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Yamaha R6 Owner's Manual

Summary of R6

  • Page 1

    Dic183 yzf-r6d owner’s manual read this manual carefully before operating this vehicle. 1js-28199-21 [english (e)].

  • Page 2

    Eau46090 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U1js21e0.Book page 1 friday, august 10, 2012 1:26 pm.

  • Page 3

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the yzf-r6d, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

  • Page 4

    Important manual information eau10133 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a...

  • Page 5

    Important manual information eau10200 yzf-r6d owner’s manual ©2012 by yamaha motor co., ltd. 1st edition, august 2012 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U1js21e0.Book page 2 frida...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents lubricating the swingarm pivots .........................................7-32 checking the front fork .................7-32 checking the steering ...................7-33 checking the wheel bearings .......7-33 battery ..........................................7-33 replacing the fus...

  • Page 8

    Location of important labels 1-1 1 eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 stationary noise test information tested 95 db(a) at 7250 r/min silencing system : yamaha identification : 13sl 13s-2118g-10 tire information cold tire normal pressure should be set as follows. • up to 90 kg (198 lbs) load front rear : 250 kpa, {2.50 kgf/cm²}, 36 p...

  • Page 10

    2-1 2 safety information eau1028a be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 11

    Safety information 2-2 2 ● many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent motorcycle license. • make sure that you are qualified and that you only lend your mo- torcycle to other qualified opera- tors. • kn...

  • Page 12

    Safety information 2-3 2 avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion, and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas which may b...

  • Page 13

    Safety information 2-4 2 tents, can create unstable han- dling or a slow steering re- sponse. ● this vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine yamaha accessories choosing accessories for your vehicle is an important decision. Genuine yamaha accessories, which ...

  • Page 14

    Safety information 2-5 2 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 15

    Description 3-1 3 eau10410 left view 1. Fuse box 2 (page 7-35) 2. Front fork spring preload adjusting bolt (page 4-22) 3. Front fork rebound damping force adjusting screw (page 4-22) 4. Shock absorber assembly spring preload adjusting ring (page 4-24) 5. Shock absorber assembly compression damping f...

  • Page 16

    Description 3-2 3 eau10420 right view 1 2 3,4,5,6 7 10 9 8 11 12 13 14 15 1. Luggage strap holder (page 4-27) 2. Helmet cable holder (page 4-21) 3. Fuse box 1 (page 7-35) 4. Main fuse (page 7-35) 5. Fuel injection system fuse (page 7-35) 6. Battery (page 7-33) 7. Air filter element (page 7-19) 8. Co...

  • Page 17

    Description 3-3 3 eau10430 controls and instruments 1 2 3 4 5 6 7 8 1. Clutch lever (page 4-15) 2. Left handlebar switches (page 4-14) 3. Main switch/steering lock (page 4-2) 4. Multi-function meter unit (page 4-8) 5. Front brake fluid reservoir (page 7-25) 6. Right handlebar switches (page 4-14) 7....

  • Page 18

    Instrument and control functions 4-1 4 eau10977 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 19

    Instrument and control functions 4-2 4 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various po...

  • Page 20

    Instrument and control functions 4-3 4 eau10684 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 21

    Instrument and control functions 4-4 4 eau49392 indicator lights and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light come...

  • Page 22

    Instrument and control functions 4-5 4 tip this model is also equipped with a self- diagnosis device for the fuel level de- tection circuit. If a problem is detected in the fuel level detection circuit, the fol- lowing cycle will be repeated until the malfunction is corrected: the fuel level warning...

  • Page 23

    Instrument and control functions 4-6 4 display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) coolant temperature is dis- played. Ok. Go ahead with riding. 117–134 °c (243–274 °f) coolant temperature flashes. Warning light...

  • Page 24

    Instrument and control functions 4-7 4 eau42774 engine trouble warning light “ ” this warning light comes on if a prob- lem is detected in the electrical circuit monitoring the engine. If this occurs, have a yamaha dealer check the self- diagnosis system. (see page 4-11 for an explanation of the sel...

  • Page 25

    Instrument and control functions 4-8 4 eau39446 multi-function meter unit warning ewa12422 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function...

  • Page 26

    Instrument and control functions 4-9 4 clock to set the clock 1. Turn the key to “on”. 2. Push the “select” button and “reset” button together for at least two seconds. 3. When the hour digits start flashing, push the “reset” button to set the hours. 4. Push the “select” button, and the minute digit...

  • Page 27

    Instrument and control functions 4-10 4 3. Push the “select” button again to reset the stopwatch. Split time measurement 1. Push the “reset” button to start the stopwatch. 2. Push the “reset” button or start switch “ ” to measure split times. (the colon “:” will start flashing.) 3. Push the “reset” ...

  • Page 28

    Instrument and control functions 4-11 4 ● when the air intake temperature display is selected, “a” is displayed before the temperature. Self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If a problem is detected in any of those circuits, th...

  • Page 29

    Instrument and control functions 4-12 4 this mode cycles through five control functions, allowing you to make the fol- lowing settings in the order listed be- low. ● display brightness: this function allows you to adjust the brightness of the displays and tachometer to suit the outside lighting cond...

  • Page 30

    Instrument and control functions 4-13 4 to set the shift timing indicator light ac- tivation function tip the shift timing indicator light activation function can be set between 10000 r/min and 18000 r/min. From 10000 r/min to 13000 r/min, the indicator light can be set in increments of 500 r/min. F...

  • Page 31

    Instrument and control functions 4-14 4 eau1234b handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-han...

  • Page 32

    Instrument and control functions 4-15 4 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 33

    Instrument and control functions 4-16 4 eau33853 brake lever the brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. The brake lever is equipped with a brake lever position adjusting knob. To adjust the distance between the br...

  • Page 34

    Instrument and control functions 4-17 4 eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 35

    Instrument and control functions 4-18 4 3. Wipe up any spilled fuel immedi- ately. Notice: immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Warning ewa15151 gaso...

  • Page 36

    Instrument and control functions 4-19 4 eau51150 fuel tank breather hose and overflow hose before operating the motorcycle: ● check each hose connection. ● check each hose for cracks or damage, and replace if damaged. ● make sure that the end of each hose is not blocked, and clean if necessary. ● ma...

  • Page 37

    Instrument and control functions 4-20 4 eau39033 seats rider seat to remove the rider seat pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. To install the rider seat insert the projection on the front of the rider seat into the seat holder as shown, place ...

  • Page 38

    Instrument and control functions 4-21 4 eau39073 helmet holding cable a helmet holding cable is provided in the owner’s tool kit to secure two hel- mets to the helmet cable holder equipped on the bottom of the passen- ger seat. To secure a helmet with the helmet holding cable 1. Remove the passenger...

  • Page 39

    Instrument and control functions 4-22 4 eau39671 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to th...

  • Page 40

    Instrument and control functions 4-23 4 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting s...

  • Page 41

    Instrument and control functions 4-24 4 and thereby soften the compression damping, turn the adjusting bolt on each fork leg in direction (b). Tip although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the above specifications due to small differ- e...

  • Page 42

    Instrument and control functions 4-25 4 ● use the special wrench and the extension bar included in the own- er’s tool kit to make the adjust- ment. Rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw in direction (a). To decr...

  • Page 43

    Instrument and control functions 4-26 4 compression damping force (for slow compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt in direction (a). To decrease the compres- sion damping force and thereby soften the compre...

  • Page 44

    Instrument and control functions 4-27 4 eau38961 luggage strap holders there are six luggage strap holders, four on the bottom of the passenger seat and one on each passenger foot- rest. To use the luggage strap holders on the passenger seat, remove the passenger seat, unhook the straps from the hoo...

  • Page 45

    Instrument and control functions 4-28 4 eau15305 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

  • Page 46

    Instrument and control functions 4-29 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 47

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 48

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add specified brake fluid to specified level. • check hydr...

  • Page 49

    For your safety – pre-operation checks 5-3 5 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 50

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 51

    Operation and important riding points 6-2 6 notice eca11833 if a warning or indicator light does not come on initially when the key is turned to “on”, or if a warning or in- dicator light remains on, see page 4-4 for the corresponding warning and indicator light circuit check. 2. Shift the transmiss...

  • Page 52

    Operation and important riding points 6-3 6 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 53

    Operation and important riding points 6-4 6 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be bu...

  • Page 54

    Periodic maintenance and adjustment 7-1 7 eau17244 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 55

    Periodic maintenance and adjustment 7-2 7 eau17542 owner’s tool kit the owner’s tool kit is located under the passenger seat. (see page 4-20.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive ma...

  • Page 56

    Periodic maintenance and adjustment 7-3 7 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (600...

  • Page 57

    Periodic maintenance and adjustment 7-4 7 eau1770f general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 * air filter element • replace. √ 2 clutch • ...

  • Page 58

    Periodic maintenance and adjustment 7-5 7 10 * swingarm • check operation and for exces- sive play. √ √ √ √ • lubricate with lithium-soap-based grease. Every 50000 km (30000 mi) 11 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubr...

  • Page 59

    Periodic maintenance and adjustment 7-6 7 20 * front fork • check operation and for oil leak- age. √ √ √ √ 21 * shock absorber as- sembly • check operation and shock ab- sorber for oil leakage. √ √ √ √ 22 * rear suspension re- lay arm and con- necting arm pivoting points • check operation. √ √ √ √ 2...

  • Page 60

    Periodic maintenance and adjustment 7-7 7 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 61

    Periodic maintenance and adjustment 7-8 7 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 62

    Periodic maintenance and adjustment 7-9 7 2. Remove the projection on cowling a from the hole in cowling b as shown. 3. Remove the forward-most projec- tion from the slot, slide the cowling forward, and then remove the re- maining projections from the slots as shown. 4. Disconnect the turn signal li...

  • Page 63

    Periodic maintenance and adjustment 7-10 7 to install a cowling 1. Connect the turn signal light lead coupler. 2. Fit the projections into the slots, slide the cowling rearward, and then fit the forward-most projection into the slot. 3. Fit the projection on cowling a into the hole in cowling b as s...

  • Page 64

    Periodic maintenance and adjustment 7-11 7 3. Remove the bolts and the quick fastener, and then pull the cowling off as shown. To install the cowling 1. Fit the slot in cowling c over the projection on the front cowling. 2. Install the bolts and the quick fas- tener. 3. Place the wire harness in the...

  • Page 65

    Periodic maintenance and adjustment 7-12 7 eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in ...

  • Page 66

    Periodic maintenance and adjustment 7-13 7 eau3899c engine oil and oil filter car- tridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 67

    Periodic maintenance and adjustment 7-14 7 tip skip steps 6–12 if the oil filter cartridge is not being replaced. 6. Remove the shift arm bolt, and then pull the shift arm off the shift shaft. 7. Remove the fuel tank breather hose and overflow hose from the guides. 8. Remove the oil filter cartridge...

  • Page 68

    Periodic maintenance and adjustment 7-15 7 11. Install the fuel tank breather hose and overflow hose into the guides, then place them in their original position. 12. Install the shift arm by aligning the match mark on the shift arm with the match mark on the shift shaft and installing the shift arm ...

  • Page 69

    Periodic maintenance and adjustment 7-16 7 addition, do not use oils labeled “energy conserving ii” or higher. ● make sure that no foreign mate- rial enters the crankcase. 15. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediate...

  • Page 70

    Periodic maintenance and adjustment 7-17 7 if water has been used instead of coolant, replace it with cool- ant as soon as possible, other- wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a yamaha dealer check the anti- freeze c...

  • Page 71

    Periodic maintenance and adjustment 7-18 7 9. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water. 10. Install the coolant reservoir by in- stalling the bolts. 11. Connect the radiator hose, and then move the hose clamp back to its original position. 1...

  • Page 72

    Periodic maintenance and adjustment 7-19 7 eau36764 air filter element the air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a yamaha dealer replace the air filter element. Eau44734 checking the engine idling speed check the engine...

  • Page 73

    Periodic maintenance and adjustment 7-20 7 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in the periodic mai...

  • Page 74

    Periodic maintenance and adjustment 7-21 7 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and ha...

  • Page 75

    Periodic maintenance and adjustment 7-22 7 warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may be different, which could lead to an accident. ● always make sure that the valve caps are securely installed ...

  • Page 76

    Periodic maintenance and adjustment 7-23 7 eau21962 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends, warpage or oth- er damage before each ride. I...

  • Page 77

    Periodic maintenance and adjustment 7-24 7 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 78

    Periodic maintenance and adjustment 7-25 7 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau36890 front brake pads each front brake pad is provided with wear indic...

  • Page 79

    Periodic maintenance and adjustment 7-26 7 rear brake warning ewa15990 improper maintenance can result in loss of braking ability. Observe these precautions: ● insufficient brake fluid may al- low air to enter the brake sys- tem, reducing braking performance. ● clean the filler cap before re- moving...

  • Page 80

    Periodic maintenance and adjustment 7-27 7 eau22732 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses rep...

  • Page 81

    Periodic maintenance and adjustment 7-28 7 2. To tighten the drive chain, turn the drive chain slack adjusting bolt on each side of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel for- war...

  • Page 82

    Periodic maintenance and adjustment 7-29 7 eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas...

  • Page 83

    Periodic maintenance and adjustment 7-30 7 eau23114 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied in the periodic maintenance ch...

  • Page 84

    Periodic maintenance and adjustment 7-31 7 eau23143 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Brake lever clutch lever eau23202 checking and lubricati...

  • Page 85

    Periodic maintenance and adjustment 7-32 7 eaum1652 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23272 checking the front fork the condition and operation of the front fo...

  • Page 86

    Periodic maintenance and adjustment 7-33 7 eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under the...

  • Page 87

    Periodic maintenance and adjustment 7-34 7 skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer the fol- lowing first aid. • external: flush with plenty of water. • internal: drink large quan- tities of water or milk and im- mediately call ...

  • Page 88

    Periodic maintenance and adjustment 7-35 7 eau23706 replacing the fuses the main fuse, the fuel injection system fuse, and fuse box 1 are located under the rider seat. (see page 4-20.) tip to access the fuel injection system fuse, remove the starter relay cover by pulling it upward. Fuse box 2 is lo...

  • Page 89

    Periodic maintenance and adjustment 7-36 7 eau39013 replacing a headlight bulb this model is equipped with halogen bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the...

  • Page 90

    Periodic maintenance and adjustment 7-37 7 6. Install the headlight bulb cover by turning it clockwise. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24181 tail/brake light this model is equipped with an led- type tail/brake light. If the tail/brake light does not come on, have ...

  • Page 91

    Periodic maintenance and adjustment 7-38 7 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screw. Notice: do not over- tighten the screw, otherwise the lens may break. [eca11191] eau24313 replacing the license plate...

  • Page 92

    Periodic maintenance and adjustment 7-39 7 eau44940 auxiliary light this model is equipped with an led- type auxiliary light. If the auxiliary light does not come on, have a yamaha dealer check it. Eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these p...

  • Page 93

    Periodic maintenance and adjustment 7-40 7 eau24360 front wheel eau33925 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the front wheel axle pinch bolts, the axle bolt, and then the brake caliper bolts. 2. ...

  • Page 94

    Periodic maintenance and adjustment 7-41 7 5. Install the brake hose holder on each side by installing the bolt and nut. 6. Tighten the axle bolt to the speci- fied torque. Tip while tightening the axle bolt, hold the wheel axle with a 19-mm hexagon wrench to keep it from turning. 7. Tighten wheel a...

  • Page 95

    Periodic maintenance and adjustment 7-42 7 eau25080 rear wheel eau44953 to remove the rear wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut. 2. Lift the rear wheel off the ground according to the procedure on page 7...

  • Page 96

    Periodic maintenance and adjustment 7-43 7 eau39173 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the left-hand side. Tip ● be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm. ● make sure that th...

  • Page 97

    Periodic maintenance and adjustment 7-44 7 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 98

    Periodic maintenance and adjustment 7-45 7 eau42504 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the battery. Supply fuel. The engine does not start. Check the battery. Remove the spar...

  • Page 99

    Periodic maintenance and adjustment 7-46 7 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 100

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 101

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts or the muffler. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning product...

  • Page 102

    Motorcycle care and storage 8-3 8 windshield. Before using them, make a test by polishing an area which does not affect your visibility. Cleaning the titanium muffler this model is equipped with a titanium muffler, which requires the following special care. ● use only a soft, clean cloth or sponge w...

  • Page 103

    Motorcycle care and storage 8-4 8 tip ● consult a yamaha dealer for ad- vice on what products to use. ● washing, rainy weather or humid climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will help remove the moisture from the lens. Eau26182 storage shor...

  • Page 104

    Motorcycle care and storage 8-5 8 e. Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps. 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, corr...

  • Page 105

    Specifications 9-1 9 dimensions: overall length: 2040 mm (80.3 in) overall width: 705 mm (27.8 in) overall height: 1095 mm (43.1 in) seat height: 850 mm (33.5 in) wheelbase: 1375 mm (54.1 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 3600 mm (141.7 in) weight: curb weight: 189 kg (4...

  • Page 106

    Specifications 9-2 9 2nd: 2.000 (32/16) 3rd: 1.667 (30/18) 4th: 1.444 (26/18) 5th: 1.286 (27/21) 6th: 1.150 (23/20) chassis: frame type: diamond caster angle: 24.00 ° trail: 97 mm (3.8 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: bridgestone/bt016f f rear tire: type:...

  • Page 107

    Specifications 9-3 9 voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55.0 w × 2 tail/brake light: led front turn signal light: 12 v, 10.0 w × 2 rear turn signal light: 12 v, 10.0 w × 2 auxiliary light: led license plate light: 12 ...

  • Page 108

    Consumer information 10-1 10 eau48612 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number...

  • Page 109

    Consumer information 10-2 10 eau26570 motorcycle noise regulation (for australia) tampering with noise con- trol system prohibited: owners are warned that the law may prohibit: a. The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of a...

  • Page 110

    Index a air filter element .................................... 7-19 auxiliary light......................................... 7-39 b battery................................................... 7-33 brake and clutch levers, checking and lubricating ..................... 7-31 brake and shift pedals, ch...

  • Page 111

    Index throttle grip and cable, checking and lubricating..................... 7-30 throttle grip free play, checking ........... 7-19 tires...................................................... 7-20 tool kit .................................................... 7-2 troubleshooting .......................

  • Page 112

    A5-yoko_blank.Fm page 1 thursday, december 8, 2011 2:18 pm.

  • Page 113

    A5-yoko_blank.Fm page 1 thursday, december 8, 2011 2:18 pm.

  • Page 114

    Printed in japan 2012.09-0.3 × 1 cr (e) dic183 printed on recycled paper.