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Yamaha R1 Owner's Manual
Summary of R1
Page 1
4b1-28199-10 yzfr1lev(c) owner’s manual lit-11626-19-75.
Page 2
Eau10041 u4b110e0.Book page 1 friday, october 14, 2005 10:55 am.
Page 3: Introduction
Introduction eau10080 congratulations on your purchase of the yamaha yzfr1lev(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a ...
Page 4: Important Manual Information
Important manual information eau10131 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...
Page 5: Important Manual Information
Important manual information and until you have been trained in safe and proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capabilities and the reliability of this motorcycle. *product and specifications are su...
Page 6: Important Manual Information
Important manual information eau10192 yzfr1lev(c) owner’s manual ©2005 by yamaha motor corporation, u.S.A. 1st edition, october 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P...
Page 7: Table of Contents
Table of contents safety information ..................1-1 location of important labels ...........1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments ..............
Page 8: Table Of Contents
Table of contents replacing an auxiliary light bulb ...6-39 supporting the motorcycle ............6-40 front wheel ...................................6-41 rear wheel ...................................6-43 troubleshooting ............................6-44 troubleshooting charts .................6-45 ...
Page 9: Safety Information
1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...
Page 10: Safety Information
Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...
Page 11: Safety Information
Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....
Page 12: Safety Information
Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...
Page 13: Safety Information
Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 4,5,6 7,8 2,3 1 9 10 u4b110e0.Book page 5 friday, october 14, 2005 10:55 am.
Page 14: Safety Information
Safety information 1-6 1 5 6 1 2 3 4 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5jw-00 premium unleaded gasoline only 91 min. Pump octane (r+m) 2 5pw-2415e-11 how to layout fuel hoses 5vy-2178a-00 #1 #2 #3 #4 fuel delivery fuel ...
Page 15: Safety Information
Safety information 1-7 1 10 7 8 9 290 kpa, {2.90 kgf/cm 2 }, 42psi 5vy-21668-00 3jj-28446-a1 u4b110e0.Book page 7 friday, october 14, 2005 10:55 am.
Page 16: Description
Description 2-1 2 eau10410 left view 1. Fuse box (page 6-33) 2. Front fork rebound damping force adjusting bolt (page 3-17) 3. Front fork spring preload adjusting bolt (page 3-17) 4. Front brake fluid reservoir (page 6-25) 5. Shock absorber assembly spring preload adjusting knob (page 3-19) 6. Shock...
Page 17: Description
Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-23) 2. Helmet holder (page 3-16) 3. Passenger seat lock (page 3-15) 4. Rear brake fluid reservoir (page 6-25) 5. Engine oil filler cap (page 6-12) 6. Air filter element (page 6-17) 7. Front fork compression damping force adjusting...
Page 18: Description
Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-5) 5. Right handlebar switches (page 3-11) 6. Throttle grip (page 6-19) 7. Brake lever (page 3-12) u4b11...
Page 19
Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10600 on all electrical circuits are supplied with power, the meter ligh...
Page 20
Instrument and control functions 3-2 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...
Page 21
Instrument and control functions 3-3 3 ● this model is also equipped with a self-diagnosis device for the oil level detection circuit. If the oil lev- el detection circuit is defective, the following cycle will be repeated un- til the malfunction is corrected: the oil level warning light will flash ...
Page 22
Instrument and control functions 3-4 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...
Page 23
Instrument and control functions 3-5 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-5 for an explanation of the self...
Page 24
Instrument and control functions 3-6 3 ● a speedometer (which shows the riding speed) ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (w...
Page 25
Instrument and control functions 3-7 3 3. Push the “select” button, and the minute digits will start flashing. 4. Push the “reset” button to set the minutes. 5. Push the “select” button and then release it to start the clock. Odometer, tripmeter, and stopwatch modes push the “select” button to switc...
Page 26
Instrument and control functions 3-8 3 coolant temperature display the coolant temperature display indi- cates the temperature of the coolant. Push the “reset” button to switch the coolant temperature display to the air intake temperature display. Note: when the coolant temperature display is select...
