Page 47

    Operation and important riding points 5-3 5 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 48

    Operation and important riding points 5-4 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...

  • Page 49

    Periodic maintenance and minor repair 6-1 6 eau17231 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and lubrication...

  • Page 50

    Periodic maintenance and minor repair 6-2 6 warning ewa10340 modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a yamaha dealer before at- tempting any changes. Warning ewa12371 do not touch either muffler bracket...

  • Page 51

    Periodic maintenance and minor repair 6-3 6 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 ...

  • Page 52

    Periodic maintenance and minor repair 6-4 6 eau32183 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 ...

  • Page 53

    Periodic maintenance and minor repair 6-5 6 9 * swingarm pivot bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ repack. 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubri...

  • Page 54

    Periodic maintenance and minor repair 6-6 6 17 * sidestand switch • check operation and replace if necessary. √ √ √ √ √ √ 18 * front fork • check operation and for oil leak- age. • replace if necessary. √ √ √ √ √ 19 * shock absorber as- sembly • check operation and for oil leak- age. • replace if ne...

  • Page 55

    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Note: from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Eau17650 note: ● ai...

  • Page 56

    Periodic maintenance and minor repair 6-8 6 • replace the brake hoses every four years and if cracked or damaged. U4c810e0.Book page 8 wednesday, september 27, 2006 3:06 pm.

  • Page 57

    Periodic maintenance and minor repair 6-9 6 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installe...

  • Page 58

    Periodic maintenance and minor repair 6-10 6 2. Disconnect the turn signal light lead coupler. To install the cowling 1. Connect the turn signal light lead coupler. 2. Fit the projections on the cowling into the slots and slide it forward. 3. Install the quick fasteners and the quick fastener screws...

  • Page 59

    Periodic maintenance and minor repair 6-11 6 to install the cowling 1. Insert the projections into the slots, and then slide the cowling forward. 2. Place the cowling in its original po- sition, and then install the quick fastener screws and the bolts. 3. Install cowling a. Eau33990 panels a and b t...

  • Page 60

    Periodic maintenance and minor repair 6-12 6 eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked i...

  • Page 61

    Periodic maintenance and minor repair 6-13 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Caution: eca10840 d...

  • Page 62

    Periodic maintenance and minor repair 6-14 6 note: the engine oil should be between the minimum and maximum level marks. 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without ...

  • Page 63

    Periodic maintenance and minor repair 6-15 6 note: make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 8. Install the engine oil drain bolt, and then tighten it to the speci...

  • Page 64

    Periodic maintenance and minor repair 6-16 6 note: after the engine is started, the engine oil level warning light should go off if the oil level is sufficient. Caution: eca10400 if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha dealer check the...

  • Page 65

    Periodic maintenance and minor repair 6-17 6 caution: eca10471 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 66

    Periodic maintenance and minor repair 6-18 6 6. Remove the coolant reservoir cap. 7. Remove the coolant reservoir by removing the bolts, and then turn the reservoir upside down to emp- ty it. 8. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water. 9. I...

  • Page 67

    Periodic maintenance and minor repair 6-19 6 the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. 13. Install the radiator cap, start the engine, let it idle for several min- utes, and then turn it off. 14. Remove the radiator cap to check the coolant level in...

  • Page 68

    Periodic maintenance and minor repair 6-20 6 caution: eca12880 when removing the air filter case cover, be careful not to allow foreign objects to drop into the air intake manifold. 6. Pull the air filter element out. 7. Install a new air filter element by fit- ting the projections on the element in...

  • Page 69

    Periodic maintenance and minor repair 6-21 6 ● be sure to place the fuel tank breather/overflow hose in its original position. 10. Install the panels. 11. Install the rider seat. Eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at...

  • Page 70

    Periodic maintenance and minor repair 6-22 6 eau21750 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 71

    Periodic maintenance and minor repair 6-23 6 always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and have the tire re...

  • Page 72

    Periodic maintenance and minor repair 6-24 6 warning ewa10600 this motorcycle is fitted with super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of bursting at super ...

  • Page 73

    Periodic maintenance and minor repair 6-25 6 any consequences caused by the use of items which have not been approved by yamaha. Eau33890 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free ...

  • Page 74

    Periodic maintenance and minor repair 6-26 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

  • Page 75

    Periodic maintenance and minor repair 6-27 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

  • Page 76

    Periodic maintenance and minor repair 6-28 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

  • Page 77

    Periodic maintenance and minor repair 6-29 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of ...

  • Page 78

    Periodic maintenance and minor repair 6-30 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23091 checking and lubricating the cables the operation of all control cables and the condition of the ...

  • Page 79

    Periodic maintenance and minor repair 6-31 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau43070 checking and lubrica...

  • Page 80

    Periodic maintenance and minor repair 6-32 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

  • Page 81

    Periodic maintenance and minor repair 6-33 6 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must...

  • Page 82

    Periodic maintenance and minor repair 6-34 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 83

    Periodic maintenance and minor repair 6-35 6 ● keep this and all batter- ies out of the reach of children. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored fo...

  • Page 84

    Periodic maintenance and minor repair 6-36 6 to access the fuel injection system fuse the fuel injection system fuse is locat- ed under the fuel tank and can be ac- cessed as follows: 1. Lift the fuel tank. (see page 6-19.) 2. Pull up the rubber damper as shown. To access the fuse box the fuse box, ...

  • Page 85

    Periodic maintenance and minor repair 6-37 6 to replace a fuse if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of ...

  • Page 86

    Periodic maintenance and minor repair 6-38 6 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new...

  • Page 87

    Periodic maintenance and minor repair 6-39 6 2. Disconnect the headlight coupler. 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb unt...

  • Page 88

    Periodic maintenance and minor repair 6-40 6 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the ta...

  • Page 89

    Periodic maintenance and minor repair 6-41 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...

  • Page 90

    Periodic maintenance and minor repair 6-42 6 3. Remove the socket (together with the bulb) by pulling it out. 4. Remove the defective bulb by pull- ing it out. 5. Insert a new bulb into the socket. 6. Install the socket (together with the bulb) by pushing it in. 7. Install the auxiliary light bulb c...

  • Page 91

    Periodic maintenance and minor repair 6-43 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau34591 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely supp...

  • Page 92

    Periodic maintenance and minor repair 6-44 6 caution: eca11050 do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. Eau34531 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front...

  • Page 93

    Periodic maintenance and minor repair 6-45 6 11. Retighten pinch bolt d to the spec- ified torque. 12. While applying the front brake, push down hard on the handlebar several times to check for proper fork operation. Eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advi...

  • Page 94

    Periodic maintenance and minor repair 6-46 6 caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. Eau25661 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the ...

  • Page 95

    Periodic maintenance and minor repair 6-47 6 eau42500 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 96

    Periodic maintenance and minor repair 6-48 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place...

  • Page 97

    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

  • Page 98

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts or the mufflers. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid,...

  • Page 99

    Motorcycle care and storage 7-3 7 not be thoroughly cleaned with mild detergent, alkaline products and a soft brush may be used. ● never use compounds or other special treatments to clean the tita- nium mufflers, as they will remove the finish on the outer surface of the mufflers. ● even the smalles...

  • Page 100

    Motorcycle care and storage 7-4 7 eau26201 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Caution: eca10810 ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, ...

  • Page 101

    Specifications 8-1 8 dimensions: overall length: 2060 mm (81.1 in) overall width: 720 mm (28.3 in) overall height: 1110 mm (43.7 in) seat height: 835 mm (32.9 in) wheelbase: 1415 mm (55.7 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: 199...

  • Page 102

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) chassis: frame type: diamond caster angle: 24.00 ° trail: 102.0 mm (4.02 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: pi...

  • Page 103

    Specifications 8-3 8 electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55.0 w × 4 tail/brake light: led fr...

  • Page 104

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 105

    Consumer information 9-2 9 eau33941 model label the model label is affixed to the frame under the passenger seat. (see page 3-15.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Warning ewa12371 do not t...

  • Page 106

    Consumer information 9-3 9 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corporat...

  • Page 107

    Consumer information 9-4 9 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 108

    Consumer information 9-5 9 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder tha...

  • Page 109

    Consumer information 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u4c810e0.Book page 6 wednesday, september 27, 2006 3:06 pm.

  • Page 110

    Consumer information 9-7 9 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time stated ...

  • Page 111

    Consumer information 9-8 9 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs...

  • Page 112

    Consumer information 9-9 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted...

  • Page 113

    Consumer information 9-10 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, cont...

  • Page 114

    Index a accessories and replacement parts...... 6-24 air filter element, replacing ................... 6-19 auxiliary light bulb, replacing ................ 6-41 b battery................................................... 6-34 brake and clutch levers, checking and lubricating ..................... ...

  • Page 115

    Index throttle grip and cable, checking and lubricating..................... 6-30 tires...................................................... 6-22 tool kit .................................................... 6-1 troubleshooting .................................... 6-46 troubleshooting charts .........

  • Page 116

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 117

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 118

    Printed in japan 2006.10-4.2 × 1 cr (e) printed on recycled paper yamaha motor co., ltd..