Page 27
Instrument and control functions 3-9 3 display brightness and shift timing indicator light control mode this mode cycles through five control functions, allowing you to make the fol- lowing settings in the order listed be- low. ● display brightness: this function allows you to adjust the brightness ...
Page 28
Instrument and control functions 3-10 3 ● the indicator light will flash when activated. (this setting is selected when the indicator light flashes four times per second.) ● the indicator light is deacti- vated; in other words, it will not come on or flash. (this setting is selected when the indicat...
Page 29
Instrument and control functions 3-11 3 eau12344 handlebar switches left right eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push t...
Page 30
Instrument and control functions 3-12 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...
Page 31
Instrument and control functions 3-13 3 it by aligning a groove on the adjusting knob with the “ ” mark on the brake lever. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13070 fuel tank cap to open the fuel tan...
Page 32
Instrument and control functions 3-14 3 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. Eau13220 fuel mak...
Page 33
Instrument and control functions 3-15 3 octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that ...
Page 34
Instrument and control functions 3-16 3 passenger seat to remove the passenger seat 1. Insert the key into the seat lock, and then turn it clockwise. 2. While holding the key in that posi- tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the pro...
Page 35
Instrument and control functions 3-17 3 to release a helmet from a helmet holder remove the passenger seat, remove the helmet from the helmet holder, and then install the seat. Eau39282 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force ...
Page 36
Instrument and control functions 3-18 3 b. If the alignment mark on the ad- justing bolt is positioned before the alignment mark on the front fork cap as shown in illustration “b”, turn the adjusting bolt in direction (b) until the alignment marks match. To set the standard position, turn the adjust...
Page 37
Instrument and control functions 3-19 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt on each fork leg in direction (a). To de- crease the compression damping force and thereby soften the compression damping,...
Page 38
Instrument and control functions 3-20 3 spring preload to decrease the spring preload and thereby soften the suspension, turn the adjusting knob in direction (a). To in- crease the spring preload and thereby harden the suspension, turn the adjust- ing knob in direction (b). Rebound damping force adj...
Page 39
Instrument and control functions 3-21 3 compression damping force compression damping force (for fast compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt in direction (a). To decrease the compres- sion damping force and...
Page 40
Instrument and control functions 3-22 3 ● do not subject the shock ab- sorber to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure. ● do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. ● always have a...
Page 41
Instrument and control functions 3-23 3 5. Place the cowling in its original po- sition, install and tighten the quick fastener screw, and then install the bolt. 6. Adjust the drive chain slack. (see page 6-26.) eau15181 luggage strap holders there are four luggage strap holders on the bottom of the...
Page 42
Instrument and control functions 3-24 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...
Page 43
Instrument and control functions 3-25 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...
Page 44: Pre-Operation Checks
Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...
Page 45: Pre-Operation Checks
Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-14 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...
Page 46: Pre-Operation Checks
Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-19, 6-28 control cables • make sure that operation is smooth. • lubricate if necessary. 6-28 drive...
Page 47
Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...
Page 48
Operation and important riding points 5-2 5 caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control ...
Page 49
Operation and important riding points 5-3 5 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...
Page 50
Operation and important riding points 5-4 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...
Page 51
Periodic maintenance and minor repair 6-1 6 eau17231 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and lubrication...
Page 52
Periodic maintenance and minor repair 6-2 6 warning ewa10340 modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a yamaha dealer before at- tempting any changes. Warning ewa12371 do not touch either muffler bracket...
Page 53
Periodic maintenance and minor repair 6-3 6 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 ...
Page 54
Periodic maintenance and minor repair 6-4 6 eau32183 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 ...
Page 55
Periodic maintenance and minor repair 6-5 6 9 * swingarm pivot bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ repack. 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubri...
Page 56
Periodic maintenance and minor repair 6-6 6 17 * front fork • check operation and for oil leak- age. • replace if necessary. √ √ √ √ √ 18 * shock absorber as- sembly • check operation and for oil leak- age. • replace if necessary. √ √ √ √ √ 19 * rear suspension link pivots • check operation. • corre...
Page 57
Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Note: from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Eau17650 note: ● ai...
Page 58
Periodic maintenance and minor repair 6-8 6 • replace the brake hoses every four years and if cracked or damaged. U4b110e0.Book page 8 friday, october 14, 2005 10:55 am.
Page 59
Periodic maintenance and minor repair 6-9 6 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau36630 panels a and c to remove one ...
Page 60
Periodic maintenance and minor repair 6-10 6 eau33990 panels b and d to remove one of the panels 1. Remove the rider seat. (see page 3-15.) 2. Remove the screw, and then re- move the panel as shown. To install the panel 1. Place the panel in its original posi- tion, and then install the screw. 2. In...
Page 61
Periodic maintenance and minor repair 6-11 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark p...
Page 62
Periodic maintenance and minor repair 6-12 6 eau34003 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...
Page 63
Periodic maintenance and minor repair 6-13 6 2. Slide the projection toward the rear of the vehicle to unhook the cowl- ing, then set the left side of the cowling down on the ground. 3. Start the engine, warm it up for several minutes, and then turn it off. 4. Place an oil pan under the engine to co...
Page 64
Periodic maintenance and minor repair 6-14 6 note: an oil filter wrench is available at a yamaha dealer. 8. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: make sure that the o-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter ...
Page 65
Periodic maintenance and minor repair 6-15 6 12. Start the engine, and then let it idle for several minutes while checking for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Note: after the engine is started, the engine oil level warning light should go of...
Page 66
Periodic maintenance and minor repair 6-16 6 3. If the coolant is at or below the minimum level mark, remove the brake fluid reservoir bracket bolt, remove the coolant reservoir cap, and then add coolant to the maxi- mum level mark. Caution: eca10470 ● if coolant is not available, use distilled wate...
Page 67
Periodic maintenance and minor repair 6-17 6 the coolant must be changed at the in- tervals specified in the periodic mainte- nance and lubrication chart. Have a yamaha dealer change the coolant. Eau34020 replacing the air filter element the air filter element should be re- placed at the intervals s...
Page 68
Periodic maintenance and minor repair 6-18 6 caution: eca12880 when removing the air filter case cover, be careful not to allow foreign objects to drop into the air intake manifold. 6. Remove the air filter element. 7. Install a new air filter element into the air filter case. Caution: eca10480 ● ma...
Page 69
Periodic maintenance and minor repair 6-19 6 10. Install the panels. 11. Install the rider seat. Eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces-...
Page 70
Periodic maintenance and minor repair 6-20 6 eau39190 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...
Page 71
Periodic maintenance and minor repair 6-21 6 always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and have the tire re...
Page 72
Periodic maintenance and minor repair 6-22 6 ● use only the specified replace- ment tires. Other tires may run the danger of bursting at super high speeds. ● brand-new tires can have a rela- tively poor grip on certain road surfaces until they have been “broken in”. Therefore, it is ad- visable befo...
Page 73
Periodic maintenance and minor repair 6-23 6 any consequences caused by the use of items which have not been approved by yamaha. Eau33890 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free ...
Page 74
Periodic maintenance and minor repair 6-24 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...
Page 75
Periodic maintenance and minor repair 6-25 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...
Page 76
Periodic maintenance and minor repair 6-26 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...
Page 77
Periodic maintenance and minor repair 6-27 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of ...
Page 78
Periodic maintenance and minor repair 6-28 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23090 checking and lubricating the cables the operation of all control cables and the condition of the ...
Page 79
Periodic maintenance and minor repair 6-29 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...
Page 80
Periodic maintenance and minor repair 6-30 6 eaum1650 lubricating the swingarm pivots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be checke...
Page 81
Periodic maintenance and minor repair 6-31 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...
Page 82
Periodic maintenance and minor repair 6-32 6 eau23441 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as soo...
Page 83
Periodic maintenance and minor repair 6-33 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau34053 replacing the fuses the main fuse and the fuel injection system fuse are located under the rider seat. (...
Page 84
Periodic maintenance and minor repair 6-34 6 3. Loosen and remove the quick fas- tener screws, and then slide the areas of the cowling shown for- ward. 4. Pull the cowling away from the motorcycle as shown. 5. Remove the blown fuse, and then install a new fuse of the specified amperage. 1. Quick fas...
Page 85
Periodic maintenance and minor repair 6-35 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 6. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...
Page 86
Periodic maintenance and minor repair 6-36 6 2. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new...
Page 87
Periodic maintenance and minor repair 6-37 6 2. Disconnect the headlight coupler. 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb unt...
Page 88
Periodic maintenance and minor repair 6-38 6 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the ta...
Page 89
Periodic maintenance and minor repair 6-39 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...
Page 90
Periodic maintenance and minor repair 6-40 6 3. Remove the socket (together with the bulb) by pulling it out. 4. Remove the defective bulb by pull- ing it out. 5. Insert a new bulb into the socket. 6. Install the socket (together with the bulb) by pushing it in. 7. Install the auxiliary light bulb c...
Page 91
Periodic maintenance and minor repair 6-41 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau34591 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely supp...
Page 92
Periodic maintenance and minor repair 6-42 6 caution: eca11050 do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. Eau34531 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front...
Page 93
Periodic maintenance and minor repair 6-43 6 11. Retighten pinch bolt d to the spec- ified torque. 12. While applying the front brake, push down hard on the handlebar several times to check for proper fork operation. Eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advi...
Page 94
Periodic maintenance and minor repair 6-44 6 caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. Eau25661 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the ...
Page 95
Periodic maintenance and minor repair 6-45 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...
Page 96
Periodic maintenance and minor repair 6-46 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...
Page 97: Motorcycle Care and Storage
Motorcycle care and storage 7-1 7 eau26020 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...
Page 98: Motorcycle Care and Storage
Motorcycle care and storage 7-2 7 den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse...
Page 99: Motorcycle Care and Storage
Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...
Page 100: Motorcycle Care and Storage
Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...
Page 101: Specifications
Specifications 8-1 8 dimensions: overall length: 2085 mm (82.1 in) overall width: 720 mm (28.3 in) overall height: 1105 mm (43.5 in) seat height: 835 mm (32.9 in) wheelbase: 1415 mm (55.7 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: 195...
Page 102: Specifications
Specifications 8-2 8 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) chassis: frame type: diamond caster angle: 24.00 ° trail: 97.0 mm (3.82 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: pirelli/diablo corsa h rear tire: ...
Page 103: Specifications
Specifications 8-3 8 voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55.0 w × 4 tail/brake light: led front turn signal/position light: 12 v, 21 w/5.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 auxiliary light: 12 v, 5.0 w × 2...
Page 104: Consumer Information
Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...
Page 105: Consumer Information
Consumer information 9-2 9 eau33941 model label the model label is affixed to the frame under the passenger seat. (see page 3-15.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Warning ewa12371 do not t...
Page 106: Consumer Information
Consumer information 9-3 9 eau26550 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corporat...
Page 107: Consumer Information
Consumer information 9-4 9 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...
Page 108: Consumer Information
Consumer information 9-5 9 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder tha...
Page 109: Consumer Information
Consumer information 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u4b110e0.Book page 6 friday, october 14, 2005 10:55 am.
Page 110: Consumer Information
Consumer information 9-7 9 eau26661 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty u4b110e0.Book page 7 friday, october 14, 2005 10:55 am.
Page 111: Consumer Information
Consumer information 9-8 9 u4b110e0.Book page 8 friday, october 14, 2005 10:55 am.
Page 112: Consumer Information
Consumer information 9-9 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted...
Page 113: Consumer Information
Consumer information 9-10 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, cont...
Page 114: Index
Index a accessories and replacement parts...... 6-22 air filter element, replacing ................... 6-17 auxiliary light bulb, replacing ................ 6-39 b battery................................................... 6-32 brake and clutch levers, checking and lubricating ..................... ...
Page 115: Index
Index tool kit .................................................... 6-1 troubleshooting .................................... 6-44 troubleshooting charts ......................... 6-45 turn signal indicator lights ...................... 3-2 turn signal light bulb, replacing ............ 6-38 turn sig...
Page 116
Printed in japan 2005.11-0.5 ×1 cr (e) printed on recycled paper yamaha motor co., ltd